AXES
The Jobber XL is a precision, cost effective CNC
Turning Machine ideal for job shops and
ancillaries. Unlike retrofit CNC machines, the
Jobber is a full-fledged CNC machine designed
and built to take advantage of CNC features like
high rapid rates, cutting parameters, constant
surface speed, etc. The machine elements like
ball screws, bearings, CNC systems and drives
have been chosen from the best available in the
world. The machine is put together by a
dedicated team of skilled craftsmen, under
expert technical guidance.
BED
X and Z-axes feature precision ball screws
supported at both ends. The guide ways are well
spaced to ensure stability, fully protected and
are made of hardened and ground box way
strips. The mating way is bonded with turcite for
its superior wear and friction characteristics.
Automatic metered lubrication is provided to all
guide ways and ball screws.
Tooling Diagram
FACE & OD CUTTING
DIRECT MOUNTING
ON THE TURRET
The bed is a fine grain grade 25 cast iron casting. It is
well ribbed to provide rigidity and is thermally
seasoned. The bed is designed for easy chip flow and
removal.
ID CUTTING
Electrical System
BORING BAR
DRILL
U - DRILL
U-DRILL SOCKET
U-DRILL HOLDER
STANDARD
Interference Diagram
Ø 40
85
137
.77
40
25
R 216 Max.
85
M Ø2
ac 70
hi
ni
ng
Ø
5
23
M
ax
140
X -AXIS STROKE
Di
a.
7
DRILL SOCKET
OPTIONAL
Machining Range
Z AXIS STROKE 400
BORING
BAR HOLDER
BORING
BAR SLEEVE
TURRET HEAD
The machine uses highly reliable and internationally
accepted electrical elements and sub systems. Fanuc
CNC system, Fanuc AC digital spindle motor with
controller and Fanuc axes motors with controller are
offered as standard.
71.5
FACE &
ID HOLDER
FACE CUTTING
SPINDLE CENTRE
5
35
SPINDLE CENTRE LINE
30
153
100
235
QUILL STROKE
TAILSTOCK BASE TRAVEL
140
40
135
5
SPINDLE
TAILSTOCK
The spindle is assembled and tested in a
controlled clean room environment. The spindle
uses precision bearings in front and rear. The
bearings are grease lubricated for life.
The tailstock is supported on V and flat guide
ways and houses a live center.
Computerised spindle stabilization
70
5000
60
50
4000
40
3000
30
2000
Temperature
Speed (rpm)
Speed Vs Temperature Graph
6000
20
Speed
1000
Ball bar testing
10
Temp
0
1
6
11
16
21
26
31
36
41
46
51
56
61
66
71
76
81
86
91
96
101
106
111
116
121
126
131
136
141
146
151
156
161
166
0
Period
Overall Views
2217
1750
1370 for Conveyor
Removal
1192 for Conveyor
Removal
Power Torque Diagram
30
1050
290
2200
1545
3200
1750
1150
For Tank Removal
2300
8
3560
2850
7.5
7
6.5
6.4
6
T=71
Nm
4
R
5
73
1625
2
450
3
SPINDLE SPEED RPM
CONTINUOUS RATING
15 MIN. RATING
340
4000
3500
3000
2500
2000
1500
1000
1333
500
60 MIN. RATING
522
390
1
0
POWER kW
T=5
2
mN
5
4.5
T=
93
Nm
5.5
SPECIFICATIONS
Capacity
Distance between centers
Maximum turning dia.
Maximum turning length
Swing over bed
Swing over carriage
Main Spindle
Spindle nose
Bore through spindle
Bar capacity*
Chuck size
Front bearing bore
Spindle Drive
Spindle motor rated power
(continuous rating/15 min. rating)
Speed range (inf. variable)
Full power range
Axes Slides
X axis stroke
Z axis stroke
Feed rate (inf. Variable)
Rapid traverse rate: X axis
Rapid traverse rate: Z axis
Threading pitch (max.)
Tailstock
Quill diameter
Quill stroke
Taper in quill
Thrust (adjustable) Max.
Tailstock base travel
Turret
No. of stations
Maximum boring bar dia.
Tool cross section
Weight (approx.)
Dimension (approx)
Standard Features
mm
mm
mm
mm
mm
425
270
400
Ø 500
Ø 250
mm
mm
mm
mm
A2-5
47
25*
165
80
kW
5.5/7.5
rpm
rpm
50 - 4000
1000 - 3000
mm
mm
mm / min.
m / min.
m / min.
mm
140
400
0 - 10,000
20
20
32
mm
mm
Kgf.
mm
80
100
MT4
500
235
mm
mm
kg.
mm
8
40
25 x 25
4000
2200 x 1750 x 1750
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Hydraulic power chuck Ø165 mm
AC spindle & axes drives
AC unit for electricals
High speed bi-directional tool turret
Hardened and ground guide way strips
Turcite anti-slipstick liners on slide way surfaces
Tailstock with live center
Automatic centralized lubrication
Built-in lighting system
OD turning tool holder (8 nos)
Boring bar holder (4 nos)
Facing tool holder (2 nos)
Set of sleeves
Coolant system
* With appropriate workholding
CNC System Fanuc 0i Mate-TC
Specifications correct at time of print. Owing to continuous upgrading of our products,
the specifications may be reconfirmed while ordering.
Features
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Manual data input
Simultaneously controllable 2 axes
Part program storage & editing
Tool nose radius compensation
Self diagnostics
Constant surface speed control
Multiple repetitive cycles
Thread cutting cycles
Feed rate override
Circular interpolation
Direct drawing dimension programming
Absolute/incremental programming
Tape punch interface (RS 232C port)
Program memory 640 meters of tape 256K
Backlash compensation
Background editing
Inch/metric switchable
Dynamic Graphics
Marketed and Serviced by :
• AURANGABAD : Tel: 0240-2552309, Email: mmtaur@acemicromatic.com • BANGALORE : Tel: 080-22263724 / 22389668, Email: mmtblr@acemicromatic.com
• CHENNAI : Tel: 044-23741544 / 23741734 / 23740921, Email: mmtche@acemicromatic.com • COIMBATORE : Tel: 0422-2520183 / 2523141, Email: mmtcbe@acemicromatic.com
• DELHI : Tel: 011-22025846 / 22026874, Email: mmtdel@acemicromatic.com • KOLKATA :Tel: 033-55295693, Email: mmtcal@acemicromatic.com
• MUMBAI : Tel: 022-26862017 / 26860099, Email: mmtbom@acemicromatic.com
lTotal solutions lTotal customer service
• PUNE : Tel: 020-27479661 / 27481438, Email: mmtpune@acemicromatic.com
ACEI/Jobber XL/0805/4/SWE
ACE DESIGNERS LTD.
Plot No.7 & 8, II Phase, Peenya Industrial Area, Bangalore - 560 058
Tel : +91-80-2218 6700, Fax : +91-80-2218 6723, E-mail : acedesigners@acemicromatic.com
Website : http://www.acedesigners.co.in