FORM QW-482 FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) (See QW-200,1, Section iX, ASME Boiler and Pressure Vessel Code) Organization Name Welding Procedure Specification No. Revision No. 0 WELDING COMPANY, INC SMAW - 001 Date Welding Process(es): JOINTS(QW-402) Joint design Backing: Yes Backing Material (Type) X 12/31/16 By Supporting PQR No(s) SMAW Type: JOHN SMITH PQR - 001 MANUAL DETAILS X Singe V, double V, J and U, All fillets No X Weld Metal Refer to both backing amd retainers Metal Nonfusing Metal Nonmetallic Other BASE METALS (QW-403) P-No. 1 OR Group No. Specification and type/grade or UNS number to Specification and type/grade or UNS number OR Chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range: Base Metal: Groove Maximum Pass Thickness <= 1/2 in. (13mm) 1 to P-No. 1 Group No. A36 A36 1/16 to 3/4 Fillet Yes X All No Other FILLER METALS (QW-404) Spec. No (SFA) AWS No. (Class) F-No A-No Size of filler metals Filler Metal product form Supplemental Filler Metal Weld Metal Deposited thickness: Groove Fillet Electrode-Flux (Class) Flux Type Flux Trade Name Consumable Insert Other 1 2 5.1 E6010 3 1 3/32" - 1/8" Mild Steel, Cellulosic -- 5.1 E7018 4 1 3/32" , 1/8" , 5/32" Mild Steel, Low hydrogen -- 1/4" All ----- 5/8" All ------ 1 FORM QW-482 (back) POSITIONS (QW-405) Position(s) of groove Welding progression: Position(s) of fillet: Other POST WELD HEAT TREATMENT (QW-407) Temperature range Time Range Other All Up X Down All positions X None --- GAS (QW-408) PREHEAT (QW-406) Preheat temperature, Minimum 50 °F Interpass temperature, Maximum -Preheat Maintenance Yes, preheat during 5minutes Other (Continuous or special heating, where applicable, should be recorded) Gas(es) Shielding Trailing Backing Other Percent composition Mixture Flow rate N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A ELECTRICAL CHARACTERISTICS (QW-409) Filler metal Weld Passes Process Classification 1 SMAW E6010 2-n SMAW E7018 Current Type and Polarity Amps (Range) Wire Feed Speed (Range) 3/32" - 1/8" DCEP 40-70, 80-120 N/A N/A 3/32" , 1/8" , 5/32" DCEP 70-110, 90160, 130-210 N/A N/A Diameter Travel Speed (Range) Other (e.g., Remarks, Comments, Hot Wire Addition, Technique, Torch Angle, etc.) 26-29 2 - 51 ipm -- 19-27 2 - 81 ipm -- Energy or Power Volts (Range) (Range) Amps and vots, or power or energy range, should be recorded for each electrode size, position, and thickness,etc. Pulsing current Tungsten electrode Size and type N/A Heat Input Max N/A N/A (Pure tungsten, 2% thoriated, etc.) Mode of Metal Transfer for GMAW N/A (Spray Arc, Short Circuiting Arc, etc.) Other -- TECHNIQUE (QW-410) String or Weave Bead Orifice, nozzle, or gas Cup Size Initial and Interpass Cleaning (Brushing, grinding, etc.) String or weave N/A Hand or power tools may be used -- Method of Back Gouging Oscillation Contact Tube to Work Distance Nultiple or Single Pass (per side) Multiple or Single Electrodes Electrode Spacing Peening Other Angle grinder --E-6010 SINGLE E-7018 MULTIPLE --NO PEENING FORM QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR) (See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Variables Used to Weld Test Coupon Organization Name Procedure Qualification Record No. WPS No. Welding Process(es) Types (Manual, Automatic, Semi-Automatic) WELDING COMPANY, INC PQR - 001 Date SMAW - 001 SMAW Manual 12/31/16 JOINTS (QW-402) Groove Design of Test Coupon (For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.) BASE METALS (QW-403) Material Spec. Type/Grade, or UNS Number P-No. 1 Group No Thickness of Test Coupon Diameter of Test Coupon Maximum Pass Thickness Other A283 C to P-No. 1 Gr 1/2" N/A 1 1 ------ FILLER METALS (QW-404) SFA Specification AWS Classification Filler Metal F-No Weld Metal Analysis A-No Size of Filler Metal Filler Metal Product Form Supplemental Filler Metal Electrode Flux Classification Flux Type Flux Trade Name Weld Metal Thickness Other GAS (QW-408) A5.1 E6010 3 1 1/8" Cellulosic ----0.125" POSITION (QW-405) Position of Groove Weld Progression (Uphill, Downhill) Other --PREHEAT (QW-406) Preheat Temperature Interpass Temperature Other POSTWELD HEAT TREATMENT (QW-407) Temperature No PWHT Time -Other ----- Low Hydrogen ----0.375" 1F -- 50°F --- A5.1 E7018 4 1 1/8" Shielding Trailing Backing Other Gases Percent Composition Mixture Flow rate ----- ----- ----- ELECTRICAL CHARACTERISTICS (QW-409) Current DCEP Polarity DCEP Amps. 100 and 125amps Volts Tungsten Electrode Size Mode of Metal Transfer for GMAW (FCAW) Heat Input -Other -- 27 and 25volts -- TECHNIQUE (QW-410) Travel Speed 6ipm and 7ipm String or Weave Bead Weave Oscillation 3d Multipass or Single Pass (Per Side) Both Single or Multiple Electrodes Single Other ----- -- FORM QW-483 (Back) PQR No WPS-001 Tensile Test (QW-150) Specimen No. 1 ---- Width 1,5" ---- Thickness 1/2" ---- Ultimate Total Load 97,600 ---- Area 3/4" ---- Ultimate Unit Stress (psi) 76,200 ---- Type of failure and location BASE ---- Guided-Bend Tests (QW-160) Type and Figure No. Side Bend Side Bend Side Bend Root Bend Result Good Good Good Good Thoughness Tests (QW-170) Impact Values Specimen No. Notch Location Specimen size Test temperature -------- -------- -------- -------- ft-lb or J % Shear Mils (in) or mm -------- -------- -------- Drop Weight Break (Y/n) -------- Comments Fillet Weld Test (QW-180) Result - Satisfactory: Yes Macro-Results -- No -- Penetration into parent metal: Yes -- -- No -- Other Tests Type of Test Deposit Analysis Other Radiographic Test - Good --- Welder´s Name Test Conducted by JOHN SMITH NDT COMPANY Clock No WC-035 Laboratory Test No Stamp No. JS23 LAB-252-TT-01 We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code. Organization Date 12/31/16 WELDING COMPANY, INC Certified By (Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)
