ScienceDirect ScienceDirect Procedia Manufacturing00 (2018) 754–763 Available online at www.sciencedirect.com www.elsevier.com/locate/procedia Available online atatwww.sciencedirect.com Available www.sciencedirect.com Procediaonline Manufacturing00 (2018) 754–763 www.elsevier.com/locate/procedia ScienceDirect ScienceDirect Procedia Manufacturing 22 (2018) 747–756 Procedia Manufacturing 00 (2017) 000–000 www.elsevier.com/locate/procedia 11th International Conference Interdisciplinarity in Engineering, INTER-ENG 2017, 5-6 October 2017, Tirgu-Mures, Romania 11th International Conference Interdisciplinarity in Engineering, INTER-ENG 2017, 5-6 October 2017, Tirgu-Mures, Romania Aerodynamics and structural analysis of wind turbine blade Aerodynamics and structural of windMESIC turbine a, b analysis b blade Manufacturing Engineering Society International Conference 2017, 2017, 28-30 June Sanaa El Mouhsine *, Karim Oukassou , Mohammed Marouan Ichenial , Bousselham P P0F 2017, Vigo (Pontevedra), Spain a P P P P a b Kharbouch , Abderrahmane Sanaa El Mouhsinea, *, Karim Oukassou , MohammedHajraoui Marouan Ichenialb, Bousselham a a Energetic Laboratory, Sciences Faculty, AEU, Tetouan, BP: 2121, 93030, Morocco Kharbouch ,optimization Abderrahmane Hajraoui Costing models for capacity in Tetouan Industry 4.0: Trade-off P P P P P0F P P P P a P P P b P P Systems of Communications and Detection Laboratory, FS Tetuan, BP: 2121, Tetouan 93030, Morocco Energetic Laboratory, Faculty, AEU, Tetouan, BP: 2121, Tetouan 93030, Morocco between used Sciences capacity and operational efficiency Systems of Communications and Detection Laboratory, FS Tetuan, BP: 2121, Tetouan 93030, Morocco P P a P P b P P Abstract A. Santanaa, P. Afonsoa,*, A. Zaninb, R. Wernkeb a of 4800-058 Guimarães, Portugal Abstract The ultimate objective of the paper is toUniversity increase theMinho, reliability of wind turbine blades through the development of the airfoil b Unochapecó, 89809-000begins Chapecó, structure, to calculate an optimum blade shape for the procedure withSC, theBrazil choice of airfoils characteristics. Then an initial The ultimate objective of the paper is blade to increase themomentum. reliability of wind turbine through the development of the airfoil wind blade design is determined using element The blade plays blades a pivotal role, because it is the most important structure, to calculate an optimum blade shape for the procedure begins with the choice of airfoils characteristics. Then an initial part of the energy absorption system. Practical horizontal axis wind turbine (HAWT) designs use airfoils to transform the kinetic wind design determined using and blade The blade pivotal role, because is greatest the mostefficiency. important energyblade in the windisinto useful energy it element has to bemomentum. designed carefully to plays enablea to absorb energy withitits Abstract part themany energy absorption system.aPractical horizontal axis factor wind turbine (HAWT) designs use airfoils to transform kinetic Thereofare factors for selecting profile. One significant is the chord length and twist angle which depend the on various energy in the windthe intoblade. usefulInenergy and the it has to besections designed carefully to enable absorb energy with itsare greatest values throughout this work, airfoil used in horizontal axistowind turbine (HAWT) S818;efficiency. S825 and Under themany concept offor"Industry 4.0", production processes be pushed to twist be increasingly interconnected, There are factors selecting One significant factor iswill the chord and angle which depend various S826 airfoils used in NREL phasea 2profile. and phase 3 wind turbines. They havelength several advantages in meeting theonintrinsic information based on a real time basis and, necessarily, much more efficient. In this context, capacity optimization values throughout the blade. In this work, of thedesign airfoil sections used in horizontal axisand wind turbine properties. (HAWT) areThe S818; and requirements for wind turbines in terms point, off-design capabilities structural lift S825 and drag goes beyond the traditional aim of capacity maximization, contributing also for profitability