® DSECONTROL MONITORING WITH INTELLIGENCE. ® DSE7310 & DSE7320 AUTO START & AUTO MAINS FAILURE CONTROL MODULES (COMMUNICATIONS & EXPANSION) SPECIFICATION DC SUPPLY CONTINUOUS VOLTAGE RATING 8V to 35V Continuous CRANKING DIP PROTECTION Able to survive 0V for 50mS, providing supply was at least 10V before dropout and supply recovers to 5V. This is achieved without the need for internal batteries CHARGE FAIL/ EXCITATION 0V to 35V fixed power source 2.5W MAXIMUM STANDBY CURRENT 160mA at 12V 80mA at 24V MAXIMUM OPERATING CURRENT 340mA at 12V 160mA at 24V ALTERNATOR INPUT The DSE7310 and DSE7320 are new control modules for single gen-set applications. The modules have been developed from the successful DSE5310 and DSE5320 Series and incorporate a number of advanced features to meet the most demanding on-site applications. The DSE7310 is an Automatic Start Control Module and the DSE7320 is an Auto Mains (Utility) Failure Control Module. Both modules have been designed to start and stop diesel and gas generating sets that include electronic and non-electronic engines. The DSE7320 includes the additional capability of being able to monitor a mains (utility) supply. Both modules include USB, RS232 and RS485 ports as well as dedicated DSENet® terminals for expansion device connectivity. The modules are simple to operate and feature a newly designed menu layout for improved clarity. Enhanced features include a real time clock for enhanced event and performance monitoring, ethernet communications for low cost monitoring, mutual standby to reduce engine wear and tear, trend analysis to assist in the detection of patterns in engine status and preventative maintenance designed to detect if engine parts have developed fault conditions so they can be replaced before a major problem occurs. *Future enhancements FEATURES • Backed up real time clock • 132 x 64 pixel LCD display • Configurable display languages • Event logging (50), showing date and time • USB connectivity • Robust module enclosure • Five-key menu navigation • Durable soft touch membrane buttons • Fully configurable via PC software • LED and LCD alarm indication • Engine exercise mode • Configurable start & fuel outputs • kWh monitoring • Automatic load transfer • Six configurable digital inputs • Configurable outputs • Configurable timers and alarms • Modbus RTU • Magnetic pick-up • Front panel programming • Multiple date and time exercise scheduler • SMS messaging • Power save mode • PIN protected programming • User selectable RS232 & RS485 communications • DSENet® compatible • Ethernet communications* • Customer logo display capability* • Multiple date and time maintenance scheduler* • Configurable display pages* • Programmable load shedding/acceptance* • Trend analysis* • Mutual standby* • Preventative maintenance* • kW overload protection* • Unbalanced load protection* • PDA compatible PC software* • Configuration file downloads from an external memory device* BENEFITS • 132 x 64 pixel ratio makes information easy to read • Real time clock provides accurate event logging • PC software is license free • Set maintenance periods can be configured to maintain optimum engine performance • Ethernet communications provides advanced remote monitoring at low cost • Modules can be integrated into building management systems • Preventative maintenance avoids expensive engine down time • Advanced PCB layout ensures high reliability • Robust design • Extensive performance monitoring RANGE 15V - 333V (L-N) 50Hz - 60Hz (Minimum 15V AC Ph-N) ACCURACY 1% of full scale true RMS sensing SUPPORTED TOPOLOGIES 3 phase 4 wire 3 phase 3 wire Single phase 2 wire 2 phase 3 wire L1 & L2 2 phase 3 wire L1 & L3 MAINS/UTILITY INPUT (DSE7320 ONLY) RANGE 15V - 333V (L-N) 50Hz - 60Hz (Minimum 15V AC Ph-N) ACCURACY 1% of full scale true RMS sensing SUPPORTED TOPOLOGIES 3 phase 4 wire 3 phase 3 wire Single phase 2 wire 2 phase 3 wire L1 & L2 2 phase 3 wire L1 & L3 CT’S BURDEN 0.5VA PRIMARY RATING 1A - 8000A (user selectable) SECONDARY RATING 1A or 5A secondary (user selectable) ACCURACY OF MEASUREMENT 1% of full