EN ORIGINAL INSTRUCTIONS INSTALLATION, USE AND MAINTENANCE MANUAL Rev. 13 02-09-2020 PVT 200-280-400-700-1000 ATEX INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX REV. 13 02-09-2020 2020 – Jurop – Azzano Decimo (PN) Reproduction, electronic storage and dissemination, even partial, are prohibited. Jurop reserves the right to modify the products described in this manual without prior notice. Any product names mentioned herein are the trademarks of their respective owners. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 2 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX Index 1. General warnings 4 9. Accessories 1.1 Introduction 4 9.1 Muffler: models and dimensions 1.2 Spare part request 4 9.2 Flushing kit 1.3 Warranty terms and conditions 4 SPARE PART DATA SHEET – PVT 200 1.4 Atex Directive 4 2. Technical Data 2.1 ATEX classification 5 2.2 Arrangements PVT 6 SPARE PART DATA SHEET – PVT 280-400 HDR ATEX (COMPACT) 2.3 Dimensions PVT 6 SPARE PART DATA SHEET – PVT 700-1000 ATEX 2.4 Performances – Operation in vacuum mode 11 2.5 Performances – Operation in pressure mode 2.6 Noise 2.7 Usage Limitations 2.8 Lubrication 3. Safety and accident prevention 3.1 General recommendations 3.2 Intended Use 3.3 Conveyed Fluid 4. Installation 4.1 Compulsory accessory 4.2 Checking upon receipt 4.3 Storing in the warehouse 4.4 Handling and installation 4.5 Mounting 4.6 Vacuum – Pressure Line 4.7 Air injection cooling system 4.8 Overheating Alarm 4.9 Installing – Power Drive 5. Start Up 5.1 Starting-up 5.2 Operating Suggestions 6. Maintenance 6.1 Ordinary maintenance 6.2 Extraordinary maintenance 7. Malfunctions: troubleshooting pag. 8. Scrapping pag. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) pag. pag. pag. SPARE PART DATA SHEET – PVT 200 WITH GEARBOX ATEX 5 SPARE PART DATA SHEET – PVT 280-400 ATEX SPARE PART DATA SHEET – PVT 700-1000 HDR ATEX (COMPACT) pag. pag. pag. pag. 3 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 1. General warnings 1.1. Introduction • This booklet contains the necessary instructions for a correct installation, running, use and maintenance of the pump, as well as some practical suggestions for a safe operating. • The knowledge of the following pages will grant a long and trouble-free operation of the pump. • Following the instructions below contributes to limiting pump repair expenses by extending its duration, as well as preventing hazardous situations, thereby increasing its reliability. • If the pump is driven by an hydraulic motor please refer to manufacturer's specific manual. • It is recommended to: - Read, understand and apply carefully the instructions before running the pump. Keep the booklet at hand and have it known to all operators. • Below is a brief description of the symbols used in this manual. Pic. 1.1 1.2. • Use only genuine spare parts for maintenance and repairs. To order spare parts, provide the following details: ATEX CONFORMITY: this symbol comes before texts with mandatory instructions on installation, use and maintenance of ATEX certified compressors only. If the instructions preceded by this symbol are not respected, all the essential requirements defined in the Directive are not met and, therefore, the manufacturer shall not be deemed responsible for any damages resulting from the use of the compressor in potentially explosive atmospheres. EXAMPLE: If these safety rules are not respected, operators can be injured and the compressor or oilers damaged remarkably. a) The model (see compressor tag): PVT400 b) The serial number (see compressor tag): J90001 c) A description of the parts (see parts list): GASKET d) The quantity (see parts list): n°1 pc e) Code number of the part (see parts list): 16807 084 00 1.3. If these safety rules are not respected, the compressor or system can be damaged. Warranty terms and conditions Suggestions for an environment friendly use of the compressor. • Compliance with the installation, use and maintenance instructions provided by this manual is crucial for the recognition of warranty against defective parts. Useful information for an easy usage and maintenance of the compressor. 1.4. • The graphic representations and photographs contained in this manual are there to illustrate the product in the parts that make it up and in specific operating phases. Though the model shown in the manual may differ from the one purchased, the operating principle at the base of the illustrated operating phase is the same. • Each PVT could be used if the manufacturer’s plate indicating: 1. 2. 3. 4. 5. 6. 7. Spare part request ATEX Directive • ATEX Directive 2014/34/UE defines the essential requirements concerning equipment and protective systems intended for use in potentially explosive atmospheres, which are defined as a mixture of flammable substances in the form of gases, vapours, mists or dusts. PVT decompressor with Ex marking are classified for use in potentially explosive atmospheres as defined in ATEX Directive 2014/34/UE as Group II, Category 2 and 3. PVT Model; year of manufacture. Serial number. Max pressure. Max speed. Max flow (free air). Power consumption. ATEX marking (2014/34/UE); name of registered file. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 4 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 2. Technical Data • PVT vacuum pumps are trilobe pumps specifically designed for suction plants (also high vacuum) that must convey gas free from polluting substances such as suspended oil or water: this is made possible due to the lack of sliding parts and, therefore, of lubricating oil within the compression chambers. In addition, PVTs are dry pumps that do not need any auxiliary cooling system, since they are provided with a built-in air injection cooling system. The specific and accurate lobes profiles as well as shafts junction grant high volumetric efficiency and high flow rates combined with minimized dimensions and vacuum rates up to 92%. Trilobe rotary volumetric pump with synchronised phase helical gears. No oil emission into the atmosphere. Wear-proof operation, poor maintenance. Clockwise or counter clockwise rotation on request. Dynamically balanced rotors to reduce vibrations (A). Splash lubricated bearings (B) and gears (C) in the front and rear boxes. Internal combined seals (D): Y-seals and labyrinth seals with PTFE/cast iron rings with venting into the atmosphere. High temperature seals and gaskets. Side air injection cooling system with clapet valve (E). This valve opens only in vacuum functioning mode. Injection muffler (compulsory accessory) and vacuum pump exhaust. Overheating thermostat on the exhaust port (F). Removable lifting points (G) and supporting feet (H). 2.1 Manufacturer and marking: ATEX classification • Jurop SpA, via Crosera n°50, 33082 Azzano Decimo (PN), guarantees the accordance with ATEX 2014/34/UE rules for the following decompressors: PVT200 Atex, PVT200 M Atex, PVT280 Atex, PVT400 Atex, PVT700 Atex, PVT1000 Atex. The marking affixed on the pump certify the following classification: II 2/2G Ex h IIB T3 X Gb/Gb Therefore, the appliance is: II 2/2 G h IIB T3 X Gb/Gb Suitable for surface installations. Category 2: it owns a high protection level. Device is intended for use inside and/or outside hazardous areas containing explosive gases or vapours. Ignition-protected: protection by constructional safety; protection by control of ignition source; protection by liquid immersion. Compatible with IIB explosion gases. Hydrogen and acetylene are not included. Designed to be used with 200°C temperature class: the maximum temperature achieved by the surfaces in contact with the explosive atmosphere. Room temperature range for the use of the blower -40°C to +40°C. Follow instructions in the user’s manual. Internal and / or external protection from sources of ignition in normal operational conditions and in foreseeable failure conditions. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 5 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 2.2 PVT Arrangements SX = Counter clockwise rotation DX = Clockwise rotation O = Horizontal ports Standard Upon request V = Vertical ports D = Right hand shaft S = Left hand shaft A = Upper shaft B = Lower shaft HDR = Hydraulic motor Note: PVT200 M (with multiplier 3:1) is available only in the following arrangements: PVT DX-O-B and PVT SX-O-B. 2.3 PVT Dimensions Multiplier (PVT200 only) Code Description G147751100 PVT200 DX-O MULTIPLIER PVT200 SX-O MULTIPLIER G147851100 Note: PVT200 with multiplier weighs 210 kg. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 6 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 Direct drive system - HDR Code Description G140851102 PVT200 DX-O-B G630851102 PVT280 DX-O-B G150851102 PVT400 DX-O-B G130851102 PVT700 DX-O-B G510851102 PVT1000 DX-O-B F148151102 PVT200 DX-O-B-HDR F638151102 PVT280 DX-O-B-HDR F158151102 PVT400 DX-O-B-HDR F138151102 PVT700 DX-O-B-HDR Code Description G140951102 PVT200 SX-O-B G630951102 PVT280 SX-O-B G150951102 PVT400 SX-O-B G130951102 PVT700 SX-O-B G510951102 PVT1000 SX-O-B F140951102 PVT200 SX-O-B-HDR F630951102 PVT280 SX-O-B-HDR F150951102 PVT400 SX-O-B-HDR F138051102 PVT700 SX-O-B-HDR PVT A B C D E F H I K L M 200 280 400 700 1000 276 168 176 270 458 155 373 207 M 14 69 266 312 200 200 312 468 167 436 234 M 14 86 231 312 200 236 392 508 203 470 270 M 14 106 231 386 239 532 438 623 234 658 339 M 20 150 344 386 239 532 462 623 234 658 339 M 20 150 344 PVT N O P* Q S T R 200 328 154 428 215 38 g6 280 350 241 531 (379) 280 50 g6 400 460 261 536 (395) 315 50 g6 700 422 385 828 (512) 364 70 g6 1000 630 385 828 (512) 364 70 g6 -0.009 -0.025 -0.009 -0.025 -0.009 -0.025 -0.010 -0.029 -0.010 -0.029 U 10 41 110 14 53.5 122 14 53.5 155 20 74.5 200 20 74.5 220 Weight DN100 PN6 UNI EN 1092-1 DN100 PN10 UNI EN 1092-1 DN150 PN10 UNI EN 1092-1 DN175 PN10 UNI EN 1092-1 DN200 PN10 UNI EN 1092-1 160 Kg 192 Kg 240 Kg 640 Kg 780 Kg * HDR Transmission. Dimensions in brackets refer to the compact model. