1 Analysis and Design of Transmission Towers Analysis and Design Of Transmission Towers A graduation project Submitted to the department of civil engineering at The University of Baghdad Baghdad - Iraq In partial fulfillment of the requirement for the degree of Bachelor of Science in civil engineering By Mohammed & Mustafa Supervised by Assistant lecturer, A. N. LAZEM (M.Sc., in Structural Engineering) July /2008 1 2 Analysis and Design of Transmission Towers Analysis and Design Of Transmission Towers I certify that study entitled “Analysis and Design of Transmission Towers”, was prepared by ( and ) under my supervision at the civil engineering department in the University of Baghdad, in 2 3 Analysis and Design of Transmission Towers partial fulfillment of requirements for the degree of Bachelor of Science in civil engineering. Supervisor Signature: Name: A. N. LAZEM Assistant lecturer (M.Sc., in Structural Engineering) Date: We certify that we have read this study “Analysis and Design of Transmission Towers” and as examining committee examined the students in its content and in 3 4 Analysis and Design of Transmission Towers what is connected to with it, and that in our opinion it meets the standard of a study for the degree of Bachelor of Science in civil engineering. Committee Member Committee Member Signature: Signature: Name: Name: Date: Date: Signature: Name: Head of Civil Engineering Department College of Engineering Baghdad University Date: Abstract: 4 5 Analysis and Design of Transmission Towers The objective of this study is to develop a better understanding for the basic principles of the Design and analysis of Transmission Towers so they can be efficiently implemented on modern computers. Demonstrate the effect of transverse loading on the Design of in-plane Truss structures. Develop an in-plane Stiffness Matrix that take into the effect of slenderness ration limitations for each member during the design process inside computer program. In addition a case study has been presented, that involve five different load combinations that simulate a real Broken Wires Conditions, to inveterate the worst loading case condition on the internal members stresses. Project layout The project is divided into five chapters as follows: Chapter one: presents a general introduction to the subject of transmission towers. Chapter two: presents the previous literatures published about this subject. Chapter three: presents the theoretical bases for the design of steel transmission towers using I.S.(ASD) and the analysis process using stiffness matrix method. Chapter four: presents a detailed procedure of the developed computer developed in this project and their application for one case study with five different LoadCombinations. Chapter five: discuses the results of analysis and design method and recommend future steps. Appendix I: program text Contents: 5 6 Analysis and Design of Transmission Towers Title……………………………………………………………………………………2 Supervisor words……………………………………………………………….3 Committee words………………………………………………………………4 Thanks……………………………………………………………………………….5 Abstract…………………………………………………………………………….6 Project Layout………………………….……………………………………….6 Contents…….……..………………………………………………………………7 Chapter one; introduction…………..….…………………………………8 Chapter two; literature………………….………………………………..12 Chapter three; theory………………………………………………………17 Chapter four; computer program…………………………………….25 Chapter five; conclusions and recommendations…………….36 References…………………………………………………………………..……39 Appendix I…………………………………………………………………..……40 6 7 Analysis and Design of Transmission Towers CHAPTER ONE INTRODUCTION Transmission Towers 7 8 Analysis and Design of Transmission Towers 5.1. GENERAL Electricity is a major source of power for industries, agriculture, commercial and residential use. because of its lesser cost, electricity is now being used for rail transportation in place of fuel-powered engines. Electricity is generated from hydroelectric power plants, thermal generating stations and nuclear power plants. Hydroelectric plants are located on perennial rivers usually in remoted hilly gees and thermal plants are situated near coal mines. Due to the diverse requirements of electricity across the country and far-away locations of power plants, a grid of electric transmission lines is required to cover the entire country. With the increase in transmission distances, electricity is being transmitted at extra high voltages so as to minimize transmission losses. This req uires greater ground clearance which means that taller transmission towers are required. Various types of supporting structures are used depending upon the type of electric transmission line or conductor. The supporting structures are mainly of two types-poles and towers. Poles are normally used for supporting conductors with lower voltages and requiring lesser ground clearance over smaller spans. These poles can be made if timber, reinforced concrete, prestressed concrete, steel or aluminum. The material and the shape of he pole depends upon location of transmission line, required life span, initial cost, maintenance cost, voltage and availability of material. Towers are provided where high voltage transmission conductors are to be supported over longer ;pans and with greater ground clearances. These are designed as self supporting wide-based towers. Doles are designed for carrying loads in the transverse direction only and depend upon conductors for longitudinal stability. In order to prevent the simultaneous collapse of the whole line, self-supporting poles or towers are provided at reasonable intervals. 2.2. TYPES OF TOWERS The purpose of transmission line towers is to support conductors and one or two ground wires at suitable distances above the ground level and from each other. The selection of the most suitable type of tower for transmission lines depends upon the actual terrain of the line and the number of circuits to be supported. Towers can be broadly classified as follows (i) Tangent towers with suspension string (0° to 2°). These are used on straight runs and for line deviation up to 2°. The conductor is supported by a string of insulators hanging vertically from the tower cross-arms. (ii) (ii) Small angle towers with tension strings (2° to 15°) These are used for lines with deviation between 2° and 15°. (iii) Medium angle towers with tension strings (15° to 30°). These are used for line deviation from 15° to 30°. (iv) Large angle (30° to 60°) and dead end towers with tension strings. These are used for lines with deviation from 30° to 60° and for dead ends. The angles of line deviation specified are for normal spans. The span may be increased up to an optimum limit by reducing the angle of line deviation. Tangent towers are designed for supporting the tensioned conductors. Angle towers, which are provided at points of line deviation, are designed to resist the angular pull of the conductors. These towers are positioned such that the axis of the cross arm bisects the angle in the line. The height of the towers is fixed such that there is an adequate ground clearance (6 to 8 9 Analysis and Design of Transmission Towers 10 m) at the point of greatest sag. The tower heights range from 10 to 45 m depending upon the span, terrain and conductor voltage. 15.3. TOWER CONFIGURATION Transmission towers are free-standing towers and are usually square in plan. These are supported on ground by four legs and apt as cantilever trusses under horizontal loads. Power transmission towers have horizontal arms called cross-arms for carrying the conductors. The configuration of a tower depends upon the number of circuits, minimum clearances of conductor from tower and ground, distance between conductors, terrain and span. Various shapes of transmission towers are shown in Fig. 2.1. Fig(2.1) The most common type of tower for a single circuit is shown in Fig. 2.1 (a). For a double circuit, tower shown in Fig. 2.1 (b) is used. The conductors in this case are hung one above another from three horizontal cross-arms. Other forms of towers which are also used are shown in Fig. 2.1 (c) and (d). A tower is subjected to horizontal loads due to wind on tower and conductors and due to tension in conductors under broken-wire condition. These forces tend to over-turn the tower. Where the overturning moments are large, as in the case of tall towers, the base of the tower is widened and a pyramid shaped tower is provided. The corner member of the tower, which are either vertical or nearly vertical, are called `legs' or 'column members.' The main force is carried by these legs or column members. The legs are interconnected by diagonal bracing members and sometimes with horizontal members also. The bracing members carry very little force. Various types of bracings are shown in Fig. 2.1. 