FACULTY OF ENGINEERING, THE BUILT ENVIRONMENT & TECHNOLOGY (EBET) Technology for tomorrow Module Guide Department of Industrial Engineering, Operations Management and Quality Learning programme Diploma Operations Management Module Organisational Effectiveness 1 Compiled by: Mr Jaco Snyders Code EWS1002 Credits 14 NQF 5 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness By : EWS1002 31 Jul 2023 J Snyders TABLE OF CONTENT 1. PRE-REQUISITE MODULES ....................................................................................... 2 2. CO-REQUISITE MODULES ......................................................................................... 2 3. PURPOSE STATEMENT ............................................................................................. 2 4. MODULE OBJECTIVES .............................................................................................. 2 5. CORE CONTENT ......................................................................................................... 2 6. SYLLABUS / SCOPE OF WORK................................................................................. 3 7. ASSESSMENT ........................................................................................................... 10 7.1 FORMATIVE ASSESSMENT ...................................................................................... 10 7.2 SUMMATIVE ASSESSMENT ..................................................................................... 10 7.3 FINAL ASSESSMENT ................................................................................................ 10 7.4 WEIGHT OF ASSESSMENTS .................................................................................... 10 7.5 MODERATION ....................................................................................................... 10 7.6 WRITTEN THEORY TESTS ................................................................................... 10 8. ASSIGNMENT ............................................................................................................ 11 9. REFERENCES (Prescribed) ..................................................................................... 13 10. OTHER REFERENCES.............................................................................................. 13 11. SCHEDULE OF WORK (provisional) ....................................................................... 13 12. IMPORTANT DATES ................................................................................................. 13 13. MODULE METHODOLOGY AND CLASS PROCEDURE ......................................... 14 Page 1 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness 1. By : EWS1002 31 Jul 2023 J Snyders PRE-REQUISITE MODULES None 2. CO-REQUISITE MODULES None 3. PURPOSE STATEMENT The purpose of this introductory module is to examine human work in all various contexts, and identify the factors, which affect the efficiency and economy of the situation being reviewed in order to effect improvement. 4. MODULE OBJECTIVES After completion of this module, the students will be able to: Identify and discuss the principles and characteristics of productivity Describe the method study approach Explain the need for work measurement Explain the basic principles of a pre-determined motions time studies Conduct performance and work measurement calculations 5. CORE CONTENT Within a manufacturing or technical or operations environment: Introduction to Work study and productivity Understanding Work study and the human factor, and working conditions Introduction to Method study and movements at the workplace Introduction to Work measurement Introduction to performance measurement Page 2 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness 6. By : EWS1002 31 Jul 2023 J Snyders SYLLABUS / SCOPE OF WORK The following syllabus outline describes the scope of the work to be covered in this module. Unit of Learning Content Related Topics Considered Learning outcomes. After completing this unit, learners will be able to: - Productivity and Quality of life - Basic needs Productivity Factors affecting Productivity in the individual enterprise Resources of an enterprise The task of Management - Work Study and Productivity - Definition of Work Study How Total Time of a Job is Made up Basic Work Content Total Ineffective Time with reference to: Poor Product Design Inefficient Methods of Manufacture Human Resources Contributions Value of Work Study Techniques of Work Study Basic Procedure of Work Study - The Human factor in the application of Work Study - Work Study and management Work Study and the Supervisor Work Study and the Worker - Discuss