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 7 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX Code Description G140951101 PVT200 SX-O-A G630951101 PVT280 SX-O-A G150951101 PVT400 SX-O-A G130951101 PVT700 SX-O-A G510951101 PVT1000 SX-O-A F848051101* PVT280 SX-O-A-HDR F858051101* PVT400 SX-O-A-HDR * See the previous page to check the dimensions of the compact hydraulic version. Code Description G140851101 PVT200 DX-O-A G630851101 PVT280 DX-O-A G150851101 PVT400 DX-O-A G130851101 PVT700 DX-O-A G510851101 PVT1000 DX-O-A PVT A B C D E F H I K L M 200 280 400 700 1000 276 168 176 270 458 259 373 207 M 14 69 266 312 200 200 312 468 301 436 234 M 14 86 231 312 200 236 392 508 337 470 270 M 14 106 231 386 239 532 438 623 444 658 339 M 20 150 344 386 239 532 462 623 444 658 339 M 20 150 344 PVT N O 200 328 154 38 g6 280 350 241 50 g6 400 460 261 50 g6 700 422 385 70 g6 1000 630 385 70 g6 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) R -0.009 -0.025 -0.009 -0.025 -0.009 -0.025 -0.010 -0.029 -0.010 -0.029 8 / 40 S T 10 41 110 U 14 53.5 122 14 53.5 155 20 74.5 200 20 74.5 220 Weight DN100 PN6 UNI EN 1092-1 DN100 PN10 UNI EN 1092-1 DN150 PN10 UNI EN 1092-1 DN175 PN10 UNI EN 1092-1 DN200 PN10 UNI EN 1092-1 160 Kg 192 Kg 240 Kg 640 Kg 780 Kg TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 Code Description G140850103 PVT200 DX-V-S G630850103 PVT280 DX-V-S G150850103 PVT400 DX-V-S G130850103 PVT700 DX-V-S G510850103 PVT1000 DX-V-S F148150103 PVT200 DX-V-S-HDR F638150103 PVT280 DX-V-S-HDR F158150103 PVT400 DX-V-S-HDR F138150103 PVT700 DX-V-S-HDR Code Description G140950104 PVT200 SX-V-D G630950104 PVT280 SX-V-D G150950104 PVT400 SX-V-D G130950104 PVT700 SX-V-D G510950104 PVT1000 SX-V-D F138050104 PVT200 SX-V-D-HDR F638050104 PVT280 SX-V-D-HDR F158050104 PVT400 SX-V-D-HDR F138050104 PVT700 SX-V-D-HDR PVT A B C C1 C2 D E F H I K K1 K2 200 280 400 700 1000 52 - 264 316 212 270 381 80 430 168 - M10 35 67 - 318.6 372 236 312 413 92 468 200 - M10 35 67 - 318.6 372 236 392 448 92 508 200 - M10 35 105 -15 745 - - 438 642 234 339 623 M20 - - 105 -15 745 - - 462 642 234 339 623 M20 - - PVT L M N O P* Q 200 69 266 328 154 428 215 38 g6 R 280 86 231 350 241 531 (379) 275 50 g6 400 106 231 460 261 536 (395) 315 50 g6 700 150 344 422 385 828 (512) 364 70 g6 1000 150 344 630 385 828 (512) 364 70 g6 -0.009 -0.025 -0.009 -0.025 -0.009 -0.025 -0.010 -0.029 -0.010 -0.029 S T 10 41 110 U 14 53.5 122 14 53.5 155 20 74.5 200 20 74.5 220 DN100 PN6 UNI EN 1092-1 DN100 PN10 UNI EN 1092-1 DN150 PN10 UNI EN 1092-1 DN175 PN10 UNI EN 1092-1 DN200 PN10 UNI EN 1092-1 Weight 160 Kg 192 Kg 240 Kg 640 Kg 780 Kg * HDR Transmission. Dimensions in brackets refer to the compact model. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 9 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX Code Description G140950103 PVT200 SX-V-S G630950103 PVT280 SX-V-S G150950103 PVT400 SX-V-S G130950103 PVT700 SX-V-S G510950103 PVT1000 SX-V-S Code Description G140850104 PVT200 DX-V-D G630850104 PVT280 DX-V-D G150850104 PVT400 DX-V-D G130850104 PVT700 DX-V-D G510850104 PVT1000 DX-V-D PVT A B C D E F H I K L M 200 280 400 700 1000 52 20 280 270 381 155 432 168 M14 69 266 67 11 335 312 413 167 479 200 M14 86 231 67 7 372 392 448 203 515 200 M14 106 231 105 15 745 438 641 234 432 239 M20 150 344 105 15 745 462 641 234 432 239 M20 150 344 PVT N O 200 328 154 38 g6 280 350 241 50 g6 400 460 261 50 g6 700 630 385 70 g6 1000 630 385 70 g6 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) R -0.009 -0.025 -0.009 -0.025 -0.009 -0.025 -0.010 -0.029 -0.010 -0.029 10 / 40 S T 10 41 110 U 14 53.5 122 14 53.5 155 20 74.5 200 20 74.5 220 Weight DN100 PN6 UNI EN 1092-1 DN100 PN10 UNI EN 1092-1 DN150 PN10 UNI EN 1092-1 DN175 PN10 UNI EN 1092-1 DN200 PN10 UNI EN 1092-1 160 Kg 192 Kg 240 Kg 640 Kg 780 Kg TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 2.4 Performances – Operation in vacuum mode ROOM CONDITIONS Absolute reference pressure: 1013 mbar abs Exhaust back pressure: 1013 mbar abs. Ambient reference temperature: 20°C Tolerance on flow rate and power: ±5% • PVT200M performances are identical to PVT200 performances. The rotation speed of the PVT200M is 1/3 of the rotation speed showed on the graphs. FLOW [m³/h] POWER [kW] PVT 200 VACUUM RATE [%] VACUUM RATE [%] FLOW [m³/h] POWER [kW] PVT 280 VACUUM RATE [%] VACUUM RATE [%] VACUUM RATE [%] VACUUM RATE [%] FLOW [m³/h] POWER [kW] PVT 400 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 11 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX FLOW [m³/h] POWER [kW] PVT 700 VACCUM RATE [%] VACUUM RATE [%] FLOW [m³/h] POWER [kW] PVT 1000 VACUUM RATE [%] 2.5 VACUUM RATE [%] Performances - Operating in pressure mode ROOM CONDITIONS Absolute reference pressure: 1013 mbar abs Exhaust back pressure: 1013 mbar abs Ambient reference temperature: 20°C Tolerance on flow rate and power: ±5% • PVT operations with exhaust pressure higher than 800 mbar rel. are allowed only in intermittent duty. PVT200M performances are identical to PVT200 performances. The rotation speed of the PVT200M is 1/3 of the rotation speed showed on the graphs. FLOW [m³/h] POWER [kW] PVT 200 PRESSURE [mbar] Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) PRESSURE [mbar] 12 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 POWER [kW] FLOW [m³/h] PVT 280 PRESSURE [mbar] PRESSURE [mbar] FLOW [m³/h] POWER [kW] PVT 400 PRESSURE [mbar] PRESSURE [mbar] FLOW [m³/h] POWER [kW] PVT 700 PRESSURE [mbar] PRESSURE [mbar] FLOW [m³/h] POWER [kW] PVT 1000 PRESSURE [mbar] Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) PRESSURE [mbar] 13 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 2.6. Noise level Noise power LwA of the pump alone and relative noise pressure LpA in free field at a distance of 7m from the pump. Measures according to: UNI EN ISO 9614-2 Measure tolerance: ±2% PVT 200 Rotation Speed Lw (A) Noise power of the pump alone (without drive transmission, suction group, mufflers). Lp (A) Noise pressure of the pump alone at 7m in free field (without drive transmission, suction group, mufflers). [dB(A)] [dB(A)] vac 50% 91 63 vac 80% 92 64 Δ press 600 mbar 97 69 vac 50% 92 64 vac 80% 93 65 Δ press 600 mbar 98 70 vac 50% 95 67 vac 80% 96 68 Δ press 600 mbar 100 72 vac 50% 96 68 vac 80% 97 69 Δ press 600 mbar 103 75 Vacuum/Pressure [rpm] 3300 3600 3900 4200 PVT 200 with multiplier Rotation Speed Lw (A) Lp (A) Noise power of the pump alone (without drive transmission, suction group, mufflers). Noise pressure of the pump alone at 7m in free field (without drive transmission, suction group, mufflers). [dB(A)] [dB(A)] vac 50% 92 64 vac 80% 93 65 Δ press 600 mbar 97 69 vac 50% 93 65 vac 80% 94 66 Δ press 600 mbar 98 70 vac 50% 96 68 vac 80% 97 69 Δ press 600 mbar 101 73 vac 50% 97 69 vac 80% 98 70 Δ press 600 mbar 104 76 Vacuum/Pressure [rpm] 1100 1200 1300 1400 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 14 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 PVT 280 - 400 Rotation Speed Lw (A) Lp (A) Noise power of the pump alone (without drive transmission, suction group, mufflers). Noise pressure of the pump alone at 7m in free field (without drive transmission, suction group, mufflers). [dB(A)] [dB(A)] vac 50% 93 65 vac 80% 95 67 Δ press 600 mbar 115 87 vac 50% 95 67 vac 80% 96 68 Δ press 600 mbar 118 90 vac 50% 96 68 vac 80% 97 69 Δ press 600 mbar 121 93 vac 50% 98 70 vac 80% 99 71 Δ press 600 mbar 124 96 vac 50% 99 71 vac 80% 100 72 Δ press 600 mbar 126 98 vac 50% 100 72 vac 80% 101 73 Δ press 600 mbar 129 101 Vacuum/Pressure [rpm] 2300 2500 2700 2900 3100 3300 PVT 700 - 1000 Rotation Speed Vacuum/Pressure [rpm] 1200 1600 2000 2400 Lw (A) Lp (A) Noise power of the pump alone (without drive transmission, suction group, mufflers). Noise pressure of the pump alone at 7m in free field (without drive transmission, suction group, mufflers). [dB(A)] [dB(A)] vac 50% 98 70 vac 80% 99 71 Δ press 600 mbar 104 76 vac 50% 101 73 vac 80% 102 74 Δ press 600 mbar 106 78 vac 50% 104 76 vac 80% 106 78 Δ press 600 mbar 109 81 vac 50% 107 79 vac 80% 109 81 Δ press 600 mbar 113 85 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 15 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 2.7. Usage limitations RPM Model P2 (bar rel.) max P2 -P1 (bar) T2 (°C) T2 - T1 (°C) Max Max Max 1 1 160 130 / 0,8 160 130 0,8 1 1 160 130 0,8 / 1 160 130 Min Max Max continuos Max intermittent PVT 200 2500 4200 0,8 PVT 200 M 850 1400 0,8 PVT 280 - 400 1700 3300 PVT 700 -1000 1000 2400 P2: max continuos: pressure limit for continuos duty P2 max intermittent: pressure limit for intermittent duty P1: inlet relative pressure P2: oulet relative pressure Vacuum operation: MAX counter pressure discharge + 0.1 bar T1: inlet air temperature T2: oulet air temperature Under pressure operation: MAX vacuum value suction - 0.1 bar • Rotation speed: running at speed inferior to the minimum level designed is allowed only for intermittent (not continuous) duty because the pump may actually get warm quickly. • Pressure mode: running at a pressure superior to 800 mbar is allowed only for intermittent duty because the pump may get warm quickly. (Operations at 1 bar are allowed for a maximum of 20 minutes. After that period, the pump must be stopped or has to work at free air, for 20 minutes further). However, never exceed the maximum pressure of 1000 mbar (800 mbar for PVT200 M). • Do not exceed the values of the table above. • In order to avoid overpressures due to an accidental closing of the valves or to obstructions on the pressure line, a pressure switch or any 2.8. Room Temperature: -40 / +40 °C other equal pressure device in compliance with ATEX Directive must be installed as safety and controlling device (see page 7) with marking Ex II 2G and temperature classes T3, T4, T5 or T6. A pressure switch or any other equal pressure device in compliance with ATEX Directive must be installed as safety and controlling device with marking Ex II 2G and temperature classes T3, T4, T5 or T6. • The temperature sensor supplied with the pump must be installed. • Ambient temperature in service: Minimum -40°C; Maximum +40°C Lubrication Use synthetic gear oils: TENNEX FACTOR SYNT ISO 150. In case this oil is not available, it is possible to refill the level with a gear oil composed of polyalphaolefine (PAO): Room Temp. Viscosity Over -10°C ISO VG 150 ENI ESSO SHELL TOTAL MOBIL BLASIA SX MOBIL MORILINA S4 B CARTER SH Q8 EL GRECO SHC 629 100 SHC 629 150 150 150 Synthetic lubricant for internal combustion engine is recommended for room temperature lower than 0°C. Use it if temperature is always under 0°C. Room Temp. Viscosity -40°C – 0°C SAE 0W-30 -20°C - 0°C ENI ESSO SHELL TOTAL MOBIL BP CASTROL TEXACO HAVOLINE Q8 iSint Tech SUPER 3000LD HELIX Ultra AS QUARTZ 9000 SUPER 3000LD EDGE ULTRA FORMULA ELITE 0W-30 0W-30 0W-30 0W-30 0W-30 0W-30 0W-30 5W-30 iSint ULTRON HELIX ULTRA CLASSIC SUPER 3000 X1 VISCO 5000 C SYNTHETIC EXCEL 5W-40 5W-40 5W-40 5W-40 5W-40 5W-40 5W-40 5W-40 SAE 5W-40 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 16 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 3. Safety and accident prevention Signals prescribing the use of Individual Protection Devices (IPDs) such as, in this case, the use of gloves and ear protectors. Signals indicating to pay particular attention to the dangers related to the machine’s components, such as: risk of dragging in the transmission equipment and contact with hot surfaces. Signals indicating specific parts of the machine for an easier identification, such as: greasing points, oil tanks, etc. Attention: Observe the following instructions carefully. 