Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference Page 1 i of 11 ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE TERMS OF REFERENCE (TOR) FOR STUDYING TEXTILE AND APPAREL INDUSTRIES PROFILE, CONSTRAINTS AND OPPORTUNITIES FEBRUARY, 2013 E.C ADDIS ABABA, ETHIOPIA i Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference 1 Page ii of 11 Table of Contents Contents Page 1. INTRODUCTION ................................................................................................................................ 1 2. OBJECTIVE ......................................................................................................................................... 2 2.1. GENERAL OBJECTIVE.............................................................................................................. 2 2.2. SPECIFIC OBJECTIVES ............................................................................................................. 2 3. SCOPE .................................................................................................................................................. 2 4. CORE AND SUB – TEAM MEMBERS .............................................................................................. 3 5. METHODOLOGY ............................................................................................................................... 3 6. MAJOR ACTIVITIES .......................................................................................................................... 5 7. ROLES AND RESPONSIBILITIES .................................................................................................... 6 8. DELIVERABLES ................................................................................................................................. 7 9. TIMELINE ............................................................................................................................................ 7 10. BUDGET ALLOCATION ................................................................................................................ 8 11. MONITORING, EVALUATION AND REPORTING .................................................................... 9 ii Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference 1 Page 1 of 11 1. INTRODUCTION Ethiopia’s textile and apparel sector is characterized by strong value addition throughout the entire value chain, from cotton to clothing, with high local processing of cotton lint into textile and apparel products. The entire segments in the sector includes ginning, spinning, weaving/knitting, dyeing, printing, finishing, home textiles, and knitted/woven garment production. It is important to study the textile and apparel industries profile, constraints and opportunities of the existing textile & apparel industries in order to identify bottlenecks that can be prospects for new investment, which will be instrumental for achieving of the strategic plans of the sector. The analysis helps to show the gaps and indicate possible measures by making an assessment on the sub-sector so as to make smooth relationships among the value chains. Moreover, the analysis helps to eliminate constraints in the input delivery, looks market opportunities, for policy improvement and formulation, product development and advancing sustainable competitiveness of the industry. Currently there is lack of coordination between the sector players which is a key barrier to greater vertical integration, which would require enhanced communication between the different segments of the value chain. Coordination would also permit for group bargaining and the consolidation of information in order to enhance the performance of the industry as a whole. A key issue will be building trust and reducing competition and strong communication will create harmony between associations so that they come to view each other as partners rather than competitors. The study will be conducted by core and sub-team members constituted from five directorates. The core team members mainly give emphasis to format development for data collection, data collection and organization, interpretation and analysis and the sub-team members primarily will 1 Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference Page 1 2 of 11 engage on data collection and organization. This ToR contains objectives, scope, methodology, major activities, deliverables, roles and responsibilities, budget and action plan parts. 2. OBJECTIVE 2.1. GENERAL OBJECTIVE The main objective of this study is to assess the textile and apparel industries profile, constraints and opportunities in order to clearly understand the existing status of the factories, the gaps and associated limitations of the sector so that it can be used as an initial for future activities with regard to capacity utilization enhancing, investment promotion and policy formulation by relevant government bodies. 2.2. SPECIFIC OBJECTIVES The specific objectives of studying textile and garment industries profile, constraints and opportunities are: To identify the existing conditions of the factories mostly with respect to actual & attainable production capacities, inputs requirement, output/products and level of technologies. To examine the gaps between the segments in the sector. To identify the constraints that affects the performance of industries in the sector. To figure out the potential investment areas in the value chain. To suggest recommendation inputs for policy improvement and formulation. 