andintrinsic value. S826 airfoilsdata used in NREL phase 2 andarephase 3 wind They have several advantages in meeting the coefficients for these airfoils sections available and turbines. Matlab code were used toorganization’s obtain the coordinates of a wind turbine Indeed, leanformanagement and continuous improvement approaches suggest capacity optimization instead of requirements wind in terms of design point, off-design capabilities and structural properties. The lift and drag blade. Aerodynamic andturbines static structural analyses are presented. The commercially available software FLUENT is employed for maximization. The study of capacity optimization and costing models is an important research topic that deserves coefficients data for these airfoils sections are available Matlab code were used to obtain the coordinates of a wind turbine calculation of the flow field using the Reynolds-averaged Navier Stokes (RANS) in conjunction with the k-omega shear stress blade. Aerodynamic and structural method analyses are presented. The commercially available software FLUENT employed for contributions both the practical and theoretical perspectives. This paper presents and discusses a ismathematical transport (SST),from based onstatic finite-element (FEM). Both grid and time step were optimized to reach independent solutions. calculation ofwork the represents flow field using the Reynolds-averaged Navier Stokes (RANS) in conjunction with the k-omega shear stress The present the basis to develop an accurate threemodels dimensional Turbine (HAWT) model for capacity management based on different costing (ABCHorizontal-Axis and TDABC).Wind A generic model has model been transport (SST), on finite-element method (FEM). Both grid andstrategies time step towards were optimized to reach independent solutions. and may be useditbased towas support wind tunnel experiments. developed and used to analyze idle capacity and to design the maximization of organization’s The present work represents the basis to develop an accurate three dimensional Horizontal-Axis Wind Turbine (HAWT) model value. The trade-off capacity maximization vs operational efficiency is highlighted and it is shown that capacity and2018 mayThe be used to support windby tunnel experiments. © Authors. Published Elsevier B.V. optimization might hide operational inefficiency. Peer-review under responsibility ofthe scientific committee of the 11th International Conference Interdisciplinarity in © © 2017 2018 The The Authors. Authors. Published by Elsevier B.V. © 2018 The Authors. Published by Elsevier B.V. Engineering. Peer-review responsibilityofofthe thescientific scientificcommittee committee Manufacturing EngineeringInterdisciplinarity Society International Conference Peer-review under responsibility ofof thethe 11th International Conference in Engineering. Peer-review under responsibility ofthe scientific committee of the 11th International Conference Interdisciplinarity in 2017. Engineering. Keywords: wind turbine; blade design; Betz limit; blade loads; aerodynamic. Keywords: Cost Models; ABC; TDABC; Capacity Management; Idle Capacity; Operational Efficiency Keywords: wind turbine; blade design; Betz limit; blade loads; aerodynamic. 1. Introduction cost of idle capacity is a fundamental information for companies and their management of extreme importance * The Corresponding author. Tel.: +212-662-729-823. in modern production systems. In general, it is defined as unused capacity or production potential and can be measured E-mail address: sanaaelmouhsine0@gmail.com in* several ways:author. tonsTel.: of production, available hours of manufacturing, etc. The management of the idle capacity Corresponding +212-662-729-823. E-mailAfonso. address: sanaaelmouhsine0@gmail.com * Paulo Tel.: +351 253 510 761; fax: +351 253 604 741 E-mail address: psafonso@dps.uminho.pt 2351-9789© 2018 The Authors. Published by Elsevier B.V. Peer-review under responsibility ofthe scientific committee of the 11th International Conference Interdisciplinarity in Engineering. 