3.1 General recommendations • When transporting the pump, use proper slinging. Store the pump in stable places. • Installation and maintenance must be carried out with the unit totally disengaged from its drive system and must be performed by qualified personnel. All the operations such as installation, storage, start up maintenance and repair, must be done in explosive atmosphere absence. Attention: all the operations must be done in explosive atmosphere absence. • Use adequate clothing (avoid ties, loose sleeves, necklaces and so on) and suitable protection equipment (gloves, protection glasses, boots...). • Before each maintenance operation, stop the pump and restore the atmospheric pressure. • Make sure that all the parts of the unit are idle and cool, before performing any maintenance operation. • To prevent errors and hazardous situations, establish what each operator is responsible for in the different maintenance operations • Do not start the machine if the protection devices provided for transmissions are removed. Replace damaged parts. • Final manufacturer must make the transmission inaccessible by means of a fixed guard or interlocked movable guard. • Operators working nearby must avoid prolonged exposure to the noise emitted by the aspirator, if not equipped with the proper earprotection devices. IPDs recommended: ear protectors. • When the pump is running, some parts may reach very high temperatures (above 70°C). Use all necessary precautions to avoid contact. • Avoid accidental suction of solids: solids may be projected at high speed through the exhaust manifold and cause injures. During suction use suitable filters. • Pressure relief valve: point the air flux away from the operators. • Do not use the aspirator over its designed limits: the machine may be damage and the operator may be injured. Do not exceed the power supply parameters indicated in the technical tables (see par. 2.4 2.7). • Based on the final use of the decompressor, the insertion in the housing machine and the typology of the same, the designer of the housing machine must apply safety signals (pictograms) to warn the operator on the risk still present. These pictograms essentially refer to three categories: Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 3.2 Intended use • PVT pump are 3 lobe blowers specifically designed for vacuum plants that must convey gas free from polluting substances, oil or water: this is made possible due to the lack of sliding parts, and therefore oil lubrication within the compression chambers. • Before starting-up the pump, operators have to check the compatibility between explosive atmosphere with maximum compression values – allowed for compressor – and maximum temperatures of exhaust, (see par. 2.6). Attention: check compatibility. the aspirated material • Operators must prevent the entry of liquid into the compressor • An adequate safety filter with a filtering capacity equal to: 150 μm must be installed on the vacuum line of PVT200, 700 and 1000. 200 μm must be installed on the vacuum line of PVT280 and 400. Attention: an adequate safety filter with a filtering capacity equal to 150 μm (for PVT200-700-1000) or 200 μm (for PVT280-400) must be installed on the vacuum line. • Liquids or solids infiltrations can seriously damage the compressor. Attention: liquids or solids infiltrations can seriously damage the vacuum pump. • Do not run the compressor over its designed operating limits (see par. 2.4 - 2.7): it may break and transmission can be damaged. 3.3 Conveyed fluids • The PVT pump is suitable for conveying filtered air. Before conveying other kind of gases, verify compatibility with pumps’s characteristics. • Please contact Jurop’s Technical dept. if necessary. 17 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 4. Installation 4.1 Compulsory accessories • The correct installation of the decompressors PVT requires the following accessories: Suction silencer (for PVT Atex); Discharge silencer (for PVT Atex); Overheating alarm to connect to the thermostat on the exhaust port; An adequate safety filter and/or secondary shutoff on the vacuum line to avoid suction of foreign bodies or liquids. Safety filter with a filtering capacity equal to 150 μm (for PVT200-700-1000) or 200 μm (for PVT280-400) must be installed on the vacuum line, on the injection line and on discharge line (if compressor has to generate pressure in the tank). In this way it is possible to prevent the entrance of materials with dimensions higher than a 0,15 mm (for PVT200700-1000) and 0,20 mm (for PVT280-400). Attention: avoid the entrance of materials with dimensions higher than a 0,15 mm (for PVT200700-1000) and 0,20 mm (for PVT280-400). Adequate overpressure safety valves. 4.2 Checking upon receipt • When the goods are delivered, make sure that all parts listed on the delivery note are in perfect condition and have suffered no damage during shipping. • Remove the parts of the packaging that can be dangerous if sucked by the pump. • Make sure the pump has its identification plate affixed on the front cover. Pumps without such identification are to be considered anonymous and potentially dangerous: in such an event, they must not be used, otherwise the manufacturer will be deemed free from any liability whatsoever. 4.3 • Do not lift the packaging or the machine when moving more than 50 cm from the ground. Proceed with the final lifting only near the installation point. • Harness the machine with suitable straps / chains near the main body, paying attention to the position of the mass centre of gravity to ensure the load stability. Warning: do not stand under the machine when it is lifted during the installation. 4.5 • All mounting operations must be carried out in absence of any potentially explosive atmosphere: Attention: all the operations must be carried out in absence of explosive atmosphere. • When the pump is installed it must be accessible for maintenance and fitted, with vibration adsorbing pads, to a bearing frame or level base (Max. admitted angle 3° in all the directions). • The size of the frame must be suitable to support the pump weight and avoid bending. It is recommended to install the pump on vibration adsorbing pads to reduce the noise and vibrations produced during its operation. • Leave enough space around the pump to allow the free circulation of air for cooling; avoid exposure to dirt and debris. • Leave enough room to access the oil drainage, filling and checking ports (see Fig. 4.1). • The oil level control and drainage plugs are mounted correctly during the final inspection in the factory. Do not change their position. Legend Storing in the warehouse • If the pump will not be installed inside a short time after delivery: - Remove the guards from the ports and spray a film of protective oil over the inner surfaces of the body, rotors and sides. Then attach again the guards; - Store in a closed and dry place. Renew the preserving oil periodically. To temporarily store a used pump, follow the instructions below: - Thoroughly clean the pump. - Equip the pump with suitable anti-corrosion protection. 4.4 Mounting L Oil level (front and rear gearboxes) SO Oil drainage (front and rear gearboxes) SS Gearbox vent (front and rear gearboxes) ST Seals vent (front and rear gearboxes) CO Filler cap (front and rear gearboxes) FD Drainage hole PVT – HORIZONTAL PORTS Handling and installation • Before each movement, verify that the lifting equipment has a suitable capacity (check the weight of the decompressor, possibly showed in this manual, in the paragraphs 2.3). Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 18 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 PVT – VERTICAL PORTS PVT200 WITH GEARBOX Fig. 4.1 • Oil levels, filler caps and oil drainages are individual for the front and rear gearboxes. Oil levels, filler caps and oil drainages are individual for the front and rear gearboxes. • The rotation direction of the vacuum pump determines the room taken up by the injection system as well as the flow direction (see Section 2.2 “Dimensions”). Any changes made to rotation direction or to the assembly position must be agreed with our “Technical Assistance”. Any changes made to rotation direction or to the assembly position must be agreed with our Jurop. • Ground the pump so that it does not accumulate static electricity and make sure that paint does not hinder the way. • Keep suction filter clean: obstructions may lead to noticeably reduced performance. • Keep injection filter clean: obstructions may reduce the air injection cooling performance and cause overheating of the pump. • Do not embed nor cover the pump. • The base must not lead heat towards the machine while it is running. • In the event that the decompressor is electrically isolated, connect it to the ground or make it equipotential with the housing machine. Check that the paint does not prevent its passage. 4.6 • Remove the port guards before mounting. The pipes and components of the whole line must be clean. • Avoid constrictions and tight curves where they are not necessary. • The exhaust pipes can reach high temperatures. Protect them adequately from the operator reach. • A clapet valve on suction pipe avoids rotation in the opposite direction when the vacuum pump is stopped. • Over-pressure safety relief valve on the vacuum line: install it close to the vacuum pump. Valve relief flow rate must prevent the PVT pump from exceeding a pressure of 1800 mbar or, in any case, the maximum allowed by the system (see par. 2.7). Do not interpose shutoff valves on the line between the pump and the safety relief valve. • Manometer should be placed on a distance not superior to 350 mm from the compressor’s escape valve. • If necessary apply: A second shutoff valve or suction filter. Liquids and materials must never reach the pump; A venting valve on the suction line, controlled by the thermostat: when the vacuum pump is overheating, this valve will open up a direct connection with the atmosphere and consequently the pump will suck fresh air from the outside for a better cooling (a 2” valve can be enough for a good cooling without losing too much vacuum rate). Install a silencer filter; A 4-way change-over valve to obtain alternatively vacuum or pressure in the system (this is not required if the pump is used only for vacuum or only for pressure). • For use in potentially explosive atmospheres, all line components with potential ignition sources must comply with ATEX Directive and be marked at least Ex II 2G with temperature classes T3, T4, T5 or T6. The installer must certify that the whole system is pursuant to ATEX before the machine is first run in potentially explosive atmospheres. All components of the vacuum line supplied by Jurop are not provided with the ATEX certificate. All line components with potential ignition sources must comply with ATEX Directive and be marked at least Ex II 2G with temperature classes T3, T4, T5 or T6. • All components of the vacuum line supplied by Jurop are not provided with the ATEX certificate. Both suction filter (pos. 7) and silencer (pos. 6) must have a filtering capacity equal to 150 µm. VACUUM – PRESSURE LINE COMPONENTS Vacuum –Pressure Line • See Fig. 4.2 e 4.3. • The diameter of the vacuum and pressure line pipes must be suitable for the pump’s flow rate (approximate average speed is 15-30 m/s). • The weight or dimensions of the pipes must in no way stress the vacuum pump body. Use high temperature resistant rubber sleeves. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 19 / 40 1 Vacuum Pump 2 Clapet Valve 3 4-way change-over valve (optional) 4 Overheating safety venting valve (optional) 5 Over-pressure safety relief valve 6 Over-pressure safety relief valve 7 Suction filter TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX Vacuum – Pressure Line – Vacuum operation Vacuum – Pressure Line – Pressure operation 7 3 3 5 1 2 2 6 6 5 4 Fig. 4.2 1 4 Fig.4.3 • By turning the 4-way valve changeover by 90 deg. (from the vacuum position), the pump can suck air from the exhaust silencer to pressurize the tank. In this case, it is recommended to control the pump speed in order to avoid dangerous overpressure on the line. • In case of overheating while working in pressure mode, opening the safety venting valve mounted on suction line will not cool down the pump. For a proper cooling the pump drive system must be stopped. • It is recommended to vent the vacuum tank and restore the atmospheric pressure: Before servicing the vacuum pump or its drive system. The pressure difference between inlet/outlet ports can make the machine start turning automatically; Before starting the machine again: otherwise, it would require a higher starting torque. Vacuum rate control • No special vacuum limits are designed for the suction port. It is however important to reduce the vacuum rate below 200 mbar (vac. rate < 20%) when the thermostat starts operating, thus indicating that the pump is overheating. • It is therefore important to install a gate, controlled by the thermostat, that will allow the air which has been taken from the non classified zone (EN 99/92/CE) to enter the pipe under vacuum. • The valve and its control system must comply with the ATEX Directive and be marked at least Ex II 2G with temperature classes T3, T4, T5 or T6 if applied in the same area as the pump. The valve and its control system must comply with the ATEX Directive and be marked at least Ex II 2G with temperature classes T3, T4, T5 or T6 if applied in the same area as the pump. In case of overheating while working in pressure mode, opening the safety venting valve mounted on suction line will not cool down the pump. 4.7 Pressure control • The maximum pressure inside the line between vacuum pump and tank must be limited by applying one of the following devices complying with ATEX Directive and marked at least Ex II 2G with temperature classes T3, T4, T5 or T6: An external pressure sensor on delivery line, which will stop the machine and restore the balance between the pressures in the system when the max. value allowed of 1.8 absolute bars is exceeded; An over-pressure safety relief valve on delivery line. It must discharge all the flow produced at the maximum operating pressure allowed onto a non classified zone (EN 99/92/EC). The maximum pressure inside the line between vacuum pump and tank must be limited by applying one of the following devices complying with ATEX Directive and marked at least Ex II 2G with temperature classes T3, T4, T5 or T6. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) Air injection cooling system • Operating only in vacuum mode. • Use only the specific - standard or side compact - air injection muffler for PVTs. • The minimum pipeline inner diameter (Di) of the injection system must be: MODEL INNER DIAMETER PVT 200 98 mm PVT 280 110 mm PVT 400 127 mm PVT 700 160 mm PVT 1000 190 mm • The silencer should be mounted as close as possible to the vacuum pump (max. 1-1.5 m) and in a position protected against debris and water: Avoid tight curves; Avoid pumping nearby heat sources; Observe tilt angle of clapet valve. 20 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 • Check the muffler suction port for cleanliness every week. Remove all the filth that obstructs the air flow The injection silencers supplied by Jurop are not provided with the Atex certificate. Suction filter (for PVT Atex) with a filtering capacity equal to 150 μm must be used. • Working conditions which cause a continuous activation of the protection must not repeat over time. The operator must quickly detect and solve the cause of the anomalous overheating based on the indications found in chapter “Operation Anomalies, with the machine stopped and in the absence of an explosive atmosphere. • In any case, all operations must be carried out in compliance with the safety requirements provided in the Machinery Directive. • An inefficient AIR injection could cause the vacuum pump overheating during the vacuum operation. Attention: an inefficient AIR injection could cause the vacuum pump overheating during the vacuum operation. • Max injection line vacuum value: - 0.1 bar. Measurement taken near the pump injection vent. 45° STANDARD AIR INJECTION MUFFLER Safety thermostat supplied with the pumps/compressors is certified SIL 2 (IEC 61508). The installer must verify the overheating protection system reliability and establish the correct time interval for tests. SIDE COMPACT AIR INJECTION MUFFLER Overheating alarm MAX temperature at the exhaust: 160°C. • PVT vacuum pumps are supplied with a safety system which prevents the formation of sources of ignition caused by overheating: Temperature probe PT100 installed on the discharge manifold. Signal converter programmed to intervene at safety temperature. Caution: follow the indications to install the probe and converter. • Once the maximum operation temperature is reached, the outlet contacts of the programmed converter change status and must cause one of the following events: The machine will be stopped; A certified vacuum relief valve place in a safe zone – which is compatible with the pump Atex classification – will be opened for 2 minutes. If temperature does not fall below the threshold value after that period, the machine will stop. The valve must grant such an air flow in order to decrease the vacuum rate below 20%. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) • Safety thermostat supplied with the pumps is certified SIL 2 (IEC 61508). The installer must verify the overheating protection system (eg. Electro valves, pneumatic switches) reliability and establish the correct time interval for tests. CHECK THE FLOW DIRECTION AND THE CLAPET VALVE POSITIONING Fig. 4.4 4.8 Attention: if maximum pressure or temperature allowed are exceeded, pump can be damaged. Check the cause and remove it. Protection type “b2” UNI EN/ISO 80079-37:2016 • Reliability evaluation of the discharge temperature control system comprising: (1) temperature probe (RTD-3 wires) PT100, 3 wires, ATEX. (2) programmed converter with built-in safety. (3) a contactor, i.e. final actuator to be defined in order to obtain a SIF (Safety Instrumented Function) with a Functional Safety of level SIL 2 or in accordance with IEC 61511 for “Low demand mode of operation”. • The converter (2) is certified in accordance with IEC 61511 for “Low demand mode of operation” therefore the SIF will be defined only for “Low demand mode of operation” even though (1) the temperature probe also allows “High and continuous demand mode of operation”, while (3) the final actuator can be for Low or for High and continuous demand mode of operation. • Based on the certificates of (1) and (2) and based on the instructions provided for the installation it can be stated that: a) for (1) RTD-3 wires, in “Low stress” conditions and “Single RTD 1oo1” configuration: PFDavg (1 year) = 1.58 E-03 ; PFDavg (3 years) = 4.74 E-03 ; PFDavg (5 years) = 7.88 E-03 which implies SIL 2 at 1 year, 3 and 5 years according to IEC 61511 for “Low demand mode of operation”. b) for (2) converter with “relay output contacts in series connection” and Alarm A and Alarm B trip amplifiers programmed with the same configuration: PFDavg (1 year) = 2.86 E-04; PFDavg (3 years) = 8.58 E-04; PFDavg (5 years) = 1.43 E-03; PFDavg (6 years) = 1.70 E-03 which implies a SIL 2 at 1 year, 3, 5 and 6 years according to IEC 61511 for “Low demand mode of operation”. c) at least SIL2 is required to have a SIF SIL 2 for the (3) final actuator. The coil of the final actuator must be supplied by means of a power line which passes through the relay contacts of D1073S. The relay contacts of D1073S are normally closed if there are no alarms, therefore the coil of the actuator is energised closing the relative contacts and operating the compressor. In case 21 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX Only for operations conducted with room temperature between -10° and -40°C, Jurop (on request) provide a second temperature converter to hook up with safety thermostat. 4.9 A) Belt Drive T MAX CHECK BELT TENSION DP MIN of maximum temperature alarm, the relay contact of D1073S are opened and the coil of the actuator is de-energised opening the relative contacts and stopping the operation of the compressor. d) SIF: SIL 2: T-proof 3 years: PFDavg_SIF (3 years) = PFDavg_(1) (3 years) + PFDavg_(2) (3 years) + PFDavg_(3) (3 years) = 4.74 E-03 + 8.58 E-04 + PFDavg_(3) (3 years) < 1 E-02 limit imposed to maintain SIL 2; i.e. (3) the final actuator must have PFDavg_(3) (3 years) < 4.40 E-03 in order to guarantee a SIF SIL 2 for 3 years. Every 3 years, to guarantee the reset of the initial SIL 2 conditions of the SIF, the T-proof procedure of the various products which compose the SIF must be performed, as indicated in the relative functional safety manuals of these products. • Furthermore, according to standard UNI/EN 80079-37:2016. HFT: 1 The device must be safe with a single fault. • To guarantee a compliant degree of reliability, the device must be protected with a redundant system doubling the sensor, programmable converter and actuator. • Only for operations conducted with room temperature between 10° and -40°C, Jurop (on request) provide a second temperature converter to hook up with safety thermostat. When working lowest temperature is reached (+20°C), the output contacts of the thermostat will change status. Pump could get in touch with flammable atmosphere. KEEP AXELS PARALLEL ALINGN PULLEY GROVES AND BELTS Fig. 4.5 • Install a suitable pulley on the smooth shaft as close as possible to the compressor in order to avoid excessive bending stress on the drive shaft. • Install a suitable pulley on the smooth shaft as close as possible to the compressor. Taper lock pulley are suggested. • Do not use driven or driving pulleys with a pitch diameter than shown in the table below. Small pulleys require a high belt tension which may cause premature wear to the bearing or transmission damages. • Let the air circulate freely to cool down the compressor. The safety guards shall ensure adequate ventilation. • A limited speed ratio allows a longer belts life while reducing stress on the shafts. When possible, prefer: Pulleys with a pitch diameter bigger than the one indicated; Motors or power take-offs with a speed similar to the one of the compressor. Drive system – Power transmission • For the machines of this series, the allowed power transmissions are: Direct transmission; Oil hydraulic transmission (HDR). • For use in potentially explosive atmospheres, all drive components with potential ignition sources must comply with ATEX Directive and be marked at least Ex II 2G with temperature classes T3, T4, T5 or T6. Attention: For use in potentially explosive atmospheres, all drive components with potential ignition sources must comply with ATEX Directive and be marked at least Ex II 2G with temperature classes T3, T4, T5 or T6. Max speed (rpm) T. max (N) L. max (mm) Drive min. pulley p. diam. (mm) N° groves Belts PVT 200 Model 4200 3000 50 180 4 x SPA XPA PVT 200 MOLT. 1400 3800 35 250 4 x SPB XPB PVT 280 3300 3500 45 180 4 x SPB XPB PVT 400 < 2800 5000 55 160 5 x SPB SPBX PVT 400 > 2800 (MAX 3000) 5000 55 180 5 x SPB SPBX PVT 700 2400 7500 70 250 4 x SPC XPC PVT 1000 2400 10500 80 250 5 x SPC XPC Min Pitch Diam.: minimum pitch diameter of the smaller pulley. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 22 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 B) Hydraulic Drive • The PVT HDR pump is equipped with a fixed (without flushing valve) displacement high pressure motor suitable for open or closed type oil circuits Displacement Operating pres. (cc/rev) Max (bar) Model Max pres. draining line (bar) Fluid Filtration Optimum viscosity Housing Max viscosity temperature cSt max °C (*) 1 HLP 20/18/13 15 - 30 1000 80 PVT200 HDR 30 420 PVT 280 HDR 40 (40) 410 (410) 1 (1) HLP 20/18/13 15 - 30 1000 80 (80) PVT400 HDR 60 (60) 420 (420) 1 (1.5) HLP 20/18/13 15 - 30 1000 80 (90) PVT700 HDR 110 (90) 420 (350) 1 (1) HLP 20/18/13 15 - 30 1000 80 (80) PVT1000 HDR 125 (125) 420 (400) 1 (2) HLP 20/18/13 15 - 30 1000 80 (90) (*) () Temperature of oil, used in the main cicuit. HDR Transmission. The values in brackets refer to the compact model • Oil flow and pressure: to be defined according to the vacuum pump performance required, i.e. speed rotation and operating pressure). • Fluid: mineral oil for plumbing HLP (DIN51524). • Filtration: oil contamination class ISO 20/18/13, ISO 4406. • Check circuit connections: they must be applied in the same rotation direction of the vacuum pump (see Fig. 4.6). • Drainage: connect this line to the oil tank to make sure the motor never operates without oil. Discharge into the tank under free surface or bend the pipe into a U-shape. DRAIN (1) Attention: avoid rotation in the opposite direction to the pump stopping because that may damage the motor. • In order to check the rotation speed, an inductive sensor must be applied on the front box (use the foreseen opening) and connected to an adequate electronic revolution counter or the servicing holes on the bell (if present) must be used. • The inductive sensor must be powered at 12-24V DC from the rev counter. HDR pump Z (number of teeth of the sensor gear) PVT 200 … 700 4 PVT 1000 2 DRAIN HDR pump Drain thread In/Out flange G 7/8” - 14 SAE ¾” 6000psi PVT 280 HDR G 3/4 SAE ¾” 6000psi PVT 400 HDR M22x1.5 SAE ¾” 6000psi PVT 700 HDR M18x1.5 SAE 1¼” 6000psi PVT 1000 HDR M18x1.5 SAE 1¼” 6000psi PVT 200 HDR OIL LEVEL (1) OIL TANK COUNTER CLOCKWISE ROTATION • The machine/system manufacturer is responsible for dimensioning the lines. CLOCKWISE ROTATION (1) REFILL WITH OIL BEFORE FIRST START Pic. 4.6 The machine/system manufacturer is responsible for dimensioning the lines. • Starting up: make sure that the system is well cleaned and pour oil into tank and motor housing (this operation is necessary to lubricate the inner bearings). • Vent the circuit off and adjust the overpressure safety valve to the lowest value possible. • Check the oil tank level. • Increase pressure and rotation speed until operating values are reached. • Avoid rotation in the opposite direction to the pump stopping because that may damage the motor both with open and closed circuits (see also Section “Vacuum-Pressure Line”). Protect the hydraulic circuit against overpressures. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 23 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX REV. 13 02-09-2020 5. Start-up 5.1 Starting-up 1. Before washing the pump, be sure that it has cooled down. It should be either run with free port (vac. rate 0%) for some minutes or stopped; • Check the oil level in the front and rear tanks. • Check that all protection and safety devices as well as the overheating alarm are correctly installed. • Check that no obstacles obstruct the vacuum and pressure line or the air injection cooling system. • Check rotation direction: open all system valves and start running at slow speed. • Rotation in the wrong direction is allowed at low speed: line and/or pump may be damaged. Attention: do not carry out this operation on very hot pumps (for example after a working day) until they have cooled down. 2. Use 1-2 litres of water mixed with a non-flammable detergent with passivating and protective properties. We suggest you use Henkel Bonderite C-NE 5225, 5% concentration in water; 3. Use one of the sleeves on the suction line to introduce some detergent; 4. Start the pump at low speed (app. 1000 rpm for PVT200-280400; 500 rpm for PVT200M and PVT700) leaving all suction valves on the tank open in order to keep the vacuum rate low (max vac. rate 10-20%). Pour in the detergent mix very slowly; 5. The detergent mix stays suspended in the air and so it will be expelled through the exhaust silencer. Now the internal pump components must be dried to prevent oxidation. Once the detergent mix is finished, continue running the pump with free port for a few minutes, then operate the vent and valves to increase the vacuum rate up to MAX 50-60% for a couple of minutes. With this operation the remaining water inside the pump will be completely dried by the heated air while the detergent will protect it and prevent the cast iron internal parts from oxidizing; 6. Washing the pump with this detergent guarantees a protection after some days of inoperativity. If the pump is not used for more than two weeks, after having washed and dried the inner parts as described above, it is recommended to suck slowly 200 cc antirust and water-repellent protective oil (or, if not available, a very fluid gear oil). Attention: rotation in the wrong direction is allowed at low speed: line and/or pump may be damaged. • Close the valves and increase operating pressure or vacuum rate. • Check loading and operating speed for vibrations or unusual noises. • Check overheating alarm for efficiency. 5.2 Operating precautions • The manufacturer declines all responsibility for damages caused if these installation, operating and maintenance instructions are disregarded. • When the overheating alarm triggers because maximum operating temperature has been reached: 1. Stop the vacuum pump and wait until it has cooled down; 2. if possible, in order to reduce the time needed for proper cooling, run the pump at a vacuum rate lower than 30% - if working in vacuum mode - or at an exhaust pressure lower than 200 mbar rel. - if working in pressure mode - for the time necessary to restore the alarm. To this purpose, provide an adequate opening which is in communication with the atmosphere on the suction/discharge line and is operated by a valve regulated by the alarm system itself; 3. Work can be started again only when the temperature has returned to normal values; 4. If the alarm often triggers during normal use, check the conditions of use (temperature, pressures, and speed) as well as of the system. • When ambient temperatures are very low (like in winter for example), exhaust temperatures are lower than usual and the overheating alarm will not trigger even if you are working at high speed and with high vacuum rates. We recommend not exceeding a temperature difference of 130°C between incoming and outgoing air in order to avoid anomalous deformation of the components and to prevent the vacuum pump from being blocked. Avoid continuous duty under such conditions even if the overheating alarm does not trigger. • After operating in dusty environments, after accidental sucking of liquids inside the pump or before a long inoperativity period it is recommended to perform an internal wash-up of the pump: Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) Attention: do not carry out this operation on very hot pumps (for example after a working day) until they have cooled down. • Do not suck fluids with ignition temperature lower than 250°C, above all if the pump is not cold. Prevent the fluids which are used to wash the internal parts of pump or vacuum line from accumulating. Attention: avoid suction of fluids with ignition temperature lower than 250°C. • Do not convey the exceeding flow outlet towards the suction port. • Control the air flow by adjusting the rotation speed: do not use the safety relief valve to discharge the exceeding flow. • Do not squeeze the hoses/pipes. • When stopping the pump, avoid rotation in the opposite direction. In fact, the difference in pressure between delivery and suction ports can make the rotors turning. Use non-return valves on the line (see Section “Vacuum – Pressure Line”). • If the decompressor operates in vacuum or under pressure with a capacity environment (such as a cistern) and is not equipped with the “suction unit” accessory, it is advisable to intercept the working line of the machine when it is stopped, to prevent contrary rotations until the 24 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 rebalancing of the pressures. The interception can take place through a controlled valve or an automatic unidirectional valve (swing valve). • Avoid starting the pump under load: motor and drive system can be excessively stressed. • Please contact Jurop Technical Service for use in high temperature atmospheres under conditions approaching the limit values (high speed, vacuum rate higher than that designed for continuous duty) or for suction of air with traces of other gases and dusts. Please contact Jurop Technical Service for use in high temperature atmospheres under conditions approaching the limit values. • Use the vacuum pump in potentially explosive atmospheres only with ambient temperature ranging from –40 / +40°C. Attention: use the vacuum pump in potentially explosive atmospheres only with ambient temperature ranging from –40 / +40°C. • With ambient temperature ranging from -20°C and -40°C, the below preventative measures must be followed: 1. Start up the pump in a safe zone: - Avoid fast increases of speed, they cause stress. - Avoid higher starting torque. - Do not start running the pump under load. When starting from an idled equipment, it’s mandatory to limit the ratio between torque at start Ms and maximum absorbed torque M (Ms/M = 2.5 Max). 