407 - Flight Manual • 407 Flight Manual 1 - Temporary Revisions Log of Temporary Revisions (16 Nov 2006) TR-9 - Sustained Hover and Vertical Takeoff/Landing Operations With Tailwind (15 Jan 2002) TR-10 - Incorporation of Oil Cooler Blower Inlet Ducts and Bearing Airflow Shields (Rev 1 - 25 Jul 2002) TR-11- FADEC Software Version 5.356 (16 Nov 2006) 407-FM-1 - Flight Manual (Revision 7 - 30 Jul 2008) Front Matter Section 1 - Limitations Section 2 - Normal Procedures Section 3 - Emergency/Malfunction Procedures Section 4 - Performance Section 5 - Weight and Balance Appendix A - Optional Equipment Supplements 407-FM-1-ATO - Title Page for Republic of Philippines Registered Helicopters (Basic Issue: 12 Nov 1996) 407-FM-CTA - Title Page for Brazil Registered Helicopters (Basic Issue: 03 Apr 1998) 407-FM-IAC AR - Title Page for Interstate Aviation Committee - Aviation Register Commonwealth of Independent States (Basic Issue: 20 May 1999) 407 - Flight Manual Supplement 407-FMS-1 - Lightweight Emergency Flotation Landing Gear (Basic Issue: 11 Apr 1996) 407-FMS-2 - High Skid Gear (Basic Issue: 14 Feb 1996) 407-FMS-3 - Particle Separator (Reissue - 16 Dec 2002) 407-FMS-4 - Snow Deflector (Reissue - 16 Dec 2002) 407-FMS-5 - Cargo Hook (Revision 1 - 25 Mar 2008) 407-FMS-6 - Auxiliary Fuel Kit (Basic Issue: 20 Mar 1996) 407-FMS-7 - Litter Kit (Revision 1 - 16 Sep 1999) 407-FMS-17 - Cargo Tiedown Provisions Kit (Basic Issue: 01 Apr 1996) 407-FMS-20 - KLN 89B GPS Navigator (Revision 1 - 26 Nov 1996) 407-FMS-21 - Fire Detection System (Reissue - 07 Jul 2004) 407-FMS-22 - Auxiliary Vertical Fin Strobe Lights (Basic Issue: 10 May 1996) 407-FMS-23 - RYAN Traffic Collision Avoidance Device (Basic Issue: 15 May 1996) 407-FMS-25 - Quiet Cruise Mode (Revision 1 - 30 Jul 2008) 407-FMS-28 - Increased Internal Gross Weight (Reissue - 16 Dec 2002) 407-FMS-31 - Increased APC Starter Generator Load Kit (Basic Issue: 15 Jun 2005) 407-FMS-CAA - United Kingdom Registered Helicopters (Basic Issue: 08 Jan 2002) 407-FMS-IAC AR - Interstate Aviation Committee - Aviation Register Commonwealth of Independent States (Basic Issue: 20 May 1999) 407 - Manufacturer's Data 407-MD-1 - Manufacturer's Data (Revision 4 - 30 Apr 2008) Front Matter Section 1 - Systems Description Section 2 - Handling and Servicing Section 3 - Conversion Charts and Tables Section 4 - Expanded Performance BHT-407-FM-1 LOG OF TEMPORARY REVISIONS TEMP. REV. NO. TITLE DATE ISSUED DATE CANCELED BHT-407-FM-1 FADEC Fault Annunciation Interpretation Revision 1 03 December 1996 15 June 2000 BHT-407-FM-1 NP Overspeed Trip Increase 03 December 1996 15 June 2000 BHT-407-FM-1 Airspeed Change to 125 KIAS and Temporary Pedal Stop 16 December 1998 10 March 1999 BHT-407-FM-1 FADEC Software Version 5.202 22 December 1998 17 December 2002 BHT-407-FM-1 Hover Performance Correction for Temporary Tail Rotor Pedal Stop 10 March 1999 17 December 2002 BHT-407-FM-1 VNE Increase to 130 KIAS Reissue 3 June 1999 17 December 2002 BHT-407-FM-1 FADEC Direct Reversion to Manual System, ASB 407-99-31 4 June 1999 17 December 2002 BHT-407-FM-1 VNE Increase to 140 KIAS Revision 1 27 June 2000 17 December 2002 BHT-407-FM-1 (TR-9) Sustained Hover and Vertical Takeoff/ Landing Operations with Tailwind 15 January 2002 BHT-407-FM-1 (TR-10) Incorporation of Oil Cooler Blower Inlet Ducts and Bearing Airflow Shields Revision 1 25 July 2002 BHT-407-FM-1 (TR-11) FADEC Software Version 5.356 (Reversionary Governor) 16 November 2006 This Log of Temporary Revisions provides the current status of each Temporary Revision issued against the basic Flight Manual. It should be inserted at the back of the Flight Manual binder for quick and easy reference. 16 November 2006 BHT-407-FM-1 ROTORCRAFT FLIGHT MANUAL TEMPORARY REVISION FOR SUSTAINED HOVER AND VERTICAL TAKEOFF/LANDING OPERATIONS WITH TAILWIND Insert these Temporary Revision pages next to like-number pages in the basic Flight Manual. DO NOT remove existing pages. DO NOT remove temporary pages until replacement pages are received or temporary pages are canceled. NOTE For tracking purposes, Temporary Revisions are now being numbered. This Temporary Revision is issued as TR-9, following previously issued Temporary Revisions. THIS MANUAL SHALL BE IN THE HELICOPTER DURING ALL OPERATIONS COPYRIGHT NOTICE 2002 COPYRIGHT BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESER RESERVED Bell Helicopter A Subsidiary of Textron Inc. POST OFFICE BOX 482 FORT WORTH, TEXAS 76101 09 FEBRUARY 1996 TEMPORARY REVISION (TR-9) — 15 JANUARY 2002 BHT-407-FM-1 LOG OF REVISIONS Temporary (TR-9)...............................15 JAN 02 LOG OF PAGES PAGE REVISION NO. PAGE REVISION NO. Title ........................................ Temporary (TR-9) A ............................................. Temporary (TR-9) C-D ......................................... Temporary (TR-9) 1-5 .......................................... Temporary (TR-9) 1-7 .......................................... Temporary (TR-9) NOTICE CHANGED INFORMATION IN THIS TEMPORARY REVISION APPEARS IN BOLD TYPE. ALL OTHER INFORMATION IS OUTLINED. TEMPORARY REVISION (TR-9) — 15 JAN 2002 A BHT-407-FM-1 LOG OF TC APPROVED REVISIONS Temporary (TR-9)...............................15 JAN 02 APPROVED DATE CHIEF, FLIGHT FLIGHT TEST TEST CHIEF, FOR FOR DIRECTOR — — AIRCRAFT AIRCRAFT CERTIFICATION CERTIFICATION BRANCH DIRECTOR DEPARTMENT OF TRANSPORT TRANSPORT CANADA TEMPORARY REVISION (TR-9) — 15 JAN 2002 C BHT-407-FM-1 LOG OF FAA APPROVED REVISIONS Temporary (TR-9) .............................. 18 JAN 02 D TEMPORARY REVISION (TR-9) — 15 JAN 2002 TC APPROVED BHT-407-FM-1 Maximum allowable airspeed for sideward and rearward flight or crosswind hover is 35 KTAS. Sustained hover and vertical takeoff/ landing operation (greater than one minute) with tailwind (relative winds within ± 90° of tail) greater than 5 knots is prohibited. 1-8. ALTITUDE Maximum operating altitude is 20,000 feet Hp . TEMPORARY REVISION (TR-9) — 15 JAN 2002 1-5 TC APPROVED 1-13-G. BHT-407-FM-1 ENGINE OIL TEMPERATURE Continuous operation 0 to 107°C Maximum 107°C CAUTION IF HOVERING WITH A TAILWIND GREATER THAN 5 KNOTS AT OAT ABOVE 24°C (75°F), CLOSELY MONITOR ENGINE AND TRANSMISSION OIL TEMPERATURES. IF ENGINE OR TRANSMISSION OIL TEMPERATURES RISE ABNORMALLY, TURN INTO WIND, REDUCE POWER OR TRANSITION TO FORWARD FLIGHT UNTIL TEMPERATURE DECREASES. NOTE Positive temperature indication is when the second segment of the trend arc is illuminated. 1-14. TRANSMISSION TEMPORARY REVISION (TR-9) — 15 JAN 2002 1-7 BHT-407-FM-1 ROTORCRAFT FLIGHT MANUAL TEMPORARY REVISION FOR THE INCORPORATION OF OIL COOLER BLOWER INLET DUCTS AND BEARING AIRFLOW SHIELDS This Temporary Revision supersedes and replaces in its entirety, Temporary Revision for Sustained Hover and Vertical Takeoff/Landing Operations with Tailwind, TR-9 dated 15 January 2002, when Oil Cooler Blower Inlet Ducts and Bearing Airflow Shields have been incorporated. DO NOT incorporate this Temporary Revision into manual or remove previously issued TR-9, until modifications 407-799-057 (Inlet Ducts) and 407-799-055 (Bearing Airflow Shields) or ASB 407-02-54 has been accomplished. Helicopter S/N 53519 and subsequent will have these modifications incorporated as basic configuration. Insert these Temporary Revision pages next to like-number pages in the basic Flight Manual. DO NOT remove existing pages. DO NOT remove temporary pages until replacement pages are received or temporary pages are canceled. NOTE For tracking purposes, Temporary Revisions are now being numbered. This Temporary Revision is issued as TR-10 Revision 1, following previously issued Temporary Revisions. THIS MANUAL SHALL BE IN THE HELICOPTER DURING ALL OPERATIONS COPYRIGHT NOTICE 2002 COPYRIGHT BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED RESER Bell Helicopter A Subsidiary of Textron Inc. POST OFFICE BOX 482 FORT WORTH, TEXAS 76101 09 FEBRUARY 1996 TEMPORARY REVISION (TR-10) — 15 FEBRUARY 2002 REVISION 1 —25 JULY 2002 BHT-407-FM-1 LOG OF REVISIONS Temporary (TR-10).............................15 FEB 02 Revision ...................... 1 .....................25 JUL 02 LOG OF PAGES PAGE REVISION NO. Title ........................................................... 1 A ................................................................ 1 C-D ............................................................ 1 PAGE REVISION NO. 1-7 ......................................... Temporary (TR-10) 2-3 ......................................... Temporary (TR-10) 2-5 — 2-6 .............................. Temporary (TR-10) NOTICE CHANGED INFORMATION IN THIS TEMPORARY REVISION APPEARS IN BOLD TYPE. ALL OTHER INFORMATION IS OUTLINED. TEMPORARY REVISION (TR-10) — 15 FEB 2002 REVISION 1 — 25 JULY 2002 A BHT-407-FM-1 LOG OF TC APPROVED REVISIONS Temporary (TR-10).............................15 FEB 02 Revision ...................... 1 .....................25 JUL 02 DATE DATE APPROVED CHIEF, FLIGHT FLIGHT TEST TEST CHIEF, FOR FOR DIRECTOR — — AIRCRAFT AIRCRAFT CERTIFICATION CERTIFICATION BRANCH DIRECTOR DEPARTMENT OF TRANSPORT TRANSPORT CANADA TEMPORARY REVISION (TR-10) — 15 FEB 2002 REVISION 1 — 25 JULY 2002 C BHT-407-FM-1 LOG OF FAA APPROVED REVISIONS Temporary (TR-10) ............................ 22 FEB 02 D Revision ..................... 1..................... 25 JUL 02 TEMPORARY REVISION (TR-10) — 15 FEB 2002 REVISION 1 — 25 JULY 2002 TC APPROVED 1-13-G. BHT-407-FM-1 ENGINE OIL TEMPERATURE Continuous operation 0 to 107°C Maximum 107°C If hovering with a tailwind greater than 10 kn o ts at OAT ab o v e 37 . 8° C ( 1 00 ° F ) , closely monitor engine oil temperature. The oil temperature may be reduced by either turning into wind, reducing power or transition to forward flight. NOTE Positive temperature indication is when the second segment of the trend arc is illuminated. 1-14. TRANSMISSION TEMPORARY REVISION (TR-10) — 15 FEB 2002 1-7 TC APPROVED BHT-407-FM-1 Section 2 NORMAL PROCEDURES 2-1-B. HOT WEATHER OPERATIONS CAUTION IF HOV ERIN G W ITH A TAILW IN D GR EAT ER TH AN 10 K NO TS A T O AT A B O V E 3 7 . 8 ° C ( 1 0 0 ° F ) , CLOSELY MONITOR ENGINE OIL TEMPERATURE. THE OIL TEMPERATURE MAY BE RE DUC ED BY E ITH ER TU RNING INTO WIND , R EDU CING PO WE R OR TR AN SITIO N TO FO RWAR D FLIGH T. 2-2. FLIGHT PLANNING TEMPORARY REVISION (TR-10) — 15 FEB 2002 2-3 TC APPROVED BHT-407-FM-1 f. Hydromechanical unit — Security and condition; evidence of leakage. g. Hoses and tubing — Chafing, security, and condition. h. Oil cooler blower inlet duct and screen — Clear of obstructions, condition and security. 17. Engine cowl — Secured. 18. Generator cooling scoop — Clear of debris. TEMPORARY REVISION (TR-10) — 15 FEB 2002 2-5 BHT-407-FM-1 TC APPROVED f. Hydromechanical unit — Security and condition; evidence of leakage. j. Rotor brake disc and caliper (if installed) — Condition, security o f a t t a c h m e n t a n d l e a k a g e. Ensure brake pads are retracted from brake disc. j1. Oil cooler blower inlet duct and screen — Clear of obstructions, condition and security. k. Engine cowling — Secured. l. Air induction cowling — Secured. 17. Engine cowl — Secured. 18. Generator cooling scoop — Clear of debris. 2-6 TEMPORARY REVISION (TR-10) — 15 FEB 2002 BHT-407-FM-1 ROTORCRAFT FLIGHT MANUAL TEMPORARY REVISION FOR FADEC SOFTWARE VERSION 5.356 (REVERSIONARY GOVERNOR) Insert these Temporary Revision pages opposite like numbered pages in the basic Flight Manual after helicopter is configured with FADEC Software Version 5.356. DO NOT remove existing pages from Flight Manual. DO NOT remove temporary pages until replacement pages are received or temporary pages are canceled. THIS MANUAL SHALL BE IN THE HELICOPTER DURING ALL OPERATIONS COPYRIGHT NOTICE COPYRIGHT 2006 BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED POST OFFICE BOX 482 FORT WORTH, TEXAS 76101 REISSUE — 17 DECEMBER 2002 TEMPORARY REVISION (TR-11) — 16 NOVEMBER 2006 BHT-407-FM-1 LOG OF REVISIONS Temporary (TR-11)....0 ..................... 16 NOV 06 LOG OF PAGES REVISION NO. PAGE PAGE REVISION NO. FLIGHT MANUAL Title ................................ Temporary (TR-11) A/B.................................. Temporary (TR-11) C/D.................................. Temporary (TR-11) E/F .................................. Temporary (TR-11) 1-3................................... Temporary (TR-11) 1-15................................. Temporary (TR-11) 2-9................................... Temporary (TR-11) NOTICE Changed information in this Temporary Revision appears in bold type. All other information is outlined. Temporary Revision (TR-11) — 16 NOV 2006———A/B BHT-407-FM-1 LOG OF TC APPROVED REVISIONS Temporary (TR-11)....0 ..................... 16 NOV 06 APPROVED DATE CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION TRANSPORT CANADA TEMPORARY REVISION (TR-11) — 16 NOV 2006———C/D BHT-407-FM-1 LOG OF FAA APPROVED REVISIONS Temporary (TR-11) ... 0 ..................... 16 NOV 06 TEMPORARY REVISION (TR-11) — 16 NOV 2006———E/F TC APPROVED BHT-407-FM-1 Section 1 LIMITATIONSTIONS 1 1-5. CONFIGURATION 1-5-A. REQUIRED EQUIPMENT A functional flashlight is required for night flights. FADEC system software shall be version 5.356. TEMPORARY REVISION (TR-11) — 16 NOV 2006———1-3 TC APPROVED BHT-407-FM-1 FADEC SOFTWARE VERSION 5.356 WITH DIRECT REVERSION TO MANUAL INSTALLED, REFER TO FLIGHT MANUAL FOR OPERATION. Location: Instrument panel. 407FM_TR11_01 Figure 1-3. Placards and decals (Sheet 3 of 3) TEMPORARY REVISION (TR-11) — 16 NOV 2006———1-15 TC APPROVED BHT-407-FM-1 c. After 3.5 seconds; ENG OUT, FA D E C D E G R A D E , FA D E C FAULT, RESTART FAULT, and ENGINE OVSPD lights illuminate with activation of engine out audio for 3 seconds. d. Sequence time). e. ENG OUT light re-illumination with reactivation of engine out audio after 3 seconds (third time). repeats (second 18. HORN MUTE button — Press to mute. 19. Caution lights — ENG OUT, XMSN O I L P R E S S, R P M , H Y D R AU L I C SYSTEM, GEN FAIL, L/FUEL BOOST, R/FUEL BOOST, L/FUEL XFR, and R/FUEL XFR will be illuminated. TEMPORARY REVISION (TR-11) — 16 NOV 2006———2-9 BHT-407-FM-1 ROTORCRAFT FLIGHT MANUAL POST OFFICE BOX 482 •FORT WORTH, TEXAS 76101 BHT-407-FM-1 TEMPORARY REVISION THIS PAGE HAS ASSOCIATED TEMPORARY REVISIONS. ROTORCRAFT FLIGHT MANUAL TR-9 TR-10 TR-11 H-92 TYPE CERTIFICATE NO. ________ REGISTRATION NO. ______________________ SERIAL NO. ____________________ APPROVED BY DATE _____________________ 9 FEBRUARY 1996 DIRECTOR — AIRCRAFT CERTIFICATION BRANCH DEPARTMENT OF TRANSPORT THE AVIATION REGULATORY AUTHORITY FOR THIS FLIGHT MANUAL IS THE CANADIAN DEPARTMENT OF TRANSPORT, AIRCRAFT CERTIFICATION BRANCH. U.S. REGISTERED HELICOPTERS ARE APPROVED BY THE FAA IN ACCORDANCE WITH THE PROVISIONS OF 14 CFR SECTION 21.29 ON 23 FEBRUARY 1996 THIS MANUAL SHALL BE IN THE HELICOPTER DURING ALL OPERATIONS COPYRIGHT NOTICE COPYRIGHT 2008 BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED REISSUE — 17 DECEMBER 2002 REVISION 7 — 30 JUL 2008 BHT-407-FM-1 NOTICE PAGE The following Warning is not applicable to helicopters on which all kits and customizing installations have been qualified and approved by Bell Helicopter. WARNING THE HELICOPTER MAY CONTAIN INSTALLATIONS, PARTS, OR PROCESSES CERTIFIED BY PARTIES OTHER THAN BELL HELICOPTER TEXTRON. BELL HELICOPTER CAN NOT CONFIRM THAT SUCH INSTALLATIONS HAVE BEEN FULLY QUALIFIED OR CONFORMED TO BELL HELICOPTER DESIGN CRITERIA. AS A RESULT OF SUCH INSTALLATIONS, BELL HELICOPTER SUPPLIED DATA MAY NOT BE VALID CONCERNING IN-FLIGHT HANDLING QUALITIES, WEIGHT AND BALANCE, OR HELICOPTER PERFORMANCE. IF MULTIPLE STC KITS OR SIMILAR INSTALLATIONS ARE INCORPORATED, THERE MAY BE NOT VALID TEST DATA TO QUALIFY THE HELICOPTER AS MODIFIED BY THESE INSTALLATIONS. FOR REVISED DATA, CONTACT THE OWNER OF THE INSTALLED STC OR THE SUPPLIER FOR THE APPLICABLE APPROVAL OF EACH INSTALLATION. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP 17 DEC 2002 BHT-407-FM-1 LOG OF REVISIONS Original ......................0 ......................09 FEB 96 Revision.....................1 .....................08 MAR 96 Revision.....................2 ..................... 09 MAY 96 Revision.....................3 ...................... 30 JUL 96 Revision.....................4 ..................... 04 NOV 96 Revision.....................5 ......................24 JUN 97 Revision.....................6 ...................... 03 JUL 98 Revision.....................7 ......................04 SEP 98 Revision.....................8 ..................... 17 APR 00 Reissue ..................... 0 ......................17 DEC 02 Revision .................... 1 ..................... 10 MAR 04 Revision .................... 2 ......................29 NOV 04 Revision .................... 3 ......................26 APR 05 Revision .................... 4 ...................... 29 JUN 05 Revision .................... 5 ...................... 19 FEB 07 Revision .................... 6 ...................... 20 JUN 07 Revision .................... 7 .......................30 JUL 08 LOG OF PAGES PAGE REVISION NO. Cover............................................................ 0 Title .............................................................. 7 NP................................................................. 0 A/B................................................................ 7 C/D................................................................ 7 E/F ................................................................ 7 i – ii............................................................... 0 iii/iv............................................................... 0 1-1 – 1-3 ....................................................... 5 1-4 – 1-8 ....................................................... 7 1-9 – 1-13 ..................................................... 0 1-14............................................................... 5 1-15............................................................... 7 1-16 – 1-17 ................................................... 0 1-18 – 1-19 ................................................... 7 1-20............................................................... 3 2-1/2-2 .......................................................... 6 2-3 – 2-7 ....................................................... 5 2-8 – 2-9 ....................................................... 7 2-10 – 2-11 ................................................... 5 PAGE REVISION NO. 2-12 – 2-15 ................................................... 6 2-16 .............................................................. 7 2-17/2-18...................................................... 0 3-1/3-2 .......................................................... 7 3-3 ................................................................ 7 3-4 – 3-8 ....................................................... 0 3-9 ................................................................ 7 3-10 – 3-12 ................................................... 0 3-13 .............................................................. 5 3-14 – 3-17 ................................................... 0 3-18 – 3-19 ................................................... 5 3-20 .............................................................. 0 4-1/4-2 .......................................................... 0 4-3 – 4-50 ..................................................... 0 4-51/4-52...................................................... 0 5-1 – 5-18 ..................................................... 0 5-19/5-20...................................................... 0 A-1/A-2......................................................... 5 A-3 – A-4...................................................... 5 A-5/A-6......................................................... 5 TEMPORARY REVISION THIS PAGE HAS ASSOCIATED TEMPORARY REVISIONS. TR-9 TR-10 TR-11 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 30 JUL 2008—Rev. 7———A/B BHT-407-FM-1 LOG OF TC APPROVED REVISIONS Original ..................... 0...................... 09 FEB 96 Revision .................... 1..................... 08 MAR 96 Revision .................... 2......................09 MAY 96 Revision .................... 3....................... 30 JUL 96 Revision .................... 4...................... 04 NOV 96 Revision .................... 5...................... 24 JUN 97 Revision .................... 6....................... 03 JUL 98 Revision .................... 7...................... 04 SEP 98 Revision .................... 8...................... 17 APR 00 Reissue...................... 0 ..................... 17 DEC 02 Revision .................... 1 ..................... 10 MAR 04 Revision .................... 2 ..................... 29 NOV 04 Revision .................... 3 ..................... 26 APR 05 Revision .................... 4 ...................... 29 JUN 05 Revision .................... 5 ...................... 19 FEB 07 Revision .................... 6 ...................... 20 JUN 07 Revision .................... 7 ...................... 30 JUL 08 TEMPORARY REVISION THIS PAGE HAS ASSOCIATED TEMPORARY REVISIONS. TR-9 TR-10 TR-11 APPROVED DATE CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION TRANSPORT CANADA 30 JUL 2008—Rev. 7———C/D BHT-407-FM-1 LOG OF FAA APPROVED REVISIONS Original ..................... 0...................... 09 FEB 96 Revision .................... 1..................... 08 MAR 96 Revision .................... 2......................09 MAY 96 Revision .................... 3....................... 30 JUL 96 Revision .................... 4...................... 04 NOV 96 Revision .................... 5...................... 24 JUN 97 Revision .................... 6......................18 MAY 99 Revision .................... 7......................18 MAY 99 Revision .................... 8......................05 MAY 00 Reissue...................... 0 ...................... 24 SEP 03 Revision .................... 1 ..................... 11 MAR 04 Revision .................... 2 ..................... 07 DEC 04 Revision .................... 3 ..................... 04 MAY 05 Revision .................... 4 ...................... 30 JUN 05 Revision .................... 5 ..................... 08 MAR 07 Revision .................... 6 ..................... 31 AUG 07 Revision .................... 7 ..................... 18 AUG 08 TEMPORARY REVISION THIS PAGE HAS ASSOCIATED TEMPORARY REVISIONS. TR-9 TR-10 TR-11 30 JUL 2008—Rev. 7———E/F BHT-407-FM-1 GENERAL INFORMATION ORGANIZATION TERMINOLOGY This Rotorcraft Flight Manual is divided into five sections and an appendix as follows: WARNINGS, CAUTIONS, AND NOTES Section 1 Section 2 Section 3 Section 4 Section 5 Appendix A — LIMITATIONS — NORMAL PROCEDURES — EMERGENCY AND MALFUNCTION PROCEDURES — PERFORMANCE — WEIGHT AND BALANCE — OPTIONAL EQUIPMENT SUPPLEMENTS Sections 1 through 4 contain Transport Canada (TC) approved data necessary to operate basic helicopter in a safe and efficient manner. Section 5 contains weight and balance data necessary for flight planning. Appendix A contains a list of approved supplements for optional equipment, which shall be used in conjunction with basic Flight Manual when respective optional equipment kits are installed. Warnings, cautions, and notes are used throughout this manual to emphasize important and critical instructions as follows: WARNING AN OPERATING PROCEDURE, PRACTICE, ETC., WHICH, IF NOT CORRECTLY FOLLOWED, COULD RESULT IN PERSONAL INJURY OR LOSS OF LIFE. CAUTION AN OPERATING PROCEDURE, PRACTICE, ETC., WHICH IF NOT STRICTLY OBSERVED, COULD RESULT IN DAMAGE TO OR DESTRUCTION OF EQUIPMENT. NOTE Manufacturer's Data manual (BHT-407-MD-1) contains information to be used in conjunction with Flight Manual. Manufacturer's data manual is divided into four sections: Section 1 — SYSTEMS DESCRIPTION Section 2 — HANDLING AND SERVICING Section 3 — CONVERSION CHARTS AND TABLES Section 4 — EXPANDED PERFORMANCE An operating procedure, condition, etc., which is essential to highlight. USE OF PROCEDURAL WORDS Concept of procedural word usage and intended meaning which has been adhered to in preparing this manual is as follows: SHALL has been used only when application of a procedure is mandatory. SHOULD has been used only when application of a procedure is recommended. 17 DEC 2002 i BHT-407-FM-1 MAY and NEED NOT have been used only when application of a procedure is optional. dBA — Decibel, “A” type filter DC — Direct current WILL has been used only to indicate futurity, never to indicate a mandatory procedure. DG — Directional gyro DOT — Department of Transport ECS — Environmental control system ECU — Engine control unit ELT — Emergency locator transmitter ENCDG — Encoding ABBREVIATIONS, PLACARDING ACRONYMS AND Abbreviations, acronyms and placarding used throughout this manual are defined as follows: ADF — Automatic direction finder ENG — Engine AIR COND — Air conditioner ENG ANTI ICE — Engine anti icing A/F — Airframe °F — Degrees Fahrenheit ALT — Altimeter FADEC ANTI COLL LT — Anticollision light — Full authority digital engine control FS — Fuselage station ATT — Attitude FT or ft — Foot, feet AUTO — Automatic FWD — Forward AUX — Auxiliary GEN — Generator BATT — Battery GOV — Governor BIT — Built in test GPS — Global positioning system BL — Buttock line GPU — Ground power unit BLO — Blower GW — Gross weight BRT — Bright HD — Density altitude °C — Degrees Celsius HG — Inches of mercury CAUT — Caution HMU — Hydromechanical unit CAUT LT — Caution lights Hp — Pressure altitude CG — Center of gravity HYD — Hydraulic CKPT — Cockpit HV — Height-velocity CM — Centimeter (s) ICAO COMM — Communication — International Civil Aviation Organization CONT — Control ICS — Intercommunication system IFL — Inflate ii 17 DEC 2002 BHT-407-FM-1 IGE — In ground effect IGNTR — Ignitor IN — Inch(es) INSTR CHK — Instrument check INSTR LT PMA — Permanent Magnetic Alternator POS LT — Position light PRESS — Pressure PSI — Pounds per square inch — Instrument light PTT — Press to Test KCAS — Knots calibrated airspeed PWR — Power KG or kg — Kilogram(s) QTY — Quantity KIAS — Knots indicated airspeed R/FUEL — Right fuel KTAS — Knots true airspeed RECP — Receptacle L — Liter(s) RLY — Relay LB(S) or lb(s) — Pound(s) RPM — Revolutions per minute RTR — Rotor LDG LTS — Landing lights L/FUEL — Left fuel LT — Light MAN — Manual MCP — Maximum continuous power MD — Manufacturer's Data MGT — Measured gas temperature MM or mm — Millimeter(s) NAV s/w Ver Soft ware version SEL — Sound exposure level SHP — Shaft horsepower SL — Sea level SPKR — Speaker Sq — Square SYS — System T/R — Tail rotor TCA — Transport Canada Aviation — Navigation TEMP — Temperature NG — Gas producer RPM TRQ — Torque NP — Power turbine RPM VFR — Visual flight rules NR — Rotor RPM VHF — Very high frequency OAT — Outside air temperature VNE — Never exceed velocity OBS — Omni bearing selector VOR — VHF omnidirectional range OGE — Out of ground effect WL — Water line OVSPD — Overspeed WARN — Warning PART SEP — Particle separator XFR — Transfer XMSN — Transmission PASS — Passenger(s) XPDR — Transponder 17 DEC 2002 iii/iv TC APPROVED BHT-407-FM-1 Section 1 LIMITATIONS 1 TABLE OF CONTENTS Subject Paragraph Number Page Number Introduction ............................................................................................ Basis of Certification ............................................................................. Types of Operation ................................................................................ Passengers......................................................................................... Cargo................................................................................................... Flight Crew ............................................................................................. Configuration ......................................................................................... Required Equipment.......................................................................... Optional Equipment.......................................................................... Doors Removed ................................................................................ Weight and Center of Gravity ............................................................... Weight ................................................................................................. Center of Gravity................................................................................ Airspeed.................................................................................................. Altitude.................................................................................................... Maneuvering........................................................................................... Prohibited Maneuvers ....................................................................... Climb And Descent ............................................................................ Slope Landing .................................................................................... Not Used ................................................................................................. Ambient Temperatures.......................................................................... Electrical ................................................................................................. Generator............................................................................................ Starter ................................................................................................. Power Plant ............................................................................................ Gas Producer RPM (NG) .................................................................... Power Turbine RPM (NP) ................................................................... Measured Gas Temperature (MGT) .................................................. Engine Torque.................................................................................... Fuel Pressure ..................................................................................... Engine Oil Pressure........................................................................... Engine Oil Temperature .................................................................... Transmission.......................................................................................... Transmission Oil Pressure ............................................................... Transmission Oil Temperature ......................................................... Rotor ....................................................................................................... 1-1 ........... 1-2 ........... 1-3 ........... 1-3-A ....... 1-3-B ....... 1-4 ........... 1-5 ........... 1-5-A ....... 1-5-B ....... 1-5-C ....... 1-6 ........... 1-6-A ....... 1-6-B ....... 1-7 ........... 1-8 ........... 1-9 ........... 1-9-A ....... 1-9-B ....... 1-9-C ....... 1-10 ......... 1-11 ......... 1-12 ......... 1-12-A ..... 1-12-B ..... 1-13 ......... 1-13-A ..... 1-13-B ..... 1-13-C ..... 1-13-D ..... 1-13-E ..... 1-13-F...... 1-13-G ..... 1-14 ......... 1-14-A ..... 1-14-B ..... 1-15 ......... 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-4 1-4 1-4 1-4 1-4 1-4 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-6 1-6 1-6 1-6 1-6 1-6 1-7 1-7 1-7 1-7 1-7 19 FEB 2007—Rev. 5———1-1 BHT-407-FM-1 TC APPROVED TABLE OF CONTENTS (CONT) Subject Paragraph Number Page Number Rotor RPM — Power ON ................................................................... Rotor RPM — Power OFF.................................................................. Hydraulic ................................................................................................ Fuel and Oil ............................................................................................ Fuel ..................................................................................................... Oil ........................................................................................................ Rotor Brake ............................................................................................ Not Used ................................................................................................. Instrument Markings and Placards ...................................................... 1-15-A ..... 1-15-B ..... 1-16......... 1-17......... 1-17-A ..... 1-17-B ..... 1-18......... 1-19......... 1-20......... 1-7 1-7 1-7 1-7 1-7 1-8 1-8 1-8 1-8 Figure Number 1-1........... 1-2........... 1-3........... 1-4........... 1-5........... Page Number 1-9 1-11 1-13 1-16 1-17 LIST OF FIGURES Subject Gross Weight Longitudinal Center of Gravity Limits ......................... Gross Weight Lateral Center of Gravity Limits................................... Placards and Decals.............................................................................. Ambient Air Temperature Limitations ................................................. Instrument Markings ............................................................................. 1-2———Rev. 5—19 FEB 2007 TEMPORARY REVISION TC APPROVED THIS PAGE HAS AN ASSOCIATED TEMPORARY REVISION. Section 1 BHT-407-FM-1 TR-11 LIMITATIONS 1 1-1. INTRODUCTION Complianc e with Limitations section is required by appropriate operating rules. Anytime an operating limitation is exceeded, an appropriate entry shall be made in helicopter logbook. Entry shall state which limit was exceeded, duration of time, extreme value attained, and any additional information essential in determining maintenance action required. I n t e n t i o n a l u s e o f t r a n s i e n t l i m i ts i s prohibited. Torque events shall be recorded. A torque event is defined as a takeoff or lift, internal or external load (BHT-407-MD-1). Landings shall be recorded. Run-on landings shall be recorded separately. A run-on landing is defined as one where there is forward ground travel of the helicopter greater than 3 feet with the weight on the skids. 1-2. BASIS OF CERTIFICATION This helicopter is certified under FARs Parts 27 and 36, Appendix J. Additionally, it is approved under Canadian Airworthiness Manual Chapters 516 (ICAO Chapter 11) and 527, Sections 1093 (b) (1) (ii) and (iii), 1301-1, 1557 (c) (3), 1581 (e) and 1583 (h). 1-3. TYPES OF OPERATION 1-3-A. PASSENGERS Basic configured helicopter is approved for seven place seating and is certified for land operation under day or night VFR non-icing conditions. 1-3-B. CARGO The maximum allowable cabin deck loading for cargo is 75 pounds per square foot (3.7 kg per 100 cm2). The maximum allowable baggage compartment deck loading is 86 pounds per square foot (4.2 kg per 100 cm2) with a maximum allowable weight of 250 pounds (113.4 kg). Refer to BHT-407-MD-1 for cargo restraint and tie-down locations. Cargo must be properly secured by tie-down devices to prevent the load from shifting un der a nticipate d fligh t a nd g rou nd operations. If the mission requires both passengers and cargo to be transported together, the cargo must be loaded and secured so that it does not obstruct passenger access to exits. 1-4. FLIGHT CREW Minimum flight crew consists of one pilot who shall operate helicopter from right crew seat. Left crew seat may be used for an additional pilot when approved dual controls are installed. 1-5. CONFIGURATION 1-5-A. REQUIRED EQUIPMENT A functional flashlight is required for night flights. FADEC system software shall be version 5.202. 19 FEB 2007—Rev. 5———1-3 BHT-407-FM-1 1-5-B. TC APPROVED OPTIONAL EQUIPMENT CAUTION The snow deflector kit (BHT-407-FMS-4) shall b e i n s ta l l e d w h e n c o n d u c t i n g f l i g h t operations in falling and/or blowing snow. Refer to appropriate flight manual supplement(s) (FMS) for additional limitations, procedures, and performance data for optional equipment. 1-5-C. DOORS REMOVED NOTE Indicated altitude may be up to 100 feet lower than actual altitude with crew door(s) removed. Flight with any combination of doors removed is approved. With litter door removed, left passenger door shall be removed. Refer to Airspeed limitations. With door(s) removed, determine weight change and adjust ballast if necessary. Refer to Section 5. NOTE All unsecured items shall be removed from cabin when any door is removed. 1-6. WEIGHT AND CENTER OF GRAVITY 1-6-A. LOADS THAT RESULT IN GW ABOVE 5000 POUNDS (2268 KG) SHALL BE CARRIED ON THE CARGO HOOK AND MUST BE JETTISONABLE. Maximum approved GW for flight with jettisonable external load is 6000 pounds (2722 kg). 1-6-B. CENTER OF GRAVITY The pilot is responsible for determining weight and balance to ensure gross weight and center of gravity will remain within limits throughout each flight. Refer to Section 5 for loading tables and instructions. NOTE Ballast as required to maintain most forward or most aft CG within GW flight limits (Figure 1-1). For standard passenger and fuel loadings, applicable Weight Empty Center of Gravity Chart in BHT-407-MM-1 may b e u s e d t o d e t e r m in e r e q u i r e d ballast. For longitudinal CG limits, refer to Gross Weight Longitudinal Center of Gravity Limits chart (Figure 1-1). For lateral CG limits, refer to Gross Weight Lateral Center of Gravity Limits (Figure 1-2). WEIGHT Maximum approved internal GW for takeoff and landing is 5000 pounds (2268 kg). 1-7. AIRSPEED M i n im u m G W fo r fl ig h t is 2 6 5 0 p o u n d s (1202 kg). Basic VNE is 140 KIAS, sea level to 3000 feet H D. Decrease V NE for ambient conditions in accordance with AIRSPEED LIMITATIONS Placards and Decals (Figure 1-3). Minimum weight at fuselage station 65.0 is 170 pounds (77.1 kg). VNE at 93.5 to 100% TORQUE (takeoff power) is 100 KIAS, not to exceed placarded VNE. 1-4———Rev. 7—30 JUL 2008 TR-9 TEMPORARY REVISION THIS PAGE HAS AN ASSOCIATED TEMPORARY REVISION. TC APPROVED BHT-407-FM-1 VNE is 100 KIAS or placarded VNE, whichever is less, when takeoff loading is in shaded area of the Gross Weight Lateral Center of Gravity Limits (Figure 1-2). Slope landings are limited to 10° side slopes, 10° nose up slope or 5° nose down slope. VNE is 100 KIAS with any door(s) removed, not to exceed placarded VNE. 1-11. AMBIENT TEMPERATURES VNE is 100 KIAS or placarded VNE, whichever is less for steady state autorotation. Maximum allowable airspeed for sideward and rearward flight or crosswind hover is 35 KTAS. 1-8. ALTITUDE 1-10. NOT USED Maximum sea level ambient air temperature for operation is 51.7°C (125°F) and decreases with H P at standard lapse rate of 2°C (3.6°F) per 1000 feet. Refer to Ambient Air Temperature Limitations chart (Figure 1-4). Minimum ambient air temperature for operation at all altitudes is -40°C (-40°F). ENG ANTI ICE shall be ON in visible moisture when OAT is below 5°C (40°F). Maximum operating altitude is 20,000 feet HD or 20,000 feet HP, whichever is lower. 1-12. ELECTRICAL 1-9. MANEUVERING 1-12-A. GENERATOR 1-9-A. PROHIBITED MANEUVERS Aerobatic maneuvers are prohibited. 1-9-B. CLIMB AND DESCENT Maximum rate o f c limb is 2000 feet per minute. 1-9-C. SLOPE LANDING CAUTION SLOPE LANDINGS HAVE BEEN DEMONSTRATED TO THE SLOPE LANDING LIMITS. OTHER CONDITIONS INCLUDING, BUT NOT LIMITED TO, WIND DIRECTION AND VELOCITY, CENTER OF GRAVITY, AND THE CONDITION OF THE SLOPE (LOOSE ROCK, SOFT MUD, SNOW, WET GRASS, ETC.) MAY LIMIT MAXIMUM SLOPE TO A VALUE LESS THAN THE PUBLISHED LIMITS. Continuous operation, up to 10,000 feet Hp 0 to 180 amps Maximum continuous up to 10,000 feet Hp 180 amps Continuous operation, above 10,000 feet Hp 0 to 170 amps Maximum continuous above 10,000 feet Hp 170 amps Transient, 2 minutes 180 to 300 amps Transient, 5 seconds 300 to 400 amps 1-12-B. STARTER External Power Start Battery Start 40 seconds ON 60 seconds ON 30 seconds OFF 60 seconds OFF 40 seconds ON 60 seconds ON 30 seconds OFF 60 seconds OFF 40 seconds ON 60 seconds ON 30 minutes OFF 30 minutes OFF 30 JUL 2008—Rev. 7———1-5 BHT-407-FM-1 TC APPROVED NOTE NOTE 28 VDC GPU for starting shall be limited to 500 amps. 1-13. POWER PLANT Rolls-Royce model 250-C47B. NOTE Intentional use of any power transient is prohibited. 