the basic needs of a population. Explain and calculate Productivity examples. Discuss the internal and external factors affecting productivity in an enterprise Identify the resources available to any enterprise Discuss the role of management with respect to the resources. Describe how the Total Time of a job is made up Identify examples for added work content. Identify management techniques which can reduce these added work content. Discuss why Work Study is such a valuable tool to management Discuss Method Study and Work Measurement in relation to Work Study Explain the Basic Procedure for Work Study Understand the fears and anxieties of the workforce when Work Study is practised Page 3 Expected duration Reference/s Assessment Chapter 1 - Summative Formative Test 1 Examination 0.5 week Chapter 2 & 3 - Summative Formative Test 1 Examination 0.5 week Chapter 4 - Summative Formative Test 1 Examination 0.5 week Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness Unit of Learning Content Related Topics Considered - The Work Study Practitioner By : - - Working conditions and the working environment - Occupational Safety and Health Organisation Occupational Accidents and prevention thereof Good Housekeeping Lighting, Noise and Vibration Climatic Conditions Ergonomics 31 Jul 2023 J Snyders Learning outcomes. After completing this unit, learners will be able to: - - EWS1002 - Reference/s Assessment Chapter 5 & Class notes - Expected duration Understand the benefits of Work Study to management Understand the fears displayed by Supervision and discuss the rules which must be applied when dealing with Supervision Discuss the work ethics to be displayed when dealing with Shop Floor personnel Describe the personal qualities which are essential for a good Work Study Practitioner Understand the relationship of Working Conditions to Productivity Identify the need for Health and Safety within an organisation Identify the precautions to be taken to avoid occupational accidents Explain the principles of fire protection Identify the basic components of major hazard control Identify the basic elements of good housekeeping Understand the effect of noise, light and vibration on the worker in the workplace. Understand the effects of working in different climatic conditions. Discuss the concept of ergonomics Page 4 Summative Formative Test 1 Examination 0.5 week Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness Unit of Learning Content Related Topics Considered By : - Method Study Basic approach to Method Study Selecting the work to be studied Recording the facts of an existing method Flow Process Charts Flow Diagrams - Movement of workers in the working area - The String Diagram The Worker-type Flow Process Chart The Multiple Activity Chart 31 Jul 2023 J Snyders Learning outcomes. After completing this unit, learners will be able to: - - EWS1002 - Discuss the eight steps in conducting a Method Study. Discuss in detail the three factors that should be kept in mind when selecting a job, namely: Economic or cost-effective, Technical and Human considerations. Understand the uses and the working of Flow Process Charts and Flow Diagrams. Be able to compile a Flow Process Chart for a particular job described. Describe the Questioning Technique with regards to making improvements Explain what a String Diagram is and what it is used for. Compile a String Diagram for a particular job Understand the Worker-type Flow Process Chart Compile a Worker-type Flow Process Chart Understand what a Multiple Activity Chart is and what it is used for. Compile a Multiple Activity Chart for a group of workers working on a job Page 5 Expected duration Reference/s Assessment Chapter 6 & 7 - Summative Formative Test 1 Examination 3 weeks Chapter 8 - Summative Formative Test 1 Examination 0.5 week Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness Unit of Learning Content Related Topics Considered By : - Movements at the workplace, development of alternative methods - Principles of Motion Economy namely: Use of Human Body, Arrangement of the workplace & Design of tools and equipment Jigs and Fixtures Productivity Circles The “Written Standard Practise” Installing the improved method - Quality Control, Layouts & Material Handling - Quality as a competitive weapon Approaches to Quality Control Statistical Quality Control Quality Circles Layouts – Types, reasons for changes Material Handling – eliminating costs and improving efficiency 31 Jul 2023 J Snyders Learning outcomes. After completing this unit, learners will be able to: - - EWS1002 - Discuss the “principles” concerning the economy of movements. Explain the difference between a Jig