2. To avoid overloads, further speed changes must be achieved by applying progressively a Ma torque. Limit ratio between torque at start Ma and maximum absorbed torque M (Ma/M = 2.0 Max). • When the ambient temperature is within the range from -40°C to +40°C: 1. When selecting the transmission system do not oversize it. Some common examples: Transmission using a clutch: apply the minimum safety factor suggested by manufacturer. Please note that oversized clutches engage very fast. Transmission using an electric motor: the power at shaft must be commensurated with the absorbed power by the suction unit. Please note that oversized motors supply a very high torque at start. 2. Start: torque at start Ms/M = 2.5 MAX. 3. Further speed-up: Ma/M = 2.0 MAX. M: maximum torque absorbed by the suction unit (pressure Δp=1000 mbar). Attention: with ambient temperature ranging from -20°C and -40°C, start up the pump in a safe zone. Torque PVT200 PVT280 PVT400 PVT700 PVT100 M (Nm) 96 174 246 520 660 Ms (Nm) 240 435 615 1300 1650 Ma (Nm) 192 348 492 1040 1320 2. Warm up the machine in a safe zone at the minimum speed (see par. 2.7) till temperature reach +20°C. 3. On request, Jurop provide a second temperature converter (factory-adjusted), which advise you when working lowest temperature is reached. 4. Working lowest temperature value is +20°C, both for the first start-up and for the further after a rest period. Before entering in a flammable atmosphere, verify discharge temperature. • When the ambient temperature is within the range from -20°C to -10°C, start is permitted in a classified zone if complying with following precautions: 1. Avoid any start under load: during speed-up the suction unit must work at no more than 20% vacuum rate or at no more than 200 mbar gauge pressure. 2. Apply progressively the torque. When starting from an idled equipment, it’s mandatory to limit the ratio between torque at start Ms and maximum absorbed torque M: (Ms/M = 2.5 Max). 3. To avoid overloads, further speed changes must be achieved by applying progressively a Ma torque. Limit the ratio between torque at start Ma and maximum absorbed torque M (Ma/M = 2.0 Max). • When the ambient temperature is within the range -10°C to +40°C, start is permitted in a classified zone if complying with following precautions: 1. Apply progressively the torque. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 25 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 6. Maintenance 6.1. Ordinary maintenance • Any interventions must be performed when the machine is cold, stopped and switched off. • Installation and maintenance must be operated only by qualified personnel wearing the proper clothes and the necessary tools. • Use suitable protection equipment (gloves, protection glasses, boots...). • In the following table summarizes the main controls to be performed and the frequency of intervention. Operating conditions Maintenance Area Vacuum line OPERATING Transmission / Pump Vacuum line STANDSTILL Pump Overall Checking 8H 50H 500H 1000H Check safety valve (non-return valve) Working pressure Rotating speed Noise (also HDR motor) Temperature Clean filter and vacuum line shutoff 4-way changeover valve (optional): check and lubricate Oil level Change oil in front gearbox (*) Change oil in rear gearbox (*) Pump’s inner washing (**) Chack transmission pulley (*) The first oil change must be done inside 500 hours operation. Following changes every 5000 hours or 12 months. In order to choose the most suitable oil, see paragraph 2.8. (**) After operation in dusty environments, after accidental sucking of liquids inside the pump or before a long inoperativity period it is recommended to wash the pump inside according to the procedure described at paragraph 5.2. • Use synthetic gear oils: “TENNEX FACTOR SYNT ISO 150”. • In case this oil is not available, it is possible to refill the level with a gear oil composed of polyalphaolefine (PAO), see par. 2.8. • It is recommended to refill the oil level always with the same type: avoid mixing of various oil types. • When changing the oil, also replace the washer on the drainage plug. Checking oil level rear and front gearbox Dispose of used oil in accordance with the current regulations. • Check the oil level in both gearboxes (front/rear) when the pump is still and cold. Oil sight, refill and drainage are showed in Fig. 4.1. • Do not run the compressor with insufficient lubrication: that may cause seals and internal transmission members to wear quickly and/or the compressor to stop with possible breakdown of the drive system. Possible risk of ignition for explosive atmosphere. OPTIMAL LEVEL MINIMUM LEVEL • The oil level must not drop below minimum: internal components may rapidly wear. • The wearing of the internal lip seals will cause the level of oil in the boxes to drop. We strongly recommend that you often check the oil level - every day or at the latest every week - because frequent oil refilling indicates wearing of seals. Arrangement PVT 200 PVT 200 Moltiplicatore PVT 280-400 PVT 700-1000 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) Attention: possible risk of ignition for explosive atmosphere. Front Gearbox (shaft side) Rear Gearbox DX-O-B, SX-O-B, DX-O-A, SX-O-A 0,25 l 0,50 l DX-V-S, SX-V-D (iniezione sotto) 0,60 l 0,90 l DX-V-D, SX-V-S (iniezione sopra) 0,60 l 0,90 l - 1,10 l 0,55 l DX-O-B, SX-O-B, DX-O-A, SX-O-A 0,70 l 0,60 l DX-V-S, SX-V-D (iniezione sotto) 1,20 l 0,90 l DX-V-D, SX-V-S (iniezione sopra) 1,20 l 0,90 l DX-O-B, SX-O-B, DX-O-A, SX-O-A 1,80 l 1,40 l DX-V-S, SX-V-D (iniezione sotto) 5,00 l 3,75 l DX-V-D, SX-V-S (iniezione sopra) 5,00 l 3,75 l 26 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 • Follow installer’s instructions for the checking and servicing of vacuum –pressure line components (filters, safety valves, seals, etc.) drive members (belts, hydraulic drive system, etc.) controlling and adjusting devices (revolution counters, sensors, etc.). • See Fig. 6.1. Follow installer’s instructions for the checking and servicing of vacuum –pressure line components, drive members, controlling and adjusting devices. Flushing-Kit (optional) Fig. 6.1 • Use appropriate protective equipment (recommended IPDs: gloves and googles). • The flush kit is a specific tool for the maintenance of JUROP vacuum pumps. The regular use of the kit helps reducing the repair costs of the pump and increase its life span. • It’s recommended to use the flush kit every week, possibly at the end of the working week or at any time the need arises. Use instructions: 1. Before doing this operation wait for the pump to cool down. Connect, if not already done, the flush kit near the blower suction manifold. The tank position must be possibly higher than the connection of the same with the pump. 2. Start the pump at medium speed, under conditions of use close to the free vent. 3. Open the ball valve in order to let the flushing fluid out. We suggest some product like Henkel BONDERITE C-NE 5225: 5% concentration in water. 4. Flush about 0,2 litre before turning the ball valve off. 5. Keep the blower running for one minute from the closing of the valve, letting the fluid drain out the pump. 6. Turn the blower off. 7. Drain the flushing liquid (the FD cap, pic. 4.1) and dispose of it according to local regulations. • To order spare parts see spare parts list at the end of this manual. 6.2 • Clean the front flange (1) and remove it. • Replace the sealing ring (3). Spread the seal lip with high temperature grease 220°C NLGI2. • Change the gasket (2) and fit the flange back on its seat. Do not damage the sealing lip nor turn it upside-down when remounting. • The housing seat of the tongue has sharp edges: pay attention. Model Gasket Code (2) Y seal Code (3) PVT200 GEAR. 1680708700 4022200412 PVT 280-400 1680708400 4022200425 PVT 700-1000 1680710500 4022200152 Replacing the front sealing ring (PVT200) • Replace it immediately in case lubricant leaks or every 5 years. Attention: Replace it immediately in case lubricant leaks or every 5 years. • See Fig. 6.2. Extraordinary maintenance • Except for the cases described below, extraordinary maintenance on a PVT must be carried out by specialized personnel only; otherwise the guarantee will be invalidated. • Before starting any extraordinary maintenance operation, be sure the pump stands still and follow the safety prescriptions as described in Cap. “Safety and accident prevention”. Follow the safety prescriptions as described in Cap. “Safety and accident prevention”. Replacing the front sealing ring (PVT 200M, PVT280, PVT 400, PVT 700, PVT 1000) • Replace it immediately in case lubricant leaks or every 5 years. Fig. 6.2 • Remove the drive system. • Unscrew the oil discharge plug (SO) and empty the front tank. • Remove the front cover. • Replace the sealing ring (3). Spread the seal lip with high temperature grease 220°C NLGI 2. • Change the gasket (2) and fit the front cover back in its place. Do not damage the seal lip nor turn it upside-down when remounting. • The housing seat of the tongue has sharp edges: pay attention. • Refill with oil up to an adequate level by checking the oil level glass (L). Read Section 4.4. Attention: replace it immediately in case lubricant leaks or every 5 years. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 27 / 40 Model Gasket Code (2) Y seal Code (3) PVT 200 1680709600 4022200154 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX Common maintenance to PVT Cleaning of rotors and body • This operation is necessary to remove hard formations. • Remove the pipes from the suction and exhaust ports. • Clean the internal surface of pump body and rotors with solvents and scrape without scratching. Checking the clapet valve on the injection • Regular checking to prevent the pump from sucking scraps and to guarantee a correct functioning (See Sec. 4.6). • Every year: replace ORs. • Every 3 years or when performing a general overhaul of the pump: replace clapet valve and related screws and bolts. The valve must allow the flow towards the pump and block it in the opposite direction. Tilt the clapet pivoting axle by 45° from the horizontal. (See Sec. 4.6). Replacing the rock wool inside the compact air injection muffler Fig. 6.3 Cleaning the gearbox venting plugs (front / rear) • Remove the gearbox venting plugs (SS position in Section 4.4) and clean them to remove possible obstructions. • Keep clean the space around the gearbox venting plugs. Replace it, if necessary. Do not use in explosive atmosphere until venting plugs cleaning or replacement. Attention: do not use in explosive atmosphere until venting plugs cleaning or replacement. • If the internal rock wool inside the compact injection muffler degrades, thus increasing the noise level of the pump, it can be replaced. The spare part code of the rock wool is 40222 136 00 and the quantity is reported on the table below. Model Rock wool (kg) PVT 200 - 200M - 280 - 400 2,5 PVT 700 8,5 • Unscrew and remove the muffler cover. • Extract the used rock wool inside the muffler. • Clean the internal surfaces of the muffler with a solvent. • Insert the new rock wool. • Check the internal air injection duct for cleanness before fitting the muffler cover back in its place. • Screw the muffler cover. Every 10.000 working hours: general overhauling • In case of particularly hard formations, general overhaul of the pump is recommended: rotors wash-up, seals check, replacement of bearing and sealing ring, and lubricant replacement. The servicing operations which require the pump to be completely disassembled must be performed at a Service Centre authorised by Jurop. The servicing operations which require the pump to be completely disassembled must be performed at a Service Centre authorised by Jurop. Cleaning the seals venting plugs • Remove the seals venting plugs (ST position in Section 4.4) and clean them with a solvent to remove possible obstructions. • Do not use compressed air or solvents for the seals venting ducts in the pump benches where the seals venting ports are screwed. Internal seals can be damaged. Do not use compressed air or solvents for the seals venting ducts in the pump benches where the seals venting ports are screwed. Internal seals can be damaged. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 28 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 02-09-2020 7. Malfunctions: troubleshooting PROBLEMS Reduced performances Cause Solution • Speed not correct • Check and restore • Pipes and/or filters clogged or leaking • Check conditions and restore • Pipes are undersized • Check the maximum compressor performance • Safety valves not adjusted • Check and adjust correctly Overheating Cause Solution • Ambient temperature and/or suction or injected air temperature is too high. • Reduce pressure or vacuum rate • Inefficient air injection • Check filter for cleanness, check condition of injection line and clapet valve. • Pipes are undersized • Check the effective vacuum or working pressure by measuring it near the suction ports. Do not exceed operating limits. Oil leaks Cause Solution • Front sealing ring is worn • Replace it • Level indicators are broken • Replace it • Leaking from the sealing rings • Check the pump tilt angle (max. 3°). Check seal venting valves for cleanness. • If this is not enough to solve the problem, please contact the After Sales Service to have the seals checked. Unusual vibrations or noise (stop the vacuum pump) Cause Solution • The rotors are getting in contact • Temperature is over the max. working limits (T2 > 160°C and/or T2 – T1 > 130°C: see Sec. 3.3.2). Stop the pump and let it cool down. Start again only after the alarm has been reset. • Rotors with hard formations on the surface • Internal wash-up of the pump. • If the problem still persists, remove the pipes and clean rotors and pump body. • Suction of liquids or foreign bodies • If they have caused the incrustations, pipes must be removed and rotors and pump body cleaned. • Not uniform power transmission • Check operating conditions. Do not install joints with a too high angle. 8. Scrapping • Recycling materials allow reducing the environmental impact and respecting the environment. • Before scrapping the machine, the following materials need to be separated and suitably disposed of: Do not dispose of in the environment. Dispose of in compliance with the standards in force. Material Cast Iron Steel Alluminum Bronze Rubber Gasket Oil PVT 200 79 % 13 % 6.8 % 0.0 % 0.1 % 0.1 % 0.6 % PVT 280 74 % 17 % 7.8 % 0.3 % 0.1 % 0.1 % 1.1 % PVT 400 70 % 22 % 7.1 % 0.2 % 0.1 % 0.1 % 0.9 % PVT 700 78 % 14 % 6.9 % 0.2 % 0.0 % 0.0 % 0.5 % PVT 1000 74 % 19 % 6.1 % 0.2 % 0.0 % 0.0 % 0.4 % Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 29 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 13 02-09-2020 INSTALLATION, USE AND MAINTENANCE MANUAL PVT 200-280-400-700-1000 ATEX 9. Accessories PVT 200-280 MODEL PVT 400 PVT 700 INJECTION PVT1000 EXHAUST PVT1000 INJECTION PVT700 EXHAUST PVT700 PVT400 INJECTION PVT400 EXHAUST INJECTION EXHAUST PVT200-280 Mufflers: models and dimensions PVT200-280 9.1. PVT 1000 TYPE EXHAUST INJECTION EXHAUST INJECTION EXHAUST INJECTION EXHAUST INJECTION FLANGE (UNI EN 1092-1) DN100 PN6 DN100 PN6 DN125 PN6 DN125 PN6 DN175 PN10 DN175 PN10 DN175 PN10 DN175 PN10 CODE (IRON) 1414014600 1414014700 1414014200 1414014300 1414013800 1414013900 1414014000 1414014100 CODE (INOX) 1414014800 1414014900 1414014400 1414014500 - - - - 46 kg 57 kg 52 kg 64 kg 108 kg 135 kg 193 kg 220 kg WEIGHT 9.2. Flushing kit (cod. 18920 031 E0) Pos. Code 1 2 3 4 5 6 1624042800 1673001000 1685100300 1687600000 4023125000 4024405400 Description SPACER FILTER LINK WASHER DI 20 SIDE OIL TANK BUSHING VALVE G1/8 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) Q.ty Pos. Code 2 1 2 1 2 1 7 8 9 10 11 4026103013 4026357007 4026702004 4026904503 4026910103 4021102005 30 / 40 Description SCREW TE M12X90 GALV. WASHER M12 GALV. CONNECTION DIR 6X1/8 PLUG M20X1,5 PLASTIC VENT 1" PIPE RILSAN Q.ty 2 2 1 1 1 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 21-04-2020 SPARE PART DATA SHEET – PVT 200 ATEX PVT 200 ATEX Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 31 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 21-04-2020 SPARE PART DATA SHEET – PVT 200 ATEX PVT 200 ATEX Pos. Code 1 2 3 4 5 6* 7* 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 1609000400 16100BDSB0 1610513800 1613034900 1613501300 1621508100 1621508200 1624035500 1624035600 1624035700 1624036000 1624036100 1624036200 1624036300 1624036900 1624040300 1624040700 1624040800 1624040900 1624041000 162404TQB0 162404TUB0 1627104700 1640102100 1640102200 1647001200 1651002RA0 1662500800 1680609100 1680709600 1680711600 16807X7VA0 1681008400 1681008500 1681008600 1685100200 16851ABUB0 1687508900 4022104501 Description OIL LEVEL PLATE FLANGE FLANGE SUPPORT SUPPORT ATEX DRIVE TRILOBE SHAFT ATEX DRIVEN TRILOBE SHAFT SPACER 60x45x18 SPACER 54x45x4 SPACER 85x73x3 RING SPACER SPACER 85x76x7 DISK SPACER 13MM DISK SPACER 3MM COMPRESSOR SPACER SEAL BUSHING SEAL SPACER FRONT SPACER 1 FRONT SPACER 2 REAR SPACER 1 BUSHING BUSHING SPACER INJECTION MANIFOLD FRONT COVER REAR COVER OIL SPREADING WASHER TIMING GEAR BENCH GASKET GASKET GASKET GASKET BLOCKING PLATE BLOCKING WASHER SAFETY WASHER ALUMINIUM WASHER CUPPER WASHER BODY OIL LEVEL PLUG 3/8” Pcs Pos. Code Description Pcs 2 1 1 2 4 1 1 2 1 3 4 1 2 2 2 4 4 2 2 2 1 1 1 1 1 2 2 2 1 2 2 2 12 2 2 26 1 1 2 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77* 78* 4022200154 4022200313 4022200317 4022202806 4022203601 4023115046 4023115051 4023115053 4026102808 4026107111 4026120405 4026120407 4026120411 4026120413 4026120503 4026120506 4026120509 4026121817 4026155706 4026300018 4026308005 402630RB05 4026350505 4026350506 4026350706 4026359003 4026401101 4026401806 4026500911 4026510538 4026510545 4026701602 4026701603 4026701620 4026910006 4026910102 4027400413 4028249B10 4028249B06 SEALING RING 45X65x10 VITON OR 2162 VITON OR 108 VITON SEALING RING 75x55x8 VITON RING PTFE 65x58x3.8 BEARING NUP 209 ECJ C3 BEARING NJ 209 ECJ C3 BEARING NJ 2209 ECJ C4 SCREW M8x30 SCREW M8x30 SCREW M8x25 SCREW M8x35 SCREW M8x55 SCREW M8x70 SCREW M10x20 SCREW M10x30 SCREW M10x45 SCREW M10x80 SCREW M8x18 COMPENSATING RING BOLT M8 RING NUT M45x1.5 WASHER GROWER M8 SQUARE SEC. WASHER GROWER M10 SQUARE S. WASHER GROWER M8 FLAT SEC. ALUMINIUM WASHER PIN 3x12 PIN 10x36 TAB 10x8x63 SEEGER I68 SEEGER I85 PLUG 3/8 PLUG ½ MAGNETIC PLUG 3/8 VENTING PLUG 3/8 WITHOUT FILTER VENTING PLUG 3/8 WITH VALVE CLAPET ATEX THERMOSTAT PT100 ATEX SENSOR 1 4 20 4 8 2 1 1 4 6 10 2 17 20 4 8 1 7 12 8 12 4 48 20 4 1 4 12 1 1 2 16 1 2 4 2 1 1 1 1892007600 SET GASKET PVT200 1 PVT 200 - HDR – Atex Pos. Code H1* H2 H3* H4 H5 H6 H7* 1470106800 1610051700 1612505100 162404TQB0 1640501500 1680709700 4024107750 Description PVT200 ATEX HDR JOINT SERVICING FLANGE ATEX HDR TRANSMISSION BOX BUSHING FRONT COVER FOR HDR MOTOR GASKET ATEX HDR MOTOR Pcs Pos. Code 1 2 1 1 1 2 1 H8 H9 H10 H11 H12 H13 H14 4026103402 4026120301 4026120506 4026121711 4026350503 4026350506 4026350508 Description SCREW M8x1x10 SCREW M6x12 SCREW M10x30 SCREW M12x40 WASHER GROWER M6 SQUARE WASHER GROWER M10 SQUARE WASHER GROWER M12 SQUARE Pcs 1 8 4 4 8 4 4 The components marked with (*) have been especially redesigned or newly introduced into the supply in order to meet the Atex Directive. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 32 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 SPARE PART DATA SHEET – PVT 200 ATEX 21-04-2020 PVT 200 MULTIPLIER ATEX Pos Code 1 2 3 4 5 6 7 8 9 10 11 12 13 1610512300 161058B2B0 162404TQB0 1624082EB0 164058B8B0 165107ZZB0 16510802B0 1680708700 1680709600 1680795CB0 1685002400 1685100200 4022104501 Description FLANGE FRONT FLANGE BUSHING SPACER FRONT COVER DRIVING GEAR DRIVED GEAR FRONT FLANGE GASKET GASKET GASKET SAFETY WASHER WASHER 17X22X1.5 OIL LEVEL PLUG 3/8'' Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) Q.ty Pos Code 1 1 1 1 1 1 1 1 1 1 1 5 2 14 15 16 17 18 19 20 21 22 23 24 25 26 4022200412 4023105008 4023105009 4026102808 4026121405 4026121406 4026121408 4026350505 4026401806 4026500911 4026501603 4026701620 4026910102 33 / 40 Description Y-SEAL 45X65X8 BEARING 21309 E/C3 BEARING 22207 E/C3 SCREW TE 8.8 M8X30 ZINC. SCREW TCEI 8.8 M8X20 ZINC. SCREW TCEI 8.8 M8X30 ZINC. SCREW TCEI 8.8 M8X35 ZINC. WASHER GROWER 8 ZINC. PIN 10X36 TAB 10X8X63 TAB 14X9X63 MAGNETIC PLUG 3/8 VENTIL PLUG 3/8 Q.ty 1 1 1 1 3 10 10 23 8 1 1 2 1 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it SPARE PART DATA SHEET – PVT 280 - 400 ATEX REV. 12 21-04-2020 SIDE INJECTION (FLANK) SIDE INJECTION PVT 280 - 400 ATEX Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 34 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 SPARE PART DATA SHEET – PVT 280 - 400 21-04-2020 PVT 280 - 400 ATEX Pos. Code 1 16215026E0 1521506900 16215027E0 1521507000 1609000400 1610512200 1611000900 1613034900 1613501300 1613501200 1624027600 1624027800 1624030200 1624036300 1624039500 1624040100 1624040200 1624040400 1624040500 1624041200 1624041400 1624041300 16271001E0 1627104600 16271005E0 1627105600 