1-13-A. GAS PRODUCER RPM (NG) NOTE FADEC will limit N G in accordance with GAS PRODUCER RPM (N G ) LIMIT placard. NR decay will result if power demand exceeds placard limit. Maximum continuous NG is limited in accordance with GAS PRODUCER RPM (N G) LIMIT placard (Figure 1-3) when operating above 10,000 feet H P and with OAT below -30°C (-22°F). Continuous operation 63 to 105% Maximum continuous operation 105% Transient, 10 seconds 105.1 to 106% 1-13-B. POWER TURBINE RPM (NP) Avoid continuous operations 68.4 to 87.1% Minimum 99% Continuous operation 99 to 100% Maximum continuous 100% Maximum transient, 15 seconds 102.1 to 107% NP 1-6———Rev. 7—30 JUL 2008 ENGINE OVSPD warning light will illuminate when NP versus TORQUE is between 102.4% NP at 100% TORQUE and 108.6% NP at 0% TORQUE. When operating in MANUAL mode NP should be maintained between 95 and 100%. 1-13-C. MEASURED GAS TEMPERATURE (MGT) GAUGE P/N 407-375-001-101/-103 Continuous operation 100 to 727°C Maximum continuous 727°C Takeoff, 5 minutes 727 to 779°C Maximum for takeoff 779°C Transient, 12 seconds 780 to 826°C Maximum starting, do not exceed 10 seconds above 826°C or 1 second at 927°C. 927°C NOTE Either MGT gauge may be installed. GAUGE P/N 407-375-001-105 AND SUB Continuous operation 100 to 727°C Maximum continuous 727°C Takeoff, 5 minutes 727 to 779°C Maximum for takeoff 779°C Transient, 12 seconds 780 to 905°C Maximum starting, do not exceed 10 seconds above 843°C or 1 second at 927°C. 927°C TC APPROVED TR-9 TEMPORARY REVISION TR-10 THIS PAGE HAS ASSOCIATED TEMPORARY REVISIONS. BHT-407-FM-1 1-14. TRANSMISSION 1-13-D. ENGINE TORQUE Continuous operation 0 to 93.5% Maximum continuous 93.5% Takeoff, 5 minute 93.5 to 100% Transient, 5 seconds 105% NOTE Use of takeoff power is limited to 100 KIAS, not to exceed placarded VNE. 1-13-E. FUEL PRESSURE Minimum 8 PSI Continuous operation 8 to 25 PSI Maximum 25 PSI 1-13-F. ENGINE OIL PRESSURE Minimum below 79% NG 50 PSI Minimum from 79 to 94% NG 90 PSI Minimum above 94% NG 115 PSI Maximum 130 PSI Maximum cold starts only 200 PSI NOTE When 130 PSI is exceeded during start, operate engine at idle until oil pressure drops below 130 PSI. 1-13-G. ENGINE OIL TEMPERATURE Continuous operation 0 to 107°C Maximum 107°C NOTE Positive temperature indication is when the second segment of the trend arc is illuminated. 1-14-A. TRANSMISSION OIL PRESSURE Minimum 30 PSI Continuous operation 40 to 70 PSI Maximum 70 PSI 1-14-B. TRANSMISSION OIL TEMPERATURE Continuous operation 15 to 110°C Maximum 110°C 1-15. ROTOR 1-15-A. ROTOR RPM — POWER ON Continuous operation 99 to 100% Maximum continuous 100% NOTE When operating in MANUAL mode N R should be maintained between 95% and 100%. 1-15-B. ROTOR RPM — POWER OFF Minimum 85% Continuous operation 85 to 107% Maximum 107% CAUTION FOR AUTOROTATIVE TRAINING, MAINTAIN STEADY STATE NR ABOVE 90%. 1-16. HYDRAULIC Hydraulic fluid MIL-PRF-5606 (NATO H-515) may be used at all ambient temperatures. 30 JUL 2008—Rev. 7———1-7 BHT-407-FM-1 TC APPROVED 1-17. FUEL AND OIL 1-17-B-2. OIL — TRANSMISSION AND TAIL ROTOR GEARBOX 1-17-A. FUEL NOTE Fuel conforming to following specifications may be used at all ambient temperatures: ASTM-D-6615, Jet B MIL-DTL-5624, Grade JP-4 (NATO F-40) Fuels conforming to following specifications are limited to ambient temperatures of -32°C (-25°F) and above: ASTM-D-1655, Jet A or A-1 MIL-DTL-5624, Grade JP-5 (NATO F-44) MIL-DTL-83133, Grade JP-8 (NATO F-34). For operations below -32°C (-25°F), refer to Rolls-Royce Operation and Maintenance Manual for cold weather fuel and blending instructions. It is recommended DOD-PRF-85734 oil be used in transmission and tail rotor gearbox to maximum extent allowed by temperature limitations. Oil conforming to DOD-PRF-85734 is limited to ambient temperatures above -40°C (-40°F). Oil conforming to MIL-PRF-7808 (NATO O-148) is limited to ambient temperatures below -18°C (0°F). 1-18. ROTOR BRAKE Rotor brake (if installed) application is limited to ground operation after engine has been shut down and N R has decreased to 40% or lower. For emergency stops, apply rotor brake any time after engine is shut down. 1-17-B. OIL Engine starts with rotor brake engaged are prohibited. 1-17-B-1. 1-19. NOT USED OIL — ENGINE Oil con form ing to MIL-PRF -7 808 (NATO O-148), DOD-PRF-85734 or MIL-PRF-23699 ( N AT O O - 1 5 6 ) i s l i m i t e d t o a m b i e n t temperatures above -40°C (-40°F). NOTE Refer to Rolls-Royce Operation and Maintenance Manual and BHT-407-MD-1 manual for approved oils and mixing of oils of different brands, types, and manufacturers. 1-8———Rev. 7—30 JUL 2008 1-20. INSTRUMENT MARKINGS AND PLACARDS Refer to Figure 1-3 for Placards and Decals. Refer to Figure 1-5 for Instrument Markings. Illustrations shown in Figure 1-5 are artist representations and may or may not depict actual approved instruments due to printing limitations. Instrument operating ranges and limits shall agree with those presented in this section. TC APPROVED BHT-407-FM-1 LONGITUDINAL C.G. 6200 6000 120.5 127.6 6000 5800 5600 EXTERNAL LOAD ONLY 5400 5200 GROSS WEIGHT - POUNDS 5000 5000 119.5 4800 4600 4500 4400 4200 4000 3800 3600 3400 3200 3000 2800 2600 2400 118 2800 119.0 119 2650 120 121 122 123 124 125 126 127 128.0 129.0 128 129 130 FUSELAGE STATION - INCHES M407_FM-1__FIG_1-1_(1_OF_2).WMF Figure 1-1. Gross weight longitudinal center of gravity limits (Sheet 1 of 2) 17 DEC 2002 1-9 BHT-407-FM-1 TC APPROVED LONGITUDINAL C.G. 2800 3061 3241 2722 2700 2600 2500 EXTERNAL LOAD ONLY 2400 2300 GROSS WEIGHT - KILOGRAMS 2268 3035 2200 2100 2041 2000 1900 1800 1700 1600 1500 1400 1300 1270 3023 1200 1100 3000 3025 1202 3050 3075 3100 3125 3150 3175 3200 3225 3251 3277 3250 3275 3300 FUSELAGE STATION - MILLIMETERS M407_FM-1__FIG_1-1_(2_OF_2).WMF Figure 1-1. Gross weight longitudinal center of gravity limits (Sheet 2 of 2) 1-10 17 DEC 2002 TC APPROVED BHT-407-FM-1 LATERAL C.G. 6200 -0.9 6000 1.4 6000 5800 5600 EXTERNAL LOAD ONLY 5400 MAX AIRSPEED 100 KIAS 5200 GROSS WEIGHT - POUNDS 5000 5000 MAX AIRSPEED 100 KIAS 4800 4600 MAX AIRSPEED 100 KIAS -1.5 EXTERNAL LOAD ONLY 2.0 EXTERNAL LOAD ONLY 4400 4200 4000 3800 3600 3500 3500 3400 3200 3000 2800 2650 2600 -4.0 -2.5 3.0 4.0 3 4 2400 -5 -4 -3 -2 -1 0 1 2 5 BUTTOCK LINE - INCHES M407_FM-1__FIG_1-2_(1_OF_2).WMF Figure 1-2. Gross weight lateral center of gravity limits (Sheet 1 of 2) 17 DEC 2002 1-11 BHT-407-FM-1 TC APPROVED LATERAL C.G. 2800 -23 36 2722 2700 2600 2500 EXTERNAL LOAD ONLY MAX AIRSPEED 100 KIAS 2400 2300 GROSS WEIGHT - KILOGRAMS 2268 2200 MAX AIRSPEED 100 KIAS 2100 EXTERNAL LOAD ONLY MAX AIRSPEED 100 KIAS 52 -39 EXTERNAL LOAD ONLY 2000 1900 1800 1700 1600 1588 1588 1500 1400 1300 1202 1200 -102 1100 -125 -100 -64 -75 -50 -25 0 25 50 76 102 75 100 125 BUTTOCK LINE - MILLIMETERS M407_FM-1__FIG_1-2_(2_OF_2).WMF Figure 1-2. Gross weight lateral center of gravity limits (Sheet 2 of 2) 1-12 17 DEC 2002 TC APPROVED BHT-407-FM-1 EMERGENCY PEDAL STOP RELEASE PULL ONLY MAINT. RESET REQUIRED Location: Between Pilot and Copilot seats 407 AIRSPEED LIMITATIONS - KIAS OAT °C 52 45 40 35 30 25 20 0 -25 -40 PRESSURE ALTITUDE FT x 1000 0 137 139 140 140 140 140 140 140 140 137 2 4 6 8 10 12 14 16 18 20 132 133 135 137 138 140 140 140 133 125 126 128 129 131 133 140 140 128 119 120 122 124 125 132 135 123 113 115 116 118 125 130 118 108 109 111 117 125 114 102 103 110 119 110 95 96 103 111 105 89 95 104 101 88 97 97 89 93 MAXIMUM AUTOROTATION VNE 100 KIAS Airspeed limits shown are valid only for corresponding altitudes and temperatures. Hatched areas indicate conditions which exceed approved temperature or density altitude limitations. Location: Forward of Overhead Console M407_FM-1__FIG_1-3_(VNE).WMF Figure 1-3. Placards and decals (Sheet 1 of 3) 17 DEC 2002 1-13 BHT-407-FM-1 TC APPROVED FUEL FUEL SYSTEM USABLE CAPACITY BASIC AIRCRAFT 127 U.S. GALLONS - 483 LITERS WITH 407-706-011 AUX KIT 147 U.S. GALLONS = 559 LITERS SEE FLIGHT MANUAL FOR APPROVED FUELS Location: Above fuel filler cap. AVOID CONT OPS 68.4% TO 87.1% NP Location: Instrument panel. THIS HELICOPTER MUST BE OPERATED IN COMPLIANCE WITH THE OPERATING LIMITATIONS SPECIFIED IN THE APPROVED FLIGHT MANUAL Location: Bottom and centered on instrument panel. DO NOT APPLY ROTOR BRAKE ABOVE 40% RPM Location: Near rotor brake (if installed). CARGO MUST BE SECURED IN ACCORDANCE WITH FLIGHT MANUAL INSTR Location: Inside of baggage door. 407-FM-1-3-2 Figure 1-3. Placards and decals (Sheet 2 of 3) 1-14 Rev. 5 19 FEB 2007 TC APPROVED BHT-407-FM-1 TEMPORARY REVISION THIS PAGE HAS AN ASSOCIATED TEMPORARY REVISION. TR-11 GAS PRODUCER RPM (NG) LIMIT WHEN ABOVE 10,000 FT HP MAXIMUM Ng % RPM WITH OAT IS AS FOLLOWS OAT ºC -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 MAX 99.0 99.2 99.4 99.6 99.8 100.0 100.2 100.4 100.6 100.8 101.1 Ng % Location: Above pilot windshield FADEC SOFTWARE VERSION 5.202 WITH DIRECT REVERSION TO MANUAL INSTALLED. REFER TO FLIGHT MANUAL FOR OPERATION Location: Instrument panel MAX ALLOWABLE WEIGHT 250 LBS. MAX ALLOWABLE WEIGHT PER SQ. FT. 86 LBS. Location: Inside of baggage door FUEL CAPACITY BASIC 869 LBS WITH AUX 1005 LBS (JET A AT 15ºC) Location: Instrument panel Location: Instrument panel and passenger compartment 407_FM_1_0002 Figure 1-3. Placards and Decals (Sheet 3 of 3) 30 JUL 2008 Rev. 7 1-15 BHT-407-FM-1 TC APPROVED AMBIENT AIR TEMPERATURE - °F -40 -20 0 20,000 20 MA X IM UM 40 H D 18,000 FL IG 60 HT L IM 80 100 120 140 IT AT 8,000 MO 10,000 IMU 12,000 MINIMUM OAT FLIGHT LIMIT 14,000 X MA GH F LI PRESSURE ALTITUDE - FT 16,000 6,000 T IM I TL EXAMPLE: AT HP = 7000 FT MAX OAT = 37.8°C (100°F) MIN OAT = - 40°C (- 40°F) 4,000 2,000 0 -40 -30 -20 -10 0 10 20 30 40 50 60 AMBIENT AIR TEMPERATURE - °C M407_FM-1__FIG_1-4.EMF Figure 1-4. Ambient air temperature limitations 1-16 17 DEC 2002 TC APPROVED BHT-407-FM-1 ENGINE OIL PRESSURE 50 PSI Minimum 50 to 90 PSI Operation below 79% NG RPM 90 to 115 PSI Continuous operation below 94% NG RPM 115 to 130 PSI Continuous operation 130 PSI Maximum for continuous operation 200 PSI Maximum for cold start ENGINE OIL TEMPERATURE 0 to 107°C Continuous operation 107°C Maximum TRANSMISSION OIL PRESSURE 30 PSI Minimum 40 to 70 PSI Continuous operation 70 PSI Maximum TRANSMISSION OIL TEMPERATURE 15 to 110°C Continuous operation 110°C Maximum NG (GAS PRODUCER RPM) 63 to 105% Continuous operation 105% Maximum continuous operation 106% Maximum transient, 10 seconds M407_FM-1__FIG_1-5_(1_OF_4).EPS Figure 1-5. Instrument markings (Sheet 1 of 4) 17 DEC 2002 1-17 BHT-407-FM-1 TC APPROVED TRQ (TORQUE) 0 to 93.5% Continuous operation 93.5 to 100% 5 minute takeoff range 100% Maximum 407-375-001-105 AND SUB. MGT (MEASURED GAS TEMPERATURE) * 100 to 727°C Continuous operation 727 to 779°C 5 minute takeoff range 779°C Maximum for takeoff 826°C or 843°C Beginning of 10 seconds range for starting 927°C Maximum for start and shutdown (1 second maximum) * Either gauge may be installed AIRSPEED 0 to 140 Knots Continuous operation 100 Knots Maximum for autorotation 140 Knots Maximum 407_FM_1_0003 Figure 1-5. Instrument Markings (Sheet 2 of 4) 1-18 Rev. 7 30 JUL 2008 TC APPROVED BHT-407-FM-1 407-375-008-101/-103 NP (POWER TURBINE RPM) 99% Minimum 99 to 100% Continuous operation 100% Maximum continuous NR (ROTOR RPM) 85% Minimum (power off) 85 to 107% Continuous operation (power off) 107% Maximum (power off) FUEL QUANTITY (Jet A 6.8 lbs/gal) 0 LBS All tanks empty (zero useable) 195 LBS Forward tank empty 869 LBS Forward and aft tanks full 1005 LBS Forward, aft and auxiliary tanks full 407_FM_1_0004 Figure 1-5. Instrument Markings (Sheet 3 of 4) 30 JUL 2008 Rev. 7 1-19 BHT-407-FM-1 TC APPROVED * Either gauge may be installed. * P/N 407-075-024-101 DC LOAD 170 Amps Maximum continuous above 10,000 FT Hp 180 Amps Maximum FUEL PRESSURE 8 PSI Minimum 8 to 25 PSI Continuous operation 25 PSI Maximum 407-075-024-103, * P/N 407-375-007-105 or 407-375-007-107 DC LOAD 0 to 180 Amps Continuous operation 170 Amps Maximum continuous above 10,000 FT Hp 180 Amps Maximum 300 Amps Maximum transient, 2 minutes 400 Amps Maximum transient, 5 seconds FUEL PRESSURE 8 PSI Minimum 8 to 25 PSI Continuous operation 25 PSI Maximum VERTICAL SPEED INDICATOR 2,000 Feet per minute up Maximum 407FM_1_0001 Figure 1-5. Instrument markings (Sheet 4 of 4) 1-20 Rev. 3 26 APR 2005 TC APPROVED BHT-407-FM-1 Section 2 NORMAL PROCEDURES 2 TABLE OF CONTENTS Subject Paragraph Number Page Number Introduction ............................................................................................ Cold Weather Operations................................................................. Hot Weather Operations ................................................................... Flight Planning ....................................................................................... Preflight Check....................................................................................... Before Exterior Check ...................................................................... Exterior Check................................................................................... Interior and Prestart Check................................................................... Engine Start............................................................................................ Dry Motoring Run............................................................................... Alternate Engine Start ....................................................................... Systems Check ...................................................................................... Preliminary Hydraulic Systems Check ............................................ FADEC Manual Check ....................................................................... Engine Runup..................................................................................... Hydraulic Systems Check ................................................................. Before Takeoff........................................................................................ Takeoff .................................................................................................... In-Flight Operations............................................................................... Descent and Landing............................................................................. Engine Shutdown................................................................................... Postflight Check..................................................................................... 2-1 ........... 2-1-A ....... 2-1-B ....... 2-2 ........... 2-3 ........... 2-3-A ....... 2-3-B ....... 2-4 ........... 2-5 ........... 2-5-A ....... 2-5-B ....... 2-6 ........... 2-6-A ....... 2-6-B ....... 2-6-C ....... 2-6-D ....... 2-7 ........... 2-8 ........... 2-9 ........... 2-10 ......... 2-11 ......... 2-12 ......... 2-3 2-3 2-3 2-3 2-3 2-4 2-4 2-7 2-9 2-10 2-10 2-11 2-11 2-12 2-12 2-12 2-13 2-13 2-14 2-14 2-15 2-16 Figure Number Page Number 2-1 ........... 2-17 LIST OF FIGURES Subject Preflight Check Sequence..................................................................... 20 JUN 2007—Rev. 6———2-1/2-2 TEMPORARY REVISION TC APPROVED THIS PAGE HAS AN ASSOCIATED TEMPORARY REVISION. Section 2 BHT-407-FM-1 TR-10 NORMAL PROCEDURES 2 2-1. INTRODUCTION Th is s ec tion c o ntain s in stru ct ion s an d procedures for operating helicopter from planning stage, through actual flight conditions, to securing helicopter after landing. Normal and standard conditions are assumed in these procedures. Pertinent data in other sections is referenced when applicable. Instructions and procedures contained herein are written for purpose of standardization and are not applicable to all situations. 2-1-A. COLD WEATHER OPERATIONS Battery starts have been demonstrated to -29°C (-20°F) with standard 17 amp-hour battery and -35°C (-31°F) with optional 28 amp-hour battery. During engine start in cold temperatures, initial engine oil pressure of 200 PSI and pressure excursions down to 50 PSI during warm up are normal. Normal oil pressure and temperature indications as per Section 1 should be obtained after approximately 5 minutes at idle. 2-1-B. HOT WEATHER OPERATIONS CAUTION DU R IN G EX T EN D ED H O VE R A T TAKEOFF POWER WITH THE OAT ABOVE 49.7°C (121.4°F), MONITOR THE ENGINE OIL TEMPERATURE. IF T E M P E R A T U R E R I S E S ABNORMALLY, REDUCE POWER OR TRANSITION TO FORWARD FLIGHT UNTIL TEMPERATURE DECREASES. 2-2. FLIGHT PLANNING Each flight should be planned adequately to ensure safe operations and to provide pilot with data to be used during flight. Check type of mission to be performed and destination. Determine that helicopter has adequate performance to complete mission utilizing appropriate performance charts in Section 4. Determine that helicopter weight and balance will be within limits during entire mission. Utilize appropriate weight and balance charts in Section 5 and limitations in Section 1. 2-3. PREFLIGHT CHECK Pilot is responsible for determining whether helicopter is in condition for a safe flight. R e f e r t o F i g u re 2 -1 f o r p r e fl ig h t c h e c k sequence. NOTE A preflight check is not intended to be a detailed mechanical inspection, but simply a guide to help pilot check condition of helicopter. It may be as comprehensive as conditions warrant at discretion of pilot. All areas checked shall include a visual check for evidence of corrosion, particularly when helicopter is flown near salt water or in areas of high industrial emissions. 19 FEB 2007—Rev. 5———2-3 BHT-407-FM-1 2-3-A. TC APPROVED BEFORE EXTERIOR CHECK 4. Transmission — Check oil level. Verify actual presence of oil in sight gauge. 5. Transmission oil cooler lines — Condition and security. 6. Transmission mounts — Condition and security. 1. Flight planning — Completed. 2. Publications — Checked. 3. GW and CG — Computed. 4. Helicopter servicing — Completed. 5. Battery — Connected. 7. Main driveshaft — Condition. EXTERIOR CHECK 8. Access door — Secured. 9. Fuel filler cap — Visually check fuel level and cap secured. 2-3-B. 2-3-B-1. FUSELAGE — CABIN RIGHT SIDE NOTE WARNING FAILURE TO REMOVE ROTOR TIEDOWNS BEFORE ENGINE STARTING MAY RESULT IN SEVERE DAMAGE AND POSSIBLE INJURY. 1. All main rotor blades — Tiedowns removed, condition. 2. Right static port — Condition. 3. If helicopter is not parked on a level surface, fuel sump may not properly drain contaminants. 10. Fuel sump — Drain fuel sample as follows: a. RIGHT and LEFT FUEL BOOST/ XFR circuit breaker switches — OFF. Cabin doors and hinge bolts — Condition and security. b. BATT switch — BATT (on). c. FUEL VALVE switch — OFF. 4. Windows — Condition and security. d. 5. Landing gear — Condition. Ground handling wheel removed. FWD and AFT FUEL SUMP drain buttons — Press, drain sample, then release. 6. Forward and aft crosstube fairings (if installed) — Secured, condition, and aligned. 2-3-B-2. FUSELAGE — CENTER RIGHT SIDE 1. Engine inlet — Condition; remove inlet covers. 2. Cabin roof, transmission cowling, and engine air inlet area — Cleaned of all debris, accumulated snow and ice; cowling secured. 3. Forward fairing — Secured. 2-4———Rev. 5—19 FEB 2007 11. Airframe fuel filter — Drain and check before first flight of day as follows: a. RIGHT and LEFT FUEL BOOST/ XFR circuit breaker switches — LEFT and RIGHT (on). b. FUEL VALVE switch — ON. c. Fuel filter drain valve — Open, drain sample, then close. 12. Fuel filter test switch — Press and check FUEL FILTER caution light illuminates. Release switch and check light extinguishes. TR-10 TEMPORARY REVISION TC APPROVED THIS PAGE HAS AN ASSOCIATED TEMPORARY REVISION. 2-3-B-4. 13. FUEL VALVE switch — OFF. 14. LEFT and RIGHT FUEL BOOST/XFR circuit breaker switches — OFF. 15. BATT switch — OFF. 16. Power plant area: a. Main driveshaft aft flexure — Condition. b. Engine — Condition, security of attachments, evidence of oil leakage. c. Engine mounts — Condition and security. d. Throttle linkage — Condition, security, and freedom of operation. e. BHT-407-FM-1 1. Vertical fin — Condition. 2. Tail rotor guard — Condition and security. 3. Anticollision light — Condition and security of lens. 4. Aft position light — Condition. 5. Tail rotor gearbox — Oil level, leaks and security. 6. Tail rotor — Tiedown removed, condition and free movement. 7. Tail rotor controls — Condition and security. 8. Tail rotor blades: Engine fuel pump — Security and condition, evidence of leakage. f. H y d r o m e c h a n i c a l u n it — S e c u r i ty a n d c o n d i ti o n , evidence of leakage. g. Hoses and tubing — Chafing, security, and condition. 9. 17. Engine cowl — Secured. 18. Generator cooling scoop — Clear of debris. 19. Oil tank — Leaks, security, and cap secured. 2-3-B-5. 2-3-B-3. FUSELAGE — AFT RIGHT SIDE 1. Fuselage — Condition. 2. Tail rotor driveshaft Condition and security. 3. Tailboom — Condition. 4. Horizontal stabilizer and position light — Condition and security. cover — a. General condition. b. Tip block — Security and seal integrity. c. Internal blade root — Clear of snow and ice. Tail rotor yoke — Condition, evidence of static stop contact damage (deformed static stop yield indicator). FUSELAGE — AFT LEFT SIDE 1. Tailboom — Condition. 2. Tail rotor driveshaft Condition and security. 3. Horizontal stabilizer area: 20. Access door — Secured. 21. Aft fairing — Secured. FUSELAGE — FULL AFT cover — a. Horizontal stabilizer — General condition and security of attachment. b. Position light — Condition and security. c. Forward and aft section of left upper stabilizer support to tailboom area — Condition of tailboom. 19 FEB 2007—Rev. 5———2-5 TR-10 TEMPORARY REVISION BHT-407-FM-1 4. Fuselage — Condition. 5. Forward tail rotor driveshaft coupling — Condition of splined adapter. 6. Oil cooler blower shaft hanger bearings — Evidence of grease leakage and overheating. 7. TC APPROVED THIS PAGE HAS AN ASSOCIATED TEMPORARY REVISION. Oil cooler blower — Clear obstructions and condition. j. Rotor brake disc and caliper (if installed) — Condition, security of attachment and leakage. Ensure brake pads are retracted from brake disc. k. Engine cowling — Secured. l. Air induction Secured. of 8. Oil cooler — Condition and leaks. 9. Oil cooler blower access door — Secured. 10. Oil tank sight glass — Check oil level. cowling — m. Cabin roof, transmission cowling, engine air inlet area, and plenum — Clear of all debris, accumulated snow and ice; cowling secured. 15. Transmission area: 11. Aft fairing — Secured. 12. Baggage compartment — Cargo tied down, door secured. a. Transmission mounts Condition and security elastomeric mounts. b. Transmission oil filter — Ensure bypass indicator not extended. c. Main driveshaft — Condition. 13. Exhaust cover — Removed. 14. Power plant area: — of a. Engine — Condition, security of attachments. d. Transducers and pressure lines — Condition and security. b. Engine mounts — Condition and security. e. Access door — Secured. c. Exhaust stack — Condition and security. d. Evidence of fuel and oil leaks. e. Fuel and oil filter bypass indicators — Check retracted. f. Hoses and tubing for chafing and condition. g. Pneumatic lines — Condition and security. h. Tail rotor driveshaft Condition of splines couplings. i. Air induction diffuser duct — Condition and security. 2-6———Rev. 5—19 FEB 2007 2-3-B-6. CABIN ROOF 1. Main rotor dampers and fairing — Condition and security. 2. Main rotor hub, yoke and frahm — Condition and security. 3. Main rotor Condition. 4. Pitch horn bearing — Wear and security. 5. Main rotor pitch links — Condition and security of attachment bolts and locking hardware. 6. Swashplate assembly — Condition, security of attached controls, and boot condition. — and blade and skin — TC APPROVED BHT-407-FM-1 7. Control linkages to swashplate — Condition, security of attachment bolts and locking hardware. 8. Control tube hydraulics-off balance springs — Condition and security. 9. Hydraulic reservoir filler cap — Closed and locked. 7. External power door — Condition and security. 8. Landing light lamps — Condition. 9. Antennas — Condition and security. 2-4. INTERIOR CHECK AND PRESTART 10. Hydraulic system filters — Bypass indicator retracted. 1. Cabin interior — Clean, equipment secured. 11. Hydraulic actuators and lines — Condition, security, interference, leakage. 2. Fire extinguisher — Installed and secured. 3. Cabin loading — Maintain CG within limits. 4. Passenger seat belts — Secured. 5. Copilot seat belt — Secured (if solo). 6. Doors — Secured. 7. Throttle — Closed. 8. LDG LTS switch — OFF. 9. Communications switches — Set. 2-3-B-7. 1. FUSELAGE — CABIN LEFT SIDE Forward fairing and access door — Secured. 2. Cabin doors and hinge bolts — Condition and security. 3. Windows — Condition and security. 4. Hydraulic reservoir — Check fluid level. 5. Landing gear — Condition and ground handling wheel removed. 10. Altimeter — Set. 6. Forward and aft crosstube fairings (if installed) — Secured, condition, and aligned. 12. Overhead switches — Set: 7. 2-3-B-8. Left static port — Condition. FUSELAGE — FRONT 1. Exterior surfaces — Condition. 2. Windshield cleanliness. 3. Battery and vent lines — Condition and security. 4. HOUR METER circuit breaker — In. 5. Battery access door — Secured. 6. Pitot tube — Cover removed, clear of obstructions. — Condition and 11. Instruments — Correct indications. a. BATT switch — OFF. b. GEN switch — OFF. c. PART SEP switch (if installed) — OFF. d. ANTI COLL LT switch — ANTI COLL LT (on). e. HYD SYS switch — HYD SYS (on). f. CABIN LT/PASS switch — OFF. g. POS LT switch — As desired. h. DEFOG switch — OFF. i. PITOT HEATER switch — OFF. 19 FEB 2007—Rev. 5———2-7 BHT-407-FM-1 TC APPROVED j. ENG ANTI ICE switch — OFF. k. AVIONICS MASTER switch — OFF. l. HEATER switch (if installed) — OFF. m. INSTR LT rheostat — OFF. 13. Overhead circuit breaker switches — OFF. 14. Overhead circuit breakers — In. 15. Rotor brake handle (if installed) — Up and latched. CAUTION c. After 3 seconds; ENG OUT, FADEC DEGRADE, FADEC FAULT, RESTART FAULT, and ENGINE OVSPD lights illuminate with activation of engine out audio for 3 seconds. d. ENG OUT light re-illuminates with reactivation of engine out audio, after 3 seconds. 18. HORN MUTE button — Press to mute. 19. Caution lights — ENG OUT, XMSN OIL PRESS, RPM, HYDRAULIC SYSTEM, GEN FAIL, L/FUEL BOOST, R/FUEL BOOST, L/FUEL XFR, and R/ FUEL XFR will be illuminated. NOTE 28 VDC GPU SHALL BE 500 AMPERES OR LESS TO REDUCE RISK OF STARTER DAMAGE FROM OVERHEATING. L/FUEL XFR and R/FUEL XFR will not be illuminated when forward fuel tank is empty. 16. GPU — Connected (if used). 20. PEDAL STOP annunciator: 17. BATT switch — ON for battery start, ON for GPU start, OFF for battery cart start. Observe the following: a. Low rotor audio horn activated. NOTE With “Ahlers” NR/NP gauge installed, NR/NP needles do not self test. b. For 8 seconds, (1) Trend arcs on LCD instruments indicate full scale. (2) TORQUE and NG digits display 8188.8. (3) MGT and FUEL display 81888. digits (4) NR and NP needles move to 107% and 100%, respectively. 2-8———Rev. 7—30 JUL 2008 PTT switch Pedals — Centered. Press — Verify PEDAL STOP caution and ENGAGED annunciator illuminated and left pedal travel restricted. Release — Verify PEDAL STOP caution and ENGAGED annunciator extinguished and both pedals travel unrestricted. 21. Flight controls — Loosen frictions; check travel and verify CYCLIC CENTERING light operation; position for start. Tighten friction as desired. 22. Throttle — Check freedom of travel and appropriate operation at OFF, I (idle), FLY and MAX positions. Return throttle to OFF position. NOTE With INSTR LT rheostat on and CAUT LT switch positioned to DIM, caution TR-11 TEMPORARY REVISION THIS PAGE HAS AN ASSOCIATED TEMPORARY REVISION. TC APPROVED lights are dimmed to a fixed intensity and cannot be adjusted by INSTR LT rheostat. BHT-407-FM-1 2. 23. INSTR LT rheostat — As desired. 24. CAUT LT switch — As desired. 25. FUEL BOOST/XFR circuit breaker switches — LEFT (on) and RIGHT (on) and verify all boost and transfer caution lights extinguish. Cyclic and pedals — Centered and CYCLIC CENTERING light extinguished. NOTE If throttle is positioned in idle for more than 60 seconds, starter latching is disabled and throttle must be repositioned to cut off and then back to idle to enable it for another 60 seconds. 26. FUEL pressure — Check. 30. FADEC HORN TEST button — Press to test. It is recommended that MGT be below 150°C when below 10,000 feet HP or below 65 °C when above 10,000 feet HP prior to attempting an engine start. Compliance with this recommendation will allow for cooler starts and reduce potential of reaching hot start abort limits. Refer to DRY MOTORING RUN, paragraph 2-5-A. 31. FADEC MODE switch — AUTO. 3. Throttle — Idle position. 4. START switch — Momentarily press (hold for approximately 1 second) and observe START and AUTO RELIGHT lights are illuminated. 5. MGT — Monitor. 27. CAUTION LT TEST button — Press to test. 28. INSTR CHK button — Press and check for exceedances. 29. LCD TEST button — Press to test, if desired. 32. FUEL VALVE switch — ON, guard closed, FUEL VALVE light illuminates then extinguishes. 33. FUEL QTY — Check TOTAL and FWD tank quantity. 34. OAT/VOLTS display — Check OAT and select VOLTS. CAUTION CAUTION ANY ATTEMPT TO START ENGINE WHEN VOLTAGE IS BELOW 24 V O L T S M A Y R E S U L T IN A H O T START. MONITOR FOR FADEC FAILURE. IF FADEC FAILS (FADEC FAIL WARNING LIGHT), ABORT START BY ROLLING THROTTLE TO CUTOFF AND ENGAGE STARTER TO REDUCE MGT. 2-5. ENGINE START 1. Collective — Full down. IF MAIN ROTOR IS NOT ROTATING B Y 2 5% N G , A BO R T ST A R T B Y ROLLING THROTTLE TO CUTOFF. ENSURE STARTER HAS DISENGAGED WHEN MGT DECREASES BELOW 150°C. 6. START light — Extinguished at 50% NG (starter has disengaged). 7. AUTO RELIGHT light — Extinguished at 60% NG. 8. ENG and XMSN OIL pressures — Check. 30 JUL 2008—Rev. 7———2-9 BHT-407-FM-1 TC APPROVED 2-5-A. DRY MOTORING RUN CAUTION IF ENGINE HAS BEEN SHUT DOWN F O R M O R E TH A N 15 M IN U T E S, STABILIZE AT IDLE FOR 1 MINUTE BEFORE INCREASING THROTTLE. The following procedure is used to reduce residual MGT to recommended levels for engine start. 1. Throttle — Closed position. 2. START switch — Hold engaged for 15 seconds, then release. NOTE During cold temperature operations, normal transmission and engine oil pressure limits may be exceeded during start. Stabilize engine at idle until minimum temperature and pressure limits are attained. 9. Idle — 63 ±1% NG. 10. BATT switch — ON (if applicable). 11. GPU — Disconnect and close door (if applicable). Follow ENGINE START procedure, paragraph 2-5, once 0% NG is indicated. 2-5-B. ALTERNATE ENGINE START This procedure may be used in hot and/or high altitude environment where aborted hot starts have been experienced and when prior troubleshooting has not revealed any engine maintenance issues. 1. Collective — Full down. 2. Cyclic and pedals — Centered and CYCLIC CENTERING light extinguished. 12. GEN switch — GEN (on); observe GEN FAIL light extinguishes. NOTE NOTE Turn gen erator O FF if ammeter indication drops to zero amps after an initial full scale indication. One reset is allowed. RESET generator and then turn generator back ON (applicable with AMPS/FUEL PSI gauge PN 407-075-024-101 and sub.). Refer to BHT-407-MD-1. 13. Voltmeter — 28.5 ±0.5 volts. 14. FLIGHT INSTR circuit breaker switches (3) (if installed) — DG, ATT and TURN (on). It is recommended that MGT be below 150°C when below 10,000 feet HP or below 65°C when above 10,000 feet HP prior to attempting an engine start. Compliance with this recommendation will allow for cooler starts and reduce potential of reaching hot start abort limits. Refer to DRY MOTORING RUN, paragraph 2-5-A. 3. Throttle — Closed position. 4. START switch — Hold engaged and observe START and AUTO RELIGHT lights are illuminated. NOTE If dual controls are installed, guard t h r o t tl e to p r e v e n t i n a d v e r t e n t manipulation from co-pilot position. 2-10———Rev. 5—19 FEB 2007 a. 5. Throttle — Open to IDLE at approximately 16% NG. MGT — Monitor. TC APPROVED BHT-407-FM-1 NOTE Engine will detect light off and smoothly accelerate to idle while limiting MGT, if necessary. a. START switch — Once light off is detected, release. CAUTION IF MAIN ROTOR IS NOT ROTATING B Y 2 5% N G , A BO R T S T A R T B Y ROLLING THROTTLE TO CUTOFF. ENSURE STARTER HAS DISENGAGED WHEN MGT DECREASES BELOW 150°C. 6. START light — Extinguished at 50% NG (starter has disengaged). 7. AUTO RELIGHT light — Extinguished at 60% NG. 8. ENG and XMSN OIL pressures — Check. 11. GPU — Disconnect and close door (if applicable). 12. GEN switch — GEN (on); observe GEN FAIL light extinguishes. NOTE Turn generator OFF if ammeter indication drops to zero amps after an initial full scale indication. One reset is allowed. RESET generator and then turn generator back ON (applicable with AMPS/FUEL PSI g a u g e P N 4 0 7 -0 7 5 - 02 4 - 1 01 a n d subsequent). Refer to BHT-407-MD-1. 13. Voltmeter — 28.5 ±0.5 volts. 14. FLIGHT INSTR circuit breaker switches (3) (if installed) — DG, ATT and TURN (on). NOTE If dual controls are installed, guard t h r o t t le to p r e v e n t in a d v e r t e n t manipulation from co-pilot position. 2-6. SYSTEMS CHECK CAUTION IF ENGINE HAS BEEN SHUT DOWN F O R M O R E TH A N 15 M IN U T E S, STABILIZE AT IDLE FOR 1 MINUTE BEFORE INCREASING THROTTLE. NOTE During cold temperature operations, normal transmission and engine oil pressure limits may be exceeded during start. Stabilize engine at idle until minimum temperature and pressure limits are attained. 9. Idle — 63 ±1% NG. 10. BATT switch — ON (if applicable). 2-6-A. PRELIMINARY HYDRAULIC SYSTEMS CHECK NOTE Uncommanded control movement or motoring with hydraulic system off m a y in d i c a te h y d r a u lic s y s t e m malfunction. 1. HYD SYS switch — OFF. 2. HYDRAULIC SYSTEM caution light — Illuminated. 3. HYD SYS switch — HYD SYS (on). 4. HYDRAULIC SYSTEM caution light — Extinguished. 19 FEB 2007—Rev. 5———2-11 BHT-407-FM-1 2-6-B. TC APPROVED FADEC MANUAL CHECK 2. WARNING AUTO TO MANUAL MODE TRANSITIONS WITH NR/NP AT 100% FLAT PITCH CAN RESULT IN RAPID NR/NP ACCELERATION IN APPROXIMATELY 7 SECONDS. TO A V O ID P O S S I B L E O V E R S P E E D CONDITION, PERFORM THE FOLLOWING CHECK AT IDLE (63% NG). 1. Throttle — Idle (63% NG). 2. FADEC MODE switch — MAN. 3. FADEC MANUAL and AUTO RELIGHT lights — Illuminated. 4. Check NG stabilized at 75% or less. 5. Throttle — Increase slowly to ensure engine responds, then return to idle. 6. FADEC MODE switch - AUTO. 7. FADEC MANUAL and AUTO RELIGHT lights — Extinguished. 2-6-C. ENGINE RUNUP NOTE Overhead circuit breakers highlighted with arrow graphic ; are powered through AVIONICS MASTER switch. 3. AVIONICS MASTER switch AVIONICS MASTER (on). 4. ELT (if installed) — Check for inadvertent transmission. 5. Flight controls — Check freedom with minimum friction. 6. ENG ANTI ICE switch — ENG ANTI ICE (on); check for MGT increase and illumination of ENGINE ANTI-ICE light (if installed). 7. ENG ANTI ICE switch — OFF; check MGT returns to normal and ENGINE ANTI-ICE light (if installed) extinguishes; then ENG ANTI ICE (on) if required. If temperature is below 5°C (40°F) and visible moisture is present, ENG ANTI ICE shall be on. CAUTION 1. Throttle — Increase smoothly to FLY detent position while maintaining torque below 40%. Check RPM warning light extinguished at 95% NR. 2-12———Rev. 6—20 JUN 2007 — NOTE 8. FAILURE TO SMOOTHLY TRANSITION THE THROTTLE FROM THE GROUND IDLE POSITION TO THE FLY POSITION, MAINTAINING TO R Q U E L E S S T H A N 4 0% M A Y RESULT IN ENGINE OVERSPEED OR OVERTORQUE. NR and NP needles — Check matching and indicating 100%. 2-6-D. PART SEP switch (if installed) — As required. HYDRAULIC SYSTEMS CHECK NOTE Hydraulic systems check is to determine proper operation of hydraulic actuators for each flight control system. If abnormal forces, unequal forces, control binding, or motoring are encountered, it may be an indication of a malfunctioning flight control actuator. 1. Collective — Full down. TC APPROVED BHT-407-FM-1 2. NR — 100% RPM. 3. HYD SYS switch — OFF. 4. HYDRAULIC SYSTEM caution light — Illuminated. 5. Cyclic — Centered. 6. Cyclic control — Check normal operation by moving cyclic forward and aft, then left and right (approximately 1 inch). Center cyclic. CAUTION FAILURE TO POSITION AND MAINTAIN THROTTLE IN FLY DETENT POSITION PRIOR TO TAKEOFF AND D U R IN G N O R M A L F L I G H T OPERATIONS CAN LIMIT AVAILABLE ENGINE POWER. 6. Throttle — Open to FLY detent position. Check 99 to 100% NR/NP. Collective — Check normal operation by increasing collective slightly (1 to 2 inches). Repeat two to three times as required. Return to full down position. 7. Engine, transmission, and electrical instruments — Within limits. 8. Flight and navigation instruments — Check. 8. Pedals — Check normal operation by displacing pedals slightly (1 inch). 9. FUEL QTY — Note indication. 9. HYD SYS switch — HYD SYS (on). 10. FUEL QTY FWD TANK button — Press, note fuel remaining in forward cell. 7. 10. HYDRAULIC SYSTEM caution light — Extinguished. 11. Cyclic and collective friction — Set as desired. 2-8. TAKEOFF 1. Rear facing seat headrests Adjusted to proper position. — 2-7. BEFORE TAKEOFF NOTE 1. ENG ANTI ICE switch — As required. 2. Light switches — As required. 3. INSTR LT rheostat — As desired. NOTE For night flight, it is recommended to point the map light at the flight instruments and set to a low intensity. Sufficient night lighting will b e p r o v id e d i n t h e e v e n t o f a n instrument lighting failure. 4. Radio(s) — Check as required. 5. Flight controls — Position and adjust frictions for takeoff. During takeoffs disregard CYCLIC CENTERING light and position cyclic as required. 2. Collective — Increase to hover. 3. Directional control — As required to maintain desired heading. 4. Cyclic — Apply as required to accelerate smoothly. 5. Increase collective, up to 5% torque above hover power, to obtain desired rate of climb and airspeed. Once clear of the HV diagram shaded areas, adjust power and airspeed as desired. 20 JUN 2007—Rev. 6———2-13 BHT-407-FM-1 6. TC APPROVED PEDAL STOP PTT switch — Check ENGAGED annunciator illuminated above 55 ±5 KIAS. 6. 2-9. IN-FLIGHT OPERATIONS 1. AIRSPEED — As desired (not to exceed VNE at flight altitude). CAUTION AT HIGH POWER AND HIGH AIRSPEED, CYCLIC ONLY ACCELERATIONS AND MANEUVERING MAY SIGNIFICANTLY INCREASE MGT AND TORQUE WITH NO COLLECTIVE INPUT. THIS INCREASE IS MORE RAPID AT LOWER OAT. NOTE Pilot shall keep feet on tail rotor pedals at all times. Do not press PEDAL STOP PTT switch in flight. 2. 3. 4. PEDAL STOP PTT switch — Check ENGAGED annunciator illuminated above 55 ±5 KIAS. ENG ANTI ICE and PITOT HEATER switches — ENG ANTI ICE and PITOT HEATER switches on in visible moisture when ambient temperature is at or below 5°C (40°F). PITOT HEATER — Confirm operation (increase ammeter load). NOTE When ENG ANTI ICE switch is in ENG ANTI ICE (on), MGT will increase. Monitor MGT when selecting ENG ANTI ICE at high power settings. 5. Altimeter — Within limits. 2-14———Rev. 6—20 JUN 2007 FUEL QTY FWD TANK button — Press, note forward fuel tank indication. NOTE F u ll fo r w a rd fu e l ta n k qu a n ti ty (approximately 256 pounds) will be ind ica ted a t ap pro xima tely 7 70 pounds or greater total fuel. Fuel transfer will be complete at approximately 195 pounds total fuel. 2-10. DESCENT AND LANDING NOTE Large reductions in collective pitch at hea vy GW may permit NR to increase independent of NP (needles split). Main rotor may be reengaged with a smooth increase in collective pitch. 1. Rear facing seat headrests Adjusted to proper position. — 2. Flight controls — Adjust friction as desired. 3. Throttle — Fly detent position. Check 99 to 100% NP. 4. Flight path — As required for type of approach. 