and a Fixture. Discuss certain design elements with regards to Jigs and Fixtures. Explain what purposes an “operative instruction sheet” serves. Discuss what information is required on the “operative instruction sheet”. Discuss the five stages of implementing the improved method. Discuss the concept of Productivity Circles Discuss the three factors as to why Quality has become a strong competitive weapon. Identify and explain the two approaches to Quality Control Discuss the steps in traditional statistical quality control Explain the effects of setting tolerance levels either too high or too low Discuss the concept of Quality Circles Page 6 Expected duration Reference/s Assessment Chapter 9 & 10 - Summative Formative Test 1 Examination 0.5 week Chapter 13 & 14 - Summative Formative Test 1 Examination 0.5 week Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness Unit of Learning Content Related Topics Considered By : Work Measurement and time study equipment Purpose of Work Measurement Uses of Work Measurement Basic Procedure Time Study equipment - Time Study - Selecting the jobs to be Time Studied The approach to the worker when conducting a Time Study Representative & Qualified Worker Steps in conducting a Time Study Breaking the job into elements Types of elements 31 Jul 2023 J Snyders Learning outcomes. After completing this unit, learners will be able to: - - EWS1002 - - Expected duration Reference/s Assessment Chapter 18 & 20 - Summative Formative Test 1 Examination 0.5 week Chapter 21 - Summative Formative Test 1 Examination 2 weeks Discuss the various factors as to why a layout needs further reexamination. Discuss and explain the four types of layouts, with diagrams Discuss how to reduce the cost of material handling. Discuss means of improving the efficiency of handling Discuss what Work Measurement is and its purpose Discuss the various uses of Work Measurement Describe the basic steps in conducting Work Measurement Identify the basic equipment requirements to conduct Time Studies Explain the reasons why a particular job needs to be Time Studied. Understand and explain how one would go about dealing with the workers when wanting to conduct a Time Study. Explain the difference between a Representative and a Qualified worker. Discuss the steps in conducting a Time Study Discuss why it is necessary to break a job into elements. Page 7 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness Unit of Learning Content Related Topics Considered Time Study – Rating Performance & Calculating Std. Time The attributes of an experienced worker. Rating performance of work Standard performance Factors affecting the rate of working Allowances The Standard Time - Identify the different types of elements. - Explain the attributes which differentiate the experienced worker from the inexperienced worker. Discuss the concept of Rating performance. Explain the term “Standard Performance” Discuss the internal and external factors which affect the rate of working of an individual. Discuss what “Allowances” are and why they are used. Identify the different types of Allowances and what they are used for. Discuss what Standard Time is. Explain with the aid of a diagram how the Standard Time of a job is made up. - - Predetermined Time Systems and MethodTime Measurement - Use of a stop watch for conducting Time Studies Conducting Time Studies on Observation Sheets Predetermined time systems Method-time measurements J Snyders Learning outcomes. After completing this unit, learners will be able to: - Practical: Development of the time study 31 Jul 2023 By : - EWS1002 - Know how to handle a stop watch when conducting Time Studies Compile an accurate Time Study from examples given in class Rate individual elements of a job Calculate the Basic Time Calculate the Standard Time Define predetermined time system, codes and table Page 8 Expected duration Reference/s Assessment Chapter 22 & 23 - Summative Formative Test 1 Examination 2 week Class examples - Summative Formative Test 1 Examination 2 weeks - Summative Formative 1 week Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness Unit of Learning Content Related Topics Considered - Applications of method-time measurements By : EWS1002 31 Jul 2023 J Snyders Learning outcomes. After completing this unit, learners will be able to: - Explain the advantages and disadvantages of P.M.T.S. and M.T.M. Identify the different types of movements Record operational motions and assign time values use motion tables Determine the procedure of identifying, analysing and designing new or existing jobs Page 9 Reference/s Assessment - Test 1 Examination Expected