EPA Hydraulic Fracturing Technical Workshop Well Construction and Operations Evaluating Hydraulic Fracture Propagation in a Shallow Sandstone Interval, South Texas Presented by Dave Cramer / March 10, 2011 Background • • • • • • This is a case study of a water flooded oil reservoir in South Texas. The productive interval is a tight, multilayer, Cretaceous-age sandstone with true vertical depth ranging from 1200-1700 ft. Over 1000 production and water injection wells have been completed in the area over past 50 years. Hydraulic fracturing is normally employed to stimulate well productivity in the study area. A standard treatment design features the use of viscous 25 lb/1000 guar borate fracturing fluid and 12/20 mesh proppant injected at a high rate (e.g., 40 bbl/min.) Although diagnostic fracture injection testing (DFIT) analysis indicates that the minimum principle stress is horizontal, tiltmeter mapping, tracer surveys, an offset-well corehole project and treating pressure analysis indicate that most of the fracture propagation is horizontal (normal to the overburden stress) and that the vertical fracture component (normal to the minimum horizontal stress) is contained within the pay interval. Because of the limited vertical hydraulic fracture propagation, limited entry or multi-stage treatment methods are employed to establish hydraulic fractures in each of the productive reservoir sand compartments. 2 Geologic Overview The formation is composed of sandstones and shales. The sandstone units are a series of deltaic deposits reworked by marine processes. Characteristics of the productive sandstone interval: • reservoir depth ranges from 1200 – 1700 feet TVD • average porosity: 20% • average permeability: 4 md • oil gravity: 39 API 3 Log Suite 36-72 Scale : 1 : 240 DEPTH (1230.FT - 1330.FT) DB : Chittim (2) Depth 6. 6. IN:CALI (in) BS (IN) DEPTH (FT) TVD (FT) Litho 16. 0. 16. 1. 1. VCL (Dec) PHIE (Dec) BVW (Dec) Resistivity 1. 0.2 0. 0.2 0. 0.2 0.2 0.2 0.2 0.2 RXOI (OHM.M) AT10 (OHM.M) AT20 (OHM.M) AT30 (OHM.M) AT60 (OHM.M) AT90 (OHM.M) IN:RT (ohm.m) Porosity 20. 1.65 20. 0.6 20. 0. 20. 20. 20. RHO8 (G/CM3) NPOR (FT3/FT3) PEF8 (0) SonicScanner 2.65 300. 0. 150. 10. 150. 300. FIN:DTS (uSec/ft) FIN:DTC (uSec/ft) DTCO (US/F) DTSM (US/F) 02/13/2008 22:57 Poisson Ratio 100. 0.1 HR:PR_DYN () 50. Bulk Modulus 0.5 0. 0. HR:BMK_DYN () HR:SMG_DYN () Young Modulus 5. 0. 5. HR:YME_DYN (Mpsi) Strss Gradients 5. 0.5 0.5 50. 0.5 100. 0.5 FIN:TZSG (Psi/Ft) FIN:PPGI (psi/Ft) SH1 (psi/ft) SH2 (psi/ft) 1.5 1.5 1.5 1.5 Flow barriers 20. 1250 Zone 1300 Log analysis provides estimates of reservoir properties 4 Diagnostic Fracture Injection Test (DFIT) Rate and Pressure Data N.J. Chittim 37-30R DFIT rate (BPM) 1500 500 1000 3.0 Bottomhole Pressure 1.0 2.0 rate (BPM) ISIP=1429 psi (1.10 psi/ft) calc bhp (psi) 2000 Injection Rate 2500 calc bhp (psi) 4.0 5.0 Breakdown at 2900 psi Note: overburden pressure gradient = 1.02 psi/ft 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 Time (min) Low volume fracture injection tests can be analyzed to provide estimates of in-situ stress and reservoir transmissibility (kh/u) 5 DFIT G-dp/dG Plot Probable horizontal fracture closure (1.02 psi/ft) Vertical fracture closure at trend-line break-over = 1094 psi (0.84 psi/ft.) 91 hours of shut in time Vertical fracture closure is a proxy for minimum horizontal stress (S3) 6 Poroelastic Equation for Estimating In-Situ Horizontal Stress ⎡ ν ⎤ σ h= ⎢ (σ v − α v Pr )⎥ + α h Pr + σ t ⎣1 −ν ⎦ Where, σv = overburden stress, psi = 1331 psi (1.02 psi/ft; bulk density log) ν = Poisson’s ratio = 0.31 (from dipole sonic log computation) αv = vertical Biot’s parameter = 1.0 αh = horizontal Biot’s parameter = 1.0 Pr = reservoir pore pressure, 718 psi (0.55 psi/ft; DFIT) σt = external (tectonic) stress, psi = 0 psi (assumed) σh = minimum horizontal stress, psi = 1047 psi (predicted from above) σh = minimum horizontal stress, psi = 1094 psi (observed from DFIT) There is reasonable agreement with predicted and measured in-situ stress 7 Bottomhole Treating Pressure Behavior FG Initial WHP 900 2.0 800 1.8 700 1.6 1.4 600 1.2 500 1.0 400 0.8 300 0.6 200 0.4 100 0.2 0 Apr -08 overburden (vertical) stress ~ 1.02 psi/ft Jun-08 Jul-08 Se p-08 Oct-08 Dec-08 Fe b-09 Mar-09 Variability in initial reservoir pressure is due to injection/ withdrawal imbalances within the field. May-09 0.0 Apr-08 Jun-08 Jul-08 Sep-08 Oct-08 Dec-08 Feb-09 Mar-09 May-09 Regardless of initial pore pressure, hydraulic fracturing pressure (FG) is regulated by the overburden stress. 