5. ENG ANTI ICE — As required. 6. LDG LTS switch — As desired. NOTE During run-on or slope landings, disregard CYCLIC CENTERING light and position cyclic as required. After landing is completed and collective is full down, reposition cyclic so that CYCLIC CENTERING light is extinguished. 7. PEDAL STOP PTT switch — Check ENGAGED annunciator extinguished below 50 ±5 KIAS. TC APPROVED BHT-407-FM-1 2-11. ENGINE SHUTDOWN 12. AVIONICS MASTER switch — OFF. 13. GEN switch — OFF. 1. Collective — Full down. 2. Cyclic and pedals — Centered and CYCLIC CENTERING light extinguished. 3. Cyclic friction — Increase so that cyclic maintains centered position. 4. LDG LTS switch — OFF. 5. Throttle — Reduce to idle stop. Check RPM warning light illuminated and audio on at 95% NR. NOTE Overspeed shutdown test should be accomplished on first engine shutdown of the day. ENGINE OVSPD light will momentarily illuminate in addition to those lights that illuminate during a normal shutdown. 15. IDLE REL switch — Press and hold. NOTE If dual controls are installed, guard t h r o t tl e to p r e v e n t i n a d v e r t e n t manipulation from co-pilot position. 6. HORN MUTE button — Press to mute. 7. MGT — Stabilize at idle for 2 minutes. 8. ENG ANTI ICE switch — OFF. 9. FLIGHT INSTR circuit breakers switches (if installed) — OFF. 10. FUEL BOOST/XFR LEFT breaker switch — OFF. 14. OVSPD TEST button — If required; press, hold 1 second, and release. circuit NOTE Left fuel boost and transfer pumps will continue to operate until either LE F T F U E L B O O S T/ XF R cir cu it breaker switch (highlighted with ye ll ow b or de r) o r F UE L VA L V E switch is positioned to OFF. These pumps operate directly from battery and will not be deactivated when BATT switch is OFF. Battery power will be depleted if both switches remain on. 11. ELT (if installed) — Check for inadvertent transmission. CAUTION POSITIONING THROTTLE OUT OF CUT-OFF DURING NG SPOOL DOWN MAY CAUSE POST ENGINE SHUTDOWN FIRE. 16. Throttle — Closed; check MGT and NG decreasing, ENGINE OUT warning light illuminated and audio on at 55 ±1%. 17. HORN MUTE button — Press to mute. CAUTION AVOID RAPID ENGAGEMENT OF ROTOR BRAKE IF HELICOPTER IS ON ICE OR OTHER SLIPPERY OR LOOSE SURFACE TO PREVENT ROTATION OF HELICOPTER. 18. Rotor brake (if installed) — Apply full rotor brake at or below 40% NR. Return rotor brake handle to stowed position just prior to main rotor stopping. 19. FUEL VALVE switch — OFF. 20 JUN 2007—Rev. 6———2-15 BHT-407-FM-1 TC APPROVED CAUTION DO NOT INCREASE COLLECTIVE OR APPLY LEFT TAIL ROTOR PEDAL TO SLOW ROTOR DURING COASTDOWN. 20. Pilot — Remain on flight controls until rotor has come to a complete stop. 21. All overhead switches, except HYD SYS switch — OFF. NOTE pounds total fuel quantity, up to 18 pounds of fuel may remain in forward fuel cell as unusable. 2-12. POSTFLIGHT CHECK If any of following conditions exist: • Thunderstorms are in local area or forecasted. • Winds in excess of 35 knots or a gust spread of 15 knots exists or is forecasted. • Helicopter is parked within 150 feet of hovering or taxiing aircraft that are in excess of basic GW of helicopter. • Helicopter to be left unattended. Ensure engine rotation has completely stopped prior to positioning BATT switch to OFF. 22. BATT switch — OFF, with NG at 0%. Perform following: CAUTION APPLICABLE MAINTENANCE ACTION MUST BE PER FO RMED PRIOR TO FURTHER FLIGHT IF A FADEC LIGHT HAS ILLUMINATED DURING THE PREVIOUS FLIGHT OR ON ENGINE SHUTDOWN. NOTE If shutting down at, or refueling to, between approximately 195 to 213 2-16———Rev. 7—30 JUL 2008 1. Install main rotor blade tie-downs. 2. Secure tail rotor loosely to tailboom with tie-down strap to prevent excessive flapping. 3. Install exhaust cover, engine inlet protective plugs and pitot cover. NOTE Refer to BHT-407-MD-1 for additional tie-down data. TC APPROVED BHT-407-FM-1 Figure 2-1. Preflight check sequence 17 DEC 2002 2-17/2-18 TC APPROVED BHT-407-FM-1 Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3 TABLE OF CONTENTS Subject Paragraph Number Page Number Introduction ............................................................................................ Definitions .............................................................................................. Engine ..................................................................................................... Engine Failure .................................................................................... Engine Restart in Flight..................................................................... Engine Underspeed ........................................................................... Engine Overspeed ............................................................................. Engine Compressor Stall .................................................................. Engine Hot Start/Shutdown .............................................................. Engine Oil Pressure Low or Fluctuating.......................................... Engine Oil Temperature High ........................................................... Driveshaft Failure............................................................................... FADEC Failure.................................................................................... Fire .......................................................................................................... Engine Fire on Ground ...................................................................... Engine Fire During Flight .................................................................. Cabin Smoke or Fumes ..................................................................... Tail Rotor ................................................................................................ Complete Loss of Tail Rotor Thrust ................................................. Fixed Pitch Failures ........................................................................... Hydraulic System................................................................................... Loss of Hydraulic Pressure .............................................................. Flight Control Actuator Malfunction ................................................ Electrical System ................................................................................... Generator Failure ............................................................................... Excessive Electrical Load ................................................................. Fuel System............................................................................................ Cyclic Jam .............................................................................................. Warning, Caution, and Advisory Lights/Messages ............................ 3-1 ........... 3-2 ........... 3-3 ........... 3-3-A ....... 3-3-B ....... 3-3-C ....... 3-3-D ....... 3-3-E ....... 3-3-F........ 3-3-G ....... 3-3-H ....... 3-3-J........ 3-3-K ....... 3-4 ........... 3-4-A ....... 3-4-B ....... 3-4-C ....... 3-5 ........... 3-5-A ....... 3-5-B ....... 3-6 ........... 3-6-A ....... 3-6-B ....... 3-7 ........... 3-7-A ....... 3-7-B ....... 3-8 ........... 3-9 ........... 3-10 ......... 3-3 3-3 3-3 3-3 3-4 3-6 3-6 3-6 3-7 3-7 3-7 3-8 3-8 3-9 3-9 3-9 3-9 3-10 3-10 3-10 3-11 3-11 3-12 3-12 3-12 3-12 3-13 3-13 3-14 Table Number Page Number 3-1 ........... 3-2 ........... 3-15 3-16 LIST OF TABLES Subject Warning (Red) Lights............................................................................. Caution (Amber) and Advisory (White/Green) Lights......................... 30 JUL 2008 Rev. 7 3-1/3-2 TC APPROVED BHT-407-FM-1 Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3 3-1. INTRODUCTION Following procedures contain indications of failures or malfunctions which affect safety of c r e w, h e l i c o p t e r, g r o u n d p e r s o n n e l o r property; use of emergency features of primary and backup systems; and appropriate warnings, cautions, and explanatory notes. Tables 3-1 and 3-2 list fault conditions and corrective actions for warning lights and caution/advisory lights respectively. LAND AS SOON AS POSSIBLE Land without delay at nearest suitable area (i.e., open field) at which a safe approach and landing is reasonably assured. LAND AS SOON AS PRACTICAL Landing site and duration of flight are at discretion of pilot. Extended flight beyond nearest approved landing area is not recommended. NOTE All corrective action procedures listed herein assume pilot gives first priority to helicopter control and a safe flight path. A tripped circuit breaker should not be reset in flight unless deemed necessary for safe completion of the flight. If a tripped circuit breaker is deemed necessary for safe completion of the flight, it should only be reset one time. Helicopter should not be operated following any precautionary landing until cause of malfunction has been determined and corrective maintenance action taken. 3-2. DEFINITIONS Following terms indicate degree of urgency in landing helicopter. Following terms are used to describe operating condition of a system, subsystem, assembly, or component. Affected Fails to operate in intended or usual manner. Normal Operates in intended or usual manner. 3-3. 3-3-A. 3-3-A-1. ENGINE ENGINE FAILURE ENGINE FAILURE — HOVERING INDICATIONS: 1. Left yaw. 2. ENGINE OUT and RPM warning lights illuminated. 30 JUL 2008 Rev. 7 3-3 BHT-407-FM-1 TC APPROVED 3. Engine instruments indicate power loss. 4. Engine out audio activated when NG drops below 55%. 5. 2. Maintain control. heading and attitude Maintain control. 2. Collective — Adjust as required to maintain 85 to 107% NR. 3. Land. 4. Shut down helicopter. ENGINE FAILURE — INFLIGHT Left yaw. 2. ENGINE OUT and RPM warning lights illuminated. 3. Engine instruments indicate power loss. 4. Engine out audio activated when NG drops below 55%. 5. NR decreasing with RPM warning light and audio on when NR drops below 95%. attitude Cyclic — Adjust to obtain desired autorotative AIRSPEED. NOTE Maximum AIRSPEED for steady state autorotation is 100 KIAS. Minimum rate of descent airspeed is 55 KIAS. Maximum glide distance airspeed is 80 KIAS. 4. Attempt engine restart if ample altitude remains. (Refer to ENGINE RESTART, paragraph 3-3-B). 5. FUEL VALVE switch — OFF. 6. At low altitude: INDICATIONS: 1. and Maintaining NR at high end of operating range will provide maximum rotor energy to accomplish landing, but will cause an increased rate of descent. Collective — Adjust to control NR and rate of descent. Increase prior to ground contact to cushion landing. Amplitude of collective movement is a function of height above ground. Any forward airspeed will aid in ability to cushion landing. heading NOTE 3. NOTE 3-3-A-2. 1. NR decreasing with RPM warning light and audio on when NR drops below 95%. PROCEDURE: 1. PROCEDURE: a. Throttle — Closed. b. Flare to lose airspeed. 7. Apply collective as flare effect decreases to further reduce forward speed and cushion landing. Upon ground contact, collective shall be reduced smoothly while maintaining cyclic in neutral or centered position. 8. Complete helicopter shutdown. 3-3-B. ENGINE RESTART IN FLIGHT An engine restart may be attempted in flight if time and altitude permit. 3-4 17 DEC 2002 TC APPROVED BHT-407-FM-1 3-3-B-2. RESTART — MANUAL MODE CAUTION IF CAUSE OF FAILURE IS OBVIOUSLY MECHANICAL, AS EVIDENCED BY ABNORMAL METALLIC OR GRINDING SOUNDS, DO NOT ATTEMPT A RESTART. 3-3-B-1. R E S TA R T FA U LT O R FA D E C M A N U A L LIGHTS ILLUMINATED. l PROCEDURE: 1. Collective — Adjust to maintain 85 to 107% NR. 2. AIRSPEED — Adjust as desired. RESTART − AUTOMATIC MODE l PROCEDURE (NO RESTART FAULT OR FADEC MANUAL LIGHTS ILLUMINATED): NOTE 1. Collective — Adjust to maintain 85 to 107% NR. 2. AIRSPEED — Adjust as desired. NOTE Minimum rate of descent airspeed of 55 KIAS and minimum NR will allow pilot more time for air restart. 3. FUEL VALVE switch — ON. 4. Throttle — Cutoff. 5. START switch — Hold to start position (start will latch after throttle is placed to idle). Minimum rate of descent airspeed of 55 KIAS and minimum NR will allow pilot more time for air restart. 3. Throttle — Closed. 4. FADEC MODE switch — MAN. 5. FUEL VALVE switch — ON. 6. START switch — Hold to start position (starter will not latch). 7. NG — 12%. 8. Throttle — Slowly advance out of cutoff and stop advancing throttle at light off. 9. MGT — Allow to peak. 6. NG — Between 12% and 50%. 7. Throttle — Idle. 10. Throttle — Increase fuel flow by modulating throttle to maintain MGT within limits. 8. MGT — Monitor. 11. START switch — Release at 50% NG. 9. Throttle — Advance smoothly to FLY detent position. 12. Throttle — Advance smoothly and modulate to 100% NP. If restart is unsuccessful, abort start and secure engine as follows: 10. Throttle — Closed. If restart is unsuccessful, abort start and secure engine as follows: 11. FUEL VALVE switch — OFF. 12. Accomplish autorotative and landing. descent 13. Throttle — Closed. 17 DEC 2002 3-5 BHT-407-FM-1 TC APPROVED 14. FUEL VALVE switch — OFF. 15. Accomplish autorotative and landing. descent 3. Increase in NG. 4. Increase in TRQ. PROCEDURE: 3-3-C. ENGINE UNDERSPEED NO CAUTION/WARNING/ADVISORY LIGHTS ILLUMINATED. 1. Throttle — Retard. 2. NG or NP — Attempt to stabilize with throttle and collective. 3. FADEC MODE switch — MAN. 4. NR — Maintain 95 to 100% with throttle and collective. INDICATIONS: 1. Decrease in NG. 2. Subsequent decrease in NP. 3. Possible decrease in NR. 4. Decrease in TRQ. PROCEDURE: 1. Collective — Adjust as required to maintain 85 to 107% NR. 2. Throttle — Confirm in FLY detent position. 3. Throttle — Position throttle to the approximate bezel position that coincides with the gauge indicated NG. 4. FADEC MODE switch — MAN. 5. NR — Maintain 95 to 100% with throttle and collective. 6. Land as soon as practical. 3-3-D. ENGINE OVERSPEED (NO CAUTION/WARNING/ADVISORY LIGHTS ILLUMINATED) CAUTION IF UNABLE TO MAINTAIN NR, NP, NG, OR MGT, PREPARE FOR A POWER OFF LANDING BY LOWERING COLLECTIVE AND SHUTTING DOWN ENGINE. 3-3-E. ENGINE COMPRESSOR STALL INDICATIONS: 1. Engine pops. 2. High or erratic MGT. 3. Decreasing or erratic NG or NP. 4. TRQ oscillations. PROCEDURE: 1. Collective — Reduce maintain slow cruise flight. power, 2. MGT and NG — Check for normal indications. 3. ENG ANTI ICE switch — ON. 4. PART SEP switch (if installed) — ON. INDICATIONS: 1. 2. 3-6 Increase in NR. Increase in NP. 17 DEC 2002 TC APPROVED 5. BHT-407-FM-1 HEATER switch (if installed) — ON. NOTE Severity of compressor stalls will dictate if engine should be shut down and treated as an engine failure. Violent stalls can cause damage to engine and drive system components, and must be handled as an emergency condition. Stalls of a less severe nature (one or two low intensity pops) may permit continued operation of engine at a reduced power level, avoiding condition that resulted in compressor stall. If pilot elects to continue flight: 6. Collective — Increase slowly to achieve desired power level. 7. MGT and NG — Monitor for normal response. 8. Land as soon as practical. If pilot elects to shut down engine: 9. Enter autorotation. PROCEDURE: 1. Throttle — Closed. 2. FUEL VALVE switch — OFF. NOTE Starter will remain engaged until MGT decreases to 150°C and then automatically disengage. Starter may b e m a n ua lly e ng a ge d b y ho ld in g STARTER switch forward. 3. STARTER switch — Ensure starter is motoring engine until MGT stabilizes at normal temperature. 4. Shut down helicopter. 3-3-G. INDICATIONS: 1. Engine oil pressure below minimum. 2. Engine oil abnormally. 12. Collective — Adjust as required to maintain 85 to 107% NR. 13. Cyclic — Adjust as required to maintain desired AIRSPEED. 14. Prepare for power-off landing. 3-3-F. ENGINE HOT START/SHUTDOWN INDICATIONS: pressure fluctuating PROCEDURE: 1. Engine oil pressure and temperature — Monitor. 2. Land as soon as practical. 10. Throttle — Closed. 11. FUEL VALVE switch — OFF. ENGINE OIL PRESSURE LOW OR FLUCTUATING 3-3-H. ENGINE OIL TEMPERATURE HIGH INDICATIONS: 1. Engine oil temperature increasing above normal. 2. Engine oil maximum. temperature above PROCEDURE: 1. Excessive MGT. 2. Visible smoke or fire. Land as soon as practical. 17 DEC 2002 3-7 BHT-407-FM-1 3-3-J. TC APPROVED DRIVESHAFT FAILURE 2. Collective — Adjust as required to maintain 85 to 107% NR. WARNING NOTE FAILURE OF MAIN DRIVESHAFT TO TR AN S MIS SIO N W ILL R ES U LT IN COMPLETE LOSS OF POWER TO MAIN ROTOR. ALTHOUGH COCKPIT INDICATIONS FOR A DRIVESHAFT FAILURE ARE SIMILAR TO AN ENGINE OVERSPEED, IT IS IMPERATIVE THAT AUTOROTATIVE FLIGHT P R O C E D U R E S B E E S T A B L IS H E D IMMEDIATELY. FAILURE TO REACT IMMEDIATELY TO LOW RPM AUDIO, RPM LIGHT AND NP/NR TACHOMETER CAN RESULT IN LOSS OF CONTROL. INDICATIONS: 1. Left yaw 2. Rapid decrease in NR 3. Rapid increase in NP 4. LOW RPM audio horn 5. Illumination of RPM light 6. Possible increase in noise level due to overspeeding engine and driveshaft breakage. Minimum rate of descent airspeed is 55 KIAS. Maximum glide distance airspeed is 80 KIAS. 3. NOTE To maintain tail rotor effectiveness do not shutdown engine. 4. Landing — Complete autorotative landing. 5. Complete helicopter shutdown. 3-3-K. FADEC FAILURE NOTE Takeoff power may not be available in the MAN mode. Maximum continuous power will be available for all ambient conditions. INDICATIONS 1. FADEC fail audio activated. 2. FA D E C FA I L illuminated. Engine overspeed trip system will activate at 118.5% NP causing fuel flow to go to minimum. After initial overspeed, FADEC will adjust fuel flow to maintain engine at 100% NP. 3. FA D E C M A N U A L c a u ti o n li g h t illuminated. 4. A U TO R E L I G H T a d v i s o r y li g h t illuminated. PROCEDURE: 5. FADEC MODE switch MAN light illuminated. NOTE 1. 3-8 Cyclic — Adjust to obtain desired autorotative airspeed. Maintain control. heading 17 DEC 2002 and attitude warning light TC APPROVED BHT-407-FM-1 PROCEDURE: WARNING WITHIN 2 TO 7 SECONDS AFTER THE FADEC FAIL WARNING NR/NP MAY INCREASE RAPIDLY, REQUIRING POSITIVE MOVEMENTS OF COLLECTIVE AND THROTTLE TO CONTROL NR. 1. 2. 3. Throttle — If time permits, match throttle bezel position to NG indication. NR/NP — Maintain 95 to 100% with collective and throttle. FADEC MODE switch — Depress one time, muting FADEC fail audio. 2. FUEL VALVE switch — OFF. 3. GEN switch — OFF. 4. BATT switch — OFF. 5. Rotor brake (if installed) — Engage. 6. Exit helicopter. 3-4-B. INDICATIONS: 1. Smoke 2. Fumes 3. Fire PROCEDURE: 1. Inflight — autorotation. 2. Throttle — Closed. 3. FUEL VALVE switch — OFF. 4. If time permits, FUEL BOOST/XFR circuit breaker switches — OFF. 5. Execute autorotative descent and landing. 6. BATT switch — OFF. NOTE Depressing FADEC MODE switch one time, will only mute FADEC fail au dio. T his ste p s hou ld n ot be accomplished until pilot is firmly established in MAN control. 4. Land as soon as practical. 5. Normal shutdown if possible. 3-4. 3-4-A. FIRE ENGINE FIRE DURING FLIGHT ENGINE FIRE ON GROUND INDICATIONS: 1. Smoke 2. Fumes 3. Fire Immediately enter NOTE Do not restart engine until corrective maintenance has been performed. 3-4-C. CABIN SMOKE OR FUMES INDICATIONS: 1. Smoke 2. Fumes PROCEDURE: 1. Throttle — Closed. 30 JUL 2008 Rev. 7 3-9 BHT-407-FM-1 TC APPROVED PROCEDURE: 1. Inflight — Start descent 2. AIR COND BLO switch (if installed) — OFF 3. HEATER switch (if installed) — OFF 4. All vents — Open 5. Side windows — Open If time and altitude permits: 6. Source — Attempt to identify and secure. 7. If source is identified and smoke and/or fumes still persist — Land as soon as possible. 8. 3-5. If source is identified and smoke and/or fumes are cleared — Land as soon as practical. TAIL ROTOR There is no single emergency procedure for all types of antitorque malfunctions. One key to a pilot successfully handling a tail rotor emergency lies in the ability to quickly recognize the type of malfunction that has occurred. 3-5-A. NOTE Severity of initial reaction of helicopter will be affected by AIRSPEED, CG, power being used, and HD. PROCEDURE: 3-5-A-1. HOVERING C l o s e t h r o tt l e a n d p e r f o r m a h o v e r i n g autorotation landing. A slight rotation can be expected on touchdown. 3-5-A-2. IN-FLIGHT Reduce throttle to idle, immediately enter a u t o r o ta t i o n , a n d m a i n ta i n a m i n i m u m AIRSPEED of 55 KIAS during descent. NOTE When a suitable landing site is not available, vertical fin may permit controlled flight at low power levels and sufficient AIRSPEED. During final stages of approach, a mild flare should be executed, making sure all power to rotor is off. Maintain helicopter in a slight flare and smoothly use collective to execute a soft, slightly nose-high landing. Landing on aft portion of skids will tend to correct side drift. This technique will, in most cases, result in a run-on type landing. COMPLETE LOSS OF TAIL ROTOR THRUST CAUTION This is a situation involving a break in drive system (e.g., severed driveshaft), wherein tail rotor stops turning and delivers no thrust. INDICATIONS: 3-10 IN A RUN-ON TYPE LANDING AFTER TOUCHING DOWN, DO NOT USE CYCLIC TO REDUCE FORWARD SPEED. 1. Uncontrollable yawing to right (left side slip). 3-5-B. 2. Nose down tucking. 3. Possible roll of fuselage. This is a situation involving inability to change tail rotor thrust (blade angle) with antitorque pedals. 17 DEC 2002 FIXED PITCH FAILURES TC APPROVED BHT-407-FM-1 INDICATIONS: 1. Lack of directional response. 2. Locked pedals. approach with sufficiently low AIRSPEED (zero if necessary) to attain a rate of descent with a comfortable sideslip angle. (A decrease i n N P d e c r e a s e s ta i l r o t o r t h r u s t . ) A s collective is increased just before touchdown, left yaw will be reduced. NOTE If pedals cannot be moved with a moderate amount of force, do not attempt to apply a maximum effort, since a more serious malfunction could result. If helicopter is in a trimmed condition when malfunction occurs, TRQ and AIRSPEED should be noted and helicopter flown to a suitable landing area. Certain combinations of TRQ, NR, and AIRSPEED will correct a yaw attitude, and these combinations should be used to land helicopter. NOTE Pull pedal stop emergency release to ensure pedal stop is retracted. HOVERING Do not close throttle unless a severe right yaw occurs. If pedals lock in any position at a h o v e r, l a n d i n g f r o m a h o v e r c a n b e accomplished with greater safety under power-controlled flight rather than by closing throttle and entering autorotation. 3-5-B-2. IN-FLIGHT — LEFT PEDAL APPLIED In a high power condition, helicopter will yaw to left when power is reduced. Power and AIRSPEED should be adjusted to a value w h e r e a c o m fo r ta b l e y a w a n g l e c a n b e maintained. If AIRSPEED is increased, vertical fin will become more effective and an increased left yaw attitude will develop. To accomplish landing, establish a power-on IN-FLIGHT — RIGHT PEDAL APPLIED In cruise flight or reduced power situation, helicopter will yaw to right when power is increased. A low power, run-on type landing will be necessary by gradually reducing throttle to maintain heading while adding collective to cushion landing. If right yaw becomes excessive, close throttle completely. 3-6. 3-6-A. PROCEDURE: 3-5-B-1. 3-5-B-3. HYDRAULIC SYSTEM LOSS OF HYDRAULIC PRESSURE INDICATIONS: 1. HYDRAULIC SYSTEM caution light illuminated. 2. Grinding or howling noise from pump. 3. Increase in force required to move flight controls. 4. Feedback forces may be evident during flight control movement. PROCEDURE: 1. Reduce AIRSPEED to 70 to 100 KIAS. 2. HYD SYSTEM circuit breaker — Out. If hydraulic power is not restored, push breaker in. 3. HYD SYS switch — HYD SYS; OFF if hydraulic power is not restored. 17 DEC 2002 3-11 BHT-407-FM-1 TC APPROVED 4. For extended flight set comfortable AIRSPEED, up to 120 KIAS, to minimize control forces. 5. Land as soon as practical. 6. A run-on landing at effective translational l i ft speed ( a p p r o x i m a t e l y 1 5 k n o ts ) i s recommended. 4. 3-7. 3-7-A. 3-6-B. FLIGHT CONTROL ACTUATOR MALFUNCTION An actuator hardover can occur in any flight control axis, but a cyclic cam jam will only occur in the fore and aft axis. An actuator hardover is manifested by uncommanded movements of one or two flight controls. If two controls move, the pilot will find one of these controls will require a higher than normal control force to oppose the movement. This force cannot be “trimmed” to zero without turning the HYD SYS switch OFF. Once the hydraulic boost is OFF, the forces on the affected flight control will be similar to the “normal” hydraulic off forces. Land as soon as possible using procedure from paragraph 3-6-A ELECTRICAL SYSTEM GENERATOR FAILURE INDICATIONS: 1. GEN FAIL caution light illuminated. 2. AMPS indicates 0. 3. Voltmeter — Approximately 24 volts PROCEDURE: 1. GENERATOR FIELD G E N E R AT O R R E S E T breakers — Check in. and circuit 2. GEN switch — RESET; then GEN. 3. If power is not restored, place GEN switch to OFF; land as s oon as practical. NOTE INDICATIONS: 1. Uncommanded movements flight control 2. High flight control forces to oppose movement in one axis 3. Feedback forces only in affected flight control axis 4. Flight control forces unaffected axis normal in PROCEDURE: 3-12 1. Attitude — Maintain 2. HYD SYS switch — OFF 3. AIRSPEED — Set to 70 to 100 KIAS 17 DEC 2002 With generator OFF, a fully charged battery will provide approximately 21 minutes of power for basic helicopter and one VHF COMM radio (35 minutes with optional 28 ampere/hour battery). 3-7-B. EXCESSIVE ELECTRICAL LOAD INDICATIONS: 1. AMPS indicates excessive load. 2. Smoke or fumes. PROCEDURE: 1. GEN switch — OFF. 2. BATT switch — OFF. TC APPROVED 3. BHT-407-FM-1 FUEL BOOST/XFR LEFT circuit breaker switch — LEFT (on). WARNING PRIOR TO BATTERY DEPLETION, ALTITUDE MUST BE REDUCED BELOW 8000 FEET HP (JET A) OR 4000 FEET H P (JET B). UNUSABLE FUEL MAY BE AS HIGH AS 150 POUNDS AFTER THE BATTERY IS DEPLETED DUE TO INABILITY TO TRANSFER FUEL FROM FORWARD CELLS. NOTE With battery and generator OFF, an 80% charged battery will operate left fuel boost pump and left fuel transfer pump for approximately 1.7 hours (2.8 hours with optional 28 ampere/hour battery). 4. Airspeed — 60 KIAS or less. NOTE Pedal stop disengages with loss of electrical power. 5. Land as soon as practical. NOTE 3. Fuel will stop transferring from f o r w a r d t o a ft f u e l c e l l a t approximately 345 pounds total indicated fuel. PROCEDURE: 1. LEFT and RIGHT FUEL BOOST/XFR circuit breaker switches — Check ON. 2. Determine FUEL QTY in forward cell. 3. Subtract quantity of fuel trapped in forward cell from total to determine usable fuel remaining. 4. Plan landing accordingly. 3-9. 1. High (approximately 15 pounds) fore and aft cyclic control forces. 2. Normal pedal, collective and lateral cyclic control forces. PROCEDURE: 1. INDICATIONS: L/FUEL XFR and R/FUEL caution lights illuminate. CYCLIC CAM JAM A cyclic cam jam can only occur in the fore and aft axis, whereas, an actuator hardover can occur in any flight control axis. A cyclic cam jam is manifested when a commanded control movement requires a higher than normal fore and aft spring force. The force felt when moving the cyclic fore and aft with a cam jam is the result of overriding a spring capsule. FUEL SYSTEM DUAL FUEL TRANSFER FAILURE 1. Last 150 pounds of fuel in forward cell may not be usable. INDICATIONS: When throttle is repositioned to the idle stop (during engine shutdown) the PMA will go offline and the engine may flame out. 3-8. 2. XFR Helicopter pitch attitude — Maintain normal pitch attitudes with forward or aft cyclic force. 19 FEB 2007 Rev. 5 3-13 BHT-407-FM-1 TC APPROVED CAUTION DO NOT TURN HYDRAULIC BOOST OFF 2. Land as soon as practical. 3-10. WARNING, CAUTION, AND ADVISORY LIGHTS/ MESSAGES Red warning lights/messages, fault c o n d i t i o n s , a n d c o r r e c t iv e a c t io n s a r e presented in Table 3-1. Amber caution and White advisory lights/ messages and corrective actions are presented in Table 3-2. 3-14 17 DEC 2002 TC APPROVED BHT-407-FM-1 Table 3-1. Warning (red) lights PANEL WORDING FAULT CONDITION CORRECTIVE ACTION BATTERY HOT Battery overheating. Turn BATT switch OFF and land as soon as practical. If BATTERY RLY light illuminates, turn GEN switch OFF if conditions permit. Land as soon as possible. ENGINE OUT NG less than 55 ± 1% and/or FADEC senses ENGINE OUT. Verify engine condition. Accomplish engine failure procedure. ENGINE OVSPD NG greater than 110% or NP versus TORQUE is above maximum continuous limit (102.4% NP at 100% TORQUE to 108.6% NP at 0% TORQUE). Adjust throttle and collective as necessary. Determine if engine is controllable, if not shut down. Maintenance action required before next flight. FADEC FAIL (During start) FADEC has detected a serious malfunction. Close throttle immediately. Engage starter to reduce MGT. Applicable maintenance action required prior to next flight. FADEC FAIL (Inflight) FADEC has detected a malfunction and an overspeed may occur 2 to 7 seconds following activation of FADEC fail horn and illumination of FADEC FAIL warning light. Engine may underspeed significantly prior to overspeed. Any other FADEC related lights may be illuminated. Accomplish FADEC FAILURE procedure, paragraph 3-3-K. Applicable maintenance action required prior to next flight. RPM (with low RPM audio) NR below 95%. Reduce collective and ensure throttle is in FLY detent position. Light will extinguish and audio will cease when NR increases above 95%. RPM (without audio) NR above 107%. Increase collective and/or reduce severity of maneuver. Light will extinguish when NR decreases below 107%. XMSN OIL PRESS Transmission oil pressure is below minimum. Reduce power; verify fault with gage. Land as soon as possible. XMSN OIL TEMP Transmission oil temperature is Reduce power; verify fault with at or above red line. gage. Land as soon as practical. 17 DEC 2002 3-15 BHT-407-FM-1 TC APPROVED Table 3-2. Caution (amber) and advisory (white/green) lights PANEL WORDING FAULT CONDITION CORRECTIVE ACTION AUTO RELIGHT (white) Engine igniter is operating. None. NOTE AUTO RELIGHT light will be illuminated when ignition system is activated.Ignition system is activated: 1 - during start sequence 2 - in MANUAL mode with above 55% NG 3 - with FADEC detection of engine out condition with NG above 50%. BAGGAGE DOOR Baggage compartment door not securely latched. BATTERY RLY Battery relay has malfunctioned If BATTERY HOT light is illuminated, to closed (ON) position with turn GEN switch OFF if conditions BATT switch OFF. Battery is still permit. Land as soon as possible. connected to DC BUSS. CHECK INSTR TRQ, MGT, or NG is about to or has detected an exceedance. Flashing LCD trend arc and digital display indicates impending exceedance. Letter E in digital display indicates an exceedance has occurred. Reduce engine power if possible. Press INSTR CHK button to display magnitude of exceedance. Refer to BHT-407-MD-1. CYCLIC CENTERING Cyclic stick is not centered. Reposition cyclic stick to center position to extinguish CYCLIC CENTERING light. ENGAGED Information system status. None. ENGINE ANTI-ICE (white) ANTI-ICE switch ON. Engine receiving anti-icing air. If light (if installed) remains illuminated with ENGINE ANTI-ICE switch OFF, avoid operations requiring maximum power. ENGINE CHIP Ferrous particles in engine oil. Land as soon as possible. 3-16 17 DEC 2002 Close door securely before flight. If light illuminates during flight, land as soon as practical. TC APPROVED BHT-407-FM-1 Table 3-2. Caution (amber) and advisory (white/green) lights (Cont) PANEL WORDING FADEC DEGRADED (Inflight) FAULT CONDITION CORRECTIVE ACTION FADEC ECU operation is degraded which may result in NR droop, NR lag, or reduced maximum power capability. Remain in AUTO mode. Fly helicopter smoothly and nonaggressively. Land as soon as practical. NOTE It may be necessary to use FUEL VALVE switch to shut down engine after landing. Applicable maintenance action required prior to next flight. FADEC DEGRADED FADEC ECU has recorded a fault Position throttle to idle; if light (With engine shutdown) during previous flight or a extinguishes, fault is from previous current fault has been detected. flight. Applicable maintenance action required prior to next flight. FADEC FAULT PMA and or MGT, NP or NG automatic limiting circuit(s) not functional. Remain in AUTO mode. Land as soon as practical. Applicable maintenance action required prior to next flight. FADEC MANUAL FADEC is operating in MANUAL mode. No automatic governing is available. AUTO RELIGHT light will be illuminated. Fly helicopter smoothly and nonaggressively. Maintain NR with coordinated throttle and collective movements. Land as soon as practical. FLOAT ARM FLOAT ARM switch is ON. Float inflation solenoid is armed. Normal operation for takeoff and landing over water. FLOAT ARM switch — OFF. If light remains illuminated, FLOATS circuit breaker — Out. Land as soon as practical. NOTE With float inflation solenoid armed, flight should not exceed 60 KIAS and 500 feet AGL. FLOAT TEST (green) Float system in test mode. None. 17 DEC 2002 3-17 BHT-407-FM-1 TC APPROVED Table 3-2. Caution (amber) and advisory (white/green) lights (Cont) PANEL WORDING FAULT CONDITION CORRECTIVE ACTION FUEL FILTER Airframe fuel filter in impending bypass. Land as soon as practical. Clean before next flight. FUEL LOW 100 ±10 pounds of fuel remain in Verify FUEL QTY. Land as soon as aft tank. practical. R/FUEL BOOST Right fuel boost pump has failed. If practical, descend below 8000 feet HP if fuel is Jet A or 4000 feet HP if fuel is Jet B to prevent fuel starvation if other fuel boost pump fails or has low output pressure. Land as soon as practical. WARNING IF BOTH FUEL BOOST PUMPS FAIL, ALTITUDE MUST BE REDUCED TO BELOW 8000 FEET HP (JET A) OR 4000 FEET Hp (JET B). LAND AS SOON AS POSSIBLE. L/FUEL BOOST Left fuel boost pump has failed. FUEL VALVE Fuel valve position differs from Check FUEL VALVE circuit breaker FUEL VALVE switch indication or in. Land a soon as practical. If on FUEL VALVE circuit breaker out. ground, cycle FUEL VALVE switch. L/FUEL XFR Left fuel transfer pump has failed. 3-18 Rev. 5 19 FEB 2007 If practical, descend below 8000 feet HP if fuel is Jet A or 4000 feet HP if fuel is Jet B to prevent fuel starvation if other fuel boost pump fails or has low output pressure. Land as soon as practical. Land as soon as practical. TC APPROVED BHT-407-FM-1 Table 3-2. Caution (amber) and advisory (white/green) lights (Cont) PANEL WORDING FAULT CONDITION CORRECTIVE ACTION CAUTION IF BOTH FUEL TRANSFER PUMPS FAIL, UNUSABLE FUEL MAY BE AS HIGH AS 150 POUNDS DUE TO INABILITY TO TRANSFER FUEL FROM FORWARD CELL. LAND AS SOON AS PRACTICAL. NOTE Under normal fuel transfer conditions, helicopters S/N 53000 through 53174 L/FUEL XFR and R/FUEL XFR lights will illuminate for 2.5 minutes and then extinguish. This indicates transfer is complete and transfer pumps have been automatically turned off. Helicopters S/N 53175 and subsequent inhibit illumination of the lights. R/FUEL XFR Right fuel transfer pump has failed. Land as soon as practical. GEN FAIL Generator not connected to DC BUSS. Verify fault with AMPS gauge. GEN switch — RESET, then ON. If GEN FAIL light remains illuminated, GEN switch — OFF. Land as soon as practical. HEATER OVERTEMP An overtemp condition has been Turn HEATER switch OFF detected by a temperature probe immediately. either under pilot seat, copilot seat, or in vertical tunnel. 19 FEB 2007 Rev. 5 3-19 BHT-407-FM-1 TC APPROVED Table 3-2. Caution (amber) and advisory (white/green) lights (Cont) PANEL WORDING FAULT CONDITION CORRECTIVE ACTION HYDRAULIC SYSTEM Hydraulic pressure below limit. Verify HYD SYS switch position. Accomplish hydraulic system failure procedure (refer to paragraph 3-6). LITTER DOOR Litter door not securely latched. Close door securely before flight. If light illuminates during flight, land as soon as practical. PEDAL STOP Pedal Restrictor Control Unit has VNE — 60 KIAS. detected a failure of part of system. PEDAL STOP emergency release — Pull. Land as soon as practical. RESTART FAULT (white) FADEC ECU has detected a fault Remain in AUTO mode. Plan landing which will not allow engine to be site accordingly. restarted in AUTO mode. Applicable maintenance action required prior to next flight. NOTE When throttle is repositioned to idle stop (during engine shutdown) the PMA will go offline and engine may flameout. START (white) Start relay is in START mode. If START switch has not been engaged and there is zero indication on AMPS gage; START relay has malfunctioned and helicopter is on battery power. START circuit breaker — Out. Land as soon as practical. T/R CHIP Ferrous particles in tail rotor gearbox oil. Land as soon as possible. XMSN CHIP Ferrous particles in transmission Land as soon as possible. oil. 3-20 17 DEC 2002 TC APPROVED BHT-407-FM-1 Section 4 PERFORMANCE 4 TABLE OF CONTENTS Page Number Subject Paragraph INTRODUCTION ......................................................................... POWER ASSURANCE CHECK.................................................. DENSITY ALTITUDE................................................................... HEIGHT – VELOCITY ENVELOPE............................................. HOVER CEILING......................................................................... NOT USED .................................................................................. CLIMB AND DESCENT............................................................... CLIMB ................................................................................... AUTOROTATION ................................................................. AIRSPEED CALIBRATION......................................................... NOT USED .................................................................................. NOISE LEVELS........................................................................... FAR PART 36 STAGE 2 NOISE LEVEL................................. CANADIAN AIRWORTHINESS MANUAL CHAPTER 516 AND ICAO ANNEX 16 NOISE LEVEL............................. 4-1.................... 4-2.................... 4-3.................... 4-4.................... 4-5.................... 4-6.................... 4-7.................... 4-7-A................ 4-7-B................ 4-8.................... 4-9.................... 4-10.................. 4-10-A.............. 4-3 4-3 4-4 4-4 4-4 4-5 4-5 4-5 4-6 4-6 4-6 4-6 4-6 4-10-B.............. 4-6 LIST OF FIGURES Title Power assurance check ............................................................ Density altitude .......................................................................... Altitude vs gross weight for height – velocity diagram ......... Height – velocity diagram ......................................................... Hover ceiling wind accountability chart – below 14,000 feet HD ................................................................ Hover ceiling wind accountability chart – between 14,000 and 17,000 feet HD ........................................ Hover ceiling wind accountability chart – above 17,000 feet HD ............................................................... Hover ceiling IGE ....................................................................... Hover ceiling OGE ..................................................................... Rate of climb – takeoff power ................................................... Rate of climb – maximum continuous power.......................... Autorotation glide distance ...................................................... Airspeed installation correction ............................................... Figure Number Page Number 4-1.................... 4-2.................... 4-3.................... 4-4................... 4-7 4-8 4-9 4-10 4-5................... 4-11 4-5A ................ 