2351-9789© 2351-9789 © 2018 2017 The Authors. Published by Elsevier B.V. B.V. Peer-review under under responsibility responsibility of ofthe International Conference Interdisciplinarity Engineering. Peer-review the scientific committee of the 11th Manufacturing Engineering Society InternationalinConference 2017. 2351-9789 © 2018 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the scientific committee of the 11th International Conference Interdisciplinarity in Engineering. 10.1016/j.promfg.2018.03.107 748 755 Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 1. Introduction The power efficiency of wind energy systems has a high impact in the economic analysis of this kind of renewable energies. The efficiency in these systems depends on many subsystems: blades, gearbox, electric generator and control. Some factors involved in blade efficiency are the wind features, e.g. Its probabilistic distribution, the mechanical interaction of blade with the electric generator, and the strategies dealing with pitch and rotational speed control [1]. It is a complex problem involving many factors, relations and constraints. The design of optimal blades involves aerodynamic, structural and control problems. However, the design cycle can be practically approached as an iterative and stepped method. For aerodynamic optimization the blade can be modelled as a series of sections along the pitch axis. Each section has an airfoil shape, chord length and attach angle which is the result of a collective pitch angle and a local twist one. This last is a property of the blade while the pitch angle depends on the control strategy of the whole energy system. The computation of the wind flow around rotating blades is a very complex problem. For a precise knowledge of the wind flow and the induced forces in the turbine surfaces it is necessary to solve the threedimensional Navier-Stokes equations in a rotating frame, but the computational cost to obtain such precise solution prohibits their use in the design and analysis environments [2]. The blade element momentum theory (BEM) is basically a one-dimensional simplified theory that is used routinely by wind power industry because it provides reasonably accurate prediction of performance [3]. The BEM theory has shown to give good accuracy with respect to time cost, and at moderate wind speeds, it has sufficed for blade geometry optimization [4,5,6]. The BEM theory is the composition of two different approaches to study the forces in a wind turbine. The first is the momentum theory that studies the global changes in wind momentary, axial and tangential, in an ideal turbine. Changes in axial and rotational moment between upwind and downwind induce thrust and torque respectively in the rotor. The wind flow is split in many differential non interacting annular stream tubes. The second theory, the blade element, studies the aerodynamic forces acting in a local airfoil. As in aeronautics wing theory, the forces are lift, which is perpendicular to the wind direction, and drag that is in the same direction. Drag is mainly generated by friction between the viscous fluid and the airfoil surface. It is a dissipative force that generates power loss and lack in momentum changes. The applications of thick airfoils are extended to the assessment of wind turbine performance. It is well established that the power generated by a Horizontal-Axis Wind Turbine (HAWT) is a function of the number of blades B, the tip speed ratio λ (blade tip speed/wind free stream velocity) and the lift to drag ratio (C l /C d ) of the airfoil sections of the blade. The airfoil sections used in HAWT are generally thick airfoils such as the S818, S825 and S826 of airfoils. These airfoils vary in (C l /C d ) for a given B and λ, and therefore the power generated by HAWT for different blade airfoil sections will vary. Another goal of this study is to evaluate the effect of different airfoil sections on HAWT performance using the Blade Element Momentum (BEM) theory. Nomenclature C L Lift coefficient C D Drag coefficient C P Pressure coefficient C Airfoil chord length (m) P Pressure (Pa) ρ Density of Air (kg/m3) U Flow velocity vector (m/s) µ Dynamic viscosity kg/(m/s) µ t Turbulent viscosity (kg/m/s) K Turbulent Kinetic energy (m²/s²) ɛ Dissipation of turbulent kinetic energy (m²/s3) v