Chapter 1 Conduction through a hollow cylinders ((Simple & composite)) – Problems Conduction in a Cylindrical system For composite cylindrical system made up of different layers of materials Q = (∆Toverall / Roverall) ∆T = Ta – Tb 1 ⎛⎜ 1 1 ⎛ r2 ⎞ 1 ⎛ r3 ⎞ 1 ⎞⎟ R= + ln⎜⎜ ⎟⎟ + ln⎜⎜ ⎟⎟ + ⎜ 2πL ⎝ ha r1 k1 ⎝ r1 ⎠ k1 ⎝ r2 ⎠ hb r3 ⎟⎠ Electrical analogy: Ta Tb 1/r1ha ln(r2/r1) ln(r3/r2) 1/r3hb / k2 / k1 1/2πL term is common for all resistances Unit I - Conduction - Problems 2 CONDUCTION - Problems 1. A hollow cylinder y 5 cm inner radius and 10 cm outer radius has inner surface temperature of 200o C and outer surface temperature of 100o C. If the thermal conductivity is 70 W/m K, find heat transfer per unit length. Given: Inner radius, r1 = 5 cm = 0.05 m Outer radius, r2 = 10 cm = 0.1 m Inner surface temperature, T1 = 200 + 273 = 473 K Outer surface temperature, T2 = 100 + 273 = 373 K Thermal conductivity, k = 70 W/m K To find: Heat flow per unit length Solution: Heat transfer through hollow cylinder is given by Q = ∆Toverallll / R [From HMT Data book book, Pg No: 43 and 44] where ∆T = T1 – T2 and R = (1/2πLk) ln [r2/r1] [(1/2πLk)) ln [r [ 2/r1]] ⇒Q = [[T1 – T2 ] / [( Unit I - Conduction - Problems ⇒Q/L = 63453.04 W/m 3 CONDUCTION - Problems 2 2. Determine D t i thermal th l conductivity d ti it off asbestos b t powder d packed k d in i between b t t two concentric copper pipes 25 mm and 36 mm diameter length. The inner pipe housing has a heating coil to which 120 W power is supplied. The average temperature p of inner and outer p pipes p are 42.4o C and 27.9o C respectively p y and the length of the pipe is 1 m. Given: Inner diameter,, D1 Inner radius, r1 Outer diameter, D2 Outer radius, r2 Length of the pipe pipe, L Inner temperature, T1 Outer temperature, T2 Heat transfer, Q = 25 mm = 12.5 mm = 36 mm = 18 mm = 0.0125 m = 0.018 m =1m = 42.4o C + 273 = 315.4 K = 27.9o C + 273 = 300.9 K = 120 W To find: Thermal conductivity, k Unit I - Conduction - Problems 4 CONDUCTION - Problems Solution: Heat transfer through hollow cylinder is given by Q = ∆Toverall / R where [F [From HMT D Data t b book, k P Pg N No: 43 and d 44] ∆T = T1 – T2 R = (1/2πLk) ln [r2/r1] ⇒Q = [T1 – T2 ] / [(1/2πLk) ln [r2/r1]] k = 0.48 W/m K Thermal conductivity, k = 0.48 W/mK Unit I - Conduction - Problems 5 CONDUCTION - Problems 3 3. An insulated steel pipe is carrying a hot liquid. liquid Inner diameter of the pipe is 25 cm, wall thickness is 2 cm, thickness of insulation surrounding the steel pipe is 5 cm. Temperature of hot liquid is 100o C and temperature of surrounding is 20o C. Inside heat transfer co-efficient is 730 W/m2K and outside heat transfer co-efficient is 12 W/m2K. Calculate the heat loss per meter length of the pipe. Take ksteel = 55 W/m K, kinsulating material = 0.22 W/m K Given: Inner diameter, d1 = 25 cm Inner radius, r1 = 12.5 cm = 0.125 + 0.02 radius, r2 = r1 + thickness of wall radius, r3 = r2 + thickness of insulation = 0.145 + 0.05 Temperature of hot liquid, Ta = 100o C + 273 = 373 K Temperature of surrounding, Tb = 20o C + 273 = 293 K Inside heat transfer co-efficient, ha = 730 W/m2K = 12 W/m2K Outside heat transfer co-efficient, hb ksteel = 55 W/ W/m K kinsulation = 0.22 0 22 W/ W/m K Unit I - Conduction - Problems = 0.125 m = 0.145 m = 0.195 m 6 CONDUCTION - Problems To find: Heat loss per meter length Solution: Heat transfer through composite cylinder is given by Q = ∆Toverall / R [From HMT Data book, Pg No: 43 and 45] where ∆T = Ta – Tb R = (1/2πL) [(1/ha r1) + (ln (r2 / r1) / k1) + (ln (r3 / r2) / k2) + (1/hb r3)] Q = [Ta – Tb ] / [(1/2πL) {(1/ha r1) + (ln (r2 / r1) / k1) + (ln (r3 / r2) / k2) + (1/hb r3)}] Q/L = 281.178 W/m Unit I - Conduction - Problems 7 CONDUCTION - Problems 4. Air at 90o C flows in a copper pp tube ((k=380 W/m K)) of 5 cm inner diameter,, 0.7 cm thick wall which is heated from the outside by water at 120o C. A scale of 0.4 cm thick is deposited on the outer surface of the tube whose thermal conductivity is 1.82 W/m K. The air and water side unit surface conductance are 220 W/m2K and 3650 W/m2K respectively. respectively Calculate 1. Heat transfer rate per unit length of the pipe 2. Temperature drop across the scale deposit Given: Inner air temperature, Ta = 90o C + 273 = 363 K Inner diameter of the copper copper, d1 = 5 cm radius, r1 = 2.5 cm = 0.025 m Thermal conductivity, k1 = 380 W/m K Outer radius of the copper, r2 = Inner radius + thickness of wall = 0.032 m Scale deposit radius, r3 = r2 + thickness of scale = 0.036 m Outside temperature of water, Tb = 120o C + 273 = 393 K Thermal conductivity, k2 = 1.82 W/m K Surface conductance of air air, ha = 220 W/m2K Surface conductance of water, hb = 3650 W/m2K Unit I - Conduction - Problems 8 CONDUCTION - Problems To find: 1. Heat transfer rate per unit length of the pipe, (Q/L) 2. Temperature drop across the scale deposit, (T3 – T2) Solution: Heat transfer through composite cylinder is given by Q = ∆Toverall / R [From HMT Data book book, Pg No: 43 and 45] Where ∆T = Ta – Tb R = (1/2πL) [(1/ha r1) + (ln (r2 / r1) / k1) + (ln (r3 / r2) / k2) + (1/hb r3)] Q = [Ta – Tb ] / [(1/2πL) [(1/ha r1) + (ln (r2 / r1) / k1) + (ln (r3 / r2) / k2) + (1/hb r3)]] Q/L = - 739.79 W/m Unit I - Conduction - Problems 9 CONDUCTION - Problems Interface temperatures Q = ∆T/R = (Ta – Tb)/R = (Ta – T1)/Ra = (T1 – T2)/R1 = (T2 – T3)/R2 = (T3 – Tb)/Rb Æ (1) (1) => Q = (T2 – T3)/R2 where R2 = [(1/2πL) (ln (r3 / r2) / k2)] => Q = (T2 – T3)/ [(1/2πL) (ln (r3 / r2) / k2)] => => T2 – T3 = T3 – T2 = -7.6 K 7.6 K Temperature across the scale deposit, T3 – T2 = 7.6 K Unit I - Conduction - Problems 10 Home Work 5. A composite p cylinder y consists of 10 cm radius steel p pipe p of 25 mm thickness over which two layers of insulation 30mm and 35 mm are laid. The conductivities are 25 W/m K, 0.25 W/m K and 0.65 W/m K. The inside is exposed to convection at 300 oC with h = 65 W/m2K. The outside temperature is exposed to air at 30 oC with h = 15 W/m2K. K Determine the heat loss per unit length of the pipe. Also find the interface temperatures. Unit I - Conduction - Problems 11