4-12 4-5B ................ 4-6................... 4-7................... 4-8................... 4-9................... 4-10................. 4-11................. 4-13 4-14 4-22 4-30 4-40 4-50 4-51 17 DEC 2002 4-1/4-2 TC APPROVED BHT-407-FM-1 Section 4 PERFORMANCE 4 4-1. INTRODUCTION SOLUTION: Performance data presented herein are derived from engine manufacture's specification power for engine less installation losses. These data are applicable to basic helicopter without any optional equipment that would appreciably affect lift, drag, or power available. E n t e r P o w e r a s s u ra n c e c h e c k c h a r t a t observed TORQUE (70%), proceed vertically down to intersect H P (6000 feet), follow horizontally to intersect indicated OAT (10°C), then drop vertically to read maximum allowable MGT. 4-2. If actual MGT is less than or equal to chart MGT, engine performance equals or exceeds minimum specification and performance data contained in this manual can be achieved. POWER ASSURANCE CHECK A Power assurance check chart (Figure 4-1) is provided for Rolls-Royce model 250-C47B engine. This chart indicates maximum a l l o w a b l e M GT f o r a n e n g i n e m e e t i n g minimum Rolls-Royce specification. Engine must develop required torque without e x c e e d i n g c h a r t M GT i n o r d e r t o m e e t performance data contained in this manual. Figure 4-1 may be used to periodically monitor engine performance. If actual MGT is greater than chart MGT, engine performance is less than minimum s pe c ific at io n a nd al l pe rfo r man c e d ata contained in this manual cannot be achieved. Refer to appropriate maintenance manual to determine cause of low power (high MGT). NOTE To perform power assurance check, turn off all sources of bleed air, including ENGINE AN TI-IC ING. Es tab lish leve l flig ht at an AIRSPEED of 85 to 105 KIAS or VNE, wh ic heve r is low er. C hec k may also be c o n d u c t e d i n a h o v e r p r i o r t o ta k e o f f , depending on ambient conditions and gross weight. Record following information from cockpit instruments: EXAMPLE: HP 6000 feet OAT 10°C MGT Actual reading TORQUE 70% Chart may also be used to determine minimum sp ecificatio n pow er for actual MGT. Using above example, enter chart at actual MGT (675°C, proceed up to OAT (10°C), across to HP (6000 feet), and up to read minimum torque available (70%). If actual power is equal to or greater than chart torque, engine performance equals or exceeds minimum specification and performance data contained in this manual can be achieved. If actual torque indication is less than chart torque, engine performance is less than minimum specification and all performance in this manual cannot be achieved. Refer to appropriate maintenance manual to determine cause of low power. 17 DEC 2002 4-3 BHT-407-FM-1 4-3. DENSITY ALTITUDE A Density altitude and temperature conversion chart (Figure 4-2) is provided to aid in calculation of performance and limitations. HD is an expression of density of air in terms of height above sea level; hence, the less dense the air, the higher the HD. For standard conditions of temperature and pressure, H D is same as H P. As temperature increases above standard for an altitude, HD will also increase to values higher than H P. Figure 4-2 expresses HD as a function of HP and temperature. Density altitude chart also includes the inverse of the square root of the density ratio (1 / σ ), w h ic h i s u se d to c a lc ula te tru e airspeed by the following relation: KTAS = KCAS×1/ σ TC APPROVED (Figure 4-4) is valid only when helicopter gross weight does not exceed limits of the Altitude vs Gross Weight for Height – Velocity diagram (Figure 4-3). Four envelopes (Gross Weight Regions) are specified. Each Gross Weight Region applies for all gross weights within its boundaries. No interpolation is allowed. For a given ambient outside air temperature, pressure altitude, and gross weight, the appropriate limiting envelope (Region A, B, C, or D) can be determined. Using Figure 4-3 (Altitude VS Gross Weight), move upward vertically from entry OAT to pressure altitude. From that point, move right horizontally to determine the correct weight region. (Examples: 15°C at Sea Level at 5000 pounds GW = Region B, and 30°C at 2000 feet pressure altitude at 5 000 pounds G W = Region D) Once the correct weight region has been determined (A, B, C, or D), the corresponding Avoid area is selected from Figure 4-4 (Height – Velocity diagram). EXAMPLE: 4-5. HOVER CEILING If ambient temperature is -15°C and HP is 7000 feet, find HD, 1/ σ , and true airspeed for 100 KCAS. SOLUTION: Enter bottom of chart at -15°C. Move vertically upward to 7000 feet HP line. From this point, move horizontally to left and read H D of 5000 feet, move horizontally to right and read 1/ σ = 1.08. True airspeed = KCAS × 1/ σ = 100 × 1.08 = 108 KTAS. 4-4. HEIGHT – VELOCITY ENVELOPE T h e H e i g h t – Ve lo c i t y e n v e l o p e c h a r ts (Figures 4-3 and 4-4) define conditions from which a safe landing can be made on a smooth, level, firm surface; following an engine failure. The Height – Velocity diagram 4-4 17 DEC 2002 NOTE Hover performance charts are based on 100% ROTOR RPM. Satisfactory stability and control have been demonstrated in each area of the Hover ceiling charts with winds as depicted on the Hover ceiling wind accountability chart (Figures 4-5, 4-5A and 4-5B). Hover ceiling – in ground effect charts (Figure 4-6) and Hover ceiling – out of ground effect charts (Figure 4-7) present hover performance as allowable gross weight for conditions of HP a n d O AT. T h e s e h o v e r i n g w e i g h ts a r e obtainable in zero wind conditions. Each chart is divided into two areas: Area A (non shaded area) and Area B (shaded area). For the data presented below 14,000 ft H D , Area A of the hover ceiling charts presents hov er pe rfo rma nce (relativ e to GW) for conditions where adequate control margins exist for all relative wind conditions up to 35 knots for lateral CG not exceeding ±2.5 inches (±63 mm); and up to 17 knots, for lateral CG not exceeding ±4.0 inches (±102 mm); for TC APPROVED hover, takeoff and landing. Area B of the h o v e r c e i l i n g c h a r ts p r e s e n ts h o v e r performance (relative to GW) for conditions where adequate control margins exist for relative winds within ±45° of the nose of helicopter up to 35 knots for lateral CG not exceeding ±2.5 inches (±63 mm), and up to 17 knots for lateral CG not exceeding ±4.0 inches (±102 mm); for hover, takeoff and landing. For data presented between 14,000 and 17,000 ft H D , Area A of the hover ceiling charts presents hover performance (relative to GW) fo r c o n d i ti o n s w h e r e a d e q u a te c o n t ro l margins exist for all relative wind conditions up to 20 knots for lateral CG not exceeding ±2.5 inches (±63 mm); for hover, takeoff and landing. Area B of the hover ceiling charts presents recommended azimuth for takeoff and landing for all relative winds within ±30° of nose of helicopter for lateral CG not exceeding ±2.5 inches (±63 mm). For data presented above 17,000 ft HD, there i s n o A r e a A . A r e a B p r e s e n ts h o v e r performance (relative to GW) for conditions where adequate control margins exist for all relative winds within ±30° of the nose of the helicopter for lateral CG not exceeding ±2.5 inches (±63 mm); for hover, takeoff and landing The following example uses a Hover ceiling chart at takeoff power. The example is typical for use with all other Hover ceiling charts. EXAMPLE: What IGE GW hover capability could be expected for the following conditions: A. B. C. D. HEATER and ANTI ICE – OFF HP – 6000 feet OAT – +20°C TAKE OFF POWER BHT-407-FM-1 SOLUTION: Use Hover ceiling IGE – takeoff power chart (sheet 1 of Figure 4-6). A. B. C. D. Enter OAT scale at +20 °C. Move upward to 6000 feet HP curve. Move horizontally to +20 °C curve. Drop down to read maximum external gross weight of 5400 pounds (IGE hover capability exceeds maximum internal GW of 5000 pounds). 4-6. NOT USED 4-7. CLIMB AND DESCENT 4-7-A. CLIMB Rate of climb charts are presented for various combinations of power settings and ENGINE ANTI-ICING switch positions. Refer to Figures 4-8 and 4-9. Recommended best rate of climb airspeed is 60 KIAS. Reduce rate of climb data 100 feet per minute when operating with any combination of door(s) removed. The following example uses a Rate of climb chart at takeoff power. The example is typical for use with all other Rate of climb charts. EXAMPLE: Find the maximum rate of climb that can be attain ed u sing take off pow er unde r the following conditions: HEATER OFF ENGINE ANTI-ICING OFF OAT 10°C HP 14,000 feet GW 3500 pounds 17 DEC 2002 4-5 BHT-407-FM-1 TC APPROVED SOLUTION: Enter appropriate gross weight chart (sheet 3 of Figure 4-8). At H P scale of 14000 feet proceed horizontally to temperature of 10°C. Drop down vertically and read a rate of climb of 1700 feet per minute. 4-7-B. AUTOROTATION Refer to Figure 4-10 for autorotational glide distance as a function of altitude. 4-8. AIRSPEED CALIBRATION Refer to Figure 4-11 for airspeed installation correction during level flight and climb. 4-9. NOT USED 4-10. NOISE LEVELS 4-10-A. FAR PART 36 STAGE 2 NOISE LEVEL This aircraft is certified as a Stage 2 helicopter as prescribed in FAR Part 36, Subpart H, for g r o s s w e ig h ts u p t o a n d in c l u d i n g t h e certificated maximum takeoff and landing weight of 5000 pounds (2268 kilograms). There are no operating limitations to meet any of the noise requirements. The following noise level complies with FAR Part 36, Appendix J, Stage 2 noise level requirements. It was obtained by analysis of approved data from noise tests conducted u n d e r t h e p r o v i s i o n s o f FA R P a r t 3 6 , Amendment 36-20. levels of this aircraft are or should be a c c e p ta b l e o r u n a c c e p t a b l e f o r operations at, into, or out of any airport. V H is defined as the airspeed in level flight obtained using the minimum specification engine torque corresponding to maximum continuous power available for sea level, 25°C (77°F) ambient conditions at the relevant maximum certificated weight. The value of VH thus defined for this aircraft is 127 KTAS. 4-10-B. CANADIAN AIRWORTHINESS MANUAL CHAPTER 516 AND ICAO ANNEX 16 NOISE LEVEL This aircraft complies with the noise emission standards applicable to the aircraft as set out b y t h e I n t e r n a t i o n a l C i v i l Av i a t i o n Organization (ICAO) in Annex 16, Volume 1, Chapter 11, for gross weights up to and including the certificated maximum takeoff and landing weight of 5000 pounds (2268 kilograms). There are no operating limitations to meet any of the noise requirements. The following noise level complies with ICAO Annex 16, Volume 1, Chapter 11 noise level requirements. It was obtained by analysis of approved data from noise tests conducted under the provisions of ICAO Annex 16, Volume 1, Third Edition-1993. The flyover noise level for the Model 407 is 84.6 dBA SEL. NOTE The certified flyover noise level for the Model 407 is 85.1 dBA SEL. NOTE No determination has been made by the certifying authorities that the noise 4-6 17 DEC 2002 ICAO Annex 16, Volume 1, Chapter 11 a pp r ov a l is ap p lic a b le o n ly aft er endorsement by the Civil Aviation Authority of the country of aircraft registration. TC APPROVED BHT-407-FM-1 4 Figure 4-1. Power assurance check 17 DEC 2002 4-7 BHT-407-FM-1 24 TC APPROVED ,00 25 1.46 1.44 1.42 1.40 1.38 1.36 1.34 1.32 0 EXAMPLE: If OAT is -15°C and HP is 7000 ft, HD is 5000 ft 22 and 1 / σ is 1.08 20 0 ,00 20 18 1.30 16 1.28 12 1.24 1.22 10 0 ,00 10 8 P E UR SS E R DE IT U T AL -F 1.20 T 1.18 1.16 1.14 σ 0 ,00 1.12 1/ DENSITY ALTITUDE - FT x 1000 15 AY DD AR ND STA 14 1.26 1.10 6 1.08 00 5,0 4 1.06 1.04 2 1.02 0 A SE -2 1.00 L VE LE 0.98 0.96 0 00 -5, -4 0.94 0.92 -6 0 ,00 -10 -8 -50 -40 -30 -20 -10 0 10 20 30 OUTSIDE AIR TEMPERATURE - °C 40 50 0.90 60 M407_FM-1__FIG_4-2.WMF Figure 4-2. Density altitude 4-8 17 DEC 2002 TC APPROVED BHT-407-FM-1 ALTITUDE VS GROSS WEIGHT FOR HEIGHT-VELOCITY DIAGRAM GROSS WEIGHT - KG x 100 13 14 15 16 17 18 19 20 21 22 14 ,0 00 14,000 FT HD 00 60 S OS 40 GH EI 00 W N IO 20 00 B EL S LE V A -2 0 00 SE A T -F Hp EG -20 TR -40 C MAXIMUM INTERNAL GROSS WEIGHT 10 , 80 00 D GR MINIMUM OAT LIMIT 9000 FT HD AT UM O 00 0 12 MAXIM ,0 00 DEMONSTRATED TO 9000 FEET DENSITY ALTITUDE 0 20 OAT - °C 40 60 30 34 38 42 46 50 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-3.EMF Figure 4-3. Altitude vs gross weight for height – velocity diagram 17 DEC 2002 4-9 BHT-407-FM-1 TC APPROVED HEIGHT-VELOCITY DIAGRAM FOR GROSS WEIGHT REGIONS A TO D 800 400 350 160 140 120 E SKID HEIGHT - FEET 450 S 500 180 EA AR 550 OID 600 200 AV 650 220 NOTE: LOW HOVER POINT IS AT 6 FT SKID HEIGHT 100 300 SKID HEIGHT - METERS 700 E LIN LIN E IS IS E LIN TH TH W LIN HIS LO IS T OW BE TH EL OW W D" "B EL LO N" B E "A " B B GIO " C" RE ON N" ON GI GI GIO RE RE RE 750 240 80 250 200 60 AVOID 150 40 100 20 50 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 INDICATED AIRSPEED - KNOTS M407_FM-1__FIG_4-4.EMF Figure 4-4. Height – velocity diagram 4-10 17 DEC 2002 TC APPROVED BHT-407-FM-1 SHADED AREA (AREA B) PRESENTS HOVER PERFORMANCE (RELATIVE TO GW) FOR CONDITIONS WHERE ADEQUATE CONTROL MARGINS EXIST FOR RELATIVE WINDS WITHIN ± 45° OF NOSE OF HELICOPTER UP TO 35 KNOTS FOR LATERAL CG NOT EXCEEDING ± 2.5 INCHES (± 63 mm), AND UP TO 17 KNOTS FOR LATERAL CG NOT EXCEEDING ± 4.0 INCHES (± 102 mm); FOR HOVER, TAKEOFF AND LANDING. ALTITUDE BELOW 14000 FT HD ± 45° ALL AZIMUTHS NON-SHADED AREA (AREA A) PRESENTS HOVER PERFORMANCE (RELATIVE TO GW) FOR CONDITIONS W H E R E A D E Q U AT E C O N T R O L MARGINS EXIST FOR ALL RELATIVE WIND CONDITIONS UP TO 35 KNOTS FOR LATERAL CG NOT EXCEEDING ± 2.5 INCHES (± 63 mm), AND UP TO 17 KNOTS FOR LATERAL CG NOT EXCEEDING ± 4.0 INCHES (± 102 mm); FOR HOVER, TAKEOFF AND LANDING. M407_FM-1_FIG_4-5.WMF Figure 4-5. Hover ceiling wind accountability chart – below 14,000 feet HD 17 DEC 2002 4-11 BHT-407-FM-1 TC APPROVED ALTITUDE BETWEEN 14000 AND 17000 FT HD SHADED AREA (AREA B) PRESENTS RECOMMENDED AZIMUTH FOR TAKEOFF AND LANDING FOR ALL RELATIVE WINDS WITHIN ± 30° OF NOSE OF HELICOPTER FOR LATERAL CG NOT EXCEEDING ± 2.5 INCHES (± 63 mm). ± 30° ALL AZIMUTHS NON-SHADED AREA (AREA A) PRESENTS HOVER PERFORMANCE (RELATIVE TO GW) FOR CONDITIONS W H E R E A D E Q U AT E C O N T R O L MARGINS EXIST FOR ALL RELATIVE WIND CONDITIONS UP TO 20 KNOTS FOR LATERAL CG NOT EXCEEDING ± 2.5 INCHES (± 63 mm); FOR HOVER, TAKEOFF AND LANDING. M407_FM-1__FIG_4-5A.WMF Figure 4-5A. Hover ceiling wind accountability chart – between 14,000 and 17,000 feet HD 4-12 17 DEC 2002 TC APPROVED SHADED AREA (AREA B) PRESENTS HOVER PERFORMANCE ( RE L AT IV E TO GW ) F O R CONDITIONS WHERE ADEQUATE CONTROL MARGINS EXIST FOR ALL WINDS DIRECTLY OFF THE NOSE OF THE HELICOPTER; FOR HOVER, TAKEOFF AND LANDING. BHT-407-FM-1 ALTITUDE ABOVE 17000 FT HD M407_FM-1_FIG_4-5B.WMF Figure 4-5B. Hover ceiling wind accountability chart – above 17,000 feet HD 17 DEC 2002 4-13 BHT-407-FM-1 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD -3 16 , 00 0 ,0 00 20 ,0 0 12 00 ,0 10 00 80 00 40 00 60 MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 20 OAT - °C 40 60 32 36 40 44 48 .7 REFER TO FIG. 4-5 51 00 50 0 0 -4 40 -20 °C AT T 30 OA MINIMUM OAT - 0 UM IM UM O MAXIM -40 AT O 0 -1 0 0 -2 X MA 14,000 FT HD 10 14 0 REFER TO FIG. 4-5A 52 56 EXTERNAL = 6000 LB 18 ,0 20 ,0 00 20,000 FT HD 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(1_OF_8).WMF Figure 4-6. Hover ceiling IGE (sheet 1 of 8) 4-14 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 -3 ,0 00 REFER TO FIG. 4-5A 12 00 ,0 0 -2 00 °C 0 -4 10 - -20 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 5 AT 80 AT 0 UM O MAXIM MINIMUM OAT O 0 -1 ,0 0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(2_OF_8).WMF Figure 4-6. Hover ceiling IGE (sheet 2 of 8) 17 DEC 2002 4-15 BHT-407-FM-1 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B MAX DEMONSTRATED HD AREA B 00 17,000 FT HD 16 ,0 18 ,0 00 20 ,0 00 20,000 FT HD 00 14 ,0 30 0 -4 REFER TO FIG. 4-5A 14,000 FT HD 00 ,0 12 00 ,0 - 00 20 -2 00 0 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB LE V A T -F P H -20 EL 20 00 40 00 60 00 AT 80 °C 10 AT 10 UM O MINIMUM OAT O 0 0 0 -1 -2 MAXIM -40 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(3_OF_8).WMF Figure 4-6. Hover ceiling IGE (sheet 3 of 8) 4-16 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A °C 00 ,0 10 00 - 0 -20 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 5 AT 80 AT 0 MINIMUM OAT O 0 1 0 -2 - UM O MAXIM 12 ,0 0 0 -3 -4 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(4_OF_8).WMF Figure 4-6. Hover ceiling IGE (sheet 4 of 8) 17 DEC 2002 4-17 BHT-407-FM-1 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B MAX DEMONSTRATED HD AREA B 00 17,000 FT HD 16 ,0 18 ,0 00 20 ,0 00 20,000 FT HD 14 0 30 -2 0 -4 -10 0 ,0 00 REFER TO FIG. 4-5A 00 ,0 00 °C -20 00 0 -2 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB EL LE V REFER TO FIG. 4-5 A SE MAX GW INTERNAL = 5000 LB 00 20 T -F P H -40 50 51.7 40 00 60 40 00 30 80 - 10 AT 20 AT T OA MINIMUM OAT O 10 UM UM O XIM MA MAXIM 12 ,0 00 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(5_OF_8).EMF Figure 4-6. Hover ceiling IGE (sheet 5 of 8) 4-18 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD ,0 00 0 14 -4 REFER TO FIG. 4-5A 14,000 FT HD 0 ,0 0 12 00 ,0 10 °C 00 - -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 5 AT 80 AT 0 MINIMUM OAT O 0 - 10 0 -2 -3 UM O MAXIM REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(6_OF_8).WMF Figure 4-6. Hover ceiling IGE (sheet 6 of 8) 17 DEC 2002 4-19 BHT-407-FM-1 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 16 , 00 0 17,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 0 12 ,0 0 00 ,0 10 00 °C 0 80 AT O 0 0 20 -1 0 -3 -4 AT UM O MAXIM MINIMUM OAT AREA B EXTERNAL = 6000 LB MAX DEMONSTRATED HD MAX GW INTERNAL = 5000 LB 00 18 ,0 20 ,0 00 20,000 FT HD 60 00 10 -40 -20 0 -2 00 SE P H -F A T LE VE L 20 00 40 00 20 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(7_OF_8).EMF Figure 4-6. Hover ceiling IGE (sheet 7 of 8) 4-20 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A - 12 00 ,0 10 80 00 MINIMUM OAT AT 00 °C 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -20 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 5 40 00 60 0 -40 O AT 0 -1 UM O MAXIM 20 0 30 -4 - ,0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-6_(8_OF_8).WMF Figure 4-6. Hover ceiling IGE (sheet 8 of 8) 17 DEC 2002 4-21 BHT-407-FM-1 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD ,0 0 0 0 -3 0 00 ,0 60 0 -4 00 T 30 OA 00 °C 10 - 0 -1 20 M AT 80 AT U XIM MINIMUM OAT O 0 -2 12 10 MA UM O MAXIM -2 00 0 A SE 0 20 OAT - °C 40 60 32 36 40 44 48 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB LE VE L 20 T -F P H -20 .7 51 -40 50 00 40 00 40 REFER TO FIG. 4-5 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(1_OF_8).WMF Figure 4-7. Hover ceiling OGE (sheet 1 of 8) 4-22 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 0 ,0 0 12 00 ,0 10 °C 0 -2 00 - 0 -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 AT 80 AT -3 MINIMUM OAT O 0 -4 0 0 5 -1 UM O MAXIM REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(2_OF_8).WMF Figure 4-7. Hover ceiling OGE (sheet 2 of 8) 17 DEC 2002 4-23 BHT-407-FM-1 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B MAX DEMONSTRATED HD AREA B 00 17,000 FT HD 16 ,0 18 ,0 00 20 ,0 00 20,000 FT HD 14 -4 ,0 00 REFER TO FIG. 4-5A ,0 12 00 °C 80 - AT -20 -2 00 0 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB LE V A T -F P H -40 REFER TO FIG. 4-5 EL 20 00 40 00 60 00 20 MINIMUM OAT AT UM O 10 ,0 00 MAXIM O 0 10 0 1 0 0 -2 - 00 0 -3 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(3_OF_8).WMF Figure 4-7. Hover ceiling OGE (sheet 3 of 8) 4-24 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 12 ,0 0 0 0 -4 00 ,0 00 AT O 0 -1 - AT 80 0 -2 10 0 °C MINIMUM OAT -3 UM O MAXIM 60 00 0 -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 5 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(4_OF_8).WMF Figure 4-7. Hover ceiling OGE (sheet 4 of 8) 17 DEC 2002 4-25 BHT-407-FM-1 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 16 14 00 ,0 00 00 60 30 40 00 40 REFER TO FIG. 4-5 00 0 -2 H P SE -F A T LE V EL 20 00 50 51.7 -20 °C 80 - T 20 OA AT -40 AT UM 10 XIM UM O MINIMUM OAT MA MAXIM 12 ,0 00 14,000 FT HD O 0 1 0 0 10 0 -2 0 -3 -4 ,0 00 REFER TO FIG. 4-5A AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD EXTERNAL = 6000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(5_OF_8).EMF Figure 4-7. Hover ceiling OGE (sheet 5 of 8) 4-26 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 0 ,0 0 12 00 ,0 10 00 80 AT - AT -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 °C 5 MINIMUM OAT O 0 10 0 0 -2 0 -3 -4 UM O MAXIM REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(6_OF_8).WMF Figure 4-7. Hover ceiling OGE (sheet 6 of 8) 17 DEC 2002 4-27 BHT-407-FM-1 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 16 14 ,0 00 REFER TO FIG. 4-5A 12 00 80 O AT AT 0 -10 MINIMUM OAT -2 UM O 10 ,0 00 MAXIM 0 0 -3 -4 ,0 00 14,000 FT HD AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD EXTERNAL = 6000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD LE V SE -2 00 0 A T -F P H -20 EL 20 00 20 40 00 10 60 °C 00 - 0 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(7_OF_8).EMF Figure 4-7. Hover ceiling OGE (sheet 7 of 8) 4-28 17 DEC 2002 TC APPROVED BHT-407-FM-1 HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B MAX DEMONSTRATED HD 00 ,0 14 12 ,0 00 14,000 FT HD 0 -3 00 ,0 10 0 -4 00 80 O AT - 60 00 AT 0 0 -2 -1 UM O °C LE V SE -2 00 0 A T -F P H -20 REFER TO FIG. 4-5 EL 20 00 40 5 00 0 -40 EXTERNAL = 6000 LB 16 REFER TO FIG. 4-5A MAXIM MINIMUM OAT AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM-1__FIG_4-7_(8_OF_8).EMF Figure 4-7. Hover ceiling OGE (sheet 8 of 8) 17 DEC 2002 4-29 BHT-407-FM-1 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET REDUCE RATE OF CLIMB 225 FT/MIN ABOVE 15,000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3000 lb (1361 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 -10 0 OA T X MA 16000 T OA 14000 10 - °C 5 20 IT LIM 4 12000 30 10000 3 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 18000 PRESSURE ALTITUDE - FEET 6 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(1_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 1 of 10) 4-30 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON BASIC INLET REDUCE RATE OF CLIMB 225 FT/MIN ABOVE 11,000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3000 lb (1361 kg) RATE OF CLIMB - M/SEC 1 2 3 4 5 6 7 8 9 10 20000 MA XO LIM AT 18000 O AT -1 -°C 6 0 0 IT 16000 PRESSURE ALTITUDE - FEET -2 0 -3 0 5 10 14000 4 20 12000 10000 3 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 0 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(2_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 2 of 10) 17 DEC 2002 4-31 BHT-407-FM-1 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET REDUCE RATE OF CLIMB 190 FT/MIN ABOVE 11,500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3500 lb (1587 kg) RATE OF CLIMB - M/SEC 1 2 3 4 5 6 7 8 9 10 -30 -4 0 -2 0 -1 0 18000 OA T- 16000 0 6 5 °C 14000 MA AT 12000 4 20 XO LIM 10000 IT PRESSURE ALTITUDE - FEET 10 3 30 8000 2 6000 40 PRESSURE ALTITUDE - 1000 METERS 0 20000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(3_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 3 of 10) 4-32 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON BASIC INLET REDUCE RATE OF CLIMB 190 FT/MIN ABOVE 7500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3500 lb (1587 kg) RATE OF CLIMB - M/SEC 1 2 3 4 5 6 7 8 9 20000 6 MA -3 X OA LI T MI PRESSURE ALTITUDE - FEET 16000 -2 0 OA T°C T 18000 10 -4 0 0 -1 0 5 0 14000 10 4 12000 20 10000 3 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 0 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(4_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 4 of 10) 17 DEC 2002 4-33 BHT-407-FM-1 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET REDUCE RATE OF CLIMB 170 FT/MIN ABOVE 9000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4000 lb (1814 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 6 -2 0 -4 16000 -1 OA 14000 T°C 0 5 0 4 10 X OA TL 3 20 IT IM 10000 -3 0 MA 12000 0 8000 30 2 6000 4000 40 PRESSURE ALTITUDE - 1000 METERS 18000 PRESSURE ALTITUDE - FEET 10 1 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(5_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 5 of 10) 4-34 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON BASIC INLET REDUCE RATE OF CLIMB 170 FT/MIN ABOVE 4500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4000 lb (1814 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 18000 6 A X O A T LI M PRESSURE ALTITUDE - FEET 16000 OA T IT -4 -°C -2 0 14000 0 5 -3 0 -1 0 4 0 12000 10 10000 3 20 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS M 10 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(6_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 6 of 10) 17 DEC 2002 4-35 BHT-407-FM-1 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET REDUCE RATE OF CLIMB 150 FT/MIN ABOVE 6500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4500 lb (2041 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 20000 6 7 8 9 10 -4 0 6 18000 -2 0 -1 14000 OA 12000 0 -3 T°C 0 0 4 10 10000 3 AT XO 8000 20 LIM IT 6000 4000 30 2 40 1 PRESSURE ALTITUDE - 1000 METERS 5 MA PRESSURE ALTITUDE - FEET 16000 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(7_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 7 of 10) 4-36 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON BASIC INLET REDUCE RATE OF CLIMB 150 FT/MIN ABOVE 2000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4500 lb (2041 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 PRESSURE ALTITUDE - FEET OA T 14000 -4 0 -2 0 -°C -3 0 4 -1 0 12000 0 10000 3 10 20 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(8_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 8 of 10) 17 DEC 2002 4-37 BHT-407-FM-1 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET REDUCE RATE OF CLIMB 135 FT/MIN ABOVE 5000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 6 18000 -4 0 -20 14000 OA 12000 4 -1 0 T°C -3 0 0 10000 3 10 X MA 8000 OA 20 2 IT IM TL 6000 30 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET 10 4000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(9_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 9 of 10) 4-38 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 135 FT/MIN ABOVE 1000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 PRESSURE ALTITUDE - FEET -3 0 -4 0 14000 OA 12000 T- 4 -2 0 -1 0 °C 0 10000 3 10 8000 20 2 6000 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-8_(10_OF_10).WMF Figure 4-8. Rate of climb – takeoff power (sheet 10 of 10) 17 DEC 2002 4-39 BHT-407-FM-1 TC APPROVED RATE OF CLIMB 60 KIAS HEATER OFF BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 225 FT/MIN ABOVE 10,000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3000 lb (1361 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 -3 0 -2 18000 0 -1 0 0 O 14000 AT - °C 10 4 12000 20 3 MA 10000 XO AT 8000 LIM 30 2 IT 6000 40 4000 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET 6 1 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(1_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 1 of 10) 4-40 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 225 FT/MIN ABOVE 6000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3000 lb (1361 kg) RATE OF CLIMB - M/SEC 1 2 3 4 5 6 7 8 9 6 MA -4 0 XO AT 18000 -3 0 LIM -2 IT 16000 PRESSURE ALTITUDE - FEET 10 O AT -° 14000 -1 C 5 0 0 4 0 12000 10 10000 3 8000 20 2 6000 PRESSURE ALTITUDE - 1000 METERS 0 20000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(2_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 2 of 10) 17 DEC 2002 4-41 BHT-407-FM-1 TC APPROVED RATE OF CLIMB 60 KIAS HEATER OFF BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 190 FT/MIN ABOVE 7500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3500 lb (1587 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 -4 -3 0 0 -2 0 -1 14000 O 12000 5 0 0 AT -° C 4 10 10000 3 MA XO 8000 20 AT IT LIM PRESSURE ALTITUDE - FEET 16000 6000 2 30 PRESSURE ALTITUDE - 1000 METERS 18000 4000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(3_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 3 of 10) 4-42 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 190 FT/MIN ABOVE 2500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 3500 lb (1587 kg) RATE OF CLIMB - M/SEC 0 2 3 4 5 6 7 8 9 10 6 XO AT IT LIM -4 0 16000 -3 0 5 -2 0 O 14000 A T- -1 0 °C 4 12000 0 10000 3 10 8000 20 2 6000 PRESSURE ALTITUDE - 1000 METERS 18000 PRESSURE ALTITUDE - FEET 1 MA 20000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(4_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 4 of 10) 17 DEC 2002 4-43 BHT-407-FM-1 TC APPROVED RATE OF CLIMB 60 KIAS HEATER OFF BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 170 FT/MIN ABOVE 5000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4000 lb (1814 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 -4 0 -3 0 5 -2 0 -1 14000 O AT - °C 0 4 0 12000 10 10000 3 X MA 20 IM TL OA 8000 2 IT PRESSURE ALTITUDE - FEET 16000 6000 30 PRESSURE ALTITUDE - 1000 METERS 18000 4000 40 1 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(5_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 5 of 10) 4-44 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 170 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4000 lb (1814 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET -4 14000 O AT 12000 0 -3 0 -° C -1 0 4 -2 0 0 10000 3 10 8000 20 2 6000 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(6_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 6 of 10) 17 DEC 2002 4-45 BHT-407-FM-1 TC APPROVED RATE OF CLIMB 60 KIAS HEATER OFF BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 150 FT/MIN ABOVE 3000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4500 lb (2041 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 -3 0 -4 0 5 14000 -1 12000 OA 10000 0 4 0 T°C 10 MA 3 XO AT 8000 20 LIM IT PRESSURE ALTITUDE - FEET -2 0 2 6000 30 PRESSURE ALTITUDE - 1000 METERS 16000 4000 40 -40 1 -20 0 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(7_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 7 of 10) 4-46 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 150 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4500 lb (2041 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 4 -4 0 12000 O AT -3 0 -° C -2 10000 -1 0 3 0 0 8000 10 6000 2 20 1 1800 0 2000 -20 4000 -40 PRESSURE ALTITUDE - FEET 14000 PRESSURE ALTITUDE - 1000 METERS 5 16000 2000 0 0 200 400 600 800 1000 1200 1400 1600 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(8_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 8 of 10) 17 DEC 2002 4-47 BHT-407-FM-1 TC APPROVED RATE OF CLIMB 60 KIAS HEATER OFF BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 135 FT/MIN ABOVE 3000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 14000 0 -2 0 4 -1 0 12000 0 OA T°C 10000 3 10 8000 MA X OA 20 TL PRESSURE ALTITUDE - FEET -4 -3 0 6000 2 IT IM 30 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(9_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 9 of 10) 4-48 17 DEC 2002 TC APPROVED BHT-407-FM-1 RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 135 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET 14000 -4 12000 -3 0 O 10000 -2 AT - °C 4 0 0 -1 0 3 0 8000 10 6000 2 20 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FM-1__FIG_4-9_(10_OF_10).WMF Figure 4-9. Rate of climb – maximum continuous power (sheet 10 of 10) 17 DEC 2002 4-49 BHT-407-FM-1 TC APPROVED AUTOROTATION GLIDE DISTANCE 20000 18000 Minimum Rate of Descent Airspeed 55 KIAS 16000 Maximum Glide Distance Airspeed 80 KIAS Pressure Altitude (ft) 14000 12000 10000 8000 NOTE: AUTOROTATIONAL DESCENT PERFORMANCE IS A FUNCTION OF AIRSPEED AND IS ESSENTIALLY UNAFFECTED BY DENSITY ALTITUDE AND GROSS WEIGHT. 6000 4000 2000 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Distance Over Ground (Nautical Miles) M407_FM-1__FIG_4-10.EMF Figure 4-10. Autorotation glide distance 4-50 17 DEC 2002 TC APPROVED BHT-407-FM-1 AIRSPEED INSTALLATION CORRECTION TABLE KCAS = (KIAS – INSTRUMENT ERROR – POSITION ERROR) NOTE: This chart assumes zero instrument error. KIAS CLIMB KCAS LEVEL FLIGHT KCAS 20 –– 22 30 30 33 40 37 43 50 47 52 60 58 63 70 69 73 80 78 82 90 87 92 100 95 100 110 –– 110 120 –– 121 130 –– 131 140 –– 144 M407_FM-1_FIG_4-11.WMF Figure 4-11. Airspeed installation correction 17 DEC 2002 4-51/4-52 BHT-407-FM-1 Section 5 WEIGHT AND BALANCE 5x TABLE OF CONTENTS Subject Paragraph INTRODUCTION ......................................................................... EMPTY WEIGHT CENTER OF GRAVITY .................................. EMPTY WEIGHT ................................................................. CENTER OF GRAVITY ....................................................... GROSS WEIGHT CENTER OF GRAVITY.................................. USEFUL LOADS ................................................................. CENTER OF GRAVITY ....................................................... DOORS OPEN OR REMOVED ................................................... DOOR WEIGHTS AND MOMENTS .................................... BALLAST ADJUSTMENT................................................... COCKPIT AND CABIN LOADING .............................................. LONGITUDINAL LOADING ................................................ MOST FORWARD AND MOST AFT CG ............................ ALTERNATE LOADING ...................................................... CABIN FLOOR LOADING................................................... BAGGAGE COMPARTMENT LOADING ................................... FUEL LOADING .......................................................................... SAMPLE LOADING PROBLEM ................................................. 5-1.................... 5-2.................... 5-2-A................ 5-2-B................ 5-3.................... 5-3-A................ 5-3-B................ 5-4.................... 5-4-A................ 5-4-B................ 5-5.................... 5-5-A................ 5-5-B................ 5-5-C................ 5-5-D................ 5-6.................... 5-7.................... 5-8.................... Page Number 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-4 5-4 5-4 5-4 5-5 5-5 5-5 5-5 5-5 5-6 5-6 LIST OF FIGURES Title Figure Number Fuselage stations....................................................................... Buttock lines .............................................................................. Fuel center of gravity................................................................. 5-1.................... 5-2.................... 5-3.................... Page Number 5-7 5-8 5-9 LIST OF TABLES Title Table Number Door Weights and Moments (U.S.) ........................................... Cabin and baggage loading (U.S.)............................................ Cabin and baggage loading (Metric) ........................................ Fuel Loading (U.S.) .................................................................... Fuel Loading (Metric)................................................................. 5-1................... 5-2................... 5-3................... 5-4................... 5-5................... Page Number 5-10 5-11 5-12 5-13 5-14 17 DEC 2002 5-1 BHT-407-FM-1 LIST OF TABLES (CONT) Title Table Number Fuel Density vs Temperature.................................................... Sample Loading Problem (U.S.) ............................................... Sample Loading Problem (Metric)............................................ Weight and Balance Worksheet (U.S.)..................................... Weight and Balance Worksheet (Metric) ................................. 5-6 .................. 5-7 .................. 5-8 .................. 5-9 .................. 5-10 ................ 5-2 17 DEC 2002 Page Number 5-15 5-16 5-17 5-18 5-19 BHT-407-FM-1 Section 5 WEIGHT AND BALANCE 5 5-1. INTRODUCTION This section presents loading information and instructions necessary to ensure that flight can be performed within approved gross weight and center of gravity limitations as defined in Section 1. 5-2. 5-2-A. EMPTY WEIGHT CENTER OF GRAVITY EMPTY WEIGHT The empty weight condition consists of the basic helicopter with required equipment, optional equipment kits, transmission and gearbox oils, hydraulic fluid, unusable fuel, undrainable engine oil, and fixed ballast. The em pty we ight and ce nter of g ravity are recorded on the Actual Weight Record, a copy of which should be carried in the helicopter to enable weight and balance computations. 5-2-B. CENTER OF GRAVITY An empty weight center of gravity chart is provided in maintenance manual as a guide to simplify computing ballast requirements. This chart was derived from gross weight longitudinal center of gravity limits shown in Section 1, using most forward and most aft useful loads for standard seating and fuel. NOTE Empty weight center of gravity chart is not valid if helicopter has a nonstandard fuel system or seating arrangement. 5-3. GROSS WEIGHT CENTER OF GRAVITY Gross weight condition is empty weight condition plus useful load. 5-3-A. USEFUL LOADS Useful load consists of usable fuel, engine oil, c re w, pa s s e ng e r s, ba g g a g e a n d ca r g o. Combinations of these items which have most adverse effect on helicopter center of gravity are known as most forward and most aft useful loads. Whenever cargo and/or baggage a re ca rr ie d , th es e us e fu l lo a ds m a y b e different for each flight, and weight and balance must be computed to ensure gross weight and center of gravity will remain within limits throughout flight. Standard most forward and most aft useful loads are combinations of fuel, crew and passenger loading only. These loads, in conjunction with empty weight center of gravity chart, allow passengers only (no baggage or other cargo) to be carried within a p p r o p ri a t e w e i g h t l im i ta t io n s w it h o u t computing center of gravity for each flight. If helicopter has a nonstandard fuel system or seating arrangement, or is not ballasted in accordance with empty weight center of gravity chart in maintenance manual, pilot must determine weight and balance to ensure gross weight and center of gravity will remain within limits throughout each flight. 5-3-B. CENTER OF GRAVITY It is the responsibility of the pilot to ensure that helicopter is properly loaded to maintain 17 DEC 2002 5-3 BHT-407-FM-1 center of gravity throughout each flight within gross weight center of gravity limits shown in Section 1 or appropriate supplement. Gross weight longitudinal and lateral center of gravity can be calculated using Actual Weight Record, diagrams and loading tables in this section and loading tables in applicable flight manual supplements. Example: When removing a left door only, subtract positive weight value and negative moment value shown in table. Net effect on helicopter is a reduction in weight and a shift in lateral CG to right (positive direction). 5-4-B. When carrying baggage, cargo or n o n s t a n d a r d l o a d s , e f f e c ts o f f u e l consumption and addition/deletion of pass eng ers , b ag gag e or c arg o at intermediate points should be checked prior to flight. Following check can be made to determine if a ballast adjustment is necessary after doors are removed or installed. 1. For helicopters without ballast or with nose ballast, apply weight and moment changes to most aft useful load condition to determine if an increase in nose ballast is required, or a reduction is allowed. 