r Relative velocity (m/s) ω Angular velocity (rad/s) β* Turbulent stress tenser α Angle of Attack (°) Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 756 749 Pitch Angle of Blade to Rotor Plane (°) φ Angle of Relative Wind to Rotor Plane (°) β 2. Airfoils and General Concepts of Aerodynamics A number of terms are used to characterize an airfoil. The mean camber line is the locus of points halfway between the upper and lower surfaces of the airfoil. The most forward and rearward points of the mean camber line are on the leading edge and trailing edges, respectively. The straight line connecting the leading and trailing edges is the chord line of the airfoil, and the distance from the leading to the trailing edge measured along the chord line is designated as the chord of the airfoil. The thickness is the distance between the upper and lower surfaces, also measured perpendicular to the chord line. Finally, the angle of attack α is defined as the angle between the relative wind and the chord line. a b Fig. 1. (a) Angle of Attack and Chord Line of an Airfoil, (b) Airfoil cross-sections used in the design of the wind turbine rotor blades 3. Lift, drag and non-dimensional parameters Theory and research have shown that many flow problems can be characterized by non-dimensional parameters. The most important non-dimensional parameter for defining the characteristics of fluid flow conditions is the Reynolds number. Force and moment coefficients, which are a function of Reynolds number, can be defined for two- or three-dimensional objects. Force and moment coefficients for flow around two-dimensional objects are usually designated with a lower case subscript lift and drag coefficients that are measured for flow around two- or three-dimensional object are usually designated with an upper case subscript. Rotor design usually uses twodimensional coefficients, determined for a range of angles of attack and Reynolds numbers, in wind tunnel tests. The two-dimensional lift coefficient is defined as: Cl = Ll 1 2 ρU 2c (1) The two-dimensional drag coefficient is defined as: Cd = Dl 1 2 ρU 2c (2) where ρ is the density of air, U is the velocity of undisturbed airflow, c is the airfoil chord length and l is the airfoil span. Other dimensionless coefficients that are important for the analysis and design of wind turbines include the power and thrust coefficients and the tip speed ratio, the pressure coefficient, which is used to analyze airfoil flow: Sanaa El Mouhsine et al. / Procedia Manufacturing 22 754–763 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 750 757 Cp p p (3) 1 2 ρU 2 Under similar ideal conditions, symmetric airfoils of finite thickness have similar theoretical lift coefficients. This would mean that lift coefficients would increase with increasing angles of attack and continue to increase until the angle of attack reaches 90 degrees. The behavior of real symmetric airfoils does indeed approximate this theoretical behavior at low angles of attack. For example, typical lift and drag coefficients for a S818, S825, and S826airfoils,the profiles of which are shown in Fig. 2 to 3 as a function of angle of attack and Reynolds number. a b Fig. 2. (a) Lift coefficients variations vs angle of attack, (b) Drag coefficients for the S818 airfoil at Re=1.106 a b Fig. 3. (a) Lift coefficients variations vs angle of attack, (b) Drag coefficients for the S825 airfoil at Re=1.106 a b Fig. 4. (a) Lift coefficients variations vs angle of attack, (b) Drag coefficients for the S826 airfoil at Re=1.106. Note that, in spite of the very good correlation at low angles of attack, there are significant differences between actual airfoil operation and the theoretical performance at higher angles of attack. The differences are due primarily Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 758 751 to the assumption, in the theoretical estimate of the lift coefficient, that air has no viscosity. Surface friction due to viscosity slows the airflow next to the airfoil surface, resulting in a separation of the flow from the surface at higher angles of attack and a rapid decrease in lift. This condition is referred to as stall. Airfoils for horizontal axis wind turbines (HAWTs) often are designed to be used at low angles of attack, where lift coefficients are fairly high and drag coefficients are fairly low. The lift coefficient of this symmetric airfoil is about zero at an angle of attack of zero and increases to over 1.0 before decreasing at higher angles of attack. The drag coefficient is usually much lower than the lift coefficient at low angles of attack. It increases at higher angles of attack. The lift coefficient at low angles of attack can be increased and drag can often be decreased by using a cambered airfoil. 