3. SCOPE This paper mainly focuses on the study of textile and apparel industries profile, constraints and opportunities and suggest a possible recommendations for future improvement. Medium and large scale industries owned by local and foreign investors located in the industry park and outside the industry park will be part of the study. All medium and large scale textile industries will be area of the study and all garment industry in the industry park, exporter factories and 2 Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference Page 1 3 of 11 integrated factories that has garment unit will be part of the study. In addition, most garment industries apart from the mentioned areas will also be included in the study. 4. CORE AND SUB – TEAM MEMBERS As indicated below the core study team has 6 members constituted from five directorates. The sub–teams are formed from the five directorates as mentioned in the table below for the purpose of data collection and their numbers are considered based on the size of factories from which data to be collected. 1 2 Name of the Core Team Members Teshome Zeleke Mohammed Ibrahim 3 Gizachew Zeleke Member 5 4 Freezer Endalkachew Member 5 5 Misgana Taye Member 5 6 Yasin Member 5 S/N Position in the Team Chairperson Member Required Sub-Team Members 2 2 Total 6 Directorates Engineering Service Ginning and Spinning Industry Development Weaving and Knitting Industry Development Finishing Industry Development Garment Industry Development Plan Preparation, Monitoring and Evaluation 24 5. METHODOLOGY The necessary data which are useful for the analysis of the study will be collected from primary and secondary sources. In the initial stage of the study, desk review will be done using contemporary and previous research findings conducted by ETIDI and other bodies, sectoral past performance reports and relevant documents from different directorates. By doing this, available data and information will be recognized and sorted to use for the study. After desk review the team will arrange site survey to collect data from factories based on the prepared 3 Company Name: Doc No.: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference Page 1 4 of 11 checklists/questionnaire and by making site observation and interview with relevant factory workers and managers/representatives. The total thirty core and sub-team members will be grouped in to six teams for data collection purpose and the core team members coordinates and leads the team. According to the location and set up of the factories clustering of the factories will be done in six zones to collect the appropriate data in economic way. Primary data will be collected from all medium and large scale textile industries located in the industry park and outside the industry park by the assigned teams. Since the numbers of garment industries are large, a maximum possible ways will be done to collect data from the industries. Therefore, data will be collected from all garment industries located in the industry parks at regions and Addis Ababa. From factories located at different places outside the industry park, data will be collected from all medium and large scale exporter garment industries and integrated factories that has garment unit. Apart from the areas described before, data will also be collected from medium and large scale garment industries as much as possible. The necessary data from new and expansion projects which are on investment level will be collected. The expected active sub sectors & investments, and the probable number of factories and new & expansion investments to be covered for the study are shown below. S/N Sub-Sectors 1 2 3 4 Ginning Spinning Weaving Knitting Finishing (dyeing, printing and finishing) Garment Industry park Outside industry 5 6 6.1 6.2 Total Units Operational 23 20 36 36 18 15 31 32 Not operational by various reasons 3 5 5 4 44 35 9 90 30 60 Under project Remarks 2 Unable to get the data by 4 Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference 1 park 7 Projects on investment level Total factories integrated and stand-alone except garment Total factories including garment Page 5 of 11 factory name 113 96 17 203 During site visiting the survey will focus utmost on raw materials and other inputs accessibility and sourcing, the attainable and actual production capacities of the factories, conditions of the manufacturing machinery and equipment, quantities and qualities of the outputs or products. In addition, the internal and external constraints of the sectors that have been impeding their performance will be identified and discussed. Valuable relevant information will also be collected from the stakeholders such as Ethiopian Investment Commission, Federal Industry Park Development Corporation, Development Bank of Ethiopia, Customs, Federal Small and Medium Manufacturing Industry Promotion Authority, etc. After collecting the relevant information, the data will be presented using tables, charts, graphs and other convenient tools. The interpretation and analysis will be carried out by core team members using excel and other appropriate software. 