2. For helicopters with tail ballast, apply weight and moment changes to most forward useful load condition to determine if a reduction i n ta i l b a l la s t i s a ll o w e d , o r a n increase is required. Significant fuselage stations and buttock lines are shown in Figures 5-1 and 5-2 to aid in weight and balance computations. 5-4. DOORS OPEN OR REMOVED When one or more cabin doors are removed, helicopter may exceed gross weight center of gravity limits during flight. If using Weight empty center of gravity chart, refer to BHT407-MM-1, a ballast adjustment to offset moment change is necessary (Table 5-1). Otherwise, gross weight center of gravity should be computed for each flight. 5-4-A. DOOR WEIGHTS AND MOMENTS Following table presents weight and moment adjustments for cabin doors. Sign convention for buttock lines used to compute lateral moments are: 1. Left is negative. 2. Right is positive. ACTION Remove Install 5-4 MOMENT CHANGE LEFT DOOR RIGHT DOOR Positive (+) Negative (-) Negative (-) Positive (+) 17 DEC 2002 BALLAST ADJUSTMENT NOTE Ballast changes are performed by maintenance personnel. After any ballast change, Actual Weight Record must be revised to show new weight empty condition. 5-5. COCKPIT AND CABIN LOADING Loading tables (Tables 5-2 and 5-3) provide weights and moments for each passenger loc ation , litte r patie nt a nd bag ga ge compartment in both U.S. and metric units. To find moments for weights in excess of those shown on tables, multiply weight by fuselage station at which center of gravity of BHT-407-FM-1 the object is located. An alternate method is to calculate amount of weight in excess of maximum weight listed on table, then read moment for this excess weight from table and add it to moment for maximum weight shown on table. This will give desired moment for the object. 5-5-A. 1. LONGITUDINAL LOADING A minimum weight of 170 pounds (77.1 kilograms) is required in cockpit at fuselage station 65.0 when the empty weight center of gravity chart is used. 5-5-C. ALTERNATE LOADING Gross weight center of gravity chart must be used to determine cabin loading requirements under following conditions: 1. Whenever cargo and/or baggage are carried. 2. When actual passenger weights are used. 3. When seating arrangement and/or fuel system are non-standard. 4. When performing specialty missions, such as hoisting or rappelling. 2. Passenger seating is unrestricted. 5-5-D. 3. Cargo loading is restricted only by floor load limit. Refer to Section 1. Cabin floor is structurally designed for 75 pounds per square foot (3.7 kilograms per 100 square centimeters). 5-5-B. MOST FORWARD AND MOST AFT CG When using empty weight center of gravity chart, following combinations of crew, fuel a n d pa s s e n g e r l o a d i n g w i l l h a v e m o s t extreme effects on longitudinal center of gravity, assuming standard weights for all crew and passengers. 1. Most forward CG will occur with forward and mid seats occupied and fuel quantity of 74.8 gallons (283.0 liters). 2. Most aft CG will occur with one forward seat occupied (pilot) and fuel quantity of 28.4 gallons (107.5 liters). Since center of gravity of aft passengers is on aft limit, weight of passengers is not included in most aft useful load. However when most aft center of gravity of a configuration is forward of aft limit, addition of aft passengers will shift center of gravity further aft, and should be included in computation. 5-6. CABIN FLOOR LOADING BAGGAGE COMPARTMENT LOADING When weight is loaded into baggage compartment, the pilot is required to compute weight and balance, regardless of passenger loading. B a g g a g e c o m pa r t m e n t i s s t r u c t u r a l l y designed for 86 pounds per square foot (4.2 kilograms per 100 square centimeters) for a total weight of 250 pounds (113.4 kilograms). Loading of baggage compartment should be from front to rear. Load shall be secured to tiedown fittings if shifting of load in flight could result in structural damage to baggage compartment or in gross weight center of gravity being exceeded. If load is not secured, center of gravity must be computed with load in most adverse position. 17 DEC 2002 5-5 BHT-407-FM-1 5-7. FUEL LOADING Longitudinal center of gravity of fuel shifts as it is consumed (Figure 5-3). Extreme effects of fuel consumption on helicopter center of gravity fo r stand ard fuel system are as follows: 1. Critical fuel for computing most forward useful load is 74.8 gallons (283.0 liters). 2. Critical fuel for computing most aft useful load is 28.4 gallons (107.5 liters). Fuel loading tables (Tables 5-4 and 5-5) list usable fuel quantities, weight and moments in both U.S. and metric units. Fuel density vs temperature (Table 5-6), is provided to calculate fuel weight variation for equivalent volumes of fuel caused by a change in temperature. For example weight of 5-6 17 DEC 2002 127.8 gallons (full fuel) of JP-5 at -40°F is 913.8 pounds (414.5 kilograms) versus 869.0 pounds (394.1 kilograms) shown on Fuel loading chart (Tables 5-4 and 5-5). 5-8. SAMPLE LOADING PROBLEM A sample loading problem showing derivation of critical gross weights and center of gravity locations for a typical mission is presented in U.S. and metric units (Tables 5-7 and 5-8). Method shown derives a gross weight with ze ro f ue l f or e ac h lo ad co nd itio n to b e checked, then adds appropriate fuel weight and moment read directly from Fuel loading table. Center of gravity for each condition is calculated by dividing total moment by total weight. Forms have been provided (Tables 5-9 and 510) in both U.S. and Metric Units, to aid in computing critical load conditions for a flight. BHT-407-FM-1 Figure 5-1. Fuselage stations 17 DEC 2002 5-7 BHT-407-FM-1 Figure 5-2. Buttock lines 5-8 17 DEC 2002 BHT-407-FM-1 Figure 5-3. Fuel center of gravity 17 DEC 2002 5-9 BHT-407-FM-1 Table 5-1. Door Weights and Moments (U.S.) 5-10 17 DEC 2002 BHT-407-FM-1 Table 5-2. Cabin and baggage loading (U.S.) 17 DEC 2002 5-11 BHT-407-FM-1 Table 5-3. Cabin and baggage loading (Metric) 5-12 17 DEC 2002 BHT-407-FM-1 Table 5-4. Fuel Loading (U.S.) 17 DEC 2002 5-13 BHT-407-FM-1 Table 5-5. Fuel Loading (Metric) 5-14 17 DEC 2002 BHT-407-FM-1 Table 5-6. Fuel Density vs Temperature 17 DEC 2002 5-15 BHT-407-FM-1 Table 5-7. Sample Loading Problem (U.S.) 5-16 17 DEC 2002 BHT-407-FM-1 Table 5-8. Sample Loading Problem (Metric) 17 DEC 2002 5-17 BHT-407-FM-1 Table 5-9. Weight and Balance Worksheet (U.S.) 5-18 17 DEC 2002 BHT-407-FM-1 Table 5-10. Weight and Balance Worksheet (Metric) 17 DEC 2002 5-19/5-20 BHT-407-FM-1 Appendix A OPTIONAL EQUIPMENT SUPPLEMENTS A TABLE OF CONTENTS Subject Paragraph Number Page Number Optional Equipment............................................................................... A-1 .......... A-3 Table Number Page Number LIST OF TABLES Subject Flight Manual Supplements for Optional Equipment ......................... A-1 ....... A-3 19 FEB 2007—Rev. 5———A-1/A-2 BHT-407-FM-1 Appendix A OPTIONAL EQUIPMENT SUPPLEMENTS A A-1. OPTIONAL EQUIPMENT changes, additions, improvement, etc., on its products previously manufactured. Bell Helicopter Textron's policy is one of continuous product improvement and Bell reserves the right to incorporate changes, make additions to and improve its products without imposing any obligation upon the c o m pa n y t o fu r n i s h f o r o r i n s ta l l s u c h The following items may be installed on the basic helicopter by authorized personnel. Only the optional equipment listed in Table A-1 require a Flight Manual Supplement. Table A-1: Flight Manual Supplements for Optional Equipment CURRENT REVISION NAME OF EQUIPMENT KIT NUMBER DATE CERTIFIED BHT-407-FMS-1 Lightweight Emergency Flotation Landing Gear 407-706-008 11 APR 96 Original BHT-407-FMS-2 High Skid Gear 407-706-007 14 FEB 96 Original BHT-407-FMS-3 Particle Separator 206-706-212 1 MAR 96 Reissue 16 DEC 02 BHT-407-FMS-4 Snow Deflector 206-706-208 1 MAR 96 Reissue 16 DEC 02 BHT-407-FMS-5 Cargo Hook 206-706-341 14 FEB 96 Rev. 1 4 SEP 98 BHT-407-FMS-6 Auxiliary Fuel Kit 407-706-011 20 MAR 96 Original BHT-407-FMS-7 Litter(s) 407-706-631 or 407-799-100 or 407-799-001 14 FEB 96 Rev. 1 16 SEP 99 BHT-407-FMS-8 Reserved BHT-407-FMS-9 Reserved BHT-407-FMS-10 Helicopters Registered in U.S.A. Canceled 19 FEB 2007—Rev. 5———A-3 BHT-407-FM-1 Table A-1: Flight Manual Supplements for Optional Equipment NAME OF EQUIPMENT KIT NUMBER BHT-407-FMS-11 Reserved BHT-407-FMS-12 Reserved BHT-407-FMS-13 Reserved BHT-407-FMS-14 Reserved BHT-407-FMS-15 Reserved BHT-407-FMS-16 Reserved BHT-407-FMS-17 Cargo Tie-down Provisions Kit 407-705-201 BHT-407-FMS-18 Reserved BHT-407-FMS-19 Reserved DATE CERTIFIED CURRENT REVISION 1 APR 96 Original BHT-407-FMS-20 KLN 89B GPS Navigator 407-705-001 14 FEB 96 Rev. 1 26 NOV 96 BHT-407-FMS-21 Fire Detection System 407-799-004 or 407-706-015 or 407-706-025 2 MAY 96 Reissue 7 JUL 04 BHT-407-FMS-22 Auxiliary Vertical Fin Strobe Lights 407-899-023 10 MAY 96 Original BHT-407-FMS-23 Ryan Traffic Collision Avoidance Device 407-899-022 15 MAY 96 Original 8 MAY 98 Reissue 17 DEC 02 BHT-407-FMS-24 BHT-407-FMS-25 Quiet Cruise Mode Reserved 407-706-016 BHT-407-FMS-26 Modified Hydromechanical Unit Canceled BHT-407-FMS-27 FADEC Software Version 5.201 Canceled BHT-407-FMS-28 Increased Internal Gross Weight 407-706-020 BHT-407-FMS-29 Airspeed Actuated Pedal Stop BHT-407-FMS-30 A-4———Rev. 5—19 FEB 2007 16 MAR 99 Reissue 16 DEC 02 Canceled Reserved BHT-407-FM-1 Table A-1: Flight Manual Supplements for Optional Equipment NAME OF EQUIPMENT BHT-407-FMS-31 Increased APC Starter Generator Load BHT-407-FMS-32 Hanger Bearing Vibration Monitor Kit (not distributed to all customers) DATE CERTIFIED 407-706-026 15 JUN 05 Original 407-706-023 15 JUL 03 Original 08 JAN 02 Original 20 MAY 99 Original BHT-407-FMS-CAA United Kingdom Registered Helicopters BHT-407-FMS-IAC AR Interstate Aviation Committee — Aviation Register Commonwealth of Independent States CURRENT REVISION KIT NUMBER 407-706-021 19 FEB 2007—Rev. 5———A-5/A-6 BHT-407-FM-I-ATO 11MODEL 407 ROTORCRAFT FLIGHT MANUAL FOR REPUBLIC OF PHILIPPINES REGISTERED HELICOPTERS Republic of the Philippines Department of Transportation and Communications AIR TRANSPORTATION OFFICE NAIA, 1300 Pasay City, M.M VALIDATED AIRCRAFT TYPE CERTIFICATE NO. H1TSN-001 Inspect And Evaluated By: L. t&JERA, JR. in er III Reviewed By: JO9E'C. ROBLES, JR. Chief, Aircraft Engineering Section (RET.) 6ATURNINO B. DELA Chief, Aviation Safety DATE: November 12, 1996 THE AVLAT70N REGULATORY AUTHORITY FOR THIS FLIGHT MANUAL IS THE AIR TRANSPORTATION OFFICE OF THE RUPUBLIC OF THE PHILIPPINES. R.P. REGISTERED HELICOPTERS ARE APPROVED BY ATO IN ACCORDANCE WITH THE PROVISIONS OF REPUBLIC ACT 776 SERIES OF 1952 AS AMENDED BY PRESIDENTIAL DECREE. NO. 844. 1278. 1462 AND EXECUTIVE ORDER NO. 546. THIS MANUAL SHALL BE IN THE HELICOPTER DURING ALL OPERATIONS Bell Helicopter A Subsidiary of Textron Inc COPYRIGHT NOTICE COPYRIGHT 1996 BELL @ HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON, A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED POST OFFICE BOX 482 FORT WORTH, TEXAS 76101 12 NOVEMBER 1996 BHT 407-FM-I-ATO NOTICE PAGE The pages contained herein shall be attached to the basic flight Manual when the helicopter is registered in the Republic of the Philippines. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P.O. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407-FM-I-ATO LOG OF REVISIONS Original .......... 0 ... November 12, 1996 LOG OF PAGES PAGE REVISION NO. PAGE REVISION NO. Title - NP ............................ 0 A/B ................................... 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages: dispose of superseded pages A/B BHT-407-FM-CTA 9mro MODEL ROTORCRAFT FLIGHT MANUAL 4, -' - REGISTRATION NO. 0 m DOCUMENT NO. SERIAL NO. FOREIGN AUNWR" REPRESENTATIVE DIRECTOR AIRWORTHINESS BRANCH DEPARTMENT OF TRANSPORT THIS MANOL AND ASSOCIATED SUPPLEMENTS ARE APPROVED IN ACCORDANCE WITH SECTION 21.29 OF RBHA 21 FOR BRAZILIAN REGISTERED AIRCRAFT AND IS APPROVED BY THE D.O.T. ON BEHALF OF THE CENTRO TECNICO AEROESPACIAL, WHEN HELICOPTER IS REGISTERED IN BRAZIL. Tom THIS AIRCRAFT SHOULD BE OPERATED IN ACCORDANCE WITH THE LIMITATIONS AND INSTRUCTIONS HEREIN ESTABLISHED. THIS MANUAL SHALL BE IN THE HELICOPTER DURING ALL OPERATIONS Bell Helicopter COPYRIGHT NOTICE COPYRIGHT 1998 BELL 0 HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED A Subsidiary of Textron Inc. POST OFFICE BOX 482 FORT WORTH, TEXAS 76101 CTA APPROVED - 3 APRIL 1998 BHT 407-FM-CTA NOTICE PAGE °._ .be The following Warning is not applicable to helicopters on which all kits and customizing installations have been qualified and approved by Bell Helicopter. WARNING =o°D H}m THE HELICOPTER MAY CONTAIN INSTALLATIONS, PARTS, OR ==! PROCESSES CERTIFIED BY PARTIES OTHER THAN BELL --1 HELICOPTER TEXTRON. BELL HELICOPTER CAN NOT D=m v-1 CONFIRM THAT SUCH INSTALLATIONS HAVE BEEN FULLY QUALIFIED OR CONFORMED TO BELL HELICOPTER DESIGN CRITERIA. AS A RESULT OF SUCH INSTALLATIONS, BELL HELICOPTER SUPPLIED DATA MAY NOT BE VALID i-1 CONCERNING IN-FLIGHT HANDLING QUALITIES, WEIGHT AND Nam <_O BALANCE, OR HELICOPTER PERFORMANCE. IF MULTIPLE STC KITS OR SIMILAR INSTALLATIONS ARE INCORPORATED, .Or F-} THERE MAY BE NO VALID TEST DATA TO QUALIFY THE HELICOPTER AS MODIFIED BY THESE INSTALLATIONS. FOR REVISED DATA, CONTACT THE OWNER OF THE INSTALLED STC OR THE SUPPLIER FOR THE APPLICABLE APPROVAL OF EACH INSTALLATION. O':. ___ Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP r-1r MODEL BHT-407-FM-IAC AR ROTORCRAFT FLIGHT MANUAL DOCUMENT N0. REGISTRATION N0. SERIAL NO. DATE DIRECTOR - AI DEPARTM L1 . lf AFT CERTIFICATION BRANCH T OF TRANSPORT, CANADA THIS MANUAL AND ASSOCIATED SUPPLEMENTS ARE APPROVED !N ACCORDANCE WITH SECTIONS 2.10 AND 4.7 OF AP 21 FOR C1S REGISTERED AIRCRAFT AND IS APPROVED BY THE D.O.T. ON BEHALF OF THE AVIATION REGISTER OF THE INTERSTATE AVIATION COMMITTEE. THIS AIRCRAFT SHOULD BE OPERATED !N ACCORDANCE WITH THE Z LIMITATIONS AND INSTRUCTIONS HEREIN ESTABLISHED. COPYRIGHT NOTICE DC) z -0c _l-_> r-0 c) o) F-J= 1999 COPYRIGHT BELL 0 HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell Helicopter A Subsidiary of Textron Inc. o m z o -I ) THIS MANUAL SHALL BE IN THE HELICOPTER DURING ALL OPERATIONS POST OFFICE 80X 482 FORT WORTH, TEXAS 76101 20 MAY 1999 BHT-407-FM-IAC AR NOTICE PAGE The following Warning is not applicable to helicopters on which all kits and customizing installations have been qualified and approved by Bell Helicopter. WARNING THE HELICOPTER MAY CONTAIN INSTALLATIONS, PARTS, OR PROCESSES CERTIFIED BY PARTIES OTHER THAN BELL HELICOPTER TEXTRON. BELL HELICOPTER CAN NOT CONFIRM THAT SUCH ITEMS HAVE BEEN FULLY QUALIFIED OR CONFORMED TO BELL HELICOPTER DESIGN CRITERIA. BELL HELICOPTER SUPPLIED DATA MAY NOT BE VALID CONCERNING IN-FLIGHT HANDLING QUALITIES, WEIGHT AND BALANCE, OR SIMILAR D=T INSTALLATIONS. THERE MAY BE NO VALID TEST DATA TO QUALIFY THE HELICOPTER AS MODIFIED BY THESE ITEMS. z0--i FOR REVISED DATA, CONTACT THE OWNER OF THE INSTALLED STC (OR EQUIVALENT CERTIFICATION) OR THE SUPPLIER FOR THE APPLICABLE APPROVAL OF EACH INSTALLATION. PROPRIETARY RIGHTS NOTICE Manufacturer's Data portion of this manual is proprietary to Bell W-0 (CND Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. ®000) Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP B HT-407-FM S-i '!407 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT LiGHTWEIGHT EMERGENCY FLOTATION LANDING GEAR 407-706-008 CERTIFIED 11 APRIL 1996 This supplement shall be attached to Model 407 Flight Manual when 407-706-008 Lightweight Emergency Flotation Landing Gear kit has been installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. _______________ COPYRIGHT NOTICE 1996 COPYRIGHT BELL HELICOPTER INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell Helicopterti4it.1i A Subsidiary of Textron Inc. ST OFFICE BOX 482 • FORT WORTH. TEXAS 78101 11 APRIL 1 99 BHT-407-FMS-1 NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP / BHT-407-FMS-1 LOG OF REVISIONS Original ........... 0 11 Apr 1996 LOG OF PAGES REVISION NO. PAGE FLIGHT MANUAL Title—NP A—B PAGE C/D 0 0 i/li 1—4 5/6 REVISION NO. 0 0 0 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. A BHT-407-FMS-1 DOT APPROVED LOG OF APPROVED REVISIONS Original .0 .11 Apr 1996 APPROVED:"'I0, PCHIEF, FLIGHT TEST FOR DIRECTOR — AIRWORTHINESS BRANCH DEPARTMENT OF TRANSPORT B DATE: /1 ,'9pe q" BHT-407-FMS-1 LOG OF FAA APPROVED REVISIONS Original .0 .11 Apr 1996 C/D BHT-407-FMS-1 GENERAL INFORMATION Lightweight emergency flotation landing gear kit (407-706-008) will allow helicopter to land in water during an emergency situation. Kit consists of six skid mounted pop-out float bags, an inflation system with electrically operated solenoid valves, and attaching hardware. Two pneumatic charging bottles, located on underside of helicopter, are interconnected by a pneumatic line that will cause charging bottle valve to open in event that its solenoid valve fails while floats are being inflated. Each float assembly is equipped with an inlet check valve, high pressure relief valve which opens at 5.25 PSIG 0.25 PSI and a finger operated manual stop-cocklinflation valve. A GEN FAIL caution light alerts pilot of generator failure and of battery power possibly being insufficient to inflate floats. Float inflation time is approximately 5 seconds. i/u DOT APPROVED Lsection BHT-407-FMS-1 1 1 LIMITA TIONS 1-3. TYPES OF OPERATION Emergency floats are installed for Maximum allowable airspeed, floats inflated, is 60 KIAS. Maximum autorotation airspeed, floats inflated, is 60 KIAS. assistance during emergency ditching. 1-8. ALTiTUDE 1-6. WEiGHT AND CENTER OF GRAVITY Maximum inflation altitude is 5000 feet H. 1-9. MANEUVERING Actual weight change shall be determined after kit is installed and ballast readjusted, if necessary, to return empty weight CG to within allowable limits. Refer to Center of gravity vs weight empty chart in BHT-407MM-i. 1-9-B. CLIMB AND DESCENT Maximum rate of climb with floats inflated is 1000 feet per minute. 1-20. INSTRUMENT 1-7. AIRSPEED 1-7-A. FLOATS STOWED MARK1NGS AND PLACARDS FLOAT ARMINGJNFLATLON ABOVE 60 KIAS PROHIBITED Floats stowed, covers installed — Same as basic helicopter. 1-7-B. FLOATS INFLATED Maximum arming/inflation airspeed is 60 KIAS. 1 BHT-407-FMS-1 DOT APPROVED Section 2 NORMAL PROCEDURES 2-3. PREFLIGHT CHECK 1. Floats — Stowed. 2. Nitrogen lines — Condition and security. 3. Float covers — Clean and secured. 4. Float inflation cylinders — Check for proper inflation pressure vs 4. FLOAT TEST and FLOAT ARM lights — Press C/W LT TEST button. 5. FLOAT TEST button — Press and hold. 6. FLOAT INFLATE button — Press; check FLOAT TEST light illuminates. Release button, check light extinguishes. temperature and altitude. Refer to 7. FLOAT TEST button — Release. electrical connectors for security. 8. FLOAT ARM switch — Up, guard open. Check FLOAT ARM light placard on cylinders. Check 2-4. INTERIOR AND PRESTART CHECK 2-4-A. PREFLIGHT FLOAT SYSTEM CHECK 1. BATT switch — BATT. With GEN switch OFF, verify GEN FAIL light illuminates. illuminates, then switch down, guard closed. Check light extinguishes. 2-9. IN-FLIGHT OPERATIONS 2-9-A. OVER WATER OPERATIONS 1. FLOAT ARM switch — Up, guard CAUTION ;4,444444,4,,4444 open. 2. FLOAT ARM light — illuminated. IF GEN FAIL LIGHT DOES NOT ILLUMINATE, MONITOR VOLTMETER TO DETERMINE GENERATOR OPERATION. IF VOLTAGE DROPS BELOW 25 VOLTS, PERFORM GEN FAIL CORRECTIVE ACTION PER TABLE 3-1. 2. FLOAT ARM switch — Down, guard closed. 3. FLOATS circuit breaker — Check in. 2 CAUTION DURING FLIGHT AT ALTITUDES ABOVE 500 FEET AGL AND AT AIRSPEEDS OF 60 KIAS AND ABOVE, SYSTEM SHOULD BE DEACTIVATED BY PLACING FLOAT ARM SWITCH TO DOWN POSITION AND CLOSING GUARD. 3. Rearm system prior to landing. BHT-407-FMS-1 DOT APPROVED 2-9-B. OVER LAND OPERATiONS FLOAT ARM switch — Down, guard AUTOROTATIONS SHALL BE AVOIDED DUE TO NOSEDOWN PITCHING. closed. RUN-ON LANDINGS, ON OTHER THAN A HARD FIRM SURFACE, SHOULD BE EXERCISED WITH 2-10. DESCENT AND CAUTION. LANDING NOTE Tail-low run-on landings should WARNIN be avoided to prevent nosedown pitching. IF CG IS AFT OF STATION 126, PRACTICE TOUCHDOWN Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3-1. INTRODUCTION WARNING Table 3-1 presents fault conditions and corrective actions for cautions lights. IF GEN FAIL LIGHT ILLUMINATES, BATTERY POWER MAY NOT BE SUFFICIENT TO INFLATE FLOATS. IF VOLTAGE DROPS BELOW 25 VOLTS, PERFORM GEN FAIL CORRECTIVE ACTION PER TABLE 3-1. Table 3-1. PANEL WORDING FAULT CONDITION CORRECTIVE ACTION GEN FAIL Generator not connected to DC buss. Verify fault with AMP or VOLT gage. Over land: GEN switch — RESET, then ON. If GEN FAIL light remains illuminated or voltage drops below 25 volts, switch — OFF. Land as soon as practical. 3 DOT APPROVED BHT-407-FMS-1 Table 3-1. FAULT CONDITION PANEL WORDING (Cont) CORRECTIVE ACTION Over water: GEN switch — RESET, then ON. If GEN FAIL light remains illuminated or voltage drops below 25 volts, switch — OFF. Turn oft all nonessential electrical equipment to conserve battery power. Land as soon as practical. 3-15. EMERGENCY FLOAT 4. FLOAT ARM light — illuminated. INFLATION CAUTION 1. Reduce airspeed below maximum inflation airspeed — 60 KIAS. 2. Establish autorotation or low power descent at approximately MAXIMUM INFLATION ALTiTUDE IS 5000 H. 5. FLOAT INFLATE button — Press. 500 feet per minute. NOTE If floats are inflated in level flight, there is a possibility that floats will not align, which will allow right or left forward bag to oscillate. If this occurs, a low power descent will align float bags and stop oscillation. 3. FLOAT ARM switch — Up, guard open. 4 3-16. AFTER EMERGENCY WATER LANDING WARN FLIGHT FOLLOWING A WATER LANDING IS PROHIBITED. BHT-407-FMS-1 DOT APPROVED Section 4 PERFORMA NCE 4-5. HOVER CEILING 45A. INGROUNDEFFECT HOVER 4-5-B. OUT-OF-GROUND-EFFECT HOVER Out-of-ground-effect hover performance is same as basic helicopter. Subtract 50 pounds (22.68 kilograms) from IGE hover gross weight for takeoff power or maximum continuous power. 5/6 B HT-407-FMS-2 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT HIGH SKID GEAR 407-706-007 CERTIFIED 14 FEBRUARY 1996 This supplement shall be attached to Model 407 Flight Manual when High Skid Gear kit has been installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. _________________ COPYRIGHT NOTICE BELL® HELICOPTER INC. AND BELL HELICOPTER TEXTRON INC. A DIVISRDN OF TEXTRON CANADA LTD. Bell Helicopterki *4 ti.11 A Subsidiary 01 Textron Inc. POST OFFICE BOX 482 • FORT WORTH, TEXAS 76101 14 FEBRUARY 1996 BHT-407-FMS-2 NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407-FMS-2 LOG OF REVISIONS Original .0 . 14 Feb 96 LOG OF PAGES REVISION NO. PAGE C/D FLIGHT MANUAL Title—NP A—B PAGE 0 0 i/li 1—2 REVISION NO. 0 0 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. A BHT-407-FMS-2 DOT APPROVED LOG OF APPROVED REVISIONS Original .......... 0 . 14 Feb 96 APPROVED: 1< CHIEF, FLIGHT TEST FOR DIRECTOR — AIRWORTHINESS BRANCH DEPARTMENT OF TRANSPORT B DATE: /L Fe6 9 BHT-407-FMS-2 LOG OF FAA APPROVED REVISIONS Original .0 . 14 Feb 96 C/D DOT APPROVED BHT-407-FMS-2 GENERAL INFORMATION High skid landing gear kit (407-706-007) provides approximately 8.75 inches (222.25 millimeters) of additional ground clearance over standard skid gear. i/il BHT-407FMS-2 DOT APPROVED [ Section 1 LIMITA TIONS 1-6. WEIGHT AND CENTER OF GRAVITY if necessary, to return empty weight CG to within allowable limits. Refer to Center of gravity vs weight empty chart in Bl-IT-407- MM-i. Actual weight change shall be determined after kit is installed and ballast readjusted, [ Section 2 NORMAL PROCEDURES 2-10. DESCENT AND WARNING LANDING Tail-low run-on landings should be avoided to prevent nosedown pitching. RUN-ON LANDINGS ON OTHER THAN A HARD, FIRM SURFACE SHOULD BE EXERCISED WITH CAUTION. Section 3 EMERGENCY/MALFUNCTION PROCEDURES I No change from basic manual. 1 BHT-407-FMS-2 DOT APPROVED L Section 4 PERFORMA NCE 4-5. HOVER CEILING 4-5-B. OUT- OF-GROUND-EFFECT HOVER 45A. INGROUNDEFFECT HOVER Subtract 50 pounds (22.68 kilograms) from IGE hover gross weight for takeoff power or maximum continuous power. 2 Out-of-ground-effect hover performance is same as basic helicopter. BHT-407-FMS-3 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT PARTICLE SEPARATOR 206-706-212 CERTIFIED 1 MARCH 1996 This supplement shall be attached to Model 407 Flight Manual when Particle Separator is installed. Information contained herein supplements information of basic Flight Manual. For limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. COPYRIGHT NOTICE 2002 COPYRIGHT BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED POST OFFICE BOX 482 • FORT WORTH, TEXAS 76101 REISSUED — 16 DECEMBER 2002 BHT-407-FMS-3 NOTICE PAGE PROPRIETARY RIGHTS NOTICE Manufacturer’s Data portion of this supplement is proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP 16 DEC 2002 BHT-407-FMS-3 LOG OF REVISIONS Original ....................... 0................... 01 MAR 96 Revision ...................... 1................... 01 MAY 97 Revision ...................... 2................... 04 SEP 98 Revision ......................3 ................... 17 APR 00 Reissue........................0 ................... 16 DEC 02 LOG OF PAGES REVISION NO. PAGE PAGE MANUFACTURER’S DATA FLIGHT MANUAL Title............................................................ 0 NP .............................................................. 0 A — B ........................................................ 0 C/D............................................................. 0 i/ii ............................................................... 0 1 — 38 ....................................................... 0 39/40 .......................................................... 0 REVISION NO. 41/42 ..........................................................0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 16 DEC 2002 A BHT-407-FMS-3 LOG OF TC APPROVED REVISIONS Original ........................0 ................... 01 MAR 96 Revision.......................1 ................... 01 MAY 97 Revision.......................2 ................... 04 SEP 98 Revision.......................3 ................... 17 APR 00 Reissue ........................0 ................... 16 DEC 02 B 16 DEC 2002 BHT-407-FMS-3 LOG OF FAA APPROVED REVISIONS Original ....................... 0................... 01 MAR 96 Revision ...................... 1....................01 MAY 97 Revision ...................... 2....................18 MAY 99 Revision ...................... 3 ................... 05 MAY 00 Reissue........................ 0 .................... 24 SEP 03 16 DEC 2002 C/D BHT-407-FMS-3 GENERAL INFORMATION Bell particle separator kit (206-706-212) consists of particle separator, bleed air tubing and hose, electrical cable and required hardware for installation. This supplement incorporates performance information for various combinations of Bell kits. It also includes limitations and operating procedures made necessary because of kit combinations. This supplement is not intended to replace approved supplements for other optional equipment, but should be used in conjunction with such supplements. 16 DEC 2002 i/ii TC APPROVED BHT-407-FMS-3 Section 1 LIMITATIONS 1 1-3. TYPES OF OPERATION Particle separator can be removed and the engine air intake screen installed to attain basic helicopter performance. 1-5. CONFIGURATION 1-5-A. OPTIONAL EQUIPMENT F o r o p e r a t io n s w it h pa r t i c le s e pa r a t o r installed in conjunction with 206-706-208 snow deflector, refer to LIMITATIONS section and PERFORMANCE section of snow deflector supplement (BHT-407-FMS-4). 1-6. WEIGHT AND CENTER OF GRAVITY Actual weight change shall be determined after kit is installed and ballast readjusted, if necessary, to return empty weight CG to within allowable limits. 16 DEC 2002 1 BHT-407-FMS-3 TC APPROVED Section 2 NORMAL PROCEDURES 2 2-7. BEFORE TAKEOFF 1. P A R T S E P p u r g e s w it c h – A s required. 2-7-A. BEFORE FLIGHT WHEN OPERATING IN SNOW CONDITIONS 2. Check engine air plenum chamber through plexiglass windows on each side of inlet cowling for snow, slush, or ice, paying particular attention to firewalls and rear face of particle separator. Clean thoroughly before each flight. 2-9. IN-FLIGHT OPERATIONS 1. T h o r o u g h l y c h e c k c a b i n r o o f , transmission cowling, deflector baffles and engine air intake areas. All areas checked shall be clean and free of accumulated snow, slush, and ice before each flight. 1. P A R T S E P p u r g e s w it c h – A s required. 2-10. DESCENT AND LANDING 1. P A R T S E P p u r g e s w it c h – A s required. Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3 No change from basic manual. Section 4 PERFORMANCE 4 4-2. POWER ASSURANCE CHECK P e r f o r m a n c e i s r e d u c e d w i t h pa r t i c l e separator installed. This reduction increases 2 16 DEC 2002 with use of particle separator purge and is primarily result of bleed air being taken from engine. A Power assurance check chart (Figure 4-1) is provided to determine if engine can produce installed power. TC APPROVED BHT-407-FMS-3 4 EXAMPLE: ENTER CHART AT OBSERVED TORQUE (70%) PROCEED VERTICALLY DOWN TO PRESSURE ALTITUDE (6,000 FT.) FOLLOW HORIZONTALLY TO THE RIGHT TO OBSERVED OAT (10 DEG.C) DROP DOWN TO READ MAXIMUM ALLOWABLE MGT (681 DEG.C) PARTICLE SEPARATOR KIT MODEL 407 POWER ASSURANCE CHECK - ROLLS ROYCE 250-C47B ENGINE HOVER OR LEVEL FLIGHT (85 TO 105 KIAS - NOT TO EXCEED VNE) ENGINE TORQUE - PERCENT 35 40 45 50 55 60 65 70 75 80 85 90 95 100 175 200 225 250 275 300 325 350 375 400 425 450 475 500 PARTICLE SEPARATOR PURGE OFF GENERATOR LOAD 35 AMPS OR LESS POWER TURBINE - 100% RPM HEATER / ECS OFF ANTI-ICE OFF 138 128 118 108 98 88 78 68 58 48 525 550 575 600 625 650 675 700 725 750 775 MEASURED GAS TEMPERATURE - DEG.C 407FMS3 FIG 4-1 REV A.WMF Figure 4-1. Power assurance check 16 DEC 2002 3 BHT-407-FMS-3 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 00 REFER TO FIG. 4-5B 22 16 ,0 26 MAX DEMONSTRATED HD AREA B 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 0 ,0 0 12 ,0 00 0 20 T AT OA 00 °C 0 -1 10 AT 0 -2 10 UM XI M UM O 80 O 0 -3 MA MAXIM 60 00 30 0 -4 MINIMUM OAT 24 17,000 FT HD 00 18 ,0 20 ,0 00 20,000 FT HD -20 -2 00 0 A SE 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB LE VE L 20 T -F P H -40 7 50 51. 00 40 00 40 REFER TO FIG. 4-5 60 GROSS WEIGHT - LBS x 100 M407_FMS-3_FIG 4-2 (1_OF_4).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 1 of 4) 4 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 0 -3 12 00 ,0 00 0 -2 -20 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 AT 80 °C 10 0 -1 MINIMUM OAT AT 0 0 UM O MAXIM O 5 -4 ,0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-2_(2_OF_4).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 2 of 4) 16 DEC 2002 5 BHT-407-FMS-3 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 00 REFER TO FIG. 4-5B MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 00 ,0 10 00 °C 20 0 00 SE -2 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 AT 80 - 10 MINIMUM OAT AT UM O MAXIM 12 ,0 0 0 14,000 FT HD O 0 0 2 0 -1 30 0 -4 ,0 00 REFER TO FIG. 4-5A 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-2_(3_OF_4).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 3 of 4) 6 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD °C 0 ,0 0 12 00 ,0 10 00 - 80 AT AT -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 5 MINIMUM OAT O 0 0 0 0 -2 - 1 0 -3 -4 UM O MAXIM REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-2_(4_OF_4).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 4 of 4) 16 DEC 2002 7 BHT-407-FMS-3 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 17,000 FT HD 16 14 00 ,0 10 00 80 40 40 00 60 30 00 20 T OA AT 00 LE V EL 20 REFER TO FIG. 4-5 SE -2 00 0 A T -F P H 50 5 1 .7 -20 °C 10 M MINIMUM OAT - U XIM UM O -40 AT MA MAXIM 12 ,0 00 14,000 FT HD O 20 -10 0 30 0 -4 ,0 00 REFER TO FIG. 4-5A AREA B EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-3_(1_OF_4).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 1 of 4) 8 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD °C 0 ,0 0 12 00 ,0 10 00 - 80 AT AT -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 5 MINIMUM OAT O 0 0 0 -2 -1 0 0 -3 -4 UM O MAXIM REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-3_(2_OF_4).WMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 2 of 4) 16 DEC 2002 9 BHT-407-FMS-3 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 16 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 12 ,0 00 0 0 -20 -1 0 -3 -4 00 80 AT O - AT 0 UM O 10 ,0 00 MAXIM 60 10 00 °C MINIMUM OAT AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD EXTERNAL = 6000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD LE V SE -2 00 0 A T -F P H -20 EL 20 00 40 00 20 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-3_(3_OF_4).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 3 of 4) 10 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B MAX DEMONSTRATED HD 00 ,0 14 AT 00 ,0 10 80 00 MINIMUM OAT O AT 0 -1 UM O 0 0 -2 -3 MAXIM 12 0 -4 ,0 00 14,000 FT HD EXTERNAL = 6000 LB 16 REFER TO FIG. 4-5A AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 60 °C 00 - 0 LE V SE -2 00 0 A T -F P H -20 EL 20 00 40 00 5 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-3_(4_OF_4).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 4 of 4) 16 DEC 2002 11 BHT-407-FMS-3 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-3__FIG_4-4_(1_OF_4).EPS Figure 4-4. Hover ceiling OGE – takeoff power (sheet 1 of 4) 12 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 17,000 FT HD 18 20 22 24 00 REFER TO FIG. 4-5A 26 AREA B 00 0 14,000 FT HD °C ,0 00 12 00 0 -2 -20 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 T 80 - 0 -3 0 AT -4 10 O 5 M OA MINIMUM OAT 0 U MAXIM ,0 0 0 0 -1 14 , 16 ,0 16 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FM S- 3__F IG_4-2_(2_OF_4).WMF Figure 4-4. Hover ceiling OGE – takeoff power (sheet 2 of 4) 16 DEC 2002 13 BHT-407-FMS-3 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-3__FIG_4-4_(3_OF_4).EPS Figure 4-4. Hover ceiling OGE – takeoff power (sheet 3 of 4) 14 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-3__FIG_4-4_(4_OF_4).EPS Figure 4-4. Hover ceiling OGE – takeoff power (sheet 4 of 4) 16 DEC 2002 15 BHT-407-FMS-3 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-3__FIG_4-5_(1_OF_4).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 1 of 4) 16 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 17,000 FT HD 18 20 22 24 26 00 REFER TO FIG. 4-5A 00 0 14,000 FT HD - 00 -20 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 5 °C T 80 AT O 0 M OA MINIMUM OAT 10 ,0 00 12 U MAXIM ,0 0 0 0 10 0 -2 0 -3 -4 14 , 16 ,0 16 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-3__FIG_4-5_(2_OF_4).WMF Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 2 of 4) 16 DEC 2002 17 BHT-407-FMS-3 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-3__FIG_4-5_(3_OF_4).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 3 of 4) 18 16 DEC 2002 TC APPROVED BHT-407-FMS-3 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-3__FIG_4-5_(4_OF_4).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 4 of 4) 16 DEC 2002 19 BHT-407-FMS-3 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 225 FT/MIN ABOVE 14,500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 70 FT/MIN FOR PURGE ON Gross Weight 3000 lb (1361 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 -10 -20 6 0 OA T°C 10 MA 16000 5 X 20 T LIM 4 IT PRESSURE ALTITUDE - FEET OA 14000 12000 30 10000 3 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 18000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(1_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 1 of 10) 20 16 DEC 2002 TC APPROVED BHT-407-FMS-3 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 225 FT/MIN ABOVE 10,500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 70 FT/MIN FOR PURGE ON Gross Weight 3000 lb (1361 kg) RATE OF CLIMB - M/SEC 1 2 3 5 X MA 20000 4 IT IM TL 16000 PRESSURE ALTITUDE - FEET OA OA 18000 6 7 8 9 10 -2 0 T°C -3 0 6 -1 0 0 5 10 14000 4 20 12000 10000 3 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 0 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(2_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 2 of 10) 16 DEC 2002 21 BHT-407-FMS-3 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 190 FT/MIN ABOVE 11,000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 60 FT/MIN FOR PURGE ON Gross Weight 3500 lb (1587 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 -4 0 18000 -1 -2 0 0 OA T°C 0 14000 10 MA 4 XO 12000 AT 20 LIM 3 IT 10000 30 8000 2 6000 40 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET -30 4000 1 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(3_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 3 of 10) 22 16 DEC 2002 TC APPROVED BHT-407-FMS-3 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 190 FT/MIN ABOVE 7500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 60 FT/MIN FOR PURGE ON Gross Weight 3500 lb (1587 kg) RATE OF CLIMB - M/SEC 1 2 3 4 5 6 7 8 9 6 X MA -4 0 OA 18000 TL PRESSURE ALTITUDE - FEET -2 0 IT IM 16000 10 OA -3 0 5 -1 0 T°C 14000 0 4 12000 10 10000 3 20 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 0 20000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(4_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 4 of 10) 16 DEC 2002 23 BHT-407-FMS-3 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 170 FT/MIN ABOVE 8500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 55 FT/MIN FOR PURGE ON Gross Weight 4000 lb (1814 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 6 18000 -2 0 -3 0 -1 14000 MA OA T- 0 4 10 IT IM TL OA 10000 0 °C X 12000 -4 0 3 20 8000 30 2 6000 4000 40 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET 10 1 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(5_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 5 of 10) 24 16 DEC 2002 TC APPROVED BHT-407-FMS-3 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 170 FT/MIN ABOVE 4500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 55 FT/MIN FOR PURGE ON Gross Weight 4000 lb (1814 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 M AX 18000 O M LI IT PRESSURE ALTITUDE - FEET -4 0 -3 0 OA T°C 5 -2 0 14000 -1 0 4 0 12000 10 10000 3 20 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS AT 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(6_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 6 of 10) 16 DEC 2002 25 BHT-407-FMS-3 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 150 FT/MIN ABOVE 6000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 50 FT/MIN FOR PURGE ON Gross Weight 4500 lb (2041 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 20000 6 7 8 9 10 6 -40 18000 -2 0 OA T 12000 10000 -1 -°C 3 10 AT XO 20 IT L IM 8000 4 0 0 MA PRESSURE ALTITUDE - FEET -3 0 14000 2 6000 30 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(7_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 7 of 10) 26 16 DEC 2002 TC APPROVED BHT-407-FMS-3 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 150 FT/MIN ABOVE 1500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 50 FT/MIN FOR PURGE ON Gross Weight 4500 lb (2041 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 16000 PRESSURE ALTITUDE - FEET -2 0 14000 OA T- °C 5 -3 0 -1 12000 0 4 0 0 10000 10 8000 3 20 2 6000 PRESSURE ALTITUDE - 1000 METERS -4 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(8_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 8 of 10) 16 DEC 2002 27 BHT-407-FMS-3 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 135 FT/MIN ABOVE 4500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 6 18000 -40 -20 14000 -1 12000 OA 10000 -3 0 4 0 0 T°C 3 MA 10 X OA 8000 TL 20 2 IT IM 6000 30 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET 10 4000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(9_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 9 of 10) 28 16 DEC 2002 TC APPROVED BHT-407-FMS-3 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON PARTICLE SEPARATOR PURGE OFF REDUCE RATE OF CLIMB 135 FT/MIN ABOVE 500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 PRESSURE ALTITUDE - FEET 14000 -4 -3 OA T°C 12000 -1 0 10000 0 4 0 -2 0 3 0 10 8000 20 2 6000 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-6_(10_OF_10).WMF Figure 4-6. Rate of climb takeoff power (sheet 10 of 10) 16 DEC 2002 29 BHT-407-FMS-3 TC APPROVED 407FMS-3-4-7-1.