load rating RECOMMENDATIONS Class 1 required for instrumentation Protection class required if using for protection ELECTRONIC ENGINE CAPABILITY Continued on page 2 SPECIFICATION MAGNETIC PICKUP VOLTAGE RANGE +/- 0.5V minimum (during cranking) to 70V peak FREQUENCY RANGE 10,000 Hz (max) RELAY OUTPUTS OUTPUT A (FUEL) 15 Amp DC at supply voltage OUTPUT B (START) 15 Amp DC at supply voltage OUTPUTS C & D 8 Amp 250V (Volt free) AUXILIARY OUTPUTS E,F,G,H 2 Amp DC at supply voltage OPERATION The modules are operated via the START, STOP, AUTO and MANUAL soft touch membrane buttons on the front panel. The DSE7320 also has a TEST button. Both modules include load switch buttons. The main menu system is accessed using the five navigation buttons to the left of the LCD display. CONFIGURATION The modules can be configured using the front panel buttons or by using the PC software and a USB lead. COMMUNICATIONS The DSE7310 & DSE7320 have a number of different communication capabilities. SMS Messaging When the module detects an alarm condition, it has the ability to send an SMS message to a dedicated mobile number (s), notifying an engineer of the exact time, date and reason why the engine failed (GSM Modem and SIM Card required). Remote Communications When the module detects an alarm condition, it dials out to a PC notifying the user of the problem (Modem required). DSENET® DSENet® is a collection of expansion modules that have been created to work with DSENet® compatible control modules. DSENet® allows up to 20 different expansion devices to be used at a time. 10 of these devices can be of the same type (excluding DSE2130). The expansion modules available are: Available Now DSE2157 Relay Output Expansion Module DSE2130 Input Expansion Module DSE2548 Annunciator Module Coming Soon FET Output Expansion Module Remote Mimic Module NFPA 110 Interface Module Remote Display Module Identification Dongle DIMENSIONS OVERALL 240mm x 181.1mm x 41.7mm 9.4” x 7.1” x 1.6” PANEL CUT-OUT 220mm x 160mm 8.7” x 6.3” Max panel thickness 8mm ( 0.3”) TESTING STANDARDS ELECTRICAL SAFETY/ ELECTROMAGNETIC COMPATIBILITY BS EN 60950 Safety of Information Technology Equipment, including Electrical Business Equipment BS EN 61000-6-2 EMC Generic Immunity Standard (Industrial) BS EN 61000-6-4 EMC Generic Emission Standard (Industrial) Remote Control The module can be controlled remotely using either a GSM Modem, LAN Modem or via RS485. Using a modem allows the module to be controlled from any distance. Using RS485 limits the distance to 1km (0.6 miles). Building Management The module has been designed to be integrated into new and existing building management systems, using RS485. PC Software The module has the ability to be configured and monitored from a remote PC, using the PC software and a USB lead. INPUTS & OUTPUTS Analogue inputs are provided for oil pressure, coolant temperature and fuel level. These connect to conventional engine mounted resistive sender units to provide accurate monitoring and protection facilities. They can also be configured to interface with digital switch type inputs for low oil pressure and high coolant temperature shutdowns. Relays are provided for fuel solenoid output, start output and four additional configurable outputs. On these configurable outputs a range of different functions, conditions or alarms can be selected. ENVIRONMENTAL BS EN 60068-2-1 Cold Temperature -30oC BS EN 60068-2-2 o Hot Temperature +70 C BS EN60068-2-30 HUMIDITY Test Db cyclic 93% RH @ 40oC for 48 hours BS EN 60068-2-6 VIBRATION 10 sweeps at 1 octave/minute in each of 3 major axes 5Hz to 8Hz @ +/-7.5mm constant displacement 8Hz to 500Hz @ 2gn constant acceleration BS EN 60068-2-27 SHOCK 3 half sine shocks in each of 3 major axes 15gn amplitude, 11mS duration INSTRUMENTATION The modules provide advanced metering facilities, displaying the information on the LCD display. The information can be accessed using the the five-key menu navigation to the left of the display. 