9 10 Analysis and Design of Transmission Towers Fig.(2.2) The tower outline diagram comprises: (a) Tower height considered from ground level. (b) Length of the cross arms and phase spacings. (c) Tower widths at (i) base and (ii) top hamper and (d) Bracing pattern adopted. The various constituents are as shown in Fig. 2.2. Both electrical and mechanical considerations determine these dimensions. 10 11 Analysis and Design of Transmission Towers CHAPTER TWO LITERATURE 11 12 Analysis and Design of Transmission Towers 2.1 LINEAR ANALYSIS OF IN-PLANE STRUCTURES USING STIFFNESS MATRIX METHOD The theoretical foundation for matrix (stiffness) method of structural analysis was laid and developed by many scientists: James, C. Maxwell, [1864] who introduced the method of Consistent Deformations (flexibility method). Georg, A. Maney, [1915] who developed the Slope-Deflection method (stiffness method). These classical methods are considered to be the precursors of the matrix (Flexibility and Stiffness) method, respectively. In the pre-computer era, the main disadvantage of these earlier methods was that they required direct solution of Simultaneous Equations (formidable task by hand calculations in cases more than a few unknowns). The invention of computers in the late-1940s revolutionized structural analysis. As computers could solve large systems of Simultaneous Equations, the analysis methods yielding solutions in that form were no longer at a disadvantage, but in fact were preferred, because Simultaneous Equations could be expressed in matrix form and conveniently programmed for solution on computers. Levy, S., [1947] is generally considered to have been the first to introduce the flexibility method, by generalizing the classical method of consistent deformations. Falkenheimer, H., Langefors, B., and Denke, P. H., [1950], many subsequent researches extended the flexibility method and expressed in matrix form are: Livesley, R. K., [1954], is generally considered to have been the first to introduce the stiffness matrix in 1954, by generalizing the classical method of slop-deflections. Argyris, J. H., and Kelsey, S., [1954], the two subsequent researches presented a formulation for stiffness matrices based on Energy Principles. Turner, M. T., Clough, R. W., and Martin, H. C., [1956], derived stiffness matrices for truss members and frame members using the finite element approach, and introduced the now popular Direct Stiffness Method for generating the structure stiffness matrix. Livesley, R. K., [1956], presented the Nonlinear Formulation of the stiffness method for stability analysis of frames. Since the mid-1950s, the development of Stiffness Method has been continued at a tremendous pace, with research efforts in the recent years directed mainly toward formulating procedures for Dynamic and Nonlinear analysis of structures, and developing efficient Computational Techniques (load incremental procedures and Modified Newton-Raphson for solving nonlinear Equations) for analyzing large structures and large displacements. Among those researchers are: S. S. Archer, C. Birnstiel, R. H. Gallagher, J. Padlog, J. S. przemieniecki, C. K. Wang, and E. L. Wilson and many others. LIVESLEY, R. K. [1964] described the application of the Newton- Raphson procedure to nonlinear structures. His analysis is general and no equations are presented for framed structures. However, he did illustrate the analysis of a guyed tower. 12 13 Analysis and Design of Transmission Towers CHAPTER THREE THEORY 13 14 Analysis and Design of Transmission Towers 3.0 I.S. SPECIFICATION FOR ANALYSIS AND DESIGN OF TRANSMISSIONS TOWERS 3.1. TOWER DEFINITIONS Transmission towers are free-standing towers and are usually square in plan. These are supported on ground by four legs and apt as cantilever trusses under horizontal loads. Power transmission towers have horizontal arms called cross-arms for carrying the conductors. The definition of a tower depends upon the number of circuits, minimum clearances of conductor from tower and ground, distance between conductors , terrain and span . Various shapes of transmission towers are shown in Fig. 3.1. Fig. (3.1) The most common type of tower for a single circuit is shown in Fig. 3.1 (a). For a double circuit, tower shown in Fig. 3.1 (b) is used. The conductors in this case are hung one 14 15 Analysis and Design of Transmission Towers above another from three horizontal cross-arms. Other forms of towers which are also used are shown in Fig. 3.1 (c) and (d). A tower is subjected to horizontal loads due to wind on tower and conductors and due to tension in conductors under broken-wire condition. These forces tend to over-turn the tower. Where the overturning moments are large, as in the case of tall towers, the base of the tower is widened and a pyramid shaped tower is provided. The corner member of the tower, which are either vertical or nearly vertical, are called `legs' or 'column members.' The main force is carried by these legs or column members. The legs are interconnected by diagonal bracing members and sometimes with horizontal members also. The bracing members carry very little force. Various types of bracings are shown in Fig. 3.3. The tower outline diagram comprises: (a) Tower height considered from ground level. (b) Length of the cross arms and phase spacings. (c) Tower widths at (i) base and (ii) top hamper and (d) Bracing pattern adopted. The various constituents are as shown in Fig. 3.2. Both electrical and mechanical considerations determine these dimensions. (a) Tower Height The height of a tower (H) in level country comprises the permissible ground clearance of conductors required in accordance with the overhead line regulations (ht), max sag for the lower most conductor (h2), vertical spacing between conductors including maximum insulator string length (h3) and height of ground wire peak portion (h4). (i) Minimum Ground Clearance Power conductors, along the entire route of the transmission line should maintain requisite clearance to ground over open country, national highways, important roads, electrified and unelectrified railway tracks, navigable and non-navigable rivers, telecommunication and power lines, etc. as laid down in the National standards issued by the respective authorities. According to clause. "77., o1;. The Indian-Electricity Rules- 1956 (incorporating the latest. amendment) stipulates the following clearances above ground the lowest point of conductor For extra ,of the high voltage lines, this, clause stipulates that, the- clearance above ground shall not be less.-than 5.1 in .plus 0.3 m for every 33,000 volts or part thereof by which the voltage of the line exceeds 33000 volts. The permissible ground clearances for different voltages; therefore, work out as follows: 66 kV 5490 mm 132 kV 6100 mm 220 kV 7015 mm 400 kV 8840 mm 15 16 Analysis and Design of Transmission Towers The above minimum ground clearance are applicable for transmission lines running in the open country. The minimum clearance of conductors over rivet is specified as 3050 mm over maximum flood level for rivers which are not navigable. For navigable rivers, clearances are fixed in relation to the tallest mast in consultation with the concerned navigating authorities: In case, the power lines crosses .over, a telephone line, the minimum clearances between the conductors of the power, line and telecommunication wires are as specified as follows: 66 kV ـــــــــ2440 mm 132 kV ــــــ2745 mm 220 kVـــــــــ3050 mm 400 kVـــــــــــ4880 mm 66 kV ـــــــــ2440 mm 132 kV ــــــ2745 mm 220 kVـــــــــ3050 mm 400 kVـــــــــــ4880 mm Between power line up to 220 kV crossing over another power line of any other voltage up to 220 kV, the clearances shall not be less than 4550 mm, between 132 kV the clearance is 2750 mm and for 66 kV line the