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 1 of 10) 30 16 DEC 2002 TC APPROVED BHT-407-FMS-3 RATE OF CLIMB 60 KIAS HEATER ON PARTICLE SEPARATOR PURGE OFF MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 225 FT/MIN ABOVE 5500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 70 FT/MIN FOR PURGE ON Gross Weight 3000 lb (1361 kg) RATE OF CLIMB - M/SEC 1 3 4 5 6 7 8 6 -3 AT -2 I LIM 0 0 5 T 16000 10 -4 0 XO 18000 -1 A O 0 °C T- PRESSURE ALTITUDE - FEET 9 MA 20000 2 14000 0 12000 4 10 10000 3 20 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS 0 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-7_(2_OF_10).WMF Figure 4-7. Rate of climb maximum continuous power (sheet 2 of 10) 16 DEC 2002 31 BHT-407-FMS-3 TC APPROVED 407FMS-3-4-7-3.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 3 of 10) 32 16 DEC 2002 TC APPROVED BHT-407-FMS-3 RATE OF CLIMB 60 KIAS HEATER ON PARTICLE SEPARATOR PURGE OFF MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 190 FT/MIN ABOVE 2500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 60 FT/MIN FOR PURGE ON Gross Weight 3500 lb (1587 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 MA XO 18000 AT LI M C -1 0 12000 -2 0 4 0 10 10000 20 3 8000 2 6000 PRESSURE ALTITUDE - 1000 METERS ° T- 14000 0 -3 0 A O PRESSURE ALTITUDE - FEET 5 -4 IT 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-3__FIG_4-7_(4_OF_10).WMF Figure 4-7. Rate of climb maximum continuous power (sheet 4 of 10) 16 DEC 2002 33 BHT-407-FMS-3 TC APPROVED 407FMS-3-4-7-5.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 5 of 10) 34 16 DEC 2002 TC APPROVED BHT-407-FMS-3 407FMS-3-4-7-6.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 6 of 10) 16 DEC 2002 35 BHT-407-FMS-3 TC APPROVED 407FMS-3-4-7-7.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 7 of 10) 36 16 DEC 2002 TC APPROVED BHT-407-FMS-3 407FMS-3-4-7-8.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 8 of 10) 16 DEC 2002 37 BHT-407-FMS-3 TC APPROVED 407FMS-3-4-7-9.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 9 of 10) 38 16 DEC 2002 TC APPROVED BHT-407-FMS-3 407FMS-3-4-7-10.TIF Figure 4-7. Rate of climb maximum continuous power (sheet 10 of 10) 16 DEC 2002 39/40 MANUFACTURER’S DATA BHT-407-FMS-3 Section 1 SYSTEMS DESCRIPTION 1 This kit is equipped with a PART SEP switch located on overhead console. When switch is OFF, engine bleed air is not used to purge debris from particle separator. When switch is ON, engine bleed is used to purge debris. 16 DEC 2002 41/42 BHT-407-FMS-4 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT SNOW DEFLECTOR 206-706-208 CERTIFIED 1 MARCH 1996 This supplement shall be attached to Model 407 Flight Manual when Snow Deflector kit is installed. Information contained herein supplements Information of basic Flight Manual. For limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual COPYRIGHT NOTICE 2002 COPYRIGHT BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED POST OFFICE BOX 482 • FORT WORTH, TEXAS 76101 REISSUED — 16 DECEMBER 2002 BHT-407-FMS-4 NOTICE PAGE PROPRIETARY RIGHTS NOTICE Manufacturer’s Data portion of this supplement is proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP 16 DEC 2002 BHT-407-FMS-4 LOG OF REVISIONS Original ....................... 0....................01 MAR 96 Revision ...................... 1....................27 MAY 97 Revision ...................... 2....................04 SEP 98 Revision ......................3 ................... 17 APR 00 Reissue........................0 ................... 16 DEC 02 LOG OF PAGES REVISION NO. PAGE PAGE REVISION NO. FLIGHT MANUAL Title............................................................ 0 NP .............................................................. 0 A — B ........................................................ 0 C/D .............................................................0 i/ii ...............................................................0 1 — 76 ........................................................0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 16 DEC 2002 A BHT-407-FMS-4 TC APPROVED LOG OF TC APPROVED REVISIONS Original ........................0 ...................01 MAR 96 Revision.......................1 ...................27 MAY 97 Revision.......................2 ...................04 SEP 98 B 16 DEC 2002 Revision ...................... 3 ................... 17 APR 00 Reissue ....................... 0.................... 16 DEC 02 BHT-407-FMS-4 LOG OF FAA APPROVED REVISIONS Original ....................... 0................... 01 MAR 96 Revision ...................... 1................... 27 MAY 97 Revision ...................... 2................... 18 MAY 99 Revision ......................3 ................... 05 MAY 00 Reissue........................0 .................... 24 SEP 03 16 DEC 2002 C/D BHT-407-FMS-4 GENERAL INFORMATION Snow deflector kit (206-706-208) consists of two deflectors that mount on either side of transmission fairing, just forward of engine air inlets. 16 DEC 2002 i/ii TC APPROVED BHT-407-FMS-4 Section 1 LIMITATIONS 1 1-3. TYPES OF OPERATION Snow deflector kit shall be installed for operation in falling or blowing snow. They may be installed with basic inlet screen or particle separator kit (206-706-212). 1-6. WEIGHT AND CENTER OF GRAVITY Actual weight changes shall be determined after kit is installed and ballast readjusted, if necessary, to return empty weight CG to within allowable limits. Refer to Center of gravity vs weight empty chart in BHT-407-MM-1. 1-11. AMBIENT TEMPERATURES Snow deflectors shall be removed for operations above 30°C (86°F). 1-22. SNOW OPERATION For operation in falling or blowing snow, the following limits apply: Hover flight in falling and/or blowing snow is limited to 15 minute duration after which helicopter shall be landed and checked for snow and/or ice accumulation. Flight operations are prohibited when visibility in falling or blowing snow is less than one-half (1/2) statute mile. 16 DEC 2002 1 BHT-407-FMS-4 TC APPROVED Section 2 NORMAL PROCEDURES 2 2-3. PREFLIGHT CHECK 2. Particle separator kit (if installed), check engine air plenum chamber through plexiglass windows on each side of inlet cowling for snow, slush, or ice, paying particular attention to firewalls and rear face of particle separator. Clean thoroughly before each flight. 2-3-A. EXTERIOR CHECK 2-3-A-1. OPERATION IN FALLING OR BLOWING SNOW 1. Thoroughly check cabin roof, transmission fairing, deflector baffles, and engine air intake areas. All areas checked shall be clean and free of accumulated snow, slush, and ice before each flight. 2-3-A-2. AFTER EXITING HELICOPTER WARNING FAILURE TO INSTALL ENGINE IN T A K E C O V E R S C O U L D A L L O W FALLING/BLOWING SNOW TO ENTER THE PARTICLE SEPARATOR PLENUM (IF INSTALLED). NOTE Due to reduced performance at higher temperatures, it is recommended that snow deflectors be removed above 20°C (68°F). Install protective covers (engine intake, exhaust, and pitot tube). Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3 No change from basic manual. 2 16 DEC 2002 TC APPROVED BHT-407-FMS-4 Section 4 PERFORMANCE 4 4-1. INTRODUCTION 4-5. HOVER CEILING Refer to appropriate performance charts in accordance with optional equipment installed. 4-5-A. HOVER CEILING INGROUND-EFFECT NOTE Due to reduced performance at higher temperatures, it is recommended that snow deflectors be removed above 20°C (68°F). 4-2. POWER ASSURANCE CHECK Power assurance check chart Figure 4-1. Performance is reduced with snow baffles installed. Power assurance check chart (Figure 4-1) is provided to determine if engine c a n p r o d u c e i n s ta l l e d p o w e r. P o w e r assurance check shall be conducted in level flight only. This chart is valid for both basic inlet with snow deflectors installed and snow deflectors with particle separator installed. PARTICLE SEP PRG switch (if installed) shall be OFF when performing a power assurance check. Hover ceiling IGE (takeoff power) charts are presented in Figure 4-2, and Hover ceiling IGE (maximum continuous power) charts are presented in Figure 4-3. 4-5-B. HOVER CEILING OUT-OFGROUND-EFFECT Hover ceiling OGE (takeoff power) charts are presented in Figure 4-4, and Hover ceiling OGE (maximum continuous power) charts are presented in Figure 4-5. 4-7. CLIMB AND DESCENT 4-7-A. RATE OF CLIMB Rate of climb (takeoff power) charts are presented in Figure 4-6, Rate of climb (maximum continuous power) charts are presented in Figure 4-7, Rate of climb (takeoff p o w e r ) ( pa r t i c l e s e pa r a t o r ) c h a r ts a r e presented in Figure 4-8, and Rate of climb (maximum continuous power) (particle separator) charts are presented in Figure 4-9. 16 DEC 2002 3 BHT-407-FMS-4 TC APPROVED EXAMPLE: ENTER CHART AT OBSERVED TORQUE (70%) PROCEED VERTICALLY DOWN TO PRESSURE ALTITUDE (6,000 FT.) FOLLOW HORIZONTALLY TO THE RIGHT TO OBSERVED OAT (10 DEG.C) DROP DOWN TO READ MAXIMUM ALLOWABLE MGT (721 DEG.C) SNOW DEFLECTOR KIT MODEL 407 POWER ASSURANCE CHECK - ROLLS ROYCE 250-C47B ENGINE PARTICLE SEPARATOR PURGE OFF GENERATOR LOAD 35 AMPS OR LESS POWER TURBINE - 100% RPM HEATER / ECS OFF ANTI-ICE OFF LEVEL FLIGHT (85 TO 105 KIAS - NOT TO EXCEED VNE) ENGINE TORQUE - PERCENT 35 40 45 50 55 60 65 70 75 80 85 90 95 100 200 225 250 275 300 325 350 375 400 425 450 475 500 128 118 108 98 88 78 68 58 48 175 525 550 575 600 625 650 675 700 725 750 775 MEASURED GAS TEMPERATURE - DEG.C 407FMS4 FIG 4-1.WMF Figure 4-1. Power assurance check chart 4 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 00 16 , 00 0 18 ,0 20 ,0 00 14 0 -4 AT REFER TO FIG. 4-5A AREA B MO 17,000 FT HD MAX DEMONSTRATED HD U XIM REFER TO FIG. 4-5B MA ,0 00 20,000 FT HD 12 00 ,0 0 -2 30 0 -1 00 °C 0 10 -3 20 0 00 SE -2 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 AT 80 AT UM O MAXIM MINIMUM OAT O 10 ,0 0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(1_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 1 of 8) 16 DEC 2002 5 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 00 REFER TO FIG. 4-5B MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 0 -1 ,0 00 REFER TO FIG. 4-5A 12 0 00 ,0 -2 0 00 °C 10 - 5 0 -4 0 00 SE -2 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 AT 80 AT -3 UM O MAXIM MINIMUM OAT O 0 ,0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(2_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 2 of 8) 6 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET SNOW DEFLECTOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 -4 ,0 00 REFER TO FIG. 4-5A 0 12 ,0 0 00 ,0 10 00 °C 80 - 0 00 SE -2 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 20 00 AT 10 MINIMUM OAT 0 UM O MAXIM AT O 0 -1 0 30 -2 0 - 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(3_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 3 of 8) 16 DEC 2002 7 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 00 REFER TO FIG. 4-5B MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A °C 00 ,0 10 00 80 - MINIMUM OAT AT O AT 0 0 20 -1 0 -3 - UM O MAXIM 12 0 -4 ,0 0 0 14,000 FT HD -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 5 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(4_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 4 of 8) 8 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW DEFLECTOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 ,0 00 ,0 00 14 0 -4 00 ,0 0 -2 30 00 °C 0 -3 10 - 20 -1 AT 80 AT O 10 12 ,0 0 0 0 14,000 FT HD UM O MAXIM MINIMUM OAT 26 AREA B T REFER TO FIG. 4-5A 24 MAX DEMONSTRATED HD OA 16 , 00 0 17,000 FT HD 22 UM 18 ,0 20 20 X IM REFER TO FIG. 4-5B 18 MA 00 20,000 FT HD -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 0 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(5_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 5 of 8) 16 DEC 2002 9 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 00 ,0 10 00 80 0 °C -2 10 0 -4 0 00 SE -2 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 0 -3 MINIMUM OAT AT O 5 AT 0 UM O MAXIM 12 ,0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(6_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 6 of 8) 10 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR SNOW DEFLECTOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 12 ,0 0 0 0 0 -3 -4 °C 00 ,0 10 00 - 80 AT -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 20 00 AT 10 MINIMUM OAT O 0 0 0 -2 - 1 UM O MAXIM REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(7_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 7 of 8) 16 DEC 2002 11 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A 12 00 ,0 10 00 °C 80 AT AT 0 00 SE -2 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 5 00 0 MINIMUM OAT O UM O MAXIM 0 0 0 -2 -1 0 -3 -4 ,0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-2_(8_OF_8).WMF Figure 4-2. Hover ceiling IGE – takeoff power (sheet 8 of 8) 12 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 17,000 FT HD 16 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 00 ,0 12 00 ,0 00 °C 80 - -20 LE V REFER TO FIG. 4-5 SE -2 00 0 A T -F P H -40 EL 20 00 40 00 60 30 00 20 AT 10 UM O 10 AT MAXIM MINIMUM OAT AREA B O 0 0 0 0 -2 -1 0 -3 -4 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(1_OF_8).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 1 of 8) 16 DEC 2002 13 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A °C 00 ,0 10 00 - 80 AT MINIMUM OAT O AT 0 2 0 10 0 -3 - - UM O MAXIM 12 0 -4 ,0 0 0 14,000 FT HD -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 -2 00 SE P H -F A T LE VE L 20 00 40 00 60 00 5 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(2_OF_8).WMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 2 of 8) 14 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 16 14 ,0 00 REFER TO FIG. 4-5A 12 ,0 00 14,000 FT HD - 00 ,0 10 00 80 AT AT O UM O 0 30 2 0 0 -4 - - -1 MAXIM 60 00 0 °C MINIMUM OAT AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD EXTERNAL = 6000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 00 10 LE V SE -2 00 0 A T -F P H -20 EL 20 00 40 20 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(3_OF_8).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 3 of 8) 16 DEC 2002 15 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 16 14 ,0 00 REFER TO FIG. 4-5A 12 ,0 00 14,000 FT HD 00 80 AT - 60 O 00 AT 0 0 0 0 -4 -3 -2 -1 UM O 10 ,0 00 MAXIM MINIMUM OAT AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD EXTERNAL = 6000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 00 °C LE V EL 20 SE -2 00 0 A T -F P H -20 5 00 40 0 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(4_OF_8).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 4 of 8) 16 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 17,000 FT HD 16 14 ,0 00 REFER TO FIG. 4-5A 14,000 FT HD 00 ,0 12 °C 00 - 10 60 20 00 AT 80 AT UM O 10 ,0 00 MAXIM MINIMUM OAT AREA B O 0 0 0 0 -2 -1 0 -3 -4 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD LE V SE -2 00 0 A T -F P H -20 EL 20 00 40 00 30 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(5_OF_8).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 5 of 8) 16 DEC 2002 17 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 00 MAX DEMONSTRATED HD AREA B 17,000 FT HD 16 , 00 0 18 ,0 20 ,0 00 20,000 FT HD 14 ,0 00 REFER TO FIG. 4-5A °C 12 00 ,0 10 00 80 - AT -20 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 5 00 0 MINIMUM OAT AT O UM O MAXIM 0 0 0 -2 -1 0 -3 -4 ,0 0 0 14,000 FT HD 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(6_OF_8).WMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 6 of 8) 18 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B MAX DEMONSTRATED HD 00 ,0 14 12 ,0 00 14,000 FT HD AT 00 ,0 00 80 AT O 0 0 20 0 - 4 -3 - - 1 UM O 10 EXTERNAL = 6000 LB 16 REFER TO FIG. 4-5A MAXIM MINIMUM OAT AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD 00 - 60 °C 0 LE V EL 20 SE -2 00 0 A T -F P H -20 20 00 40 00 10 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(7_OF_8).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 7 of 8) 16 DEC 2002 19 BHT-407-FMS-4 TC APPROVED HOVER CEILING IN GROUND EFFECT SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5, 4-5A OR 4-5B IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 16 18 20 22 24 26 REFER TO FIG. 4-5B 16 14 ,0 00 REFER TO FIG. 4-5A 12 ,0 00 14,000 FT HD 00 ,0 10 AT 80 00 UM O 0 0 0 -4 -3 -2 MAXIM - 60 00 0 -1 AT O MINIMUM OAT AREA B MAX GW INTERNAL = 5000 LB 00 17,000 FT HD EXTERNAL = 6000 LB MAX DEMONSTRATED HD ,0 18 ,0 00 20 ,0 00 20,000 FT HD °C LE V SE -2 00 0 A T -F P H -20 EL 20 00 5 40 00 0 -40 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-3_(8_OF_8).EMF Figure 4-3. Hover ceiling IGE – maximum continuous power (sheet 8 of 8) 20 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 17,000 FT HD 00 REFER TO FIG. 4-5A 22 24 26 AREA B - 0 ,0 0 ,0 00 12 00 0 00 SE -2 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 T 80 1 0 - °C -2 10 AT 10 20 30 M OA MINIMUM OAT O 0 -3 U MAXIM 0 -4 0 14 , 00 0 20 0 AT 14,000 FT HD 18 XO MA 16 ,0 16 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-4_(1_OF_8).WMF Figure 4-4. Hover ceiling OGE – takeoff power (sheet 1 of 8) 16 DEC 2002 21 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 17,000 FT HD 18 20 22 24 00 REFER TO FIG. 4-5A 26 AREA B 00 0 14,000 FT HD °C -4 5 0 00 ,0 00 - 10 AT 0 0 -2 -20 0 -2 00 SE 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB VE LE A T -F P H -40 MAX GW INTERNAL = 5000 LB REFER TO FIG. 4-5 L 20 00 40 00 60 00 T 80 O 0 -3 12 0 M OA MINIMUM OAT -1 U MAXIM ,0 0 0 14 , 16 ,0 16 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-4_(2_OF_8).WMF Figure 4-4. Hover ceiling OGE – takeoff power (sheet 2 of 8) 22 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET SNOW DEFLECTOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-4_(3_OF_8).EPS Figure 4-4. Hover ceiling OGE – takeoff power (sheet 3 of 8) 16 DEC 2002 23 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-4_(4_OF_8).EPS Figure 4-4. Hover ceiling OGE – takeoff power (sheet 4 of 8) 24 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 17,000 FT HD 00 22 24 26 AREA B 10 ,0 00 12 T 80 00 MINIMUM OAT M OA 30 °C 20 A T 30 O - 1 0 20 U MAXIM ,0 0 0 0 -4 14 , 0 AT 14,000 FT HD 00 0 20 XO REFER TO FIG. 4-5A 18 MA 16 ,0 16 -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 60 00 0 -1 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-4_(5_OF_8).WMF Figure 4-4. Hover ceiling OGE – takeoff power (sheet 5 of 8) 16 DEC 2002 25 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-4_(SHEET_6).EPS Figure 4-4. Hover ceiling OGE – takeoff power (sheet 6 of 8) 26 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-4_(SHEET_7).EPS Figure 4-4. Hover ceiling OGE – takeoff power (sheet 7 of 8) 16 DEC 2002 27 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 17,000 FT HD 18 20 22 24 26 00 REFER TO FIG. 4-5A 00 0 14,000 FT HD ,0 0 10 ,0 00 12 00 80 °C 00 AT 60 O T 0 0 -2 -1 0 M OA MINIMUM OAT 0 -3 U MAXIM 0 -4 0 14 , 16 ,0 16 -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 5 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-4_(8_OF_8).WMF Figure 4-4. Hover ceiling OGE – takeoff power (sheet 8 of 8) 28 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-5_(SHEET_1).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 1 of 8) 16 DEC 2002 29 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 17,000 FT HD 18 20 22 24 26 00 REFER TO FIG. 4-5A 00 0 14,000 FT HD ,0 00 12 10 0 - 00 60 °C 00 AT 80 O T 0 10 0 -2 - M OA MINIMUM OAT -3 U MAXIM ,0 0 0 -4 0 14 , 16 ,0 16 -40 -20 0 20 OAT - °C 40 60 32 36 40 EXTERNAL = 6000 LB MAX GW INTERNAL = 5000 LB 0 00 -2 H P SE -F A T LE VE L 20 00 40 00 5 REFER TO FIG. 4-5 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-5_(2_OF_8).WMF Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 2 of 8) 30 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-5_(SHEET_3).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 3 of 8) 16 DEC 2002 31 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW DEFLECTOR NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-5_(SHEET_4).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 4 of 8) 32 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-5_(SHEET_5).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 5 of 8) 16 DEC 2002 33 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-5_(SHEET_6).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 6 of 8) 34 16 DEC 2002 TC APPROVED BHT-407-FMS-4 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) REFER TO FIG. 4-5A REFER TO FIG. 4-5 M407_FMS-4__FIG_4-5_(SHEET_7).EPS Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 7 of 8) 16 DEC 2002 35 BHT-407-FMS-4 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW DEFLECTOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS NOTE: REFER TO APPROPRIATE HOVER CEILING WIND ACCOUNTABILITY CHART IN BASIC FLIGHT MANUAL (FIGURE 4-5 OR 4-5A IN BHT-407-FM-1) GROSS WEIGHT - KG x 100 20 00 REFER TO FIG. 4-5A 00 0 14,000 FT HD 0 ,0 0 0 -4 10 00 T 0 -2 M OA 80 26 0 ,0 00 12 24 -3 U MAXIM 0 AT 60 0 00 -1 O MINIMUM OAT 22 EXTERNAL = 6000 LB 18 14 , 16 ,0 16 MAX GW INTERNAL = 5000 LB 17,000 FT HD °C 40 00 - -40 -20 0 00 -2 H P SE -F A T LE VE L 20 00 5 REFER TO FIG. 4-5 0 20 OAT - °C 40 60 32 36 40 44 48 52 56 60 GROSS WEIGHT - LBS x 100 M407_FMS-4__FIG_4-5_(8_OF_8).WMF Figure 4-5. Hover ceiling OGE – maximum continuous power (sheet 8 of 8) 36 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-6-1 Figure 4-6. Rate of climb (takeoff power) (sheet 1 of 10) 16 DEC 2002 37 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-6-2 Figure 4-6. Rate of climb (takeoff power) (sheet 2 of 10) 38 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-6-3 Figure 4-6. Rate of climb (takeoff power) (sheet 3 of 10) 16 DEC 2002 39 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-6-4 Figure 4-6. Rate of climb (takeoff power) (sheet 4 of 10) 40 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-6-5 Figure 4-6. Rate of climb (takeoff power) (sheet 5 of 10) 16 DEC 2002 41 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-6-6 Figure 4-6. Rate of climb (takeoff power) (sheet 6 of 10) 42 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-6-7 Figure 4-6. Rate of climb (takeoff power) (sheet 7 of 10) 16 DEC 2002 43 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-6-8 Figure 4-6. Rate of climb (takeoff power) (sheet 8 of 10) 44 16 DEC 2002 TC APPROVED BHT-407-FMS-4 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET SNOW DEFLECTOR REDUCE RATE OF CLIMB 135 FT/MIN ABOVE 2500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 6 18000 -40 14000 -2 M AX LI O M AT IT 12000 -1 OA T°C 0 -3 0 4 0 0 10000 10 8000 20 3 2 6000 30 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET 10 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-4__FIG_4-6_(9_OF_10).WMF Figure 4-6. Rate of climb (takeoff power) (sheet 9 of 10) 16 DEC 2002 45 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-6-10 Figure 4-6. Rate of climb (takeoff power) (sheet 10 of 10) 46 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-7-1 Figure 4-7. Rate of climb (maximum continuous power) (sheet 1 of 10) 16 DEC 2002 47 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-7-2 Figure 4-7. Rate of climb (maximum continuous power) (sheet 2 of 10) 48 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-7-3 Figure 4-7. Rate of climb (maximum continuous power) (sheet 3 of 10) 16 DEC 2002 49 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-7-4 Figure 4-7. Rate of climb (maximum continuous power) (sheet 4 of 10) 50 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-7-5 Figure 4-7. Rate of climb (maximum continuous power) (sheet 5 of 10) 16 DEC 2002 51 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-7-6 Figure 4-7. Rate of climb (maximum continuous power) (sheet 6 of 10) 52 16 DEC 2002 TC APPROVED BHT-407-FMS-4 RATE OF CLIMB MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET SNOW DEFLECTOR REDUCE RATE OF CLIMB 150 FT/MIN ABOVE 1500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 4500 lb (2041 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 -4 14000 12000 10000 -2 AT X O IT M A L IM O AT -1 -°C 0 0 4 0 0 10 3 20 8000 30 2 6000 -4 0 4000 1 -20 2000 0 PRESSURE ALTITUDE - FEET -3 5 0 PRESSURE ALTITUDE - 1000 METERS 16000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-4__FIG_4-7_(7_OF_10).WMF Figure 4-7. Rate of climb (maximum continuous power) (sheet 7 of 10) 16 DEC 2002 53 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-7-8 Figure 4-7. Rate of climb (maximum continuous power) (sheet 8 of 10) 54 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-7-9 Figure 4-7. Rate of climb (maximum continuous power) (sheet 9 of 10) 16 DEC 2002 55 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-7-10 Figure 4-7. Rate of climb (maximum continuous power) (sheet 10 of 10) 56 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-8-1 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 1 of 10) 16 DEC 2002 57 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-8-2 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 2 of 10) 58 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-8-3 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 3 of 10) 16 DEC 2002 59 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-8-4 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 4 of 10) 60 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-8-5 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 5 of 10) 16 DEC 2002 61 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-8-6 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 6 of 10) 62 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-8-7 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 7 of 10) 16 DEC 2002 63 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-8-8 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 8 of 10) 64 16 DEC 2002 TC APPROVED BHT-407-FMS-4 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF PARTICLE SEPARATOR - PURGE OFF SNOW DEFLECTOR REDUCE RATE OF CLIMB 135 FT/MIN ABOVE 2000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5000 lb (2268 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 6 18000 -4 0 14000 -2 M AX 12000 LI O M AT IT OA -1 T- °C 0 4 0 -3 0 0 10 10000 3 20 8000 30 2 6000 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET 10 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-4__FIG_4-8_(9_OF_10).WMF Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 9 of 10) 16 DEC 2002 65 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-8-10 Figure 4-8. Rate of climb (takeoff power) (particle separator) (sheet 10 of 10) 66 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-9-1 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 1 of 10) 16 DEC 2002 67 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-9-2 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 2 of 10) 68 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-9-3 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 3 of 10) 16 DEC 2002 69 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-9-4 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 4 of 10) 70 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-9-5 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 5 of 10) 16 DEC 2002 71 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-9-6 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 6 of 10) 72 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-9-7 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 7 of 10) 16 DEC 2002 73 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-9-8 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 8 of 10) 74 16 DEC 2002 TC APPROVED BHT-407-FMS-4 407FMS-4-4-9-9 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 9 of 10) 16 DEC 2002 75 BHT-407-FMS-4 TC APPROVED 407FMS-4-4-9-10 Figure 4-9. Rate of climb (maximum continuous power) (particle separator) (sheet 10 of 10) 76 16 DEC 2002 BHT-407-FMS-5 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT CARGO HOOK 206-706-341 AND 407-704-023 CERTIFIED 14 FEBRUARY 1996 This supplement shall be attached to the BHT-407-FM-1 when the Cargo Hook kit has been installed. Information contained herein supplements information in the basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, refer to the basic Flight Manual. COPYRIGHT NOTICE COPYRIGHT 2008 BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED REISSUE — 15 NOVEMBER 2007 REVISION 1 — 25 MARCH 2008 BHT-407-FMS-5 NOTICE PAGE PROPRIETARY RIGHTS NOTICE These data are proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation or maintenance is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP———15 NOV 2007 BHT-407-FMS-5 LOG OF REVISIONS Original ..................... 0...................... 14 FEB 96 Revision .................... 1...................... 04 SEP 98 Reissue......................0 ..................... 15 NOV 07 Revision.....................1 .....................25 MAR 08 LOG OF PAGES REVISION NO. PAGE PAGE REVISION NO. FLIGHT MANUAL Title.............................................................1 NP ...............................................................0 A/B..............................................................1 C/D..............................................................1 E/F ..............................................................1 i/ii ................................................................1 1 ..................................................................0 2 ..................................................................1 3 – 10 ..........................................................0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 25 MAR 2008—Rev. 1———A/B BHT-407-FMS-5 LOG OF TC APPROVED REVISIONS Original ..................... 0...................... 14 FEB 96 Revision .................... 1...................... 04 SEP 98 APPROVED Reissue...................... 0 ..................... 15 NOV 07 Revision .................... 1 ..................... 25 MAR 08 DATE CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION TRANSPORT CANADA 25 MAR 2008—Rev. 1———C/D BHT-407-FMS-5 LOG OF FAA APPROVED REVISIONS Original ..................... 0...................... 14 FEB 96 Revision .................... 1......................18 MAY 99 Reissue...................... 0 ..................... 21 DEC 07 Revision .................... 1 ..................... 05 MAY 08 25 MAR 2008—Rev. 1———E/F BHT-407-FMS-5 GENERAL INFORMATION Installation of Cargo Hook kit (206-706-341) or Cargo Hook Retrofit kit (407-704-023) with an approved hook assembly adds capability of transporting external cargo. Kit contains electrical and manual releases, both operated from the pilot seat. Cargo hook is located at FS 121.0 (3073 mm). Approved assemblies may have a spring-loaded keeper (P/N 17149-9 or 528-010-ALL) or a keeperless hook (P/N 528-023-ALL) design. Cargo hook kit will permit operator to use helicopter for transportation of external cargo. 25 MAR 2008—Rev. 1———i/ii TC APPROVED BHT-407-FMS-5 Section 1 LIMITATIONS 1-3. TYPES OF OPERATION Operation of helicopter with no load on external cargo suspension hook is authorized under standard airworthiness certificate without removing unit from helicopter. With a load attached to suspension assembly, operations shall be conducted in accordance with appropriate operating rules for external loads. 1-6. WEIGHT AND CENTER OF GRAVITY Actual weight change shall de determined after cargo hook is installed and ballast readjusted, if necessary, to return empty weight CG to within allowable limits. Refer to Center of Gravity vs Weight Empty Chart in the BHT-407-MM-1. CAUTION LOADS THAT RESULT IN GROSS WEIGHTS ABOVE 5000 POUNDS (2268 KG) SHALL BE CARRIED ON CARGO HOOK AND SHALL BE JETTISONABLE. Maximum gross weight of helicopter and external load operations is 6000 pounds (2724 kg). 1 Maximum cargo hook load is 2650 pounds (1202 kg). Refer to the BHT-407-FM-1 for Gross Weight Center of Gravity Limits charts for external cargo operations. 1-7. AIRSPEED VNE with external cargo load is 100 KIAS. CAUTION AIRSPEED WITH EXTERNAL CARGO IS LIMITED BY CONTROLLABILITY. CAUTION SHOULD BE EXERCISED WHEN CARRYING EXTERNAL CARGO, AS HANDLING CHARACTERISTICS MAY BE AFFECTED BY SIZE, WEIGHT, AND SHAPE OF CARGO LOAD. Light weight, high drag loads require a swivel connector between cargo hook and sling to prevent unstable oscillations in flight above 20 KIAS. 1-20. INSTRUMENT MARKINGS AND PLACARDS Refer to Figure 1-3 for decals. 15 NOV 2007———1 BHT-407-FMS-5 TC APPROVED Kit 206-706-341-109 Location: On cargo hook roller beam. Kits 206-706-341-141 and 407-704-023-103 Location: On cargo hook beam. 407-FMS-5_0001 Figure 1-3. Placards and Decals 2———Rev. 1—25 MAR 2008 TC APPROVED BHT-407-FMS-5 Section 2 NORMAL PROCEDURES 2-2. 2 FLIGHT PLANNING 2-2-A. RELEASE IF LOAD RING IS TOO LARGE. GROUND CREW INSTRUCTIONS Instruct ground crew member to discharge helicopter static electricity before attaching cargo by touching airframe with ground wire, or, if metal sling is used, hookup ring can be struck against cargo hook. If contact has been lost after initial grounding, helicopter shall be electrically regrounded and, if possible, c o n ta c t m a i n t a i n e d u n t i l h o o k u p i s completed. 1. Cargo hook — Condition and security. Instruct ground personnel to check primary load ring and secondary load ring for condition and proper size (Table 2-1). Check for correct rigging (Figure 2-1 and Figure 2-2). WARNING USE OF INAPPROPRIATELY SIZED LOAD RINGS MAY RESULT IN LOAD HANG-UP WHEN LOAD RING IS TOO SMALL OR INADVERTENT LOAD CAUTION THE EXAMPLES SHOWN IN Figure 2-1 THROUGH Figure 2-3 ARE NOT INTENDED TO REPRESENT ALL POSSIBILITIES. IT IS THE RESPONSIBILITY OF THE OPERATOR TO MAKE SURE THE HOOK WILL FUNCTION PROPERLY WITH THE RIGGING. SOME COMBINATIONS OF SMALL PRIMARY RINGS AND LARGE SECONDARY RINGS COULD CAUSE FOULING DURING RELEASE. 2. Check that only one primary ring is captured in the load beam and only one secondary ring with correct cross-section dimension is captured in the primary ring. Additional rings, slings, or shackles shall be attached to the secondary load ring (Figure 2-1 through Figure 2-3). Table 2-1: Cargo Hook Ring Sizes Primary Ring Inside Diameter Primary Ring Cross-section Secondary Ring Maximum Cross-section CARGO HOOK P/N 17149-6 1.50 to 1.68 inches (38.10 to 42.67 mm) 0.75 inch (19.05 mm) 0.438 inch (11.12 mm) CARGO HOOK P/N 528-010-ALL 1.50 to 1.87 inches (38.10 to 47.50 mm) 0.875 inch (22.22 mm) 0.625 inch (15.88 mm) CARGO HOOK P/N 528-023-ALL (KEEPERLESS HOOK) Refer to Figure 2-4. 15 NOV 2007———3 BHT-407-FMS-5 2-3. PREFLIGHT CHECK 2-3-B. TC APPROVED 2-8. 1. Hover helicopter at sufficient height to allow ground crew member to discharge static electricity and attach cargo sling to cargo hook. EXTERIOR CHECK Cargo suspension assembly — Condition and security. Cargo sling — Condition, proper length. 2-4. 2-4-A. NOTE For keeperless hook, prior to external load attachment, ensure hook is in OPEN position by m o m e n ta r ily d ep r e ss i ng c y cl ic CARGO RELEASE switch. Ground personnel must ensure that load beam is latched closed after load is applied. INTERIOR AND PRESTART CHECK INTERIOR CHECK (SPRING-LOADED KEEPER) 1. CARGO HOOK circuit breaker — In. 2. Cyclic CARGO RELEASE switch — Press and release; pull down on cargo hook; hook should open. Release cargo hook; hook should close and lock. 2. Ascend vertically, directly over load, then slowly lift load from surface. 3. Pedals — Check directional control. 3. EMERG CARGO RELEASE PULL handle — Pull and hold; pull down on cargo hook; hook should open. Push handle in; hook should close and lock. 2-4-B. INTERIOR CHECK (KEEPERLESS HOOK) 1. Cargo hook circuit breaker — In. 2. Cyclic CARGO RELEASE switch — Press and release; hook should open. Push hook up manually and verify that it latches closed. 3. EMERG CARGO RELEASE PULL handle — Pull and hold; pull down on cargo hook; hook should open. Push handle in; push hook up manually and verify that it latches closed. 2-7. BEFORE TAKEOFF CARGO HOOK circuit breaker — In. EMERG CARGO RELEASE PULL handle — In. 4———15 NOV 2007 TAKEOFF for adequate 4. Hover power — Check TORQUE required to hover with external load. 5. Take off into wind, if possible, allowing adequate sling load clearance over obstacles. 2-9. IN-FLIGHT OPERATIONS NOTE Control movements should be made smoothly and kept to a minimum to prevent oscillation of sling load. EMERG CARGO RELEASE PULL handle will function regardless of CARGO RELEASE switch position. 1. AIRSPEED — Within limits for adequate controllability of helicopter load combination. 2. Flight path — As planned to avoid flight with external load over any person, vehicle, or structure. TC APPROVED 2-10. DESCENT AND LANDING 1. Flight path and approach angle — As required for wind direction and obstacle clearance. BHT-407-FMS-5 2. Execute approach to a hover with load clear of surface. When stabilized at a hover, descend slowly until load contacts surface. Maintain tension on sling. 3. Cyclic CARGO RELEASE switch — Press to release sling from hook. 15 NOV 2007———5 BHT-407-FMS-5 TC APPROVED Figure 2-1. External Load Rigging (Cargo Hook P/N 17149-6) 6———15 NOV 2007 TC APPROVED BHT-407-FMS-5 CORRECT RIGGING 1 MAXIMUM CROSS SECTION OF PRIMARY RING PRIMARY 1 RING I.D. 1 MAXIMUM CROSS SECTION OF SECONDARY RING LOAD INCORRECT RIGGING INCORRECT RIGGING MULTIPLE RINGS ON LOAD BEAM MULTIPLE RINGS ON LOAD BEAM NOTE 1 Refer to Table 2-1. 407_FMS_5_0002 Figure 2-2. External Load Rigging (Cargo Hook P/N 528-010-ALL) 15 NOV 2007———7 BHT-407-FMS-5 TC APPROVED PRIMARY RING 1 SECONDARY RING LOAD NOTE 1 Refer to Figure 2-4. 407_FMS_5_0004 Figure 2-3. External Load Rigging (Cargo Hook P/N 528-023-ALL) 8———15 NOV 2007 TC APPROVED BHT-407-FMS-5 1.97 IN. (50 mm) MIN. 1.02 IN. (26 mm) MAX. 2.16 IN. (55 mm) MIN. PRIMARY RING SECONDARY RING 407_FMS_5_0003 Figure 2-4. Cargo Hook P/N 528-023-ALL Ring Sizes 15 NOV 2007———9 BHT-407-FMS-5 TC APPROVED Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3-11. CARGO FAILS TO RELEASE ELECTRICALLY 3 REGARDLESS OF CARGO RELEASE SWITCH POSITION. In the event the cargo hook will not release the sling when the cyclic CARGO RELEASE switch is pressed, proceed as follows: WARNING EMERG CARGO RELEASE PULL HANDLE WILL FUNCTION 1. Maintain tension on sling. 2. Pull EMERG CARGO RELEASE PULL handle to release load. Section 4 PERFORMANCE 4-5. 4 HOVER CEILING Refer to the BHT-407-FM-1 for out of ground effect hover performance. There is no change from the BHT-407-FM-1 performance with no load attached to the cargo hook. Performance may be affected by size and shape of external load. Section 5 WEIGHT AND BALANCE 5-2. EMPTY WEIGHT CENTER OF GRAVITY Load on hook is at FS 121.0 (3073 mm). 10———15 NOV 2007 5 B HT-407-FMS-6 407 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT AUXILIARY FUEL KIT 407-706-011 CERTIFiED 20 MARCH 1996 This supplement shall be attached to Model 407 Flight Manual when AUXILIARY FUEL KIT kit has been installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. _______________ COPYRIGHT NOTICE COPYRIGHT 1996 BELL HELICOPTER INC. AND BELL HELICOPTER TEXTRON INC. A DIVION OF TEXTRON CANADA LTD. Bell Helicopterk1*1i.1Tl A Subsidiary 01 Textron inc. POST OFFICE BOX 482 • FORT WORTH, TEXAS 18101 20 MARCH 1 996 BHT-407-FMS-6 NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407-FMS-6 LOG OF REVISIONS Original .0 . 20 MAR 96 LOG OF PAGES REViSION NO. PAGE FLIGHT MANUAL Title—NP A—B PAGE C/D i/il 0 0 1—6 REVISION NO. 0 0 0 NOTE Revised text is indicated by a black vertical line, insert latest revision pages; dispose of superseded pages. A BHT-407-FMS-6 DOT APPROVED LOG OF APPROVED REViSIONS Original .0 . 