6. MAJOR ACTIVITIES The following major tasks will be done in order to conduct the sector profile and gap assessment on the textile and apparel industry. Team forming: as indicated earlier the core team has 6 members comprised of 2 experts from engineering service directorate and one expert from each sub-sector directorates (4 5 Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference Page 1 6 of 11 experts). There is also sub-team members organized from the respective directorates including planning mainly for the purpose of data collection. Kick-off meeting: a kick-off meeting will be prepared in order to get directions from the top management. Checklist/questionnaire developing: the team will review the previous data collection formats and develop an appropriate checklist/questionnaire which is used for data collection. Data collection: the team will collect data based on the check list/questionnaire from both primary and secondary sources through document reviews, site visit and interviews. Progress report: a core team will meet every week and evaluate the progress of the tasks and also make a progress report every 2 weeks to engineering service directorate. Data analysis: the collected data is further organized and analyzed to interpret opportunities and constraints within the chain of the textile & apparel industry. Present draft report: the draft report will be presented to experts and management in order to get comments. Submit final report: correcting and submitting the final report of the analysis. 7. ROLES AND RESPONSIBILITIES The engineering service directorate director supports the team by coordinating, monitoring and evaluating the progress of the study. The project core team coordinates the whole process, checklist/questionnaire development, undertakes site visiting, collecting, analyzing and interpreting data, prepare document, reports the progress based on schedule, presents to concerned management body, correcting the feedback and submit final document in order to implement the final result. The sub-team members mainly engage in data collecting and organization and submit to the core team. 6 Company Name: Doc No.: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference 1 Page 7 of 11 ETIDI supports the team by facilitating budget and other required resources. 8. DELIVERABLES The deliverable of this study is a document that contains the assessment of textile and apparel industries profile, constraints and opportunities including possible recommendations. The document includes: Ethiopian textile and apparel industries situations with respect to inputs, production capacity, technology level and outputs on each segment. Well stated gaps and constraints among the segments. The investment and market potential areas in the sector. Recommendations based on the findings for future improvement. 9. TIMELINE The study will be completed within 3 months and the detail is discussed below. Timeline in Weeks S/N Activities 1 Team forming 2 Kick-off meeting Developing check list Data collection and organization Progress report 3 4 5 6 8 W-2 W-3 W-4 W-5 W-6 W-7 W-8 W-9 W-10 W-11 W-12 Data analysis and interpretation 10 Progress report Document preparation Present draft report 11 Submit final report 12 Final presentation 9 W-1 7 W-13 Company Name: Doc No.: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference 1 Page 8 of 11 10. BUDGET ALLOCATION The estimated required budget for the implementation of the study is indicated below. S/N 1 1.1 1.2 Description Unit measurement Number of persons Number of days Unit cost (Birr) Total cost (Birr) Days 30 35 477 500,850 Days 6 30 477 85,860 Away from Addis Ababa 40,000 For use in the industry park and other areas Remark Perdiem Site survey for data collection (All Teams) Document preparation (Core Team) 2 Transportation 2.1 Transport facility (Car Rent) 3 Air Transport 3.1 Air Ticket (Round- trips) Lump sum Number 8 Grand Total 3,000 24,000 650,710 Note: 180 operational textile and apparel factories are suggested for the study and 3 days is estimated for collecting data from a single factory. Hence, if 2 persons are allocated for one factory 36 working days are required for data collection. For calculation purpose, Perdiem is taken birr 477 per day which is the highest from the regional capital cities. Air ticket assumption is for Hawassa, Dire Dawa, Bahir Dar and Kombolcha trips. 8 Company Name: የየየየየየ የየየየየየ የየየየየየ የየየ የየየየየየየ Doc No.: TOR-ET-048 Ethiopian Textile Industry Development Institute Issue No.: Document Title: የየየ Terms of Reference 11. 1 Page 9 of 11 MONITORING, EVALUATION AND REPORTING The overall aim of this monitoring, evaluation and reporting is to ensure that the textile and apparel sector profile and gaps assessment study is going as per the schedule and hence achieving key results set in the deliverable section. The assigned core team will have regular weekly meeting to evaluate the progress of the study and prepare and submit the progress report every two weeks to engineering service directorate for evaluation and feedback with respect to study objectives. The team will arrange progress and final presentation of the report for the concerned experts and top management and improve the document using the feedback forwarded. 9