figure is 2440 mm. For 400 kV, the clearance may be assumed as 6000 mm respectively. The minimum height. above rail level of the lowest portion of any conductor under conditions of maximum sag are as follows it accordance with the Regulation for electrical crossings of railway tracks, 1963. a) For un-electrified tracks or tracks electrified on 1500 Volts D.C. b) Tracks Electrified On 25 Kv A.C. 16 17 Analysis and Design of Transmission Towers (II) Maximum Sag of Lowermost Conductor The size and type of conductor, wind and climatic conditions of the region and span length determine the conductor sag and tensions. Span length is fixed from economic considerations: The maximum sag for conductor-span occurs at the maximum temperature and still wind conditions: TVs maximum value of sag is taken into consideration in fixing the overall height of the tower. While working out tension in arriving at the maximum sag the following stipulations laid down in Indian Electricity Rules (1956) are to be satisfied (a) The minimum factor of safety for conductors shall be based on their ultimate strength (tensile). (b) The conductor tension at 32 °C without external load shall not exceed the following percentages of the ultimate tensile strength of the conductor. Initial unloaded tension 35 percent Final unloaded tension 25 percent (III) Height and Location of Ground Wires. Earthwire provides protection against direct stroke of lightening. It intercepts the direct lightning strokes and conducts the charge to the nearest ground connections. The location of the ground wire/ground wires determines the. height of the ground wire peak portion. The height and location of the overhead ground wires shall be such that the line joining the ground wire to the outermost conductor shall make angles of approximately 20 to 30 degrees with the vertical. This angle is called the shield angle. The smaller the angle, the better is the shielding provided. The practice is to specify 30 degrees for 66 kV and 25-30 degrees for 220 kV. (IV) Minimum mid span clearance. In case of direct lightning stroke on the mid span of overhead earthwires, the potential of the mid span is built up during the propagation of the surge current, and the midspan flashover may occur from ground wire to conductor before the current is discharged through the tower. The midspan clearance between the earthwires and conductor is, therefore, kept more than the clearance at the tower. The usual practice in this regard is to maintain the sag of the groundwire at least 10 percent less than that of the power conductor under all temperature conditions in still wind at the normal spans so as to give a midspan separation greater than that at the supports. It is however ensured that under minimum temperature and maximum wind conditions, the sag of the ground wire does not exceed the sag of the power conductor. (b) Length of X-arm and conductor spacings The length and composition of insulator strings, jumpers, their swings and the corresponding safe electrical clearances to earthed parts in the deflected position of strings and jumpers and tower width at the cross arms level determine the length of the cross-arms and the horizontal and vertical spacings between the phases. The width of tower at cross-arms level is generally determined from the torsional forces it has to resist under broken conductor conditions. The larger width reduces the torsional forces transmitted to the bracing below that level and helps in reducing the forces in bracings of the tower body. The optimum cross-arms length evolve t he most economical tower outline. (c) Tower widths at base. Spacing between the tower footings, that is, the base width at the concrete level (or at the foot of bottom panel) is the distance from the centre of gravity of one corner leg to the centre of gravity of the adjacent corner leg angle. This width depends upon the magnitude of the physical loads imposed upon the 17 18 Analysis and Design of Transmission Towers towers, calculated from the size, 'type of the conductors and wind loads, and also depends upon heights of application of external loads from ground level. Towers with larger basewidth result in lour footing, costs and lighter main leg members at the expense of long bracing members. There is a particular base width which gives the best compromise and for which total cost of the tower and foundations is minimum. It is observed that the relation between total height of tower up to the lower cross-arm and base width is generally 2.4 to 4.0. As per an American practice, the ratio of base width to height which is the height of the intersection of the slope of the legs from ground wires is I : 3 for single circuits and is 1 : 4 for double circuits. There is a formula, which gives the economical base width of lattice tower, Where; B = Base width of tower at ground level in cm M = overturning moment in kg-m . K = a constant The value of K lies between 1.35 and 2.5, and 1.93 is a good average figure. In medium and heavy angle towers for the bracings to carry minimum possible loads it is suggested that the base width and the slopes of the leg members may be adjusted in such a manner that the legs when extended may preferably meet at the line of action of the resultant loads. This reduces the forces in bracings to a large extent and a stronger and more stable tower emerges. (d) Tower widths at top hamper. Top hamper width is the width of the tower at the level of the tower cross-arm in the case of barrel type of tower (in double circuits it may be at the middle cross arm level). The width of top hamper is mainly decided by torsion loading. The torsional stresses are evenly distributed on the four faces of the square tower. The top hamper width is also decided in a manner that the angle between the lower main member and the tie member of the same cross arm is not less than 20 degrees as angle less than 20 degrees may introduce bending stresses in the members. The top hamper width is found to be generally about 1/3 to 1/3.5 of the base width. (e) Type of bracing pattern Several bracing patterns are adopted for towers. A few of them are shown in Fig. 3.3 below and are as discussed under (i) Single web system [Fig. 15 3 (a) and 3.3 (b)] It comprises either diagonals and struts [Fig. 3.3 (a)] or all diagonals [ 3.3 (b)]. In diagonal and strut system, struts are designed in compression while diagonals in tension, whereas in system with all diagonals, the members are designed both for tension and compressive load to permit reversal of the applied external shear. This system is particularly used for narrow base towers. 18 19 Analysis and Design of Transmission Towers (ii) Double web or Warren system [Fig. 3.3 (c)] This system is made up with diagonal cross bracings. Shear is equally distributed between the two diagonals, one in compression and other in tension. Both diagonals are designed for tension and compressive loads in order to permit reversal of externally applied shears. The diagonal bracings are connected at their cross point. The tension diagonal gives an effective support to the compression diagonal at the point of their connections, and reduces the unsupported length of the bracings which results in lighter sizes of bracing members. This system is used for both large and small towers. (iii) Pratt system [Fig. 3.3 (d)] Shear is carried entirely by one of the diagonal members under tension, the other member is assumed to be redundant carrying no stress. Struts, i.e.. horizontal members in compression are necessary at every panel to provide continuity to the bracing system. Advantage of this system is that the sizes of diagonal members would be small because these are designed for high slenderness ratio in order to make them act in tension. This type of bracing results in larger deflection of tower under heavy loadings, because the tension members are smaller in X-section than compression members would be for similar loading. If such a tower is over loaded, the inactive diagonal will fail in compression due to large deflection in the panel, although the active tension member can very well take the tension loads. This system of bracing imparts torsional stresses in leg members of the square based tower and also result in unequal shears at the top of four stubs for design of foundation. 