2010 CMA Part 2 Section D – Capital Budgeting Sandi Tool & Die Estimated time 40 minutes Sandi Tool & Die Company has been in business profitably for over 20 years serving primarily the aerospace industry in southern California. Miranda Casey, Sandi's president, is concerned about the age and effectiveness of some of the manufacturing equipment in one of Sandi's divisions. She is currently considering the replacement of a lathe and a milling machine with one machine, a numerically controlled, computer-integrated manufacturing (CIM) unit. The lathe and milling machine have a combined net book value of $20,000 and a current salvage value of $15,000. Both machines are fully depreciated for income tax reporting purposes. The remaining useful lives of the lathe and milling machine are 6 years. The company uses straight-line depreciation, and the machines have a combined salvage value of $2,000 at the end of six years. The new CIM unit will cost $180,000 to purchase plus an additional $10,000 to install and test. This machine would have a six-year life for financial statement reporting purposes but would be depreciated using the Modified Accelerated Cost Recovery System (MACRS) for five-year property for income tax reporting purposes (see table below). At the end of 6 years, the expected book value and salvage value of the CIM unit will be $16,000. MACRS rates for Five-year Property Class 20.00% 32.00 19.20 11.52 11.52 5.76 Year 1 2 3 4 5 6 It is expected that savings in operating expenses will be $20,000 per year if the CIM unit is purchased. It is also expected that the additional contribution margin from added business because of the increased quality of machine part output from the CIM unit will increase $30,000 per year. Sandi uses an after-tax hurdle rate of 10 percent and has an effective income tax rate of 40 percent. Assume that the initial purchase amounts and current salvage value transactions will occur on January 1, 2010. Assume that all other cash flows occur at year end for income tax reporting purposes. Listed below are the discount factors at 10 percent. Period 1 2 3 4 5 6 Present Value Present Value of an of $1 .909 .826 .751 .683 .621 .564 Ordinary Annuity of $ 1 0.909 1.736 2.487 3.170 3.791 4.355 Required: A. 1. Determine the net cash flows for each year of the life of the CIM unit if it is purchased. Round amounts to the nearest dollar. 2. Determine the net present value of this decision if the CIM unit is purchased. Round amounts to the nearest dollar. 3. Should Sandi Tool & Die Company makes the investment in the CIM unit? Explain reasoning. B. List at least four business factors, other than net present value, that Miranda Casey should consider in deciding whether or not to replace the lathe and milling machine with the CIM unit. 2010 CMA Part 2 Section D – Capital Budgeting Sandi Tool & Die Solution A. 1. and 2. The net cash flows and net present value of the decision to purchase the computerintegrated manufacturing (CIM) unit are as follows. Year 0 Salvage value, old machine Tax effect on salvage at 40% Net salvage, old CIM purchase CIM install and test Investment/Depreciation base Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 $15,000 ($2,000) (6,000) 800 9,000 (1,200) (180,000) (10,000) (190,000) Salvage value, CIM Tax effect on salvage at 40% Net salvage, CIM 16,000 (6,400) 9,600 MACRS rates MACRS depreciation Tax savings at 40% 0.2000 $38,000 $15,200 0.3200 $60,800 $24,320 0.1920 $36,480 $14,592 0.1152 $21,888 $8,755 0.1152 $21,888 $8,755 0.0576 $10,944 $4,378 Operating expense savings Added contribution margin Additional taxable income Less taxes at 40% Cash flow from operations ________ 20,000 30,000 50,000 (20,000) 30,000 20,000 30,000 50,000 (20,000) 30,000 20,000 30,000 50,000 (20,000) 30,000 20,000 30,000 50,000 (20,000) 30,000 20,000 30,000 50,000 (20,000) 30,000 20,000 30,000 50,000 (20,000) 30,000 Net cash flows ($181,000) $45,200 $54,320 $44,592 $38,755 $38,755 $42,778 0.909 $41,087 0.826 $44,868 0.751 $33,486 0.683 $26,470 0.621 $24,067 0.564 $24,127 Present value factors Present value cash flows Net present value 1.000 ($181,000) $13,108 3. Sandi Tool & Die Company should make the investment in the CIM unit because the net present value is a positive $13,108. Since the net present value is positive, the project has a rate of return higher than the hurdle rate of ten percent. B. At least four business factors, other than net present value, that Miranda Casey should consider in deciding whether or not to replace the lathe and milling machine with the CIM unit include the following. • Reduced cycle times through flexibility in changing setups and length of production runs to meet customer needs. • Assess what competitors are doing regarding production capability and the impact of the CIM unit on Sandi's competitiveness. • Availability of employees with skills to program and maintain the new CIM unit, and other retraining needs and capabilities. • Increased operating leverage and risk due to higher fixed costs.