8 Post-Treatment Multi Test Hole Study From SPE paper 1571 (1961) An extensive horizontal fracture was “excavated” 9 Surface Tiltmeter Deformation Visualization horizontal fracture (domed or conical feature) vertical fracture (trough feature) dipping fracture (asymmetrical trough feature) 10 Tilt Vector Diagram & Surface Deformation Visualization, Example from Study Area 0.0078 in Not to scale: 10,000,000:1 horizontal to vertical ratio 65 00 ft Surface displacement during the treatment was equal to the thickness of 2 sheets of paper Tiltmeter mapping results show the classic signature of a horizontally-dominant hydraulic fracture system. Horizontal fracture component is 78-90% 11 Hydraulic Fractures Open Normal to the Least Principal Stress S1 S2 S3 But it’s a little more complicated than this in shallow reservoirs 12 T-Shaped Fractures This routinely happens when the difference between horizontal and vertical principal stresses is small, as is the case with shallow reservoirs 13 Five Zone Limited Entry Treatment: Well A 5 lb 1-4 lb pad Top of sand Horizontal fracture Top of vertical component Horizontal fractures Horizontal fracture Horizontal Fracture? Bottom of vertical component Top of fractured interval is capped by a horizontal fracture 14 Three Zone Limited Entry Treatment: Well B 5 lb 1-4 lb pad Top of sand Horizontal fracture No apparent vertical component Horizontal fracture Horizontal fracture Dominant horizontal fracture signature 15 Recompletion Tracer Log: Well C Top of sand New perfs Top of vertical component Horizontal fracture Horizontal fracture Horizontal fracture Original perf set Bottom of vertical component Hydraulically fracturing via the new perf set increased oil production by 10 fold. This response is indicative of the lack of vertical connectivity 16 from the previously fractured original perf set. Two Zones with Ball Sealer Diversion: Well D Top of sand Top of vertical component Horizontal fractures Horizontal fracture Horizontal fracture Bottom of vertical component Top of fractured interval is capped by a horizontal fracture 17 Five Zone Limited Entry Treatment: Well E Top of sand 5 lb 1-4 lb pad Top of vertical component Horizontal fracture Horizontal fractures Horizontal fracture Bottom of vertical component Top of fractured interval is capped by a horizontal fracture 18 Treatment Pressure History Evaluation: Well E Injection rate Actual pressure Modeled pressure ISIP = 1.07 psi/ft Proppant concentration Actual results matched computer modeled results indicating good control of the process 19 Hydraulic Fracture Modeling Results: Well E Width vs radial position for each horizontal fracture Limited Entry Hydraulic Width frac #1 at end ofModeling injection Treatment frac #2 Vertical Fracture Component: assumed to be negligible frac #3 frac #4 frac #5 frac #6 Propped width after fracture closure Horizontal Radius (ft) 20 Summary Conditions are favorable for propagating horizontal fractures in shallow reservoirs. • • Fracture geometry can be estimated from the treatment pressure response. • • Horizontal fractures propagate radially and require decreasing net pressure to grow. Vertical fractures eventually propagate elliptically (length-to-height aspect ratio of greater than one) and require increasing net pressure to grow. Vertical fracture growth is contained within the pay sand. • There is a small difference between the overburden (vertical) and minimum horizontal principal stresses. The net pressure required to extend a vertical fracture is in excess of the horizontal-tovertical stress difference. Core hole, tiltmeter, tracer survey and treating pressure analysis indicate that horizontal fracturing is the dominant mode of fracture propagation even though the minimum in-situ stress is not vertical. Methods are employed to control the hydraulic fracturing process. • • • There is a strong financial incentive to contain fracture propagation within the target sandstone intervals. Treatment designs are modeled and evaluated with computer-based processes. Limited entry or selective multi-stage frac treatments are necessary to achieve fracture propagation in all the sub-intervals in the study area. 21