19 20 Analysis and Design of Transmission Towers (iv) Portal system (Shear divided 50 : 50 between diagonals K system) Fig. 3.3 (e) and (f) The diagonals are designed for both tension and compression. It is stiffer than Pratt system and has the advantage that the horizontal struts are supported at mid-length by the diagonals and the same are exceedingly smaller than that in Pratt system. It is used when it is desirable to provide clearance between the bottom legs of a tower. It has been found advantageous to use the portal system for bottom panels, extensions and heavy river crossing towers when rigidity is a prime consideration. If side-hill or corner extensions are anticipated, the portal panel is particularly attractive due to versatility of its application. (v) Modified System of Bracings (Fig. 3.3 (h) and 3.3 (g)] In EHV towers, where torsional loads are of high magnitude, the top hamper width is kept large to resist the torsional loads. Standard Warren system if used gives longer unsupported length which increases the weight of the tower disproportionately. For such system, modified bracing system is used. The advantage of this system is that the unsupported lengths of leg members and bracings are reduced substantially thereby increasing their strength and reducing their member sizes. Although there is an increase in the number of bolts, fabrication and erection cost yet the above system gives overall reduction in weight and cost of steel. Bracings of type (a), (b) and (c) are used for small towers and type (ei) and (e2) are used for tall towers. Type (e,) and (e2) provide greater head-room and are, therefore, provided in panels next to the ground. A combination of various types of bracings is normally used. Bracings (a), (b) or (c) may be used in the top portions of the tower and (e1) or (e2) in the lower portions. 20 21 Analysis and Design of Transmission Towers 3.2. LOADS The various loads acting on transmission towers are (i) Vertical loads (ii) Transverse loads (iii) Longitudinal loads (iv) Thermal loads. ( i ) Vertical Loads; the vertical loads acting on a transmission tower are due to (a) Dead weight of tower structure (b) Weight of conductors, insulators, fittings (c) Weight of linesman with tools (d) weight of ice coating. The dead weight of the tower is assumed and then checked after the completion of design. The weight may be assumed by comparison with similar existing towers or from some empirical formulae, as given below Where; W = weight of tower in kN C = Constant, with value ranging between 0.05 and 0.046 H = height of tower in meter M = overturning moment at base in kN m or Where; W = weight of tower in kN C1= constant, varying from 0.043 to 0.065 1= maximum torque arm for longitudinal Load, m H1 = height of centre of gravity of conductor loads above ground in meter. Lt = total conductor transverse loads in kN Ll = total conductor longitudinal loads in kN Lr = total conductor vertical loads in kN 21 22 Analysis and Design of Transmission Towers The vertical load -due to conductors and ground wires is calculated on the weight span. The weight span is the horizontal distance between the lowest points of the conductor on the two spans adjacent to the tower. The lowest point is defined as the point at which the tangent to the sag curve is horizontal. (Fig. 3.4) A load of 1500 N is - taken as the weight of linesman with tools. An additional load of 3500 N is taken for the design of conductor(s) cross-arm only. If the transmission line is subjected to snow load, ice loadings for conductors and ground wires shall be calculated corresponding to a radial thickness of ice of 12 mm. No ice loading is assumed for the tower body. The wind pressure is taken as 392 N/m2 on the increased projected area of conductors and ground wires due to ice at the minimum temperature. (ii) Transverse Loads ; these are due to (a) Wind or seismic load on conductors and ground wires (b) Wind or seismic load on tower body (c) Transverse components of cable tensions in case of angle towers. Wind load is more critical and most often controls the design of towers. The seismic load is not critical as the mass of the structure is not heavy and it is near the base. As wind pressure is the chief criterion for the design of transmission line towers, IS : 802-1977 (Part I) has specified design pressures which are different from those for general structures. The revised code on loading [i.e.. IS : 875 (Part 3)-1978] specifies that for the design of overhead transmission line towers, the specific requirements of IS 802-1977 (Part I) should be used in conjunction with the provisions of this code, as far as applicable. The transmission line towers are designed to withstand maximum wind pressure including winds of short duration as in squalls. On the basis of measured maximum wind velocities for different parts of the country including winds of short duration as in squall, the country. has been divided into three zones of low, medium and heavy wind pressure, as shown in Fig. 3.5. 22 23 Analysis and Design of Transmission Towers (a) Wind Pressure Loads The wind pressures on towers and conductors shall he as given in Table 3.1 and 3.2 and shall be assumed as acting horizontally. In the case of towers the wind pressures shall be calculated on 1.5 times the projected area of the members on the windward face. In the case of conductors and ground wires the pressures given in "fable 3.2 shall be assumed as acting on the full projected area. Table 3.1. Wind pressures on Towers Pressure in N/m2 (kgf / m2) on Towers and Supports at a Height Intensity of Pressure Up to 30 m above mean 30-35 m 35-40 m 4045 m surface Light • retarding 1270(130) 1320(135) 1340(137) 1370(140) Medium 1910(195) 1990(203) 2020(206) 2060(210) Heavy 2550(260) 2640)270) 2680(274) 2740(280) Table 3.2. Wind Pressure on Conductors and Ground Wires Intensity of Pressure Maximum Wind Pressure N/m 2 (kgf/m2) Light 420(43) Medium Heavy 440(45) 510(52) The wind pressure values given in Fig. 3.5 and Table 3.1 and 3.2 are based on maximum wind pressure likely to be experienced over different parts of the country, within a height of about 30 m above mean retarding surface, irrespective of the height of the place above the mean sea level. The altitude of the country traversed may, therefore, be ignored in so far as the maximum wind pressure on towers, conductors, and ground wires are concerned. For the purpose of computing the wind load on bundle conductors (more than one conductor per phase) wind pressure given in Table 3.2 shall be assumed as acting on full projected area of each conductor in a bundle. For the purpose of' computating the wind pressure on insulator strings, the effective projected area of the string shall be assumed as 50 percent of the projected area of the cylinder with a diameter equal to that of the insulators skirt. The pressure shall be calculated as for tower members. 23 24 Analysis and Design of Transmission Towers The transverse load due to wind on conductors and ground wires is calculated on the wind span. The wind span is the sum of the two half spans adjacent to the support under consideration (Fig. 3.4). Under broken-wire conditions, 50 percent of the intact span and 10 percent of the broken span shall be assumed as the wind span. In angle towers, the transverse components of cable tension produce transverse loading on the tower. This loading is greater for bigger line deviations i.e. for large angle towers. (iii) Longitudinal loads. The longitudinal loads on a tower are due to, (a) unbalanced pull due to broken wire condition (b) seismic load on wires and tower (c) Pull of conductors and ground wires in case of dead-end tower. Longitudinal loads are caused by broken wire conditions. The unbalanced pull due to broken conductors in the case of supports with suspension strings. may he assumed as equal to 50 percent of the maximum working tension of the conductor. For bundle conductors, the pull due to broken conductors in the case of supports with suspension strings, may be assumed as equal to 25 percent of the maximum working tension of all the sub-conductors in one bundle. For the ground wire broken condition, 100 percent of the maximum working tension shall be considered for the purpose of design of tower. The unbalanced pull due