20 MAR 96 APPROVED: -CHIEF, FLIGHT TEST FOR DIRECTOR — AIRWORTHINESS BRANCH DEPARTMENT OF TRANSPORT B DATE: Z0 p1&& 6 BHT-407-FMS-6 LOG OF FAA APPROVED REVISIONS Original .0 . 20 MAR 96 C/D DOT APPROVED BHT-407-FMS-6 GENERAL INFORMATION Auxiliary fuel kit (407-706-011) consists of fuel tank, tubing, electrical wiring, micro-switch and hardware for installation. Removable 19 U.S. gallons (71.9 liters) fuel tank is mounted in baggage compartment to aft bulkhead. Fuel transfers between main aft fuel cell and auxiliary fuel cell for filling and emptying by gravity. i/u BHT-407-FMS-6 DOT APPROVED Section 1 LIMITA TIONS 1-6. WEIGHT AND CENTER OF GRAVITY if necessary, to return empty weight CG to within allowable limits. Refer to Center of gravity vs weight empty chart in BHT-407MM-i. Actual weight changes shall be determined after kit is installed and ballast readjusted, L Section 2 NORMAL PROCEDURES 2-2. FLIGHT PLANNING 2-3. PREFLIGHT CHECK With auxiliary fuel tank installed, full fuel Baggage compartment — Check auxiliary fuel tank security and condition. indication is approximately 1005 lbs. (146.9 U.S. gallons/556 liters) of Jet A. DOT APPROVED BHT-407-FMS-6 Section 3 EMERGENCY/MALFUNCTION PROCEDURES No change from basic manual. Section 4 PERFORMA NCE No change from basic manual. 2 BHT-407-FMS-6 Section 5 WEIGHT AND BALANCE 5-7. FUEL LOADING Longitudinal center of gravity of fuel shifts as it is consumed (Figure 5-1). Extreme Figure 5-1 effects of fuel consumption on helicopter center of gravity for standard fuel system 2. Critical fuel for computing most aft useful load is 146.9 U.S. gallons (556 liters). figure 5-2 Fuel loading tables (figure 5-2) list usable fuel quantities, weight, and moments in both U.S. and metric units. are as follows: 1. Critical fuel for computing most forward useful load is 74.5 U.S. gallons (282.0 liters). 3 BHT-407-FMS-6 160———--————--———————--——--———-—— 150 — — — — — — — — — — — — — — — — — — — — — — — — : 11111 11111 11111; F 120 /- -——- -s——— 110 U) 0 -———-—.- - ( 90 Cu — -———- -———- 80 70 U60 50 40 30 20 10 0 114 116 118 120 122 124 126 128 130 132 134 136 136 Fuselage Station-Inches 600 550 500 450 400 U) 350 a) 300 V - —--------z——------— ——-— — — V -—--— —————— —— ————— —— a, CL. 250 200 150 --— --—- —.---_ 100 50 0 2900 3000 3100 3200 3300 - 3400 Fuselage Station-Millimeters Figure 5-1. Fuel Center of Gravity - Auxiliary Fuel. 4 3500 407-FS-5-t BHT-407-FMS-6 AUXILIARY FUEL LOADING (U.S.) QUANTITY WE1GHT FUEL LOADING TABLE (U.S.) LONGITUDINAL JP-5, JP-8 C.G. MOMENT QUANTITY WEIGHT (U.S. GAL) (IN) JP-4 (LBS) (IN-LBS) (U.S. GAL) 4345 5 10 8,775 15 13,250 5 32.5 133.7 10 15 20 65.0 97.5 130.0 135.0 135.9 136.4 25 162.5 136.7 22,214 28.4 184.6 137.0 25,290 30 195.0 35 40 227.5 260.0 134.3 127.8 122.9 26,189 29,075 31,954 45 292.5 119.1 34,837 50 325.0 328.9 357.5 390.0 422.5 455.0 116.0 115.7 37,70 484.3 487.5 520.0 552.5 585.0 617.5 650.0 682.5 116.1 116.3 118.0 119.6 121.0 122.3 123.4 124.5 38,054 41,506 45,318 49,095 52,826 56,227 56,696 61,360 66,079 70,785 75,520 80,210 84,971 * 50.6 55 60 65 70 074.5 75 80 85 90 95 116.1 116.2 116.2 116.1 17,732 (LBS) 34.0 68.0 102.0 136.0 170.0 LONGITUDINAL C.G. MOMENT 408.0 442.0 476.0 506.6 510.0 544.0 578.0 612.0 646.0 680.0 714.0 748.0 782.0 116.2 116.2 123.4 124.5 125.5 126.5 (IN-LBS) 4546 9,180 13,862 18,550 23,239 26,455 27,397 30,416 33,429 36,445 39,440 39,812 43,421 47,410 51,360 55,264 58,816 59,313 64,192 69,129 74,052 79,006 83,912 88,893 93,874 98,923 (IN) 193.1 133.7 135.0 135.9 136.4 136.7 137.0 204.0 238.0 272.0 134.3 127.8 122.9 45 50 306.0 119.1 340.0 * 50.6 344.1 374.0 116.0 115.7 20 25 28.4 30 35 40 55 60 65 70 074.5 75 80 85 90 95 116.1 116.1 116.1 116.3 118.0 119.6 121.0 122.3 715.0 125.5 89,733 115 747.5 126.5 94,559 100 105 110 115 120 125 780.0 127.5 99,450 120 816.0 127.5 104,040 812.5 128.5 130 135 845.0 877.5 129.4 130.2 125 130 850.0 884.0 140 145 910.0 942.5 954.9 131.0 131.7 132.0 104,406 109,343 114,251 119,210 124,127 126,047 135 140 145 918.0 952.0 986.0 998.9 128.5 129.4 130.2 131.0 109,225 114,390 119,524 124,712 129,856 131,855 100 105 110 A 146.9 A 146.9 131.7 132.0 * MOST FORWARD FUEL C.G. D CRITICAL FUEL FOR MOST FORWARD C.G. CONDITION A FULL FUEL— CRITICAL FUEL FOR MOST AFT C.G. CONDITION Figure 5-2. Auxiliary Fuel Loading - Sheet 1 of 2 5 BHT-407-FMS-6 AUXILIARY FUEL LOADING (METRIC) FUEL LOADING TABLE (METRIC) LONGITUDINAL JP-5, JP-8 C.G. MOMENT QUANTITY WEIGHT JP-4 QUANTITY WEIGHT (LITERS) 15 30 45 60 (mm) (kg) (kg-mm/100) 397 (LITERS) 15 799 30 24.4 1204 1613 45 36.7 3439 1262 60 75 90 48.9 3455 3465 3472 3478 3479 3352 3228 3129 3049 2982 1689 2117 2545 2977 3048 3278 23.4 35.0 46.7 3389 3415 3439 3455 75 58.4 3465 2024 90 105 107.5 120 135 150 165 180 70.1 3472 2434 81.8 3478 3479 3352 3228 3129 3049 2982 2938 2940 2949 2845 2912 3134 3393 3655 3918 4181 4383 *191.6 195 210 225 240 255 270 D282.0 285 300 315 330 345 360 375 390 405 420 435 450 465 480 495 510 525 540 555 A556.1 11.7 83.7 93.5 105.1 116.8 128.5 140.2 149.2 151.9 163.6 175.2 186.9 198.6 210.3 219.7 222.0 233.7 245.3 257.0 268.7 280.4 292.1 303.8 315.4 327.1 338.8 350.5 362.2 373.9 385.5 397.2 408.9 420.6 432.3 433.1 2951 2953 2950 2948 2949 2956 2991 3024 3054 3082 3107 3130 3152 3172 3192 3213 3234 3253 3272 3290 3306 3322 3337 3351 3352 LONGITUDINAL C.G. MOMENT (mm) (kg-mm/100) 3389 413 3415 833 4466 4825 5170 5519 5859 6200 6479 6562 6990 7418 7849 8281 8712 9143 9576 10004 10441 10886 11335 11782 12234 12683 13131 13584 14035 14486 14518 (kg) 12.2 61.1 73.3 85.6 87.6 97.8 105 107.5 120 135 180 110.0 122.2 134.4 146.7 * 191.6 156.1 195 210 225 240 255 270 158.9 150 165 UIJ 282.0 285 300 315 330 345 360 375 390 405 420 435 450 465 480 495 510 525 540 555 A556.1 171.1 183.3 195.6 207.8 220.0 229.8 232.2 244.5 256.7 2951 2953 2950 2948 2949 2956 2991 3024 268.9 3054 281.1 293.3 305.6 3082 3107 317.8 330.0 342.2 354.5 366.7 378.9 391.1 403.3 415.6 427.8 440.0 452.2 453.1 * MOST FORWARD FUEL C.G. U CRITICAL FUEL FOR MOST FORWARD C.G. CONDITION A FULL FUEL— CRITICAL FUEL FOR MOST AFT C.G. CONDITION Figure 5-2. Auxiliary Fuel Loading - Sheet 2 of 2 6 2938 2940 2949 3130 3152 3172 3192 3213 3234 3253 3272 3290 3306 3322 3337 3351 3352 3551 3824 4098 4375 4586 4672 5046 5409 5776 6130 6486 6777 6864 7313 7763 8212 8664 9113 9565 10017 10468 10923 11390 11859 12326 12797 13269 13740 14212 14683 15153 15188 BHT-407-FMS-7 32If 4107 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT LITTER(S) 407-706-631 OR 407-799-100 AND 407-799-001 CERTIFIED 14 FEBRUARY 1996 This supplement shall be attached to Model 407 Flight Manual when LITTER(S) kit has been installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. COPYRIGHT NOTICE 19 COPYRIGHT BELL® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell Helicopter TEXTRON A SubsidIary of Textron Inc. POST OFFICE BOX 412 • FORT WORTH, TEXAS 71101 25 SEPTEMBER 1997 REVISION 1 —16 SEPTEMBER 1999 BHT-407-FMS-7 NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 761 01-0482 NP BHT-407-FMS-7 LOG OF REVISIONS Original Revision Reissue Reissue .0.14 Feb 96 1 25 Apr 96 0 0 09 MAY 97 25 SEP 97 RevisIon .1 .16 SEP 99 LOG OF PAGES REVISION NO. PAGE PAGE REVISION NO. CID FLIGHT MANUAL i/il Title 1 NP 0 A—B 1 A 1I2. NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. Rev.1 A BHT-407-FMS-7 LOG OF DOT APPROVED REVISIONS Original Revision Reissue .0. 14 Feb 96 1 0 25 Apr 96 09 MAY 97 0 Reissue Revision 1 DATE CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION TRANSPORT CANADA B Rev.1 25 SEP 97 16 SEP 99 BHT-407-FMS-7 LOG OF FAA APPROVED REVISIONS Original Revision Reissue 0 14 Feb 96 1 25 Apr 96 09 MAY 97 0 Reissue Revision 0 25 SEP 97 24 SEP 99 1 Rev.1 C/D BHT-407-FMS-7 GENERAL INFORMATION Litter kit (407-706-631) provides helicopter with capability to carry one patient on litter with room and access for medical attendants. The principal configuration consists of two parts, basic provisions kit and litter assembly kit. Basic provisions contain structural brackets and all necessary hardware for supporting a litter. Litter assembly contains a folding aluminum litter with patient restraints. In addition, an optional injured skier provisions kit is available. In this configuration, horizontal support bar located behind copilot seat is moveable and may be secured with quick release pins in either normal or an upper location. This feature provides an additional 6 inches (15.24 cm) of clearance above patient when support bar is installed in upper position. Basic litter provisions with litter assembly adds 27 pounds (12.3 kilograms) to empty weight of helicopter. Injured skier provisions kit adds an additional 1.5 pounds (0.7 kilograms) to empty weight. Customized litter kit (407-799-100) is same as basic litter kit installation with injured skier provisions, except that support bar is bolted in place which may be desired for a permanent EMS configured helicopter. Dual Litter Kit (407-799-001) provides helicopter with capability to carry two litter patients. This kit contains structural supports and all necessary hardware to install a second litter above standard litter. Basic litter kit provisions (407-706-631) must be installed in conjunction with this kit. If helicopter is equipped with injured skier provisions kit, dual litter kit allows upper litter patient to be placed in elevated foot position. i/u BHT-407-FMS-7 DOT APPROVED Section 1 LIMITA TIONS 1-5. CONFIGURATION Copilot cyclic and collective controls shall be removed and stowed installed. when litter is Patient(s) shall be restrained by litter straps. STRUCTURAL SUPPORT MUST BE INSTALLED IN THE UPPER POSITION OR LOWER POSITION FOR FLIGHT. Location: On copilot seat back support assembly and on forward side of vertical tunnel. This placard applicable only with Auxiliary Litter Kit with Injured Skier Provisions installed. 1-6. WEIGHT AND CENTER OF GRAVITY Actual weight change shall be determined after kit is installed and ballast readjusted, if necessary, to return empty weight CG to within allowable limits. Refer to Center of gravity vs weight empty chart in BHT-407MM-i. CO-PILOT SEAT SHALL NOT BE OCCUPIED UNLESS PROTECTIVE COVERS ARE INSTALLED ON UPPER LITTER SUPPORT BRACKETS TYPICAL Location: On forward side of interior trim panel centered on door post between upper and lower litter support brackets. 1-20. INSTRUMENT MARKINGS AND PLACARDS This placard applicable with basic Litter I Kit installed. 1/2 BHT-407-FMS-1 7 13211407 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT CARGO TIE-DOWN PROVISIONS KIT 407-705-201 CERTIFIED 1 APRIL 1996 This supplement shall be attached to Model 407 Flight Manual when CARGO TlEDOWN PROVISIONS KIT kit has been installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. _________________ COPYRIGHT NOTICE 1996 COPYRIGHT BELL HELICOPTER INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell Helicopterki *41L1.ii A Subsidiary of Textron Inc. OFFICE BOX 482 • FORT WORTH, TEXAS 76101 1 APRIL BHT-407-FMS-1 7 NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407-FMS-17 LOG OF REVISIONS Original .0 . 1 APR 96 LOG OF PAGES REVISION NO. PAGE C/D FLIGHT MANUAL Title—NP A—B PAGE i/u 0 0 1/2 REVISION NO. 0 0 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. A DOT APPROVED BHT-407-FMS-17 LOG OF APPROVED REVISIONS Original .0 .1 APR 96 DATE: AP,9Y, CHIEF, FLIGHT TEST FOR DIRECTOR — AIRWORTHINESS BRANCH DEPARTMENT OF TRANSPORT B / "'pp BUT-407-FMS-17 LOG OF FAA APPROVED REVISIONS Original 0 1 APR 96 C/D BHT-407-FMS-17 GENERAL INFORMATION Cargo tie-down provisions kit (407-705-201) provides forward bulkhead tie-down provisions using four (4) shackle/eyebolt assemblies and floor mounted provisions using four (4) anchor plates. These provisions allow cargo to be secured with a tie-down assembly. i/il BHT-407-FMS-17 DOT APPROVED Section I LIMITA TIONS 1-20. INSTRUMENT MARKINGS AND PLACARDS NO CARGO ABOVE THIS LINE W.L. 55 CAUTION WHEN AFT FACING SEAT AREA IS USED FOR CARGO: -DO NOT REMOVE SEAT CUSHIONS. -MAXIMUM ALLOWABLE CARGO WEIGHT - 100 LBS. -CARGO MUST BE SECURED TO PREVENT IN FLIGHT MOVEMENT. -CARGO WEIGHT TO BE UNIFORMLY DISTRIBUTED. Location: Each side of center post. Location: Each side of center post. 1/2 BHT-407-FMS-20 '!407 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT KLN 89B GPS NAViGATOR 407-705-001 CERTIFIED 14 FEBRUARY 1996 This supplement shall be attached to Model 407 Flight Manual when KLN 89B GPS NAVIGATOR kit has been installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. COPYRIGHT NOTICE 1996 COPYRIGHT BELL HELICOPTER INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell HelicopterkE *iit•1 A Subsidiary of Textron Inc. POST OFFICE BOX 482 • FORT WORTH, TEXAS 16101 14 FEBRUARY 1996 REVISION 1 —26 NOVEMBER 1996 BHT-407-FMS-20 NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407-FMS-20 LOG OF REVISIONS Original Revision .0 1 .14 FEB 96 26 NOV 96 LOG OF PAGES REVISION NO. PAGE FLIGHT MANUAL Title NP 1 0 REVISION PAGE NO. A—B 1 CID 1 i/u 1 1—2 1 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. Rev.1 A BHT-407-FMS-20 DOT APPROVED LOG OF APPROVED REVISIONS Original ........... 0 Revision 1 14 FEB 96 26 NOV 96 APPROVED: DATE: ',z CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION BRANCH DEPARTMENT OF TRANSPORT B Rev.1 BHT-407-FMS-20 LOG OF FAA APPROVED REVISIONS Original Revision .0 1 .14 FEB 96 26 NOV 96 Rev.1 C/D BHT-407-FMS-20 GENERAL INFORMATiON The KLN 89B GPS Navigator is a navigator's aid for use in ICAO defined unit. If GPS is coupled to the KCS 55A gyrocompass with Kl 525A HSI Kit 407-705- worldwide geographic regions as defined in the King KLN Pilots Guide. 002 the system will additionally include a The system consists of a combined GPS receiver and navigational computer, an Visual navigation data, when selected, is presented on the pilot HSI in the form of Li R steering, bearing-to-waypoint and TO! antenna, and associated wiring. Visual Navigation data is presented on the GPS NAV/GPS Switch/Annunicator. FROM indications. Rev. 1 i/u I BHT-407-FMS-20 DOT APPROVED Section 1 LIM1TA TIONS 1-1. INTRODUCTION 2. A KLN 89B Pilots Guide (King p/n 00608786-0000, Operational Revision Status 01) shall be accessible by the flight crew at all times during flight. It is the responsibility of the pilot to verify that any navigation data used is correct. 1-20. INSTRUMELNI MARKINGS AND PLACARDS The GPS navigator shall be operated in accordance with the manufactures instruction with the following exceptions: f GPS LIMITED TO VFR USE ONLY 1. There is no air data or fuel management data available in this installation. Lsection 2 NORMAL PROCEDURES 2-3. PREFLIGHT CHECK 2-7. BEFORE TAKEOFF 2-3-A. CABIN TOP 2-7-A. GPS GPS antenna — Condition and security. GPS unit — Turn on, verify operational revision status on initial page is identical 2-4. INTERIOR AND PRESTART CHECK 2-4-A. PRESTART CHECK GPS and CAUTION LIGHTS circuit breakers — In. to that of available KLN 89B Pilot's Guide. Pilots HSI course pointer (if installed) — Align to desired course shown on GPS display. NAVIGPS switch-annunciator (if installed) — Press, verify GPS segment illuminated and NAV segment extinguished. GPU unit — Verify off. I Rev.1 1 BHT-407-FMS-20 DOT APPROVED NOTE For additional normal procedures, Pilot HSI deviation bar (if installed) except air data and fuel displayed. 89B Pilot's Guide. Verify centered and TO indication management data, refer to KLN Section 3 EMERGENCWMALFUNCTION PROCEDURES 31. INTRODUCTION NOTE If GPS navigation system becomes inoperative, continue basic VFR navigation procedures. 2 Rev.1 BHT-407-FMS-21 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT FIRE DETECTION SYSTEM 407-799-004 OR 407-706-015 OR 407-706-025 CERTIFIED 2 MAY 1996 This supplement shall be attached to Model 407 Flight Manual when FIRE DETECTION SYSTEM has been installed. Information contained herein supplements information in the basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, refer to the basic Flight Manual. COPYRIGHT NOTICE COPYRIGHT 2004 BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED REISSUE — 07 JULY 2004 BHT-407-FMS-21 NOTICE PAGE PROPRIETARY RIGHTS NOTICE These data are proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP———07 JUL 2004 BHT-407-FMS-21 LOG OF REVISIONS Original ..................... 0......................02 MAY 96 Reissue ..................... 0...................... 08 SEP 98 Reissue......................0 ...................... 07 JUL 04 LOG OF PAGES REVISION NO. PAGE PAGE REVISION NO. FLIGHT MANUAL Title.............................................................0 NP ...............................................................0 A/B..............................................................0 C/D..............................................................0 E/F ..............................................................0 i/ii ................................................................0 1 — 2 ..........................................................0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 07 JUL 2004———A/B BHT-407-FMS-21 LOG OF TC APPROVED REVISIONS Original ..................... 0......................02 MAY 96 Reissue ..................... 0...................... 08 SEP 98 APPROVED Reissue...................... 0 ...................... 07 JUL 04 DATE CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION TRANSPORT CANADA 07 JUL 2004———C/D BHT-407-FMS-21 LOG OF FAA APPROVED REVISIONS Original ..................... 0......................02 MAY 96 Reissue ..................... 0...................... 08 SEP 98 Reissue...................... 0 ...................... 02 SEP 04 07 JUL 2004———E/F TC APPROVED BHT-407-FMS-21 GENERAL INFORMATION Bell Fire Detection System (407-799-004, 407-706-015 or 407-706-025) will illuminate ENGINE FIRE warning light on instrument panel if an excessive temperature or fire develops in engine compartment. 07 JUL 2004———i/ii TC APPROVED BHT-407-FMS-21 Section 1 LIMITATIONS 1-6. WEIGHT AND CENTER OF GRAVITY 1 readjusted, if necessary, to return empty weight CG to within allowable limits. Actual weight change shall be determined after system is installed and ballast Section 2 NORMAL PROCEDURES 2-4. INTERIOR CHECK AND PRESTART 2 FIRE DET TEST switch — Press, ENGINE FIRE light illuminates, release, ENGINE FIRE light extinguishes. 07 JUL 2004———1 BHT-407-FMS-21 TC APPROVED Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3 Table 3-1. PANEL WORDING FAULT CONDITION CORRECTIVE ACTION ENGINE FIRE Excessive temperature condition in engine compartment Immediately enter autorotation. Throttle — Close. FUEL VALVE switch — OFF. If time permits, FUEL BOOST/XFR circuit breaker switches — OFF Execute a normal autorotation and landing BATT switch — OFF. NOTE Do not restart engine until cause of fire has been determined and corrected. 2———07 JUL 2004 B HT-407-FMS-22 '!407 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT AUXILIARY VERTICAL FIN STROBE LIGHTS 407-899-023 CERTIFIED 10 MAY 1996 This supplement shall be attached to Model 407 Flight Manual when AUXILIARY VERTICAL FIN STROBE LIGHTS have been installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. ________________ COPYRIGHT NOTICE 1996 COPYRIGHT BELL HELICOPTER INC AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell Helicopterki 1 t.lfl A Subsidiary of Textron Inc. POST OFFICE BOX 482 • FORT WORTH, TEXAS 76101 1 MA BHT-407-FMS-22 NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407-FMS-22 LOG OF REVISIONS Original .0 . 10 May 96 LOG OF PAGES PAGE Title—NP A—B CID REVISION NO. 0 0 0 PAGE i/u 1—2 REVISION NO. 0 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. A DOT APPROVED BHT-407-FMS-22 LOG OF APPROVED REVISIONS Original ........... 0 . 10 May 96 APPROVED: DATE: '7a'y o CHIEF, FLIGHT TEST te4FoR DIRECTOR — AIRWORTHINESS BRANCH DEPARTMENT OF TRANSPORT B 6 BHT-407-FMS-22 LOG OF FAA APPROVED REVISIONS Original ........... 0 . 10 May 96 do BHT-407-FMS-22 GENERAL iNFORMATION Auxiliary vertical fin strobe lights installation (407-899-023) consist of power supply unit and two strobe lights installed on left and right auxiliary vertical fins. i/u DOT APPROVED BHT-407-FMS-22 LII Section 1 LIMITA TIONS 1-5. CONFIGURATION clouds or other weather phenomena. 1-5-A. OPTIONAL EQUIPMENT 1-20. INSTRUMENT MARKiNGS AND PLACARDS Auxiliary vertical fin strobe lights are not NIGHT OPERATION OF AUXILIARY VERTICAL FIN STROBE LIGHTS IS PROHIBITED approved for night operations. NOTE (Located on inst. panel - typical) High intensity strobe lights should not be used inflight when there is an adverse reflection from Lsection 2 NORMAL PROCEDURES 2-1. INTRODUCTION FIN LT on/off CCT BKR/switch located on overhead console. NOTE Both auxiliary vertical fin strobe lights are controlled by AUX VERT 1 BHT-407-FMS-22 DOT APPROVED Lsection 3 EMERGENCWMA LFUNCTION PROCEDURES 3-7. ELECTRICAL SYSTEM NOTE For emergency or malfunction conditions, auxiliary vertical fin 2 strobe lights may be disabled by selecting OFF at AUX VERT FIN LT CCT BKR/switch. If auxiliary vertical fin strobe lights become inoperative, continue basic flight procedures. B HT-407- FM 5-23 '!407 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT RYAN TRAFFIC COLLISION AVOIDANCE DEVICE 407-899-022 CERTIFIED 15 MAY1996 This supplement shall be attached to Model 407 Flight Manual when RYAN TRAFFIC COLLISION AVOiDANCE DEVICE ATS9000 has been installed in accordance with 407-899-022. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. ________________ COPYRIGHT NOTICE 1996 COPYRIGHT BELL HELICOPTER INC AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED 1 I Bell Helicopter ki* I •1 A Subsidiary of Textron Inc. POST OFFICE BOX 482 - FORT WORTH, TEXAS 78101 BHT-407-FMS-23 NOTICE PAGE PROPRIETARY RIGHTS NOTICE Manufacturer's Data portion of this supplement is proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407-FMS-23 LOG OF REViSIONS Original ........... 0 . 15 May 96 LOG OF PAGES REVISION PAGE NO. FLIGHT MANUAL Title—NP A—B CID i/u 1—2 REVISION PAGE NO. 0 0 314 5/6 0 0 0 0 0 MANUFACTURER'SDATA 7/8 0. NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. A DOT APPROVED BHT-407-FMS-23 LOG OF APPROVED REViSIONS Original .0 . 15 May 96 APPROVED: CHIEF, FLIGHT TEST FOR DIRECTOR AIRWORTHINESS BRANCH DEPARTMENT OF TRANSPORT B DATE: BHT-407-FMS-23 LOG OF FAA APPROVED REVISIONS Original .0 . 15 May 96 C/D BHT-407-FMS-23 GENERAL INFORMATiON RYAN ATS9000 Traffic and Collision Avoidance Device (TCAD) (407-899-022) consists of display unit, processor unit, transponder coupler, dual antenna module, two antennas, wiring and hardware necessary for installation. A digital display is mounted in instrument panel and contains all controls required to operate TCAD. Processor unit, transponder coupler and dual antenna module are at various locations throughout helicopter, depending on configuration. Antenna locations are on cabin top and underside of helicopter. RYAN TCAD is an on-board air traffic display used to identify potential collision threats. TCAD computes relative altitude and distance of threats using transponder replies from nearby Mode C equipped aircraft. Aircraft with non-Mode C transponders can provide distance information. TCAD will not detect aircraft without operating transponders. Within certain limits system creates a shield of airspace around helicopter, whereby detected traffic cannot penetrate without generating an alert. Shield size is selectable for various phases of flight and is adjustable by pilot. Display is a bright, alphanumeric character. Distance is displayed in nautical miles (NM) and relative altitude is displayed in 100 foot increments. TCAD is capable of displaying multiple threats. For familiarization of all ATS9000 TCAD features and operation, refer to Pilots Handbook, P/N 32-21 02 Revision 1 or later. i/il DOT APPROVED BHT-407-FMS-23 Section 1 LIMITA TIONS 1-6. WEIGHT AND CENTER OF GRAVITY if necessary, to return empty weight CG to within allowable limits. Refer to Center of gravity vs weight empty chart in BHT-407MM-i. Actual weight change shall be determined after kit is installed and ballast readjusted, L Section 2 NORMAL PROCEDURES 2-4. INTERIOR AND PRESTART CHECK 2-11. ENGINE SHUTDOWN MIJTE/PWR button — Pull (off) MUTE/PWR button — Push (on). 1 BHT-407-FMS-23 DOT APPROVED Section 3 EMERGENC V/MALFUNCTION PROCEDURES 1. MUTE/PWR button — Pull (off) 3-7 ELECTRICAL SYSTEM and continue flight. 3-7-A. TCAD MALFUNCTION TCAD malfunction is annunciated by words Signal Fail, SgnlFail, Link Failure or Interface Fail displayed on TCAD display. Table 3-1. PANEL WORDING FAULT CONDITION TRAFFIC Proximate traffic detected. Locate intruder aircraft using see and avoid concept. (advisory) NOTE TCAD is advisory only. Operations shall be conducted in accordance with operational regulations in effect at helicopter location. 2 CORRECTIVE ACTION DOT APPROVED BHT-407-FMS-23 Section 4 PERFORMANCE No change from basic manual. 3/4 BHT-407-FMS-23 Lsection 5 WEIGHT AND BALANCE No change from basic manual. 5/6 MANUFACTURER'S DATA BHT-407-FMS-23 L Section 1 SYSTEMS DESCRIPTION : :.,., I TRAFFICj tt:) Figure 1-1. Caution and waring panel 7/8 BHT-407-FMS-25 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT QUIET CRUISE MODE 407-706-016 CERTIFIED 8 MAY 1998 This supplement shall be attached to the BHT-407-FM-1 when the Quiet Cruise Mode kit is installed. Information contained herein supplements information in the basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, refer to the basic Flight Manual. COPYRIGHT NOTICE COPYRIGHT 2008 BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED REISSUE — 17 DECEMBER 2002 REVISION 1 — 30 JULY 2008 BHT-407-FMS-25 NOTICE PAGE PROPRIETARY RIGHTS NOTICE These data are proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation or maintenance is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP———Rev. 1—30 JUL 2008 BHT-407-FMS-25 LOG OF REVISIONS Original ..................... 0......................08 MAY 98 Reissue ..................... 0......................18 MAY 99 Reissue......................0 ..................... 17 DEC 02 Revision.....................1 ...................... 30 JUL 08 LOG OF PAGES REVISION NO. PAGE PAGE MANUFACTURER’S DATA FLIGHT MANUAL Title.............................................................1 NP ...............................................................1 A/B..............................................................1 C/D..............................................................1 E/F ..............................................................1 i/ii ................................................................1 1 – 7............................................................0 8 ..................................................................1 9 – 12 ..........................................................0 13/14 ...........................................................0 15/16 ...........................................................0 REVISION NO. 17 – 18........................................................ 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 30 JUL 2008—Rev. 1———A/B BHT-407-FMS-25 LOG OF TC APPROVED REVISIONS Original ..................... 0......................08 MAY 98 Reissue ..................... 0......................18 MAY 99 APPROVED Reissue...................... 0 ..................... 17 DEC 02 Revision .................... 1 ...................... 30 JUL 08 DATE CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION TRANSPORT CANADA 30 JUL 2008—Rev. 1———C/D BHT-407-FMS-25 LOG OF FAA APPROVED REVISIONS Original ..................... 0....... Not FAA Approved Reissue ..................... 0......................27 MAY 99 Reissue...................... 0 ...................... 24 SEP 03 Revision .................... 1 ..................... 18 AUG 08 30 JUL 2008—Rev. 1———E/F BHT-407-FMS-25 GENERAL INFORMATION Installation of Quiet Cruise Mode kit (407-706-016) permits flight operations at 92% NR when above 50 KIAS and 200 feet AGL. Flyover noise level is reduced by 3.8 dBA SEL when in Quiet Cruise Mode. Kit consists of electrical selector switch on collective, annunciator on instrument panel, and additional markings on dual tachometer. 30 JUL 2008—Rev. 1———i/ii TC APPROVED BHT-407-FMS-25 Section 1 LIMITATIONS 1 1-3. TYPES OF OPERATION 1-6-B. Quiet cruise mode is approved for VFR operations only. 1-5. 1-5-A. CONFIGURATION REQUIRED EQUIPMENT FADEC system software 5.201 or higher is required for Quiet Cruise Mode operations. 1-5-B. OPTIONAL EQUIPMENT Helicopters S/N 53000 – 53074 shall be in compliance with Technical Bulletin 407-96-2 (Increase in VNE). 1-5-D. CARGO HOOK Cargo hook operations while in Quiet Cruise Mode is not approved. 1-6. WEIGHT AND CENTER OF GRAVITY Actual weight change shall be determined after kit is installed and ballast readjusted, if necessary, to return empty CG to within allowable limits. Refer to Center of gravity vs weight empty chart in BHT-407-MM-2. 1-6-A. WEIGHT Maximum GW for Quiet Cruise Mode operation is 5000 pounds (2268 kilograms). CENTER OF GRAVITY — QUIET CRUISE MODE OPERATION For longitudinal CG limits refer to Gross weight longitudinal center of gravity limits chart (Figure 1-1). For lateral CG limits refer to Gross weight lateral center of gravity limits chart (Figure 12). 1-7. 1-7-A. AIRSPEED QUIET CRUISE MODE NOTE Refer to Section 4, HEIGHT – VELOCITY ENVELOPE. Minimum airspeed is 50 KIAS. VNE is 100 KIAS. 1-8. ALTITUDE NOTE Refer to Section 4, HEIGHT – VELOCITY ENVELOPE. Minimum altitude is approximately 200 feet AGL. Maximum altitude is 6,000 feet HD. 17 DEC 2002 1 BHT-407-FMS-25 TC APPROVED 1-13. POWER PLANT 1-15. ROTOR 1-13-B. POWER TURBINE RPM (NP) 1-15-A. ROTOR RPM – POWER ON 1-13-B-1. QUIET CRUISE MODE Minimum 91.5% Continuous operation 91.5 to 92.5% Maximum continuous 92.5% 1-13-D. ENGINE TORQUE Engine torque is restricted to maximum continuous power (93.5%) while in Quiet Cruise Mode. 2 17 DEC 2002 1-15-A-1. QUIET CRUISE MODE Continuous operation 91.5 to 92.5% Maximum continuous 92.5% 1-20. INSTRUMENT MARKINGS AND PLACARDS Refer to Figure 1-3 for Placards and decals. Refer to Figure 1-4 for Instrument markings. TC APPROVED BHT-407-FMS-25 LONGITUDINAL C.G. 5400 5200 FS 127.0 5000 4800 4600 GROSS WEIGHT - POUNDS 4400 QUIET CRUISE MODE AFT LIMIT 4200 4000 3800 3600 3400 3200 3000 2800 2600 2400 118 119 120 121 122 123 124 125 126 127 128 129 130 FUSELAGE STATION - INCHES M407_FMS-25__FIG_1-1_(1_OF_2).WMF Figure 1-1. Gross weight longitudinal center of gravity limits (Sheet 1 of 2) 17 DEC 2002 3 BHT-407-FMS-25 TC APPROVED LONGITUDINAL C.G. 2400 2300 2268 2200 2100 GROSS WEIGHT - KILOGRAMS 2000 QUIET CRUISE MODE AFT LIMIT 1900 1800 1700 1600 1500 1400 1300 1200 1100 3000 3226 3025 3050 3075 3100 3125 3150 3175 3200 3225 3250 3275 3300 FUSELAGE STATION - MILLIMETERS M407_FMS-25__FIG_1-1_(2_OF_2).WMF Figure 1-1. Gross weight longitudinal center of gravity limits (Sheet 2 of 2) 4 17 DEC 2002 TC APPROVED BHT-407-FMS-25 LATERAL C.G. 5400 5200 -0.7 5000 0.9 4800 4600 GROSS WEIGHT - POUNDS 4400 4200 4000 3800 3600 -1.1 1.3 3400 QUIET CRUISE MODE LIMITS 3200 3000 2800 2600 2400 -3 -2 -1 0 1 2 3 BUTTOCK LINE - INCHES M407_FMS-25__FIG_1-2_(1_OF_2).WMF Figure 1-2. Gross weight lateral center of gravity limits (Sheet 1 of 2) 17 DEC 2002 5 BHT-407-FMS-25 TC APPROVED LATERAL C.G. 2400 2300 -18 23 2268 2200 2100 GROSS WEIGHT - KILOGRAMS 2000 1900 1800 1700 -28 1600 33 1500 QUIET CRUISE MODE LIMITS 1400 1300 1200 1100 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 BUTTOCK LINE - MILLIMETERS M407_FMS-25__FIG_1-2_(2_OF_2).WMF Figure 1-2. 6 17 DEC 2002 Gross weight lateral center of gravity limits (Sheet 2 of 2) TC APPROVED OAT °C 52 45 40 35 30 25 20 0 -25 -40 BHT-407-FMS-25 407 0 137 139 140 140 140 140 140 140 140 137 407 AIRSPEED LIMITATIONS - KIAS AIRSPEED LIMITATIONS – KNOTS – IAS PRESSURE ALTITUDE FT x 1000 2 4 6 8 10 12 14 16 18 20 132 133 135 137 138 140 140 140 133 125 126 128 129 131 133 140 140 128 119 120 122 124 125 132 135 123 113 115 116 118 125 130 118 108 109 111 117 125 114 102 103 110 119 110 95 96 103 111 105 89 95 104 101 88 97 97 89 93 MAXIMUM AUTOROTATION VNE 100 KIAS QUIET MODE VNE 100 KIAS MAXIMUM QUIET MODE ALTITUDE IS 6000 FT HD Airspeed limits shown are valid only for corresponding altitudes and temperatures. Hatched areas indicate conditions which exceed approved temperature or density altitude limitations. 407FS25-1-3 Figure 1-3. Placards and decals (typical) 17 DEC 2002 7 407-375-008-105 407-375-008-109 NP (POWER TURBINE RPM) Quiet Cruise Mode 91.5% Minimum 91.5 to 92.5% Continuous operation 92.5% Maximum continuous Normal Operations 99% Minimum 99 to 100% Continuous operation 100% Maximum continuous NR (ROTOR RPM) 85% Minimum (power off) 85 to 107% Continuous operation (power off) 107% Maximum (power off) 407_FMS_25_0001 Figure 1-4. Instrument Markings 8 Rev. 1 30 JUL 2008 TC APPROVED BHT-407-FMS-25 Section 2 NORMAL PROCEDURES 2 2-4. INTERIOR AND PRESTART CHECK QUIET NORMAL mode switch — NORMAL. 7. QUIET NORMAL mode switch — NORMAL. 8. NR — 100% RPM. 9. QUIET and ON annunciators — Extinguished. QUIET and ON annunciators illuminate and extinguish with FADEC lights. 2-9. 2-6. 2-9-A. 2-6-E. SYSTEMS CHECK QUIET CRUISE MODE CHECK NOTE If QUIET NORMAL mode switch is cycled at less than 92% NR, increase throttle to 100% NR to reset QUIET, ON annunciator. IN-FLIGHT OPERATIONS IN QUIET CRUISE MODE Flight at altitudes above 200 AGL and at airspeeds above 50 KIAS: QUIET NORMAL mode switch — QUIET. QUIET and ON annunciator — Illuminated. NR — 92%RPM. 1. NR — 100% RPM. 2-10. DESCENT AND LANDING 2. QUIET NORMAL mode switch — QUIET. 2-10-B. IN QUIET CRUISE MODE 3. QUIET and ON annunciators — Illuminated. 4. NR — 92% RPM. 5. Throttle — Retard below 88% NR. Confirm RPM warning illuminates with audio. QUIET NORMAL mode switch — NORMAL. Monitor engine parameters. Throttle — FLY detent position. QUIET and ON annunciators — Extinguished. 6. Prior to descending below 200 AGL or 50 KIAS: NR — 100% RPM 17 DEC 2002 9 BHT-407-FMS-25 TC APPROVED Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3-14. QUIET CRUISE MODE OPERATION 3 NOTE Landings into winds up to 35 knots from azimuths of ± 45 degrees off nose of helicopter have been demonstrated. NOTE In Quiet Cruise Mode, low rotor audio and RPM caution light activated at 88% NR. If Quiet Cruise Mode fails engaged, plan l a n d i n g i n t o w i n d . Tr a n s i e n t t o r q u e excursions up to 100% during landing is permitted. Use of FADEC MAN mode will immediately deselect Quiet Cruise Mode and reset low rotor audio and RPM light activation point to 95% NR. To insure smooth transition to FADEC MAN mode, match throttle position to NG indication. If either QUIET or ON segment is not illuminated, return QUIET MODE switch to NORMAL position. Table 3-1. Warning (red) lights PANEL WORDING FAULT CONDITION CORRECTIVE ACTION NR below 88%. Reduce collective and ensure throttle is in FLY detent position. Light will extinguish and audio will cease when NR increases above 88%. Warning (red) lights RPM (with low RPM audio) NR above 88%, QUIET light not Return to NORMAL mode. illuminated. Table 3-2. Caution (amber) and advisory (white/green) lights PANEL WORDING FAULT CONDITION HYDRAULIC SYSTEM Hydraulic pressure below limit. Exit Quiet Cruise Mode, returning to 100% NR. Verify HYD SYS switch position. Accomplish hydraulic system failure procedure. 10 17 DEC 2002 CORRECTIVE ACTION TC APPROVED BHT-407-FMS-25 Section 4 PERFORMANCE 4 4-4. HEIGHT – VELOCITY ENVELOPE The Height-velocity diagram (Figure 4-1) defines conditions from which a safe landing can be made on a smooth, level, firm surface, following an engine failure. Limitations respecting minimum airspeed and minimum height above ground for Quiet Cruise Mode operation are marked on the Height-velocity diagram for clarity. The Height-velocity diagram is valid only when helicopter gross weight does not exceed limits of the Altitude versus gross weight for height-velocity diagram (Figure 4-2) CAUTION IF ENGINE FAILURE OCCURS DURING FLIGHT CONDITIONS WITHIN HEIGHTVELOCITY DIAGRAM “AVOID AREA”, SAFE LANDING MAY NOT BE POSSIBLE. 4-7. 4-7-A. CLIMB AND DESCENT CLIMB Reduce rate of climb data 100 feet per minute when operating in Quiet Cruise Mode. 17 DEC 2002 11 BHT-407-FMS-25 TC APPROVED HEIGHT-VELOCITY DIAGRAM 800 240 750 220 700 200 50 KIAS MINIMUM AIRSPEED 600 SKID HEIGHT - FEET 550 500 450 400 180 160 140 120 350 100 300 80 AVOID 250 200 SKID HEIGHT - METERS 650 200 FT MINIMUM HEIGHT ABOVE GROUND 150 60 40 100 20 50 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 INDICATED AIRSPEED - KNOTS M407_FMS-25__FIG_4-1.WMF Figure 4-1. Height – velocity diagram 12 17 DEC 2002 TC APPROVED BHT-407-FMS-25 ALTITUDE VS GROSS WEIGHT FOR HEIGHT-VELOCITY DIAGRAM GROSS WEIGHT - KG x 100 13 14 15 16 17 18 19 20 21 22 23 24 5000 LB MAXIMUM INTERNAL GROSS WEIGHT MAXIMUM OAT LIMIT HEIGHT-VELOCITY AVOID AREA APPLIES Hp - FT -20 0 0 SE AL EV EL 200 0 MINIMUM OAT LIMIT 400 0 600 0 800 0 10,0 00 6000 FT HD -40 -20 0 20 OAT - °C 40 60 30 34 38 42 46 50 54 GROSS WEIGHT - LBS x 100 M407_FMS-25__FIG_4-2.WMF Figure 4-2. Altitude vs gross weight for height – velocity diagram 17 DEC 2002 13/14 BHT-407-FMS-25 Section 5 WEIGHT AND BALANCE 5 5-1. INTRODUCTION This section presents loading information and instructions necessary to ensure that flight can be performed within approved gross weight and center of gravity limitations as defined in Section 1. 5-3. GROSS WEIGHT CENTER OF GRAVITY 5-3-B. CENTER OF GRAVITY Gross weight longitudinal center of gravity and Gross weight lateral center of gravity charts for Quiet Cruise operations are in Limitations Section 1 . For Quiet Cruise operations maintaining longitudinal CG within limits can be achieved by the following: With helicopter Weight empty within envelope (BHT-407-MM-2) the helicopter will stay within Quiet Cruise limits provided both pilot and co-pilot seats are occupied. This assumes a standard crew/passenger weight of 170 pounds (77.1 kilograms) and that fuel and payload are adjusted to stay within Maximum Gross Weight limit. If co-pilot/forward passenger seat is unoccupied then cabin payload must be adjusted to maintain flight envelope. For helicopters operating without respect to Weight empty envelope the pilot is responsible for ensuring that when operating in Quiet Cruise mode, helicopter weight and CG are within limits. For Quiet Cruise operations maintaining Lateral CG within limits can be achieved by the following: Seats should be occupied such that maximum asymmetric loading is no more than one person (170 pounds (77.1 kilograms)). With this arrangement, a helicopter whose basic lateral CG is ±0.3 inch (7.62 mm), will remain within lateral limits. 17 DEC 2002 15/16 MANUFACTURER’S DATA BHT-407-FMS-25 Section 1 SYSTEM DESCRIPTION 1 This kit incorporates a two position switch on collective (Figure 1-1) perm itting pilot selection of operation at 100% NR or 92% NR (Quiet Cruise Mode). A two (2) segment annunciator located on instrument panel (Figure 1-2), when illuminated, displays QUIET and ON. QUIET light is illuminated when low rotor audio and RPM light activation point is reset to 88% NR. ON light is illuminated when FADEC is not in 100% NR mode. Both segments are green and will denote operation at 92% NR has been selected. Dual tachometer has additional markings to reflect permissible operation at 92% NP. NOTE Selection of FADEC switch to MAN mode, for training purposes, while in Quiet Cruise Mode, will immediately deselect Quiet Cruise Mode and reset low rotor audio and RPM light activation point to 95% NR (triggering low rotor audio and RPM light). QUIET and ON segments will also extinguish. Transition back to AUTO mode should be accomplished at approximately 100% NP to reduce engine power transients. A FADEC system failure (FADEC FAIL light with FADEC fail audio), while in Quiet Cruise Mode, will retain activation point of low rotor audio and RPM light at 88%. QUIET segment will remain illuminated and ON segment will extinguish. Selection of FADEC MAN mode will immediately deselect Quiet Cruise Mode and reset low rotor audio and RPM activation point to 95% NR, extinguishing the QUIET segment. 