1640102000 1640500800 1647001700 1651008800 1651008900 1662500700 1680613800 1680708200 1680708400 1680711500 1681009100 1681009200 1685100200 16851ABUB0 16851DBVB0 16875002E0 1687509000 4022104502 4022200313 4022200318 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Description ATEX DRIVE SHAFT PVT280 ATEX ATEX DRIVE SHAFT PVT400 ATEX ATEX DRIVEN SHAFT PVT280 ATEX ATEX DRIVEN SHAFT PVT400 ATEX OIL LEVEL PLATE DRIVE SHAFT FLANGE PHASE-ADJUSTING HUB SUPPORT SUPPORT (PVT280) SUPPORT (PVT400) FRONT SPACER REAR SPACER FRONT SEAL BUSHING OIL SPREADING DISK SPACER OIL SPREADING DISK SPACER FRONT SEAL BUSHING REAR SEAL BUSHING SPACER SPACER BEARING BUSHING ADJUSTING SPACER 0.10 ADJUSTING SPACER 0.50 INJECTION MANIFOLD PVT280 INJECTION MANIFOLD PVT400 SIDE INJECTION MANIFOLD PVT280 SIDE INJECTION MANIFOLD PVT400 REAR COVER FRONT COVER OIL SPREADING DISK TIMING GEAR ADJUSTING TIMING GEAR BENCH GASKET GASKET GASKET GASKET BEARING PLATE BEARING PLATE ALUMINIUM WASHER CUPPER WASHER CUPPER WASHER HOUSING PVT280 HOUSING PVT400 OIL LEVEL PLUG ½” OR 2162 OR 2043 Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) Pcs Pos. Code 1 1 1 1 2 1 1 4 4 4 2 2 1 1 1 2 2 2 2 2 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Chk 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 2 14 1 2 1 1 2 2 20 35 / 40 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Description Pcs 4022200320 4022200322 4022200425 4022202805 4022203600 4023105007 4023110060 4023110065 4026107110 4026120403 4026120503 4026120506 4026120511 4026121815 4026120513 4026120518 4026121819 4026155706 40261D2C10 4026306309 4026306310 4026306311 4026306509 4026306510 4026306511 4026350505 4026350506 4026359003 4026401101 4026401806 4026501607 4026501609 4026502003 4026502106 4026701602 4026701603 4026701621 4026910006 4026910102 4027400414 4028249B09 4028249B06 4028249B08 1612088IB0 4026121811 4026121812 OR 2200 OR 2175 SEALING RING 80x55x10 VITON SEALING RING 85x65x10 VITON ANELLO PTFE 70x63x3.8 BEARING 22209 E C3 BEARING NU 2210 ECJ C3 BEARING NU 2211 ECJ C3 SCREW M8x25 SCREW M8x20 SCREW M10x20 SCREW M10x30 SCREW M10x60 SCREW M10x60 (SIDE INJECTION FLANK) SCREW M10x70 SCREW M10x100 SCREW M10x100 (SIDE INJ. FLANK) SCREW M8x18 SCREW M12x30 RING NUT WASHER MB9 RING NUT WASHER MB10 RING NUT WASHER MB11 RING NUT M45x1.5 RING NUT M50x1.5 RING NUT M55x2 WASHER GROWER M8 SQUARE S. WASHER GROWER M10 SQUARE ALUMINIUM WASHER PIN 3x12 PIN 10x36 TAB 14x9x80 (PVT280) TAB 14x9x100 (PVT400) TAB 14x9x50 TAB 16x10x56 PLUG 3/8 PLUG 1/2 MAGNETIC PLUG 1/2 VENTING PLUG 3/8 WITHOUT FILTER VENTING PLUG 3/8 WITH VALVE CLAPET ATEX THERMOSTAT SIL 2 PT100 ATEX SENSOR (PVT280) PT100 ATEX SENSOR (PVT400) PLATE FOR CLAPET VANE SCREW M10x40 GALV. SCREW M10X45 GALV: 2 1 1 4 8 2 1 2 8 3 8 20 9 1 20 7 3 8 6 2 1 1 2 1 1 11 64 15 2 12 1 1 1 1 7 14 2 4 2 1 1 1 1 1 3 1 1892009500 1892007700 GASKET KIT PVT280 GASKET KIT PVT400 1 1 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 21-04-2020 SPARE PART DATA SHEET – PVT 280 - 400 ATEX PVT 280 - 400 - HDR - ATEX Pos. Code H1 14701006E0 1470106900 1610052600 1610512200 1612505200 1640501100 1680708400 4022200425 4023110060 4024107551 4024107553 4026103402 H2 H3 H4 H5 H6 H7 H8 H9 H10 Description PVT280 ATEX HDR JOINT PVT400 ATEX HDR JOINT ATEX TRANSMISSION FLANGE DRIVE SHAFT FLANGE ATEX HDR TRANSMISSION BOX FRONT COVER FOR HDR MOTOR GASKET SEALING RING 80x55x10 BEARING NU 2210 ECJ/C3 ATEX HDR MOTOR (PVT 280) ATEX HDR MOTOR (PVT 400) SCREW M8x1x10 Pcs Pos. Code 1 1 1 1 1 1 1 1 1 1 1 1 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 4026120403 4026120610 4026121213 4026121711 4026350505 4026350508 4026350609 4026350611 4026359003 4026401806 4026701603 Description SCREW M8x20 SCREW M12x35 SCREW M16x50 SCREW M12x40 WASHER GROWER M8 SQUARE WASHER GROWER M12 SQUARE WASHER GROWER M12 FLAT SEC. WASHER GROWER M16 FLAT SEC. ALUMINIUM WASHER PIN 10x36 PLUG 1/2 Pcs 3 4 4 4 3 4 4 4 1 2 1 PVT280-400 HDR ATEX (COMPACT ) Pos Code Description Q.ty H1* H2* H3 H4 H5* 16110010E0 HDR JOINT 1 16401129E0 HDR FRONT COVER 1 16510027E0 GEAR 1 4022200383 OR 4487 1 4024107557 PVT280 HDR MOTOR 1 4024107553 PVT400 HDR MOTOR 1 H6 4026121214 SCREW TCEI M16X55 ZINC. 1 H7 4026121715 SCREW TCEI 8,8 M 12 X 60 ZINC. 4 H8 4026136205 SCREW M6X12 2 H9 40261D2C10 SCREW TE FLANG M12X30 6 H10 4026308007 NUT M12 ESAG. ZINC. 4 H11 4026312B06 WASHER IN RAME DA 18 1 H12 4026350508 WASHER GROWER 12 ZINC. 4 H13 4026350709 WASHER GROWER 12 ZINC. 4 H14 4026385C25 WASHER M16 ZINC. 3 H15 4026701670 PLUG M C/TESTA M18X1,5 1 The components marked with (*) have been especially redesigned or newly introduced into the supply in order to meet the Atex Directive. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 36 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 21-04-2020 SPARE PART DATA SHEET – PVT 700 - 1000 PVT 700 - 1000 ATEX Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 37 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 21-04-2020 SPARE PART DATA SHEET – PVT 700 - 1000 PVT 700 - 1000 ATEX Pos. Code 1 2 3 4 1610513700 161104EAB0 1613501700 1621508300 1521506200 1621508400 1521506100 1624038800 1624038900 1624039000 1624039100 1624039300 1624039400 1624041500 1624041600 1624041700 1624041800 1624041900 1624042000 162404TSB0 162404TWB0 1627104800 1627105500 1627104900 1640501400 1640501600 1647001600 1647002000 165104E6B0 165104E7B0 1662500900 1680710500 1680710600 1680711700 1680711800 1680711900 16807D1WB0 1681008900 1681009300 1684002600 1685002700 1685100200 16851ABUB0 1687509200 1687509900 4022104504 4022200152 4022200305 4022200327 4022200328 4022200329 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Description Pcs Pos. Code Description Pcs SHAFT FLANGE PHASE ADJUSTING HUB SUPPORT ATEX DRIVE TRILOBE ROT. PVT700 ATEX DRIVE TRILOBE ROT. PVT1000 ATEX DRIVEN TRILOBE ROT. PVT700 ATEX DRIVEN TRILOBE ROT. PVT1000 SPACER FRONT SPACER ADJUSTING SPACER 0.50 MM ADJUSTING SPACER 0.10 MM DISK SPACER DISK SPACER FRONT SEAL BUSHING REAR SEAL BUSHING BEARING BUSHING SPACER SPACER SPACER BUSHING SPACER INJECTION MANIFOLD (PVT700) INJECTION MANIFOLD (PVT1000) 90° MANIFOLD FRONT COVER REAR COVER OIL DISK FRONT OIL DISK TIMING GEAR ADJUSTABLE TIMING GEAR BENCH GASKET GASKET GASKET GASKET GASKET PVT700 GASKET PVT1000 BEARING FLANGE BEARING FLANGE BALANCING PLUG SAFETY WASHER ALUMINUM WASHER COPPER WASHER HOUSING PVT700 HOUSING PVT1000 OIL SIGHT GLASS 80x100x10 VITON SEAL OR 3256 OR 3275 OR 119 OR 3237 1 1 4 1 1 1 1 2 1 Chk Chk 1 1 2 2 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2 2 2 2 12 8 1 2 1 1 4 1 1 2 28 2 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91* 92* 4022202807 4022203603 4023105014 4023110096 4023110097 4026101301 4026101813 40261D3C10 4026120506 4026120719 4026121711 4026121720 4026121808 4026121818 4026121823 4026155807 4026171211 4026190103 4026306313 4026306314 4026306315 4026306513 4026306514 4026306515 4026308007 4026350506 4026350508 4026350509 4026350713 4026359000 4026359003 4026401208 4026402011 4026501403 4026501408 4026510552 4026510558 4026701602 4026701603 4026701604 4026701622 4026904510 4026910008 4026910104 4027400415 4028249B09 4028249B07 SEAL 110x90x12 VITON SEAL PTFE 100x91x4 BEARING 22213 E C3 BEARING NU314 ECJ C3 BEARING NU315 ECJ C3 SCREW M6x10 SCREW M20x50 SCREW M16X50 SCREW M10x30 SCREW M14x100 SCREW M12x40 SCREW M12x90 SCREW M10x25 SCREW M10x90 SCREW M10x140 SCREW M10x20 SCREW M12x80 EYE BOLT M20 RING NUT WASHER MB13 RING NUT WASHER MB14 RING NUT WASHER MB15 RING NUT M65x2 RING NUT M70x2 RING NUT M75x2 BOLT M12 WASHER GROWER M10 WASHER GROWER M12 WASHER GROWER M14 WASHER GROWER M20 ALUMINUM WASHER ALUMINUM WASHER PIN 6x24 PIN 14x55 M8 TAB 20x12x80 TAB 20x12x140 SEEGER I102 SEEGER I120 PLUG G 3/8 PLUG G 1/2 PLUG G 3/4 MAGNETIC PLUG G 3/4 PLUG M22x1.5 VENTING PLUG G 3/4 WITH FILTER VENTING PLUG G 1/2 WITH VALVE CLAPET VALVE ATEX THERMOSTAT PT100 ATEX TEMPERATURE SENSOR 4 8 2 1 2 3 4 6 8 28 20 9 12 4 11 8 8 4 2 1 1 2 1 1 16 21 44 24 4 17 7 1 12 2 1 1 4 1 5 7 2 1 4 2 1 1 1 1892007400 1892007500 GASKET KIT PVT700 GASKET KIT PVT1000 1 1 The components marked with (*) have been especially redesigned or newly introduced into the supply in order to meet the Atex Directive. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 38 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it REV. 12 SPARE PART DATA SHEET – PVT 700 - 1000 21-04-2020 PVT 700 - 1000 HDR - Atex Pos. Code H1* H2* H3 H4* H5 H6 H7 H8* 1470106400 1610051800 1610051900 1612504700 1640501700 1680701400 1680709700 4024107555 4024107556 Description ATEX COUPLING PVT700 HDR HDR TRANSMISSION FLANGE FLANGE HDR MOTOR MOUNTING FLANGE FRONT COVER HDR TRANSMISSION GASKET GASKET ATEX HDR MOTOR (PVT700) ATEX HDR MOTOR (PVT1000) Pcs Pos. Code 1 1 1 1 1 1 1 1 1 H9 H10 H11 H12 H13 H14 H15 H16 H17 4026103402 4026120301 4026120712 4026121212 4026121214 4026350503 4026350509 4026350611 4026401806 Description SCREW M8x1x10 SCREW M6x12 SCREW M14x45 SCREW M16x45 GALV. SCREW M16x55 GALV. WASHER GROWER M6 WASHER GROWER M14 WASHER GROWER M16 PIN 10x36 Pcs 1 8 8 4 4 4 8 8 4 The components marked with (*) have been especially redesigned or newly introduced into the supply in order to meet the Atex Directive. PVT 700-1000 HDR ATEX (COMPACT) Pos. Code H1* 1611001600 1611002000 1611001700 1611002100 1640501700 1651011800 4022200346 4022200347 4022200356 4024107554 4024107557 4026120718 4026171302 H2* H3 H4* H5 H6 H7* H8 Description HDR JOINT (PVT700) HDR JOINT (PVT1000) MOTOR MOUNTING FLANGE (PVT700) MOTOR MOUNTING FLANGE (PVT1000) HDR FRONT COVER HDR GEAR O-RING 4562 VITON O-RING 4550 VITON (PVT700) O-RING 4700 VITON (PVT1000) HDR MOTOR (PVT700) HDR MOTOR (PVT1000) SCREW TCEI M14X90 ZINC. (PVT700) SCREW TCEI M14X30 ZINC. (PVT1000) Pcs Pos. Code 1 1 1 1 1 1 1 1 1 1 1 8 8 H9 4026121713 4026103212 4026121922 4026135407 4026186C00 40261D3C10 4026350509 4026350709 4026350711 4026359006 4026385C33 H10 H11 H12 H13 H14 H15 H16 H17 Description SCREW TCEI M12X50 ZINC. (PVT700) SCREW TCEI M16X50 ZINC. (PVT1000) SCREW TCEI M22X70 ZINC. STUD SCREW M8X14 SCREW TCEI M12X1X20 SCREW TE FLANG M16X50 WASHER GROWER 14 ZINC. WASHER A GROWER 12 ZINC. (PVT700) WASHER GROWER 16 ZINC. (PVT1000) WASHER 13,5X18X1,5 WASHER M22 Pcs 4 4 1 2 2 6 8 4 4 2 1 The components marked with (*) have been especially redesigned or newly introduced into the supply in order to meet the Atex Directive. Jurop SpA Via Crosera n° 50 33082 Azzano Decimo, PN (Italy) 39 / 40 TEL. +39 0434 636811 FAX. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it Model Issue date Revision No. Revision date Filled out by Viewed by PVT ATEX SERIES 03-11-2010 13 02-09-2020 U.T. A.T. Jurop SpA Via Crosera, 50 33082 Azzano Decimo, PN (ITALY) Tel. +39 0434 636811 Fax. +39 0434 636812 http://www.jurop.it e-mail: info@jurop.it Jurop SpA reserves the right to modify the products described in this manual without prior notice. 40 /