duration Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness By : 7. ASSESSMENT The following types of assessments will be considered 7.1 FORMATIVE ASSESSMENT EWS1002 31 Jul 2023 J Snyders Formative assessment shall take place in the classroom environment by means of the students’ ability to answer questions posed in the lectures (mostly verbally), and from feedback asked of them to indicate whether they feel comfortable with a particular section of work. This assessment shall only be used to gauge whether the learners are keeping pace with the lecturer, and for feedback purposes, and such that the lecturer can make adjustments to his presentations to guide students more effectively in areas where they appear to be less competent, or allocate more lecture/tutorial time to those areas. 7.2 SUMMATIVE ASSESSMENT Summative assessment shall take place in various environments by means of the following (not all necessarily apply): Theory tests Assignments Tutorials Practical tests Examination 7.3 FINAL ASSESSMENT This module does not constitute the Final assessment of GA, as specified in the associated assessment criteria 7.4 WEIGHT OF ASSESSMENTS The various assessments will contribute as follows toward the final summative mark. FOR MODULES USING A FINAL EXAMINATION ASSESSMENT MODE ASSESSMENT BREAKDOWN OF MARKS TEST 1 Study Units (SU) WEIGHT 0.375 (SU1 & SU2 content) TEST 2 (SU3 & SU4 content) 0.375 Assignment Mark (AS) Assignment 1: Consult module guide 0.25 Course Mark (CM) SU 1 to SU 4 Including Assignment 1.0 Weighted Average ≥ 40% Weighted Average ≥ 40% Mark ≥ 40% EMA Final Mark (FM) 7.5 SUB-MINIMUM Course Mark (CM) EMA 0.50 0.50 Weighted Average ≥ 50% MODERATION Internal 7.6 WRITTEN THEORY TESTS Two theory tests will be written in this module. Learners write these tests individually. The purpose of these theoretical assessments is to ascertain whether or not the specific outcomes have been achieved by an individual. A mark of 50% shall be deemed evidence that the learner has satisfactorily met the specific outcomes for the relevant parts of the module. A written memorandum for each test will provide model answers against which the learners will be evaluated. These tests shall, in the structure of the type/range of questions to be answered, contain a variety of assessment elements, including calculations and the application of correct operations related principles/procedures in order to solve specific problems provide explanations of concepts, descriptions, comparisons, evaluations of performance of systems, etc. Learners will know from the sample tutorials given and worked examples given in class, what standard is expected for individual questions, against which they shall be evaluated. In addition, each unit of learning will contain guidelines as to what type of questions the learners must be able to answer, in terms of the Graduate Attributes provided (see “summary of final GA assessment”). The assessments may be closed or open-book, this being dictated by the nature of the particular topic(s) being evaluated in a specific test. Page 10 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness 8. By : EWS1002 31 Jul 2023 J Snyders ASSIGNMENT Introduction: Organisational effectiveness as a subject can be categorised into four major sections: quality of work life, job design, methods analysis and work measurement. According to Stevenson (2013:285) product or service design decisions have an impact on work design and determining the kinds of activities workers will be involved in. The importance of work design is underscored by an organisations dependence on human efforts (i.e. work) to accomplish its goals. In addition, quality of work life affects not only the workers overall sense of well-being and contentment, but also worker productivity. Working conditions can have a significant impact on worker performance in terms of productivity, quality of output and accidents (Stevenson, 2013:285). Aim Method Study Procedure (Select, record, examine) This productivity improvement project will require the student to observe and document an existing process following the typical method study procedure. In addition, analyse the necessary data for the selected process and identify opportunities for improvement in the process. Assignment Criteria Compile a report detailing the following: An overview of the company and department where the student is doing the productivity project (where the observation and improvement will be based). Select an improvement project and describe the problem identified. Record process details using a method study approach. Students must complete a flow process chart (FPC) or a multiple activity chart (MAC) for the process selected. Examine findings and make suggestions / recommendations for improvement Evidence of work completed (observations, FPC, MAC) must be provided. Evidence must be included as addendums to final report. Students may use photographic evidence to convey a clear explanation of the problem. Photographic evidence must be included as addendums to final report. Final projects must be submitted electronically on Moodle through Turn-it-in. The due date: 18-September 2023 Page 11 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness By : EWS1002 31 Jul 2023 J Snyders Additional Assignment Criteria This is an individual assignment Students to submit their own work (report) online via Moodle. Follow Scientific Assignment and Report Writing guidelines A cover page and table of contents must be provided. No introduction and conclusion is required for this report. Reference list: provide full references for your in-text references using Harvard method. A maximum of 5 pages for report (excluding Cover page, Table of contents and Addendums) No late submissions will be accepted. (Moodle will close for submissions at 17:00 on due date) Rubric (Report) Page 12 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness 9. By : EWS1002 31 Jul 2023 J Snyders REFERENCES (Prescribed) International labour Office. 2000. Introduction to Work study 4th Edition. ILO RECOMMENDED BOOKS Stevenson, M. (2022) Operations Management 14th Edition, McGraw-Hill 10. OTHER REFERENCES Journal articles 11. SCHEDULE OF WORK (provisional) Further details provided on Moodle for each study unit covering the related conten t WEEK 1 DATES 24 – 28 Jul 2 31 Jul – 4 Aug 3 7 – 11 Aug 4 14 – 18 Aug 5 21 – 25 Aug 6 28 Aug – 1 Sep 7 4 – 8 Sep 8 11 – 15 Sep 9 18 – 22 Sep 10 25 – 29 Sep 11 2 – 6 Oct 12 9 – 13 Oct 13 16 – 20 Oct 14 23 – 27 Oct 30 Oct – 3 Nov 6 – 24 Nov 15 16 12. TOPIC Orientation REFERENCE Introduction Productivity and Quality of life Work Study and Productivity Method Study The Human factor in the application of Work Study Work Study: The approach Method Study Working conditions and the working environment Record, Examine, Develop, Evaluate, Define, Install, Maintain Method Study Multiple activity charts, Flow process charts Method Study Multiple activity charts, Flow process charts Work Measurement Introduction to work measurement (NMU Recess 7 – 13 Sept) Chapters 1 - 2 Work Measurement Time Study: Equipment, Selecting & Timing the job Time Study: Rating Public Holiday (24 & 25 Sep 2023) Work Measurement Time Study: Rating Work Measurement Time Study: from study to standard time Work Measurement: Motion-time-measurement (MTM) Work Measurement: Motion-time-measurement (MTM) Revision Chapters 20-21 Assignment (18-Sep) Chapters 3 - 4 Chapters 5 - 10 Examples Examples TEST 1 (28-Aug) Chapter 18 Chapter 22-23 Chapter 22-23 Notes TEST 1 (9-Oct) NOTES Student examination preparation (Block week) Exam Period, Semester 2 IMPORTANT DATES TESTS Test 1: Date: _28-Aug_ Test 2: Date: _9-Oct_ Assignment: Date: _18-Sep_ Notes: 1. The order in which the syllabus is covered may change and is at the discretion of the instructor. Page 13 Faculty of EBET Doc ID.: Department of Industrial Engineering Rev.: Module guide for Organisational Effectiveness 13. By : EWS1002 31 Jul 2023 J Snyders MODULE METHODOLOGY AND CLASS PROCEDURE The course is presented in 14 sessions of 3 hours each. The format for each session is outlined below. - Facilitation of the key principles and concepts of the session - Class discussion and in-class research with the aim of linking theory to practice - Class discussion of articles or case studies and highlighting issues from previous sessions Module notional hours Note: 1 Credit = 10 Notional hours, i.e. a module of 10 credits = 100 notional hours. Activity Contact time = 3 hrs/week x 14 weeks. (This includes practical and tutorial sessions and if tests are written during normal lecturing time) Tests (if given outside normal lecturing time) Example: 3 tests at 1.5 hrs per test = 4.5 hrs) Writing up of Assignments and Practicals (Nominal time = 5 hrs per assign./practical – Nadeosa benchmark) Self-study, revision and literature reviews (library) Examination / End of Module Assessment (EMA) Total Hours Credit Value (total hours divided 10) Estimated notional hours 42 3 30 62 3 140 14 The role of the lecturer will only be that of a facilitator. It is expected of students to prepare thoroughly and to participate actively during classes. It is expected of students to be able to access the Internet because management related articles and other support material from the Internet would be discussed during classes. Page 14