4. Blade Element Momentum (BEM) Theory The blade element momentum (BEM) theory is a compilation of both momentum theory and blade element theory [6,7]. Momentum theory, which is useful in predicted ideal efficiency and flow velocity, is the determination of forces acting on the rotor to produce the motion of the fluid. Theory determines the forces on the blade as a result of the motion of the fluid in terms of the blade geometry. By combining the two theories, BEM theory, also known as strip theory, relates rotor performance to rotor geometry. 5. Aerodynamic Load Aerodynamic load is generated by lift and drag of the blades airfoil section, which is dependent on wind velocity, blade velocity, angle of attack and yaw [8]. The angle of attack is dependent on blade twist and pitch. The aerodynamic lift and drag produced are resolved into useful thrust in the direction of rotation absorbed by the generator and reaction forces. It can be seen that the reaction forces are substantial acting in the flat wise bending plane, and must be tolerated by the blade with limited deformation. For calculation of the blade aerodynamic forces the widely publicized blade element momentum (BEM) theory is applied. Working along the blade radius taking small elements δr, the sum of the aerodynamic forces can be calculated to give the overall blade reaction and thrust loads. 6. Blade Geometry The main objective in the design of wind turbines is to find a rotor that meets the basic conditions requested. The most important condition is to get a rotor to deliver output power required at a particular speed. For this, the first assumption of the aerodynamic rotor is its diameter, which can be roughly estimated power. In addition, it is necessary to take into account the importance of the geometry of the rotor, taking into consideration the most important, the aerodynamic performance, strength and stiffness conditions, and costs. However, power generation through wind turbines also play a decisive role in the design of the aerodynamics of the rotor, which is influenced by other parameters such as power generator and control system. The results of the optimal distribution of the cord and twist for a blade of 43.2 m in diameter and having various profiles are summarized in Fig. 5. a b Fig. 5. (a) Chord length distribution as function of radius, (b) twist distribution as function of radius for Horizontal-Axis wind turbine calculated with blade element momentum methods. Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 752 759 a b Fig. 6. (a) Airfoils superposed on the wind turbine blade and (b) Top view of a subset of the airfoil cross-sections illustrating blade twisting. 7. Mathematic Model The governing equations are the continuity and Navier-Stokes equations. These equations are written in a frame of reference rotating with the blade. This has the advantage of making our simulation not require a moving mesh to account for the rotation of the blade. The equations that we will use look as follows: Conservation of mass: ∂ρ + ∇.ρvr =0 ∂t (4) Conservation of Momentum (Navier-Stokes): ∇.( ρvr ) + ρ ( 2ω × vr × ω × ω × r ) =−∇p + ∇.τ r (5) Wherev r is the relative velocity (the velocity viewed from the moving frame) and ω is the angular velocity. 