to broken conductor or ground wire in the base of tension strings, shall be equal to the component of the maximum working tension of the conductor or the ground wire as the case may be, in the longitudinal direction along with its components in the transverse direction. This will be taken for the maximum as well as the minimum angle of the deviation for which the tower is designed and the condition which is most stringent for a member shall be adopted. When there is a possibility of the tower being used with a longer span by reducing the angle of line deviation, the tower member shall also be checked for longitudinal and transverse components arising out of the reduced angle of line deviations. The broken-wire conditions (15-3) may be assumed in the design of towers Dead-end towers are designed for longitudinal loads due to tension in all conductors and ground wires. The seismic loads may be considered in the design of towers in regions where earth quakes are experienced frequently. Specific provisions of earthquake forces have not been specified in IS : 802, (Part I)-1977. The general code on earthquake IS 1893-1984 may be followed for the design of transmission towers. (IV) Thermal Loads. These loads are due to temperature variations suns radiation and heating due to current in the conductor. The temperature range varies for different regions and under different diurnal and seasonal conditions. The absolute maximum and minimum temperature which may be expected in different localities in the country are indicated in National Climate Charts of Temperature Variations. These figures may be used for guidance in assessing the maximum variations of temperature. The temperatures indicated in Fig. 3.6 and 3.7 are the air temperatures in the shade. The range of variation in temperature of the building materials may be appreciably greater or 24 25 Analysis and Design of Transmission Towers Table (3.3) Broken-Wire Conditions For Lines With Single Conductor For Lines With Bundle Conductor (a) Single Circuit Towers I. Tangent towers with suspension string (0° to 2°) Any one power conductor broken or one ground-wire broken whichever is more stringent for a particular member. Any ground-wire or one sub-conductor from any bundle conductor broken, whichever is more stringent for a particular member. The unbalanced pull due to sub-conductor broken may be taken as specified above. 2. Small angle tension towers Any ground-wire broken or all (2° to 15°) sub-conductors in the bundle broken whichever is more Any one power conductor broken stringent for a particular member 3. Medium angle tension towers or one ground-wire broken; (15° to 30°) 4. Large angle tension (30° to 60°) and dead end towers whichever is more stringent for a particular member (b) Double Circuit Towers I . Tangent tower with suspension strings (0° to 2°) Any one power-conductor broken or one ground-wire broken whichever is more stringent for a particular member 2. Small angle towers with tension Any two of the power-conductors strings (2° to 15°) 3. Medium angle towers with tension strings (IS° to 30°) 4. Large angle (30° to 60°) and - broken on the same side and on the same span or any one of the power-conductors and any one ground-wire broken on the same span whichever combination is more stringent for a particular member Three power-conductors broken dead end towers with tension on the same side and on the same strings span or any two of the powerconductors and any one ground wire broken on the same span, whichever combination constitutes the most stringent condition for a particular member (c) Cross Arms - In all types of towers, the powerconductor supports and ground wire supports - - shall be designed for the broken-wire conditions also. less than the variation of air temperature and is influenced by the condition of exposure and the rate at which the materials composing the structure absorb or radiate heat. This difference in temperature variations of the material and air should be given due consideration. The absolute maximum temperatures given in Fig. 3.6 shall be increased by 17 °C to allow for Sun's radiation, heating effect of current etc in the conductor. 25 26 Analysis and Design of Transmission Towers 3.3. ANALYSIS OF TOWERS Overhead transmission line tower is a high order indeterminate cantilever space truss and its analysis as a space truss is possible only with the help of a computer. The conventional method of analyzing a tower is by resolving it into plane trusses. While analyzing the tower as plane trusses, the loads are applied at joints and the members are designed as ties or struts. As the legs of most towers are sloping to the vertical, the sides of the tower are not in one plane. Thus, the solution of a tower by resolving it into planar trusses is no more than a good approximation. The tower can be subjected to forces acting in three different directions. (a) Force is parallel to two trusses (b) Force is inclined to the trusses (c) Force is acting at a distance from the tower axis. The various loading cases are shown in Fig. 3.8. In Fig. 3.8 ( a ) , the load is parallel to two trusses and passes through the axis of the tower. This load is normally inclined to the horizontal. Let the horizontal component of the load P be P,, and vertical component be P,.. The vertical load P,, is shared equally by all the four legs A, B, C and D, Where as the horizontal load P,, is shared by trusses 1 and 3. In the second case, Fig. 3.8 (b), the load P is acting at an angle 8 to the plane of trusses 1 and 3. The load P is also inclined to the horizontal. Let its vertical component be P Z and horizontal component be P,,. The vertical component P, will be distributed equally among the four legs A, B, C and D. The horizontal component P h is further resolved into two components i.e. P,,, parallel to trusses I and 3, and P,,2 parallel to trusses 2 and 4. Load Ph1 is shared equally by trusses 1 and 3 and load Ph2 is shared equally by trusses 1 and 3 and load P,,2 is shared equally by, trusses 2 and 4. In Fig. 3.8 (c), the load is acting at a distance `e' from the tower axis. The load may be inclined at an angle 0 to the plane of trusses I and 3. It is also inclined to the horizontal. Let the vertical component be P, and horizontal component be P h. The horizontal component is further resolved into P,,, and Ph2 parallel to trusses I and 3, and 2 and 4. The vertical load P,, causes a moment, M = P,, • e which will be resisted equally by trusses 2 and 4. Besides, the vertical load P,, will be shared equally by all the four legs. The load P,, 2 is shared equally by the trusses 2 and 4. The force P,,, produces torsion in the tower, equal to M, = P hI • e. If the cross-bracing, which is provided 26 27 Analysis and Design of Transmission Towers at this level, is rigid, then the torsion M, will be resisted equally by the two sets of trusses I and 3, and 2 and 4. The torsion will produce forces Pt1 and P t2 in the trusses I and 3, and 2 and 4 respectively, or Trusses 1 and 3 also resist the load P h1, equally. The trusses are analyzed separately for various loading conditions after resolving the forces. The forces are then tabulated and members are designed for the worst conditions. In case the trusses are statically determinate, the stresses are found by analytical or graphical methods. In case crossed diagonals and horizontals are provided, the tension brace is designed to take all the force or it is divided equally between the two diagonals. 