7310 Generator Instruments Volts, Hz, Amps, kW, kVA, Pf, kWh, kVAr, kVArh, KVAh Generator Instruments Volts, Hz, Amps, kW, kVA, Pf, kWh, kVAr, kVArh, KVAh Engine Instruments RPM, Oil Pressure, Coolant Temperature, Hours Run, Charging Voltage, Battery Volts. Engine Instruments RPM, Oil Pressure, Coolant Temperature, Hours Run, Charging Voltage, Battery Volts. Electronic Engines Enhanced Instrumentation and Engine ECU diagnostics via electronic engine interface. Electronic Engines Enhanced instrumentation and Engine ECU diagnostics via electronic engine interface. BS EN 60529 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES • IP65 (Front of module when installed into the control panel with the supplied sealing gasket) NEMA RATING (APPROXIMATE) • 12 (Front of module when installed into the control panel with the supplied sealing gasket) 7320 Mains/Utility Instruments Volts, Frequency, Amps (optional when CT’s are fitted load side of the line) RELATED MATERIALS TITLE DSE7xxx Manual DSE72xx/73xx PC Software Manual DSE2130 Data Sheet DSE2157 Data Sheet DSE2548 Data Sheet PART NO’S 057-074 057-077 053-060 053-061 053-062 EVENT LOG The module includes a comprehensive event log that shows the 50 most recent alarm conditions and the date and time that they occurred. This function assists the user when fault finding and maintaining a generating set. ELECTRONIC ENGINE COMPATABILITY • CAT • Cummins • Deutz • John Deere • MTU • Perkins • Scania • Volvo • Generic • Plus additional manufacturers ® DSE7310/7320 WIRING DIAGRAM MECHANICAL INTERLOCK LOAD DSE7320 ONLY CT’s 1 AMP OR 5 AMP SECONDARY PROTECTION CLASS P1 P2 L1 L1 S1 L2 L2 L3 L3 N N 2 AMP FUSES FROM MAINS (UTILITY) 2 AMP FUSES ELECTRICAL INTERLOCK G M MPU 28 19 15 WL CHARGE ALT CRANK BATTERY NEGATIVE MUST BE GROUNDED TERMINALS SUITABLE FOR 22-16 AWG (0.6mm - 1.3mm ) FIELD WIRING TIGHTENING TORQUE = 0.8Nm (7lb-in) 47 48 49 50 R L1 S L2 T L3 N 7 24 USB PROGRAMMING PORT ENGINE ECU PLANT +VE 8 INPUTS 61 62 63 64 23 MPU MAINS VOLTS 4 FET OUTPUTS 60 22 SCR 65 66 67 8 9 10 11 27 25 L SENDER COMMON 18 30 SCR SCR FLEXIBLE 17 NOTE 1 FUEL 29 MODULE 7310/7320 SENDER WATER 16 FUEL LEVEL SENDER 6 UPTO 32 AMPS FUSE MIN 2 AMP MAX 20 AMP ANIT-SURGE FUSE OIL 5 HIGH COOLANT TEMP 4 CHG ALT 3 FLEXIBLE IF J1939 IN USE LOW OIL PRESSURE 2 EMERGENCY STOP 1 FUEL (FLEXIBLE) CRANK O/P B FUEL O/P A +VE -VE BATTERY 40 MAINS DSE NET LOADING HIGH SPEED RELAY(7320) PERIPHERAL LINK OUTPUT C (ALL MODELS) GENERATOR LOADING RELAY OUTPUT D GEN VOLTS FLEXIBLE IF J1939 IN USE B 39 + - A SCR 42 H 41 USER CONFIGURABLE +VE INPUT H 57 USER CONFIGURABLE +VE INPUT F L3 56 USER CONFIGURABLE +VE INPUT G L2 46 N USER CONFIGURABLE +VE INPUT E GEN CURRENT 45 W USER CONFIGURABLE -VE INPUT G L1 RS232 44 V USER CONFIGURABLE -VE INPUT H U USER CONFIGURABLE -VE INPUT F 43 USER CONFIGURABLE -VE INPUT E 55 COM USER CONFIGURABLE -VE INPUT D 54 N USER CONFIGURABLE -VE INPUT B 53 CT3 USER CONFIGURABLE -VE INPUT C 52 CT2 USER CONFIGURABLE -VE INPUT A 51 CT1 RS485 BATTERY FROM GENERATOR S2 26 * *NOTE 2. 120 R TERMINATING RESISTOR MAY BE REQUIRED EXTERNALLY SEE ENGINE MANUFACTURERS LITERATURE NOTE 1 THESE GROUND CONNECTIONS MUST BE ON THE ENGINE BLOCK, AND MUST BE TO THE SENDER BODIES. THE GROUND WIRE TO TERMINAL 15 MUST NOT BE USED TO PROVIDE A GROUND CONNECTION TO ANY OTHER DEVICE DEEP SEA ELECTRONICS PLC Highfield House Hunmanby Industrial Estate Hunmanby, North Yorkshire YO14 0PH England TELEPHONE +44 (0)1723 890099 EMAIL sales@deepseaplc.com FACSIMILE +44 (0)1723 893303 WEBSITE www.deepseaplc.com Registered in England & Wales No.01319649 VAT No.316923457 DEEP SEA ELECTRONICS INC 3230 Williams Avenue Rockford IL 61101-2668 USA TELEPHONE +1 (815) 316 8706 EMAIL sales@deepseausa.com FACSIMILE +1 (815) 316 8708 WEBSITE www.deepseausa.com ® YOUR LOCAL DISTRIBUTOR. DEEP SEA ELECTRONICS PLC maintains a policy of continuous development and reserves the right to change the details shown on this data sheet without prior notice. The contents are intended for guidance only. This data sheet is printed on 9lives 55 Silk, which is produced with 55% recycled fibre from both pre and post-consumer sources, together with 45% virgin ECF fibre. 055-051/02/08 (2)