7.1. Turbulence model. The k-omega SST turbulence model The SST 𝑘𝑘 − 𝜔𝜔 turbulence model [9,10] is a two equation eddy-viscosity model which has become very popular. The shear stress transport (SST) formulation combines the better of two worlds. The use of a 𝑘𝑘 − 𝜔𝜔 formulation in the inner parts of the boundary layer makes the model directly usable all the way down to the wall through the viscous sub-layer; hence the SST 𝑘𝑘 − 𝜔𝜔 model can be used as a Low-Re turbulence model without any extra damping functions. The SST formulation also switches to a 𝑘𝑘 − 𝜀𝜀 behaviour in the free-stream and thereby avoids the common 𝑘𝑘 − 𝜔𝜔 problem that the model is too sensitive to the inlet free-stream turbulence properties. Authors who use the SST 𝑘𝑘 − 𝜔𝜔 model often merit it for its good behaviour in adverse pressure gradients and separating flow. The SST 𝑘𝑘 − 𝜔𝜔 model does produce a bit too large turbulence levels in regions with large normal strain, like stagnation regions and regions with strong acceleration. The SST 𝑘𝑘 − 𝜔𝜔 turbulence model is governed by: ∂ui ∂ Dρk = τij + β* ρωk + ∂x j ∂x j Dt μ + σ μ ∂k k t ∂x j ( ) 1 ∂k ∂ω ∂u Dρω i − βρω2 + ∂ μ + σ μ ∂ω +2 ρ ( 1 − F1 ) σ ω = νγ τ t ij Dt k ∂ x ∂ x ∂ x ω ∂x j ∂x j t j j j where β* =ε kω and the turbulence stress tensor is (6) (7) Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 760 ∂u ∂u j 2 ∂u k δ − 2 ρkδ τij = μt i + − ρu'i u'j = − ij ∂x j ∂xi 3 ∂x ij 3 k 753 (8) = The turbulence viscosity can be estimated by νt a1k max (a1k, ΩF2 ) , where Ω is the absolute value of the vorticity, and the function F2 is given by: 2 k 500ν F2 = tanh max ' y2ω 0.09ωy 2 (9) where y is the distance to the nearest surface, the coefficients β, γ, σ k and σ ω is defined as functions of the coefficients of the k − ω and k − ε turbulence models and they are listed as follows: β= F1 β1 + (1 − F1 ) β2 ,γ= F1 γ1 + (1 − F1 ) γ2 (10) σ k F1σ k 1 1 F1 σ k 2 ,σ ω F1σ ω1 1 F1 γ2 σ ω 2 (11) where F1 function is: k 4 ρσ ω 2 k F1 = tanh min max , 0.09ωy CDkω y 2 4 (12) The coefficient CD kω is: 1 ∂k ∂ω CDkω = max 2 ρσ ω 2 ,10−20 ω ∂x j ∂x j Table 1. The empirical constants of the k − ω SST model are as follows: β* σ β1 β2 γ1 γ2 σ k2 k1 0.09 0.075 0.075 0.5532 0.4404 0.85 1.0 (13) σω1 0.5 σ ω2 0.856 7.2. Mesh Generation In order to create the computational domain and generate mesh, the commercially available software “ANSYS Meshing tool” is used to build a wind tunnel model and generate an unstructured mesh around the blade in the computational domain. As shown in Fig.7, a 3D straight untapered blade is placed inside a computational domain (mimicking a wind tunnel) with inflow and outflow boundaries. The wall boundary condition is applied to the right and lift surface of the computational domain. The back and front surfaces of the computational box are set as symmetry boundary condition due to the free motion of air on these surfaces. As shown in Fig. 9-3, one important part of the mesh shape is that it must be smooth and dense enough to be suitable for any arbitrary airfoil shape and 3D Horizontal-Axis Wind Turbine. The wind tunnel geometry is always the same, but the airfoil/blade in the center of the tunnel changes from one generation to the next. This poses a challenge for mesh generation in 3D. Faces are meshed using quadrilateral cells, and we require that the number of nodes on opposite faces be identical. To ensure this distribution, we define a set number of nodes (and not relative node spacing) along each edge. Otherwise, thicker or more cambered airfoil edges would have more nodes than thinner ones if a relative distribution was used. A refined boundary layer is carefully constructed around the airfoil to capture the boundary layer behavior. 754 761 Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 a b Fig. 7. (a) Planar cut to illustrate mesh grading toward the rotor blade, (b) Rotationally periodic domain with wind turbine blade shown in the center. 