3.4. DESIGN OF TOWERS The Indian Code IS : 802 (Part T)-1977 has specified the factor of safety to be adopted for design permissible stresses and the slenderness ratios. The factor of safety in the design of structural member of steel transmission line towers may be assumed as 2.0 under normal conditions and 3.5 under broken wire conditions. (a) Permissible Axial Stresses in Tension. The estimated tensile stresses on the net effective sections area in various members, multiplied by the appropriate factor of safety shall not exceed minimum guaranteed yield stress of the material. For steel conforming to IS : 226-1975, the permissible axial stress shall not exceed 255 N/m2 (2600 kgf/cm2). (b) Permissible Axial Stresses in Compression The estimated compressive stresses in various members multiplied by the appropriate factor of safety shall not exceed the value give by the formulae below. The allowable unit stress on the gross section of the axially loaded compression member shall be: Where; Fa = allowable unit stress in compression, F,. = minimum guaranteed yield stress of the material, 27 28 Analysis and Design of Transmission Towers K =restraint factor, L = length of the compression member E = modulus of elasticity of steel that is 200000 N/mm2 (2047000 kgf/cm2), and KL = largest effective slenderness ratio of any unbraced segment of the member. These formulae are applicable provided the largest width-thickness ratio bit is not more than the limiting value given by Or where; b = distance from edge of fillet to the extreme fibre, and t = thickness of material For steel conforming to IS .: 226-1975 the formulae given above will reduce to the following provided the width-thickness ratio does not exceed 13 Where the width-thickness ratio exceeds formulae given in (a) and (b) shall be used 28 29 Analysis and Design of Transmission Towers substituting for Fy the value Fcr, given by For steel conforming to IS : 226-1975 the formulae given in (e) and (f) above will reduce to the following: Stress in Bolts. The estimated stresses in the bolts multiplied by the appropriate factor of safety shall not exceed the value given in Table 3.4. Table (3.4) Permissible stress in bolts Nature of Stress (1) 1. Shear 2. Bearing Shear stress on gross area of bolts shear the area to be assumed shall be twice the area defined Bearing stress on gross diameter of bolts Permissible Stress (2) N/mm2 (kgf/cm2) 218 (2220) 436 (4440) Remarks (3) For gross area of bolts. For bolts in double For the bolt area in bearing 3. Tension 29 30 Analysis and Design of Transmission Towers 3. Tension Axial tension stress on the root area of the thread of bolt 194 (1980) - 3.5. SLENDERNESS RATIOS (a) Compression Members The slenderness ratios of compression members shall be determined as follows Type of Members Table (15-5) Value of KL/r (a) Leg sections or joint members L/r bolted at connections in both faces (curves 1 and 4 of Fig. (3.9) (b) Members with concentric loading L/r at both ends of the unsupported panel with value of (L/r) up to and including 120 (curve I of Fig. 3.9) (c) Member with concentric loading at 30 +0.75 L/r one end and normal eccentricities at the other end of the unsupported panel with values of L/r up to and including 120 (curve 2 of Fig 3.9) (d) Members with normal framing 60 + 0.50 L/r 30 31 Analysis and Design of Transmission Towers eccentricities at both ends of the unsupported panel for value of L, upto and including 120 (curve 3 of Fig. 3.9) (e) Member unrestrained against L/r rotation at both ends of the unsupported panel for values of L/r from 120 to 200 (curve 4 of Fig. 3.9) (f) Members partially restrained 28.6 + 0.762 L/r against rotation at one end of the unsupported panel for Values of L/r over 120 up to and including 225 (curve 5 of Fig. 3.9) (g) Members partially restrained 46.2 + 0.615 L/r against rotation at both ends of the unsupported panel for values of L over 120 up to and including 250 (curve 6 of Fig. 3.9) A single bolt connection shall not be considered as offering restraint against rotation. A multiple bolt connection properly detailed to minimize eccentricities shall be considered to offer partial restraint if connection is made to a member having adequate flexural strength to resist rotation of the joint. Points of intermediate support shall not be considered as offering restraint to rotation unless they meet the criteria outlined above. In the design of members, the length L shall be from centre to centre of intersection at each end of the member. Table (15-6 ) limiting values of L/r 31 32 Analysis and Design of Transmission Towers Leg members and lower members of the cross-arms in compression Other members carrying computed stresses Redundant members and those carrying nominal stresses 150 200 250 Table (3.7) gives for ready reference, the values of allowable unit stresses in N/mm2 (kg f/cm2) for L/r ratios of compression members of the types listed above for steel conforming to IS : 226-1975. 3.6. Connections The angle between any two members common to a joint of a trussed frame shall preferably be greater than 20° and never less than l5°, due to uncertainty of stress distribution between two closely spaced members. (b) (B)Tension Member The slenderness ratio of a member carrying axial tension only, shall not exceed 375. Table (15-7) Allowable unit stresses Fac in N/mm2 (kgf/cm2) for measured slenderness ratios (L/r) of steel with yield stress Fy= 255 N/mm2 (2600 kgf/cm2) L/r fac (N/mm2) n=2 0 127.5 10 127.1 20 125.9 30 123.8 40 120.9 50 117.2 60 112.7 70 107.3 80 101.1 90 94.1 100 86.3 where n = Factor of safety L/r n=1.5 170.0 169.5 167.8 165.0 161.2 156.3 150.2 143.1 134.8 125.5 13.1 fac (N/mm 2 ) n=2 110 120 130 140 150 160 170 180 190 200 77.7 68.2 58.0 50.0 _ 43.6 38.3 33.9 30.2 27.1 24.5 n=1.5 103.5 90.7 77.3 66.7 58.1 51.0 45.2 40.3 36.2 32.7 3.7. MINIMUM THICKNESS Minimum Thickness of galvanized and painted tower members shall be as follows : 32 33 Analysis and Design of Transmission Towers Minimum Thickness, mm Galvanized Painted Leg members and lower members of cross-arms in compression 5 6 Other members 4 5 3.8. BOLTING (a) Minimum Diameter of Bolts. The diameter of bolts shall not be less than 12 mm. (b) Preferred Sizes of Bolts. Bolts used for the erection of transmission line towers shall be of 3 diameters 12, 16 and 20 mm. (c) The length of bolts shall be such that the threaded portion does not lie in the plane of contact of 3 members. (d) Gross area of Bolts for purposes of calculating the shear stress the gross area of bolts shall be taken as the nominal area of the bolt. (e) The bolt area for bearing shall be taken as d x t where d is the diameter of bolt and t the thickness of the thinner of the parts joined. (f) The net area of a bolt in tension shall be taken as the area at the root of the thread. (g) Holes for Bolting. The diameter of the hole drilled or punched shall not be more than the nominal diameter of the bolt plus 1.5 mm. 3.9. GENERAL INTRODUCTION TO STIFFNESS METHOD This method of analyzing structures is probably(14) used more widely than the flexibility method, especially for large and complex structures (with multiple nodes). Such structures require the use of electronic computers for carrying out the extensive numerical calculations, and the stiffness method is much more suitable for computer programming than the flexibility method! The reason is that the stiffness method can be put into the form of a standardized procedure which dose not requires any engineering decisions during the calculation process. And also the unknown quantities in the stiffness method are prescribed more clearly than the flexibility method. When analyzing a structure by the stiffness method, normally we use the concepts of kinematic indeterminacy, fixed-end reactions, and stiffnesses. These definitions will be explained as follows: 3.9.1 KINEMATIC INDETERMINACY In stiffness method the unknown quantities in the analysis are the joint displacements of the structure, rather than the redundant reactions and stress resultants as is the case of flexibility method. The Joints in any structure will be define as points where two or more members intersect, the points of support, and the free ends of any projecting members. When the structure is subjected to loads, all or some of the joints will undergo displacements in the form of translations and rotations. Of course, some of the joints displacements will be 33 34 Analysis and Design of Transmission Towers zero because of the restraint conditions; for instance, at a fixed support there will be no displacements of any kind. The unknown joint displacements are called kinematic unknowns and their number is called either the degree of kinematic indeterminacy or the number of degrees of freedom (DOF) for joint displacements. 3.9.2 FIXED-END ACTIONS In stiffness method we regulatory encounter fixed-end beam, because one of the first steps in this method is to restrain all of the unknown joint displacements. The imposition of such restrains causes a continuous beam or plane frame to become an assemblage of fixed-end beams. Therefore, we need to have readily available a collection of formulas for the reactions of fixed-end beams for multiple case. These reactions which consist of both; forces and couples (moments), are known collectively as Fixed-End actions. Values of fixed-end actions for multiple cases are shown in Appendix I. 3.9.3 STIFFNESSES In the stiffness method we make use of actions caused by unit displacement. These displacement may be either unit translation (or unit rotation for in-plane frame), and the resulting actions are either forces of couples (moments). These actions caused by unit displacement are known as stiffness influence coefficients, or stiffnesses. These coefficients called also member stiffnesses which they are frequently used in this method. Here by two of the most useful cases as shown in fig. (1.2). Note: all basic relations of stiffness matrix will be presented in chapter four as part of computer program development. 3.9.4. GENERAL EQUATION OF STIFFNESS METHOD Now most of the preliminary ideas and definitions have been set fourth, and the problem of analyzing a structure can be established. Interpreting of Equilibrium Equations, and making use of the Principles of Superposition, for the case of a structure having (n x n) Degrees of Kinematic Indeterminacy will lead to the following sets of linear equations are obtained: 𝑆11 𝐷1 𝑆21 𝐷1 : 𝑆𝑛1 𝐷1 + 𝑆12 𝐷2 + 𝑆22 𝐷2 : + 𝑆𝑛2 𝐷2 + 𝑆13 𝐷3 … … . + 𝑆1𝑛 𝐷𝑛 + 𝑆23 𝐷3 … … . + 𝑆2𝑛 𝐷𝑛 : : : + 𝑆𝑛3 𝐷3… … . + 𝑆𝑛𝑛 𝐷𝑛 + 𝐴1 + 𝐴2 : + 𝐴𝑛 = 𝑃1 = 𝑃2 : ……………….Eq. (1.1) = 𝑃𝑛 This can be reduced to General Equation form: [𝑘]|∆| = |𝑝|…………..Eq. (1.2) Hence, the principles of superposition are used in developing fixed-end actions (forces), therefore, this method is limited to linearly elastic structures with small displacements. The n equations can be solved for the n unknown joint displacement of the structure. The important fact which need to be established: that Equilibrium Equations of the Stiffness Method express the superposition of actions (forces) corresponding to unknown displacements. While the compatibility equations of the Flexibility Method express the superposition of displacements corresponding unknown actions (forces). 34 35 Analysis and Design of Transmission Towers Also; it should be noticed that above equilibrium equations (1.1) are written in a form which takes into account only the effects of applied loads on the structure, but the equation can be readily modified to include the effects of temperature changes, restrains, and support settlements. It is only necessary to include these effects in the determination of the actions (forces) A1, A2,…, An. Furthermore, Eq. (1.2) apply to many types of structures, including trusses and space frames, although in this project is limited to in-plane structure (beams), and hence the stiffness method is applicable only to linearly elastic structures. 3.9.5. STIFFNESS METHOD VERSUS FINITE ELEMENT METHOD (FEM) Stiffness method can be used to analyze structures only, finite element analysis, which originated as an extension of matrix (stiffness and flexibility), it is detected to analyze surface structures (e. g. plates and shells). FEM has now developed to the extent that it can be applied to structures and solids of practically any shape or form. From theoretical viewpoint, the basic difference between the two is that, in stiffness method, the member force-displacement relationships are based on the exact solutions of the underlying differential equations, whereas in FEM, such relations are generally derived by Work-Energy Principles from assumed displacement or stress functions. Because of the approximate nature of its force-displacements relations, FEM analysis yield approximate results for small node numbers. However, FEM is always more accurate than stiffness matrix especially in nonlinear analysis. 35 36 Analysis and Design of Transmission Towers U11= 1.0 K31= - EA/L K11 = +EA/L K21 = 0.0 K41 = 0.0 L L = L’ U44= 1.0 K14= 0.0 K34 = 0.0 K24 = 0.0 K44 = 0.0 L U33= 1.0 K13= -EA/L K33= +EA/L K23= 0 K43= 0 L L = L’ U22= 1.0 K12= 0.0 K32= 0.0 K22 = 0 K42 = 0.0 L Fig.(1.2) Axial Member Stiffnesses. 36 37 Analysis and Design of Transmission Towers Chapter Four Computer Program 37 38 Analysis and Design of Transmission Towers 4.1 INTRODUCTION This chapter presents a brief description of the computer program developed in this study which governs the problem of the Analysis and Design of Transmission Towers. 4.1 PROGRAM PROCEDURE Based on theoretical equations presented in chapter three, the following step-by-step procedure for the analysis and design of In-plane structures (Truss) using Stiffness Matrix Method will be presented; The sign convention used in this analysis is as follow: the joint translations are considered positive when they act in positive direction of Y-axis, and joint rotations are considered positive when they rotate in counterclockwise direction: Prepare the analytical model of in-plane structure, as follows: 1. Draw a line diagram of the in-plane structure (beam), and identify each joint member by a number. 2. Determine the origin of the global (X-Y) coordinate system (G.C.S.). It is usually located to the lower left joint, with the X and Y axes oriented in the horizontal (positive to the right) and vertical (positive upward) directions, respectively. 3. For each member, establish a local (x-y) coordinate system (L.C.S), with the left end (beginning) of the member, and the x and y axes oriented in the horizontal (positive to the right) and vertical (positive upward) directions, respectively. 4. Number the degrees of freedom and restrained coordinates of the beam elements and nodes. 5. Assume an initial section properties; such like (Ag, Ix, Ex,…) 6. Evaluate the Overall Stiffness Matrix [k]. The number of rows & columns of [S] must be equal to the number of DOF of the structure. For each element of the in-plane structure, perform the following operations: a) Compute the Element stiffness matrix [ke] in (L.C.S) by apply the basic stiffness equation, as follow: {𝑓} = [𝑘 𝑒 ]{𝑒}. b) Transform the force vector {𝑓} form (L.C.S) to {𝑃} in (G.C.S.) using transformation matrix [A], as follow: {𝑃} = [𝐴]{𝑓}. c) Transform the deformation vector {𝑒}form (L.C.S) to transformation matrix [B], as follow: {𝑋} (G.C.S.) using {𝑒} = [𝐵]{𝑋}. d) It is evident that matrix [B] is the transpose of matrix [A], therefore ; {𝑒} = [𝐴]𝑇 {𝑋}. 38 39 Analysis and Design of Transmission Towers e) Substituting step (d) in step (a), resulting in: {𝑓} = [𝑘 𝑒 ][𝐴]𝑇 {𝑋}. f) Substituting step (e) in step (b), resulting in: {𝑃} = [𝐴][𝑘 𝑒 ][𝐴]𝑇 {𝑋}. g) Inverting equation in step (f), resulting in: {𝑋} = [[𝐴][𝑘 𝑒 ][𝐴]𝑇 ]−1 {𝑃}. h) Store the element stiffness matrix, in (G.C.S.), [𝑘 𝑒 ] = [[𝐴][𝑘 𝑒 ][𝐴]𝑇 ]−1 , for each element. 7. Assemble Overall Stiffness Matrix [K] for the System of in-plane structure. By assembling the element stiffness matrices for each element in the in-plane structure, using their proper positions in the in-plane structure Stiffness Matrix [K], and it must be symmetric. 8. Compute the Joint load vector {Pj} for each joint of the in-plane structure. 9. Added the Fixed-Ends (lateral loads) forces Vector {Pf} to their corresponding Joint load vector {P} using their proper positions in the in-plane structure Stiffness Matrix [K]. 10. Determine the structure joint displacements {X}. Substitute {Pj} and [K] into the structure stiffness relations, {𝑃𝑗 } = [𝐾]{𝑋} and solve the resulting system of simultaneous equations for the unknown joint displacements {X}. 11. Compute Element end displacement {e} and end forces {f}, and support reactions for each Element of the beam, as following: 12. Obtain Element end displacements {e} form the joint displacements {X}, using the Element code numbers. 13. Compute Element end forces {f}, using the following relationship: {𝑓} = [𝑘 𝑒 ]{𝑒} 14. 15. 16. 17. 18. Compute element internal Stresses Compare the computed internal stresses with allowable stresses given by AISC-ASD. If its check then ok. Otherwise; select a larger (but economical) from AISC design manual Repeat steps form (6) to step (15), until all members check according to ASD design criteria. 19. Using the Element code numbers, store the pertinent elements of {f}, in their proper position in the Support Reaction Vector {R} 20. Check the calculation of the member end-forces and support reactions by applying the Equation of Equilibrium to the free body of the entire in-plane structure; ∑𝑛𝑖=0 Fy = 0, ∑𝑛𝑖=0 Fx = 0. 