8. Result and discussion The Horizontal-Axis Wind Turbine (HAWT) is 43.2 meters long and starts with a cylindrical shape at the root and then transitions to the airfoils S818, S825 and S826 for the root, body and tip, respectively. This wind blade also has pitch to vary as a function of radius, giving it a twist and the pitch angle at the blade tip is 4 degrees. Accordingly, the stress limit of the blade is determined by the strength of the E-glass used in the skin of the blade. The turbulent wind flows towards the negative z-direction at 12 m/s which is a typical rated wind speed for a turbine at this size. This incoming flow is assumed to make the blade rotate at an angular velocity of-2.22 rad/s about the zaxis. The tip speed ratio is therefore equal to 8 which is a reasonable value for a large wind turbine. The blade root is offset from the axis of rotation by 1 meter. The process of CFD simulation begins with the creation of a three dimensional domain and its proper discretization. We define the velocity at the inlet of 12 m/s with turbulent intensity of 5% and turbulent viscosity ratio of 10 and the Pressure of 1 atm in order to validate the present simulation. As mentioned in the beginning of this work, the aerodynamic performance of wind turbines are primarily a function of the steady state aerodynamics that is discussed. The analysis presented provides a method for determining average loads on a wind turbine. However, a number of important steady state and dynamic effects that cause increased loads or decreased power production from those expected with the BEM theory presented here, especially increased transient loads. Fig. 8. Force analysis for S818 airfoil section. Fig. 9. Force analysis for S825 airfoil section. 762 Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 755 Fig. 10. Force analysis for S826 airfoil section. a b Fig. 11. (a) velocity distribution on the blade surface, (b) Pressure contours at several blade cross-sections at viewed from the back of the blade. The large negative pressure at the suction side of the airfoil creates the desired lift. a b Fig. 12. (a) Full Blade Deformation for Cut-Out Wind Speed, (b) Stress for Cut-Out Wind Speed.s Fig. 8 to 10 gives the obtained result of the force analysis on the airfoil sections. Fig. 11 and 12 show Static pressure, velocity magnitudes, deformation and stress distribution of the Horizontal-Axis Wind Turbine (HAWT). 9. Conclusion In this study, we applied the finite element model of aerodynamics and static structural analyses of HorizontalAxis Wind Turbine (HAWT). The first part of the paper focused on the wind turbine geometry modeling, mesh generation, and numerical simulation of Horizontal-Axis Wind Turbine (HAWT). The fluid and structural meshes are compatible at the interface and may be employed for the coupled FSI analysis. These aerodynamic models have been coupled with a nonlinear formulation describing the structural dynamics to moderate deformations. A comprehensive look at blade design has shown that an efficient blade shape is defined by aerodynamic calculations based on chosen parameters and the performance of the selected airfoils. Aesthetics plays only a minor role. The optimum efficient shape is complex consisting of airfoils sections of increasing width, thickness and twist angle towards the hub. This general shape is constrained by physical laws and is unlikely to change. However, airfoils lift and drag performance will determine exact angles of twist and chord lengths for optimum aerodynamic performance. Due to the large and flexible structure of the wind turbine blades, there will probably be aeroelastic 756 763 Sanaa El Mouhsine et al. / Procedia Manufacturing 22 (2018) 747–756 Sanaa El Mouhsine et al. / Procedia Manufacturing 00 (2018) 754–763 instability. The displacement of the tip of the blade at the nominal wind speed (12 m / s) is obtained (0.045 m) a reduction in the power performance of the turbine, which implies a reduction in the rated power. In order to do the intensive study of the structural models and aeroelastic behavior of the blade, the aerodynamic is constructed correctly. References [1] K.Y. Maalawi, M.A. Badr, A practical approach for selecting optimum wind rotors, Renewable Energy. 28 (2003) 803-822. [2] R.W.Thresher, D.M. Dodge, Trends in the evolution of wind turbine generator configurationsand systems. Wind Energy, 1 (1998) 70–86. [3] J.L. Tangler, The Nebulous art of using wind-tunnel airfoil data for predicting rotor Performance, 5 (2002) 245-257. [4] M.M. Duquette, K.D. Visser, Numerical implications of solidity and blade number on rotorperformance of horizontal-axis wind turbines,J. Sol. Energy Eng.-Trans, ASME. 125 (2003) 425–432, 2003. [5] P. Fuglsang, H.A. 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