39 40 Analysis and Design of Transmission Towers 4.2 Computer program application; 4.2.1. Case Study: Analysis and design a 220 kV transmission tower having a height of 94.0ft (28.65 m) and with a base width of 22.0ft (6.7 m), as shown in Fig. (4.1). 40 41 Analysis and Design of Transmission Towers 8’ 6’ 6’ 6’ 6’ 6’ 4’ 12’ 6’ 10’ 10’ 6’ 8’ 4’.6” 3’.6” 3’ 3’ 3’.6” 4’.6” Fig.(4.1), Analytical Model of Transmission Tower Solution; The structure has been analyzed as a space truss using stiffness method. A computer program has been used for analyzing the following loading conditions; (a) Normal condition (NCL) (b) Top conductor broken (TCB) 41 42 Analysis and Design of Transmission Towers (c) Lower conductor broken (LCB) (d) Middle wire broken (MWB) (e) Ground wire broken (GWB) For the analysis of the structure, the joints and the members have been numbered, as shown in fig.(4.1). The loading diagrams for the presented case study are shown in Fig. (4.1). Fig.(4.2), Loading Conditions of Transmission Tower The details of analysis have not been given as these are available in reference on analysis of structures. Only the resultant forces for the worst condition have been tabulated for each group of members. For case in designing, the members have been grouped as follows Grouping of Members Members locations Major members (Legs) Minor members (Legs) Major diagonals (Lacing) Minor diagonals (Lacing) Other members Section Designation (HRS) L 5 x 5 x 8/16 L 3,1/2 x 3.1/2 x 8/16 L 2,1/2 x 2,1/2 x 8/16 L 2 x 2 x 6/16 L 1,1/2 x 1,1/2, x 4/16 Location Symbol B1, B2, and B3 TS1, TS2, and TS3 B1, B2, and B3 TS1, TS2, and TS3 Everywhere. 42 Analysis and Design of Transmission Towers 96 88 80 72 64 56 Tower height (ft) 43 48 40 32 24 load case one 16 load case two load case three load case four 8 load case five 0 0 -0.05 -0.1 -0.15 -0.2 -0.25 -0.3 -0.35 Vertical Displacements (in) Fig.(4.2) Vertical Displacement Diagram 43 Analysis and Design of Transmission Towers 96 88 80 72 64 56 Tower height (ft) 44 48 40 32 24 load case one load case two 16 load case three load case four 8 load case five 0 -0.5 0 0.5 1 1.5 2 2.5 3 3.5 4 Horizontal Displacements (in) Fig.(4.3) Horizontal Displacement Diagram 44 4.5 Analysis and Design of Transmission Towers 96 88 80 72 64 56 Tower height (ft) 45 48 40 32 24 load case one 16 load case two load case three load case four 8 load case five 0 0 10 20 30 40 50 60 70 Compressive Forces (kip) Fig.(4.4) Compressive Forces Distribution 45 80 Analysis and Design of Transmission Towers 96 88 80 72 64 56 Tower height (ft) 46 48 40 32 24 16 load case one load case two load case three 8 load case four load case five 0 0 -10 -20 -30 -40 -50 -60 Tensile Forces (kip) Fig.(4.5) Tensile Forces Distribution 46 Analysis and Design of Transmission Towers 96 88 load case one 80 load case two load case three load case four 72 load case five Allowable Compressive Stress Allowable Tensile Stress 64 56 Tower height (ft) 47 48 40 32 24 16 8 0 25 20 15 10 5 0 -5 -10 -15 -20 Axial Stresses (ksi) Fig.(4.6) Actual Axial Stresses Versus Allowable Stress 47 -25 48 Analysis and Design of Transmission Towers CHAPTER FIVE CONCLUSIONS AND RECOMMENDATIONS 48 49 Analysis and Design of Transmission Towers CONCLUSIONS Depending on the results obtained from the present study, several conclusions could be summarized as follows: Results indicate that in-plane structures (Steel Transmission Towers) can be can be dealt with successfully by the Stiffness Matrix Method. Developed Program in this study is quite efficient and reliable for both analysis and design. Design process developed in this study is quit forward and easy to implement which depends on the design criteria given by AISC-89 design manual (Allowable Stress Design) and for I.S. 1977(part I) for wind loading specifications. Five load-combinations (broken wires conditions) are investigated and results indicate the following: 1. Fig.(4.6), indicate that compressive stress is inversely proportional to slenderness ratio (KL/rx, rx=√(Ix/Ax)), Therefore; in order to reduce members internal axial stress a larger radius of gyration and lower member length should be used. 2. Fig.(4.6), indicate that the second load-combination represent the worst case scenario where the largest values of tensile and compressive stresses could be seen. This might be justified because of higher arm of the horizontal forces which will produce a higher rotational overturning moment over the tower base supports (tension and compression reactions). 3. Fig.(4.4 and 4.5), indicate that compression and tension forces are gradually increased form top to down of tower length, as it expected, therefore; an increased members cross-sectional area of major members (Legs and arms) will be an efficient method to reduce internal stresses. 4. Fig.(4.2 and 4.3), indicate that Horizontal displacement are directly proportional to the horizontal wind loads while the vertical displacement are not directly proportional to vertical cable (gravity) loads. Presented results indicate also: In order to overcome member Critical Compressive Stress Case a lower member length (more refined tower geometry) could be used which will reduce the slenderness ratio (KL/rx) and eventually the compressive stress. A second solution is to increased member cross-sectional area which will increase the radius of gyration and eventually the compressive stress. But it is not recommended since it is not economical solution. RECOMMENDATIONS The analysis method, presented in this study for in-plane structures, could be extended to include the following factors: More revised space (three-dimensional) analysis to include torsional forces. Differential settlement of tower base-foundation. Member’s joint-connections (bolted, welded, or spliced). Shear calculation (resistance) especially at tower main members. Using of gust-plate at members-joints. Optimization process for selecting economical members. 49 50 Analysis and Design of Transmission Towers Making a parametric study for comparing towers with different geometry (shapes) to find best geometry for certain loading-case. REFERENCES 1. Syal, I. C., and Satinder S., "Design of steel structures.", Standard Publishers Distributers, Delhi, 2000. 2. Dayaramtnam. P., "Design of steel structures.", Chand S. Company ltd. for publishing , New-Delhi, 2003. 3. Manual of Steel Construction (AISC-1989, Allowable Stress Design), ninth edition. 4. AMERICAN NATIONAL STANDARD SJI-JG–1.1, SECTION 1001. Adopted by the Steel Joist Institute November 4, 1985 ( Revised to November 10, 2003 Effective March 01, 2005). 5. Asalam Kassimali, “Matrix Analysis of Structures”, Brooks/ Cole Publishing Company, 1999. 6. Livesley, R. K., and Chandler D. B., "Stability Functions for Structural Frameworks." Manchester University Press, Manchester, 1956. 7. Livesley, R.K., "The Application of an Electronic Digital Computer to Some Problem of Structural Analysis." The Structural Engineer, Vol. 34, no.1, London, 1956, PP. 112. 8. Argyris, J.H., "Recent Advances in Matrix Methods of Structural Analysis." Pergamon Press, London, 1964, PP. 115-145. 9. Livesley, R.K., "Matrix Methods of Structural Analysis." Pergamon Press, London, 1964. PP. 241-252. 10. Bowles, J. E., "Analytical and Computer Methods in Foundation Engineering." McGraw-Hill Book Co., New York, 1974, pp. 190-210. 11. Bowles, J. E., "Foundation analysis and design" McGraw-Hill Book Co., New York, 1986, Fourth Edition, pp. 380-230. 12. Bowles, J. E., "Mat Design." ACI Journal, Vol. 83, No. 6, Nov.-Dec. 1986, pp. 10101017. 13. Timoshenko, S.P. and Gere, J.M., "Theory of Elastic Stability." 2nd Edition, McGraw-Hill Book Company, New York, 1961, pp. 1-17. 14. Timoshenko, S.P. and Gere, J.M., "Mechanics of Materials." 2nd Edition, Von Nostrand Reinhold Book Company, England, 1978. 15. KassimAli, A., "Large Deformation Analysis of Elastic Plastic Frames," Journal of Structural Engineering, ASCE, Vol. 109, No. 8, August, 1983, pp. 1869-1886. 16. LAZEM, A. N., "Large Displacement Elastic Stability of Elastic Framed Structures Resting On Elastic Foundation" M.Sc. Thesis, University of Technology, Baghdad, 2003, pp. 42-123. 50