1-55. NOISE LEVELS 1-55-A. FAR PART 36 STAGE 2 NOISE LEVEL Flyover noise level in Quiet Cruise Mode for the Model 407 is 81.3 dBA SEL. 1-55-B. CANADIAN AIRWORTHINESS MANUAL CHAPTER 516 AND ICAO ANNEX 16 NOISE LEVEL Flyover noise level in Quiet Cruise Mode for the Model 407 is 81.3 dBA SEL. 17 DEC 2002 17 BHT-407-FMS-25 MANUFACTURER’S DATA Figure 1-1. Pilot collective stick Figure 1-2. Quiet mode annunciator 18 17 DEC 2002 BHT-407-FMS-28 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT INCREASED INTERNAL GROSS WEIGHT 407-706-020 CERTIFIED 16 MARCH 1999 This supplement shall be attached to Model 407 Flight Manual when INCREASED INTERNAL GROSS WEIGHT kit is installed. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, or other applicable supplements, consult basic Flight Manual. COPYRIGHT NOTICE 2002 COPYRIGHT BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED POST OFFICE BOX 482 • FORT WORTH, TEXAS 76101 REISSUED — 16 DECEMBER 2002 BHT-407-FMS-28 NOTICE PAGE PROPRIETARY RIGHTS NOTICE Manufacture’s Data portion of this supplement is proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP 16 DEC 2002 BHT-407-FMS-28 LOG OF REVISIONS Original ....................... 0................... 16 MAR 99 Reissue........................0 ................... 16 DEC 02 LOG OF PAGES REVISION NO. PAGE PAGE REVISION NO. FLIGHT MANUAL Title............................................................ 0 NP .............................................................. 0 A — B ........................................................ 0 C/D ........................................................... 0 1 — 92 ..................................................... 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 16 DEC 2002 A BHT-407-FMS-28 LOG OF TC APPROVED REVISIONS Original ........................0 ...................16 MAR 99 B 16 DEC 2002 Reissue ....................... 0 ....................16 DEC 02 BHT-407-FMS-28 LOG OF FAA APPROVED REVISIONS Original ....................... 0......................7 MAY 99 Reissue ....................... 0.................... 24 SEP 03 16 DEC 2002 C/D TC APPROVED BHT-407-FMS-28 Section 1 LIMITATIONS 1 1-6. WEIGHT AND CENTER OF GRAVITY For lateral CG limits, refer to Gross Weight Lateral center of gravity limits chart (Figure 1-2). 1-6-A. WEIGHT 1-7. AIRSPEED Maximum approved internal gross weight for takeoff and landing is 5250 pounds (2381 kilograms) or as shown in IGE hover performance charts, Section 4. V NE is 140 KIAS, sea level to 3000 feet H D . Decrease V NE for ambient conditions in accordance with AIRSPEED LIMITATIONS Placards and decals (Figure 1-3). CAUTION LOADS THAT RESULT IN GW ABOVE 5,250 POUNDS (2381 KILOGRAMS) SHALL BE CARRIED ON THE CARGO HOOK. 1-6-B. CENTER OF GRAVITY 1-8. ALTITUDE 1-8-A. DENSITY Maximum H D for takeoff, landing, and in ground effect maneuvers is 11,000 feet (3353 meters). 1-8-B. DELETED For longitudinal CG limits, refer to Gross Weight Longitudinal center of gravity limits charts (Figure 1-1). 16 DEC 2002 1 BHT-407-FMS-28 TC APPROVED LONGITUDINAL C.G. 6200 120.5 6000 127.6 6000 5800 EXTERNAL LOAD ONLY 5600 5400 5250 5200 128.7 119.8 GROSS WEIGHT - POUNDS 5000 5000 4800 4600 4500 4400 4200 4000 3800 3600 3400 3200 3000 2800 2800 119.0 2600 2400 118 119 2650 120 121 122 123 124 125 126 127 128.0 129.0 128 129 130 FUSELAGE STATION - INCHES M407_FMS-28__FIG_1-1_(1_OF_2).WMF Figure 1-1. Gross Weight Longitudinal center of gravity limits (sheet 1 of 2) 2 16 DEC 2002 TC APPROVED BHT-407-FMS-28 LONGITUDINAL C.G. 2800 2700 3061 3241 2722 2600 EXTERNAL LOAD ONLY 2500 2400 2381 3042 2300 3268 GROSS WEIGHT - KILOGRAMS 2268 2200 2100 2041 2000 1900 1800 1700 1600 1500 1400 1300 1200 1100 3000 1270 3023 3025 1202 3050 3075 3100 3125 3150 3175 3200 3225 3251 3277 3250 3275 3300 FUSELAGE STATION - MILLIMETERS M407_FMS-28__FIG_1-1_(2_OF_2).WMF Figure 1-1. Gross Weight Longitudinal center of gravity limits (sheet 2 of 2) 16 DEC 2002 3 BHT-407-FMS-28 TC APPROVED LATERAL C.G. 6200 -0.9 6000 1.4 6000 5800 5600 EXTERNAL LOAD ONLY 5400 MAX AIRSPEED 100 KIAS 5250 5200 -1.4 GROSS WEIGHT - POUNDS 5000 1.9 5000 MAX AIRSPEED 100 KIAS 4800 4600 MAX AIRSPEED 100 KIAS -1.5 EXTERNAL LOAD ONLY 2.0 EXTERNAL LOAD ONLY 4400 4200 4000 3800 3600 3500 3500 3400 3200 3000 2800 2650 2600 -4.0 -2.5 3.0 4.0 3 4 2400 -5 -4 -3 -2 -1 0 1 2 5 BUTTOCK LINE - INCHES M407_FMS-28__FIG_1-2_(1_OF_2).WMF Figure 1-2. Gross Weight Lateral center of gravity limits (sheet 1 of 2) 4 16 DEC 2002 TC APPROVED BHT-407-FMS-28 LATERAL C.G. 2800 -23 36 2722 2700 2600 2500 EXTERNAL LOAD ONLY MAX AIRSPEED 100 KIAS 2400 2381 GROSS WEIGHT - KILOGRAMS 2300 -35 2200 MAX AIRSPEED 100 KIAS 2100 EXTERNAL LOAD ONLY 48 2268 MAX AIRSPEED 100 KIAS 52 -39 EXTERNAL LOAD ONLY 2000 1900 1800 1700 1600 1588 1588 1500 1400 1300 1202 1200 -102 1100 -125 -100 -64 -75 -50 -25 0 25 50 76 102 75 100 125 BUTTOCK LINE - MILLIMETERS M407_FMS-28__FIG_1-2_(2_OF_2).WMF Figure 1-2. Gross Weight Lateral center of gravity limits (sheet 2 of 2) 16 DEC 2002 5 BHT-407-FMS-28 TC APPROVED 407 (5250 LB) AIRSPEED LIMITATIONS - KIAS OAT °C 52 45 40 35 30 25 20 0 -25 -40 PRESSURE ALTITUDE FT x 1000 0 137 139 140 140 140 140 140 140 140 137 2 4 6 8 10 12 14 16 18 20 132 133 135 137 138 140 140 140 133 123 125 128 129 131 133 140 140 128 113 116 118 121 124 132 135 123 104 106 109 112 123 130 118 99 100 102 111 125 114 93 94 101 114 110 86 87 94 102 105 80 86 95 101 79 88 93 80 86 MAXIMUM AUTOROTATION VNE 100 KIAS Location: Adjacent to existing airspeed limitations placard (typical). Airspeed limits shown are valid only for corresponding altitudes and temperatures. Hatched areas indicate conditions which exceed approved temperature or density altitude limitations. 407FS28-1-3 Figure 1-3. Placards and Decals (typical) 6 16 DEC 2002 TC APPROVED BHT-407-FMS-28 Section 2 NORMAL PROCEDURES 2 No change from basic manual. 16 DEC 2002 7 BHT-407-FMS-28 TC APPROVED Section 3 EMERGENCY/MALFUNCTION PROCEDURES 3 No change from basic manual. 8 16 DEC 2002 TC APPROVED BHT-407-FMS-28 Section 4 PERFORMANCE 4 4-1. INTRODUCTION Refer to appropriate performance charts in accordance with optional equipment installed. 4-4. HEIGHT – VELOCITY ENVELOPE Altitude vs gross weight for height-velocity diagram (Figure 4-1) and Height-velocity (Figure 4-2) diagrams define conditions from which a safe landing can be made on a smooth, level, firm surface following an engine failure. Height velocity diagram is valid only when helicopter gross weight does not exceed limits of the Altitude vs Gross Weight diagram. 4-5. HOVER CEILING NOTE Hover performance charts are based on 100% ROTOR RPM. Satisfactory stability and control have been demonstrated in each area of the Hover ceiling charts with winds as depicted on Hover ceiling wind accountability chart (refer to Basic Flight Manual). Hover ceiling – in ground effect charts (Figures 4-3 and 4-4) and Hover ceiling – out of ground effect charts (Figures 4-5 and 4-6) present hover performance as allowable gross weight for conditions of H P and OAT. These hovering weights are obtainable in zero wind conditions. Each chart is divided into two areas. Area A (non shaded area) of hover ceiling charts presents hover performance (relative to GW) for conditions where adequate control margins exist for all relative wind conditions up to 35 knots, for lateral CG not exceeding ±2.5 inches (±63 mm); and up to 17 knots, for lateral CG to ±4.0 inches (±102 mm); for hover, takeoff, and landing. Area B (shaded area) of hover ceiling charts presents hover performance (relative to GW) where adequate control margins exist for relative winds within ± 45° of nose of helicopter up to 35 knots, for lateral CG not exceeding ±2.5 inches (±63 mm); and up to 17 knots, for lateral CG to ±4.0 inches (±102 mm); for hover, takeoff, and landing. 4-7. CLIMB AND DESCENT 4-7-A. RATE OF CLIMB Rate of climb (takeoff power) charts are presented in Figure 4-7, and Rate of climb (maximum continuous power) charts are presented in Figure 4-8. 4-10. NOISE LEVELS 4-10-A. FAR PART 36 STAGE 2 NOISE LEVEL Model 407 is certified as a Stage 2 helicopter as prescribed in FAR Part 36, Subpart H, for gross weights up to and including certificated maximum takeoff and landing weight of 5250 pounds (2382 kilograms). Certified flyover noise level for Model 407 is 85.5 dBA SEL. 16 DEC 2002 9 BHT-407-FMS-28 TC APPROVED 4-10-B. CANADIAN AIRWORTHINESS MANUAL CHAPTER 516 AND ICAO ANNEX 16 NOISE LEVEL by International Civil Aviation Organization (ICAO) in Annex 16, Volume 1, Chapter 11, for gross weights up to and including certified maximum takeoff and landing weight of 5250 pounds (2382 kilograms). Model 407 complies with noise emission standards applicable to helicopter as set out Flyover noise level for Model 407 is 85.5 dBA SEL. 10 16 DEC 2002 TC APPROVED BHT-407-FMS-28 ALTITUDE VS GROSS WEIGHT FOR HEIGHT-VELOCITY DIAGRAM GROSS WEIGHT - KG x 100 13 14 15 16 17 18 19 20 21 22 23 24 14 ,0 00 14,000 FT HD 00 D S OS 60 GR C 40 G EI 00 W HT LE V A -2 0 00 SE A T -F Hp S EL 20 00 B ON GI RE -40 MAXIMUM INTERNAL GROSS WEIGHT = 5250 LB 80 00 10 , MINIMUM OAT LIMIT 9000 FT HD AT UM O 00 0 12 MAXIM ,0 00 DEMONSTRATED TO 9000 FEET DENSITY ALTITUDE -20 0 20 OAT - °C 40 60 30 34 38 42 46 50 54 GROSS WEIGHT - LBS x 100 M407_FMS-28__FIG_4-1.EMF Figure 4-1. Altitude vs gross weight for height – velocity diagram 16 DEC 2002 11 BHT-407-FMS-28 TC APPROVED HEIGHT-VELOCITY DIAGRAM FOR GROSS WEIGHT REGIONS A TO D 800 240 E LIN LIN E IS IS E LIN TH TH W LIN HIS LO IS T OW BE TH W EL O "B EL "A "C " 200 AV B B" 400 350 140 120 100 300 SKID HEIGHT - METERS 450 E SKID HEIGHT - FEET 160 ON GI RE 500 S 550 180 EA AR W N" LO IO OID BE G RE 600 220 NOTE: LOW HOVER POINT IS AT 6 FT SKID HEIGHT "D " N GIO 650 RE 700 N GIO RE 750 80 250 200 60 AVOID 150 40 100 20 50 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 INDICATED AIRSPEED - KNOTS M407_FMS-28__FIG_4-2.EMF Figure 4-2. Height – velocity diagram 12 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET M407_FMS-28__FIG_4-3_(1_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 1 of 16) 16 DEC 2002 13 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-3_(2_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 2 of 16) 14 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET M407_FMS-28__FIG_4-3_(3_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 3 of 16) 16 DEC 2002 15 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-3_(4_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 4 of 16) 16 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(5_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 5 of 16) 16 DEC 2002 17 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(6_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 6 of 16) 18 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(7_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 7 of 16) 16 DEC 2002 19 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(8_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 8 of 16) 20 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-3_(9_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 9 of 16) 16 DEC 2002 21 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-3_(10_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 10 of 16) 22 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-3_(11_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 11 of 16) 16 DEC 2002 23 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-3_(12_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 12 of 16) 24 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(13_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 13 of 16) 16 DEC 2002 25 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(14_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 14 of 16) 26 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(15_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 15 of 16) 16 DEC 2002 27 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-3_(16_OF_16).EPS Figure 4-3. Hover ceiling IGE – takeoff power (sheet 16 of 16) 28 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET M407_FMS-28__FIG_4-4_(1_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 1 of 16) 16 DEC 2002 29 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-4_(2_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 2 of 16) 30 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET M407_FMS-28__FIG_4-4_(3_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 3 of 16) 16 DEC 2002 31 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-4_(4_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 4 of 16) 32 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-4_(5_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 5 of 16) 16 DEC 2002 33 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-4_(6_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 6 of 16) 34 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-4_(7_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 7 of 16) 16 DEC 2002 35 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS 14 GROSS WEIGHT - 100 KG 18 20 22 24 26 60 00 0 -2 00 0 LE VE L SE A Hp -F T 20 00 MAX GW INTERNAL=5250 LB 40 00 0 20 OAT - °C 0 0 0 - 3 -2 -4 0 10 -20 40 60 32 36 40 44 48 52 GROSS WEIGHT - 100 LB 56 JETTISONABLE EXTERNAL=6000 LB 00 00 10 ,0 80 C -1 MINIMUM OAT -° AT UM O -40 AT O MAXIM 12 , 00 0 11,000 FT HD 16 60 M407_FMS-28__FIG_4-4_(8_OF_16).EMF Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 8 of 16) 36 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-4_(9_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 9 of 16) 16 DEC 2002 37 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-4_(10_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 10 of 16) 38 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-4_(11_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 11 of 16) 16 DEC 2002 39 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-4_(12_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 12 of 16) 40 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-4_(13_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 13 of 16) 16 DEC 2002 41 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-4_(14_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 14 of 16) 42 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-4_(15_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 15 of 16) 16 DEC 2002 43 BHT-407-FMS-28 TC APPROVED HOVER CEILING IN GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 4 FT (1.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 55 LBS M407_FMS-28__FIG_4-4_(16_OF_16).EPS Figure 4-4. Hover ceiling IGE – maximum continuous power (sheet 16 of 16) 44 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET M407_FMS-28__FIG_4-5_(1_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 1 of 16) 16 DEC 2002 45 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-5_(2_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 2 of 16) 46 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET M407_FMS-28__FIG_4-5_(3_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 3 of 16) 16 DEC 2002 47 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-5_(4_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 4 of 16) 48 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(5_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 5 of 16) 16 DEC 2002 49 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(6_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 6 of 16) 50 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(7_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 7 of 16) 16 DEC 2002 51 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(8_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 8 of 16) 52 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-5_(9_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 9 of 16) 16 DEC 2002 53 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-5_(10_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 10 of 16) 54 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-5_(11_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 11 of 16) 16 DEC 2002 55 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-5_(12_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 12 of 16) 56 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(13_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 13 of 16) 16 DEC 2002 57 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(14_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 14 of 16) 58 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(15_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 15 of 16) 16 DEC 2002 59 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-5_(16_OF_16).EPS Figure 4-5. Hover ceiling OGE – takeoff power (sheet 16 of 16) 60 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET M407_FMS-28__FIG_4-6_(1_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 1 of 16) 16 DEC 2002 61 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-6_(2_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 2 of 16) 62 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET M407_FMS-28__FIG_4-6_(3_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 3 of 16) 16 DEC 2002 63 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET M407_FMS-28__FIG_4-6_(4_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 4 of 16) 64 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(5_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 5 of 16) 16 DEC 2002 65 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(6_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 6 of 16) 66 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(7_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 7 of 16) 16 DEC 2002 67 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(8_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 8 of 16) 68 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-6_(9_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 9 of 16) 16 DEC 2002 69 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-6_(10_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 10 of 16) 70 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-6_(11_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 11 of 16) 16 DEC 2002 71 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON BASIC INLET SNOW BAFFLES M407_FMS-28__FIG_4-6_(12_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 12 of 16) 72 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE OFF PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(13_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 13 of 16) 16 DEC 2002 73 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(14_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 14 of 16) 74 16 DEC 2002 TC APPROVED BHT-407-FMS-28 HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(15_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 15 of 16) 16 DEC 2002 75 BHT-407-FMS-28 TC APPROVED HOVER CEILING OUT OF GROUND EFFECT MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS SKID HEIGHT 40 FT (12.2 METER) HEATER AND ANTI-ICE ON PARTICLE SEPARATOR SNOW BAFFLES WITH PARTICLE SEPARATOR PURGE ON, REDUCE GROSS WEIGHT BY 50 LBS M407_FMS-28__FIG_4-6_(16_OF_16).EPS Figure 4-6. Hover ceiling OGE – maximum continuous power (sheet 16 of 16) 76 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 4000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 -4 0 14000 - 20 -3 12000 4 0 -10 OA 10000 T- 0 °C 8000 3 10 X OA 20 T 2 LI 6000 MI T 30 4000 PRESSURE ALTITUDE - 1000 METERS 5 MA PRESSURE ALTITUDE - FEET 16000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(1_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 1 of 8) 16 DEC 2002 77 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON BASIC INLET REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 1000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 PRESSURE ALTITUDE - FEET 14000 -4 12000 OA -3 T°C -2 0 4 0 0 -1 0 10000 3 0 8000 10 20 6000 2 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(2_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 2 of 8) 78 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF PARTICLE SEPARATOR - PURGE OFF REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 3500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 -40 5 - 20 4 -1 0 12000 OA T 10000 -°C -3 0 0 3 10 8000 X 20 OA 2 T MI LI 6000 30 T PRESSURE ALTITUDE - 1000 METERS 14000 MA PRESSURE ALTITUDE - FEET 16000 4000 40 1 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(3_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 3 of 8) 16 DEC 2002 79 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER ON PARTICLE SEPARATOR - PURGE OFF REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 PRESSURE ALTITUDE - FEET 14000 12000 OA 10000 -3 0 T°C -2 -1 4 -4 0 0 3 0 0 8000 20 10 2 6000 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(4_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 4 of 8) 80 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS 60 KIAS HEATER OFF BASIC INLET SNOW DEFLECTOR REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 2500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 -4 0 14000 12000 5 -2 0 4 -1 M AX LI O 10000 MIT AT OA T- -3 0 0 0 3 °C 10 8000 20 2 6000 30 4000 PRESSURE ALTITUDE - 1000 METERS PRESSURE ALTITUDE - FEET 16000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(5_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 5 of 8) 16 DEC 2002 81 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET SNOW DEFLECTOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 PRESSURE ALTITUDE - FEET 14000 4 12000 -4 OA T 10000 -°C -2 0 0 3 -3 0 -1 0 8000 0 2 10 6000 20 4000 PRESSURE ALTITUDE - 1000 METERS 5 16000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(6_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 6 of 8) 82 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB 60 KIAS HEATER OFF PARTICLE SEPARATOR - PURGE OFF SNOW DEFLECTOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 2000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 6 18000 -40 14000 -2 0 12000 4 -1 M AX LI O 10000 MI AT T OA 0 -3 0 T°C 0 3 10 8000 20 2 6000 30 PRESSURE ALTITUDE - 1000 METERS 5 16000 PRESSURE ALTITUDE - FEET 10 4000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(7_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 7 of 8) 16 DEC 2002 83 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB 60 KIAS HEATER ON PARTICLE SEPARATOR - PURGE OFF SNOW DEFLECTOR TAKEOFF POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 20000 10 6 18000 PRESSURE ALTITUDE - FEET 14000 4 12000 -3 0 10000 OA 8000 -4 0 3 T°C -2 0 -1 0 2 0 6000 10 4000 20 PRESSURE ALTITUDE - 1000 METERS 5 16000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-7_(8_OF_8).WMF Figure 4-7. Rate of climb – takeoff power (sheet 8 of 8) 84 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB 60 KIAS HEATER OFF BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 2500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 -30 14000 -2 -1 0 4 0 12000 0 OA T- 10000 °C 3 10 8000 20 MA 2 X 6000 T OA PRESSURE ALTITUDE - FEET -40 30 LI M IT 4000 PRESSURE ALTITUDE - 1000 METERS 5 16000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(1_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 1 of 8) 16 DEC 2002 85 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET 14000 4 12000 -3 0 10000 OA 8000 -4 0 -2 0 T°C 3 -1 0 0 2 6000 10 20 4000 PRESSURE ALTITUDE - 1000 METERS 5 16000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(2_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 2 of 8) 86 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB 60 KIAS HEATER OFF PARTICLE SEPARATOR - PURGE OFF MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 2000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 14000 -2 12000 0 -3 0 4 0 -1 0 OA 10000 T- 0 3 °C 10 8000 X MA 6000 20 TL OA PRESSURE ALTITUDE - FEET -4 30 IT IM 4000 2 PRESSURE ALTITUDE - 1000 METERS 5 16000 1 40 2000 50 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(3_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 3 of 8) 16 DEC 2002 87 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB 60 KIAS HEATER ON PARTICLE SEPARATOR - PURGE OFF MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET 14000 4 12000 -4 0 10000 3 -3 0 O 8000 -2 0 AT -° C -1 0 2 0 6000 10 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 20 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(4_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 4 of 8) 88 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB 60 KIAS HEATER OFF BASIC INLET SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 1000 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET 14000 -4 12000 -2 0 -1 10000 OA T 0 4 -3 0 0 3 0 -°C 8000 10 2 6000 20 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 30 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(5_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 5 of 8) 16 DEC 2002 89 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB 60 KIAS HEATER ON BASIC INLET SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET 14000 4 12000 -4 0 -3 0 10000 -2 O AT -°C 3 0 -1 0 8000 0 2 6000 10 20 4000 PRESSURE ALTITUDE - 1000 METERS 5 16000 1 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(6_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 6 of 8) 90 16 DEC 2002 TC APPROVED BHT-407-FMS-28 RATE OF CLIMB 60 KIAS HEATER OFF PARTICLE SEPARATOR - PURGE OFF SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN ABOVE 500 FT Hp FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET 14000 -4 0 4 -3 0 12000 -2 0 -1 0 10000 3 O 8000 0 AT -° C 10 2 6000 20 4000 PRESSURE ALTITUDE - 1000 METERS 5 16000 1 30 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(7_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 7 of 8) 16 DEC 2002 91 BHT-407-FMS-28 TC APPROVED RATE OF CLIMB 60 KIAS HEATER ON PARTICLE SEPARATOR - PURGE OFF SNOW DEFLECTOR MAXIMUM CONTINUOUS POWER ENGINE RPM 100% GENERATOR 180 AMPS REDUCE RATE OF CLIMB 130 FT/MIN FOR ANTI-ICE ON (5°C AND COLDER) REDUCE RATE OF CLIMB 45 FT/MIN FOR PURGE ON Gross Weight 5250 lb (2381 kg) RATE OF CLIMB - M/SEC 0 1 2 3 4 5 6 7 8 9 10 20000 6 18000 PRESSURE ALTITUDE - FEET 14000 4 12000 -4 0 -3 0 10000 3 -2 0 O 8000 AT -1 -° C 0 2 0 6000 10 PRESSURE ALTITUDE - 1000 METERS 5 16000 4000 1 20 2000 0 0 200 400 600 800 1000 1200 1400 1600 1800 0 2000 RATE OF CLIMB - FT/MIN M407_FMS-28__FIG_4-8_(8_OF_8).WMF Figure 4-8. Rate of climb – maximum continuous power (sheet 8 of 8) 92 16 DEC 2002 BHT-407-FMS-31 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT INCREASED APC STARTER GENERATOR LOAD 407-706-026 CERTIFIED 15 JUNE 2005 This supplement shall be attached to Model 407 Flight Manual when Increased APC Starter Generator Load kit has been installed. Information contained herein supplements information in the basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, refer to the basic Flight Manual. COPYRIGHT NOTICE COPYRIGHT 2005 BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED 15 JUNE 2005 BHT-407-FMS-31 NOTICE PAGE PROPRIETARY RIGHTS NOTICE These data are proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP———15 JUN 2005 BHT-407-FMS-31 LOG OF REVISIONS Original ..................... 0...................... 15 JUN 05 LOG OF PAGES REVISION NO. PAGE PAGE REVISION NO. FLIGHT MANUAL Title.............................................................0 NP ...............................................................0 A/B..............................................................0 C/D..............................................................0 E/F ..............................................................0 1 – 2 ............................................................0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 15 JUN 2005———A/B BHT-407-FMS-31 LOG OF TC APPROVED REVISIONS Original ..................... 0...................... 15 JUN 05 APPROVED DATE CHIEF, FLIGHT TEST FOR DIRECTOR — AIRCRAFT CERTIFICATION TRANSPORT CANADA 15 JUN 2005———C/D BHT-407-FMS-31 LOG OF FAA APPROVED REVISIONS Original ..................... 0...................... 30 JUN 05 15 JUN 2005———E/F TC APPROVED BHT-407-FMS-31 Section 1 LIMITATIONS 1 1-12. ELECTRICAL 1-12-A. GENERATOR 1-20. INSTRUMENT MARKINGS AND PLACARDS Refer to Figure 1-5 for Instrument marking. Continuous operation, up to 10,000 feet HP 0 to 200 Amps Maximum continuous up to 10,000 feet HP 200 Amps Continuous operation, above 10,000 feet HP 0 to 180 Amps Maximum continuous above 10,000 feet HP 180 Amps Transient, 2 minutes 200 to 300 Amps Transient, 5 seconds 300 to 400 Amps 15 JUN 2005———1 BHT-407-FMS-31 TC APPROVED * P/N 407-375-007-109 DC LOAD 0 to 200 Amps Continuous operation 180 Amps Maximum continuous above 10,000 FT Hp 200 Amps Maximum 300 Amps Maximum transient, 2 minutes 400 Amps Maximum transient, 5 seconds FUEL PRESSURE 8 PSI Minimum 8 to 25 PSI Continuous operation 25 PSI Maximum 407FMS_31_0001 Figure 1-5. Instrument Marking 2———15 JUN 2005 BHT-407-FMS-CAA ROTORCRAFT FLIGHT MANUAL SUPPLEMENT UNITED KINGDOM REGISTERED HELICOPTERS CAA CERTIFIED 08 JANUARY 2002 This supplement shall be attached to the Bell Helicopter Model 407 Flight Manual when the helicopter is registered in the United Kingdom. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, consult basic Flight Manual. COPYRIGHT NOTICE 2002 COPYRIGHT BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell Helicopter A Subsidiary of Textron Inc. POST OFFICE BOX 482 FORT WORTH, TEXAS 76101 08 JANUARY 2002 BHT-407-FMS-CAA NOTICE PAGE Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP 08 JAN 2002 BHT-407-FMS-CAA LOG OF REVISIONS Original ....................0 ....................... 08 JAN 02 LOG OF PAGES PAGE REVISION NO. Title............................................................ 0 NP .............................................................. 0 PAGE REVISION NO. A — B........................................................ 0 1 — 4 ......................................................... 0 5/6 ............................................................. 0 NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. 08 JAN 2002 A BHT-407-FMS-CAA CAA APPROVED LOG OF APPROVED REVISIONS Original .................... 0 ........................08 JAN 02 APPROVED: CIVIL AVIATION AUTHORITY SAFETY REGULATION GROUP AVIATION HOUSE SOUTH AREA GATWICK AIRPORT GATWICK WEST SUSSEX RH6 OYR B 08 JAN 2002 407-FMS-CAA.fm Page 1 Tuesday, January 4, 2005 4:40 PM CAA APPROVED BHT-407-FMS-CAA Section 4 PERFORMANCE 4t 4-1. TAKEOFF DISTANCE OVER 100-FOOT OBSTACLE The Takeoff Distance Over 100-Foot Obstacle c h a r t ( F i g u r e 4 - 1 ) p r o v i d e s ta k e o f f performance data. The takeoff is initiated from a stabilized 4-foot (1.2 meter) skid height hover. Increase power smoothly to hover power plus 20% torque or Takeoff Power, whichever is less, and simultaneously start nosedown pitch rotation so that the aircraft accelerates along a flight path within the takeoff corridor defined by the Height-Velocity diagram (Figure 4-4 in Basic Manual). As the helicopter goes through 50 KIAS, start nose up rotation while increasing power to Takeoff Power. With the aircraft starting to climb, continue accelerating up to 65 KIAS. Engine power limitations are imposed to preclude unsafe nosedown attitude while in the flight path required to remain clear of critical he i ght -v e lo c it y l i mi ta ti o ns . Go od pi l ot technique is required to achieve the published takeoff performance. Wind factors are not considered. NOTE Downwind takeoffs are not recommended because the published takeoff distance performance cannot be achieved. The power should be applied at a rate sufficient to expedite the maneuver but not so rapid as to overshoot the torque value (approximately 6 seconds). Once power is set, it should not be further adjusted until the aircraft goes through 50 KIAS. At this airspeed, start nose up rotation while increasing power to Takeoff Power. While starting to climb, continue accelerating up to 65 KIAS. EXAMPLE: What takeoff distance is required to clear a 1 0 0 - f o o t o b s ta c l e u n d e r t h e f o l l o w i n g conditions: OAT HP GW 20°C 1500 feet 4500 pounds SOLUTION: Enter the Takeoff Distance Over 100-Foot Obstacle chart (Figure 4-1) at a pressure altitude of 1500 feet, proceed horizontally to t h e 2 0 ° C t e m p e r a t u r e l i n e . D r o p d ow n vertically to the 4500 lb gross weight line and move horizontally again to read a takeoff distance of 1010 feet. 4-2. PARTIAL POWER CLIMB Torque limited partial power rate of climb charts are presented for an aircraft with basic inlet installed and with the heater and engine anti-ice both OFF (Figure 4-2). The recommended best rate of climb airspeed is 60 KIAS. 08 JAN 2002 1 407-FMS-CAA.fm Page 2 Tuesday, January 4, 2005 4:40 PM BHT-407-FMS-CAA CAA APPROVED EXAMPLE: SOLUTION: Find the maximum rate of climb that can be attained using 65% torque under the following conditions: Enter the appropriate gross weight chart, 4000 lbs (Figure 4-2, Sheet 1 of 2). Starting at a pressure altitude of 7000 feet, proceed horizontally to the -10°C temperature line. Drop down vertically and read a rate of climb of 1225 feet per minute. HEATER ENGINE ANTI-ICE OAT HP GW 2 08 JAN 2002 OFF OFF -10°C 7000 feet 4000 pounds 407-FMS-CAA.fm Page 3 Tuesday, January 4, 2005 4:40 PM CAA APPROVED BHT-407-FMS-CAA TAKEOFF DISTANCE OVER 100 FOOT OBSTACLE CONDITIONS: TECHNIQUE: PRESSURE ALTITUDE - FEET ROTOR RPM 100% ROTATION AIRSPEED 50 KIAS CLIMB AIRSPEED 65 KIAS ZERO WIND LEVEL ACCELERATION FROM 4 FT (1.2 M) SKID HEIGHT USING HOVER POWER + 20% TORQUE (NOT TO EXCEED 100%) UP TO 50 KIAS AND CLIMB AT TAKEOFF POWER THEREAFTER 8000 6000 °C T OA -4 0 -30 -20 4000 -10 0 2000 10 20 30 40 50 0 -2000 AT XO MA -4000 DISTANCE REQUIRED TO CLEAR OBSTACLE - FEET 1300 1200 GROSS WEIGHT - LBS 5250 1100 5000 1000 4500 900 4000 800 700 3500 AND BELOW Figure 4-1. Takeoff Distance Over 100-Foot Obstacle 08 JAN 2002 3 407-FMS-CAA.fm Page 4 Tuesday, January 4, 2005 4:40 PM BHT-407-FMS-CAA CAA APPROVED PARTIAL POWER RATE OF CLIMB RATE OF CLIMB LIMITED BY 65% TORQUE 60 KIAS HEATER / ANTI-ICE OFF BASIC INLET ENGINE RPM 100% GENERATOR 180 AMPS GROSS WEIGHT = 4000 LBS 12000 11000 10000 8000 7000 -D EG C 6000 5000 -4 0 OA T -3 0 4000 -2 0 PRESSURE ALTITUDE - FEET 9000 10 0 -10 3000 30 40 20 2000 1000 0 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 RATE OF CLIMB - FT/MIN Figure 4-2. Rate of Climb — Partial Power (Sheet 1 of 2) 4 08 JAN 2002 407-FMS-CAA.fm Page 5 Tuesday, January 4, 2005 4:40 PM CAA APPROVED BHT-407-FMS-CAA PARTIAL POWER RATE OF CLIMB RATE OF CLIMB LIMITED BY 65% TORQUE 60 KIAS HEATER / ANTI-ICE OFF BASIC INLET ENGINE RPM 100% GENERATOR 180 AMPS GROSS WEIGHT = 5000 LBS 12000 -4 0 0 10 -3 0 -2 0 0 -1 11000 10000 8000 20 7000 6000 30 5000 40 4000 3000 O T A EG -D C -4 0 2000 1000 0 450 475 500 525 550 575 600 625 0 10 -2 0 0 -3 -1 0 PRESSURE ALTITUDE - FEET 9000 650 675 700 725 750 RATE OF CLIMB - FT/MIN Figure 4-2. Rate of Climb — Partial Power (Sheet 2 of 2) 08 JAN 2002 5/6 BHT-407-FMS-IAC AR 3q/4fl7 ROTORCRAFT FLIGHT MANUAL SUPPLEMENT INTERSTATE AVIATION COM M ITTEE — AVIATION REGISTER COMMONWEALTH OF INDEPENDENT STATES 407-706-021 CERTIFIED This supplement shall be attached to Model 407 Flight Manual when IAC-AR kit is installed and helicopter is registered in the Commonwealth of Independent States. Information contained herein supplements information of basic Flight Manual. For Limitations, Procedures, and Performance Data not contained in this supplement, or other applicable supplements, consult basic Flight Manual. COPYRIGHT NOTICE 1999 COPYRIGHT BELL® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON INC. A DIVISION OF TEXTRON CANADA LTD. ALL RIGHTS RESERVED Bell H TEXTRON A Subsidiary of Textron Inc. POST OFFICE BOX 482 • FORT WORTH, TEXAS 78101 20 MAY 1999 BHT-407-FMS-IAC AR NOTICE PAGE PROPRIETARY RIGHTS NOTICE Manufacturer's Data portion of this manual is proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Add itional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. 0. Box 482 Fort Worth, Texas 76101-0482 NP BHT-407FMS-IAC AR LOG OF REVISIONS Original 0 .20 MAY 99 LOG OF PAGES PAGE REVISION NO. Title 0 NP A—B 0 i/u 0 0 0 0 1—6 7/8 9/10 PAGE REVISION NO. NOTE Revised text is indicated by a black vertical line. Insert latest revision pages; dispose of superseded pages. A BHT-407-FMS-IAC AR DOT APPROVED LOG OF DOT APPROVED REVISIONS Original 0 20MAY99 APPROVED HIEF, FLIGH FOR DIRECTOR AIRCRAFT CERTIFICATION BRANCH DEPARTMENT OF TRANSPORT B DATE /2 DOT APPROVED BHT-407-FMS-IAC AR GENERAL INFORMATION Interstate Aviation Committee — Aviation Register, Commonwealth of Independent States kit consists of a metric altimeter for flight reference in metrically measured airspace environments, provisions for crew and passenger oxygen system and associated equipment for use, a VHF emergency radio communications system (located in bracketed compartment on interior side of pilot door), and a fire detection system with aural and visual annunciators. i/u DOT APPROVED BHT-407-FMS-IAC AR Section 1 LIMITATIONS 1-1. INTRODUCTION Refer to Manufacturer's Data (BHT-4O7MD-1) for metric equivalency conversions of altitude limitations not covered in this supplement. 1-8. ALTITUDE 1-17. FUEL AND OIL CIS fuels which meet CIS specification GOST#10227 (TS1 and RT) are suitable for use with this helicopter. CIS fuel TS-1 may be used at all ambient temperatures. NOTE CIS fuel RT usage is limited to ambient Approved oxygen equipment must be temperatures of -32° C (-25° F) or above. operations above 2400 meters H with passengers, or 3000 meters H for crew only. Anti-icing fuel additives are required for all fuels when ambient temperatures are below installed on helicopter prior to 50 C (400 F). NOTE 1-10. ATCROUTING Additives Fluid I (Ethylene Glycol Helicopter flights within CIS airspace are allowed only along routes covered by ATC ground facilities using RBS mode. Permits to fly along routes covered by ATC ground facilities using UVD (Russian) mode monoethyl ether = GOST 8313) and Fluid IM (a mix or 50% Fluid I and 50% methyl alcohol = TU-6-10-1458) with a concentration of 0.1 — 0.3% by volume may be used for anti-icing with above fuels. shall be obtained from ATC service. 1-20. Refer INSTRUMENT MARKINGS AND PLACARDS to Figure 1-3 for Placards Figure 1-3 Refer to Figure Figure 1-5 1-5 and decals. for Instrument markings. 1 BHT-407-FMS-IAC AR DOT APPROVED FOR OPERATING TEMPERATURES BELOW 5°C140 F° OAT, C.I.S. RT AND TS-1 (GOST 10277)FUEL MUST CONTAIN FLUID I (GOST 8313) OR FLUID IM (TU-6-1 0-14458) ADDITIVE. CONCENTRATION TO BE 0.1 - 0.3% BY VOLUME. Typical Figure 1-3. Placards and decals 2 DOT APPROVED BHT-407-FMS-IAC AR 4O7IACAR-1-5 Typical Figure 1-5. Instrument markings 3 BHT-407-FMS-IAC AR DOT APPROVED Section 2 NORMAL PROCEDURES 2-1 . INTRODUCTION Refer to Manufacturer's Data (BHT-407-MD-1) for metric equivalency conversions not covered in this supplement. 2-4. INTERIOR AND PRESTART CHECK Oxygen system and associated IN-FLIGHT OPERATIONS 2-9. Use metric altimeter as reference instrument when helicopter is operated in metric air space. ENG ANTI ICE and PITOT HEATER switches — ON, in visible moisture when ambient temperature is at or below 5° C (400 F). equipment — Check. FIRE DET TEST switch — Press. Verify following: ENGINE FIRE light illuminates (with audio). NOTE At altitudes above 2400 meters H with passengers, or 3000 meters H with crew only, use oxygen masks. 2-9-A. ICING CONDITIONS FIRE DET TEST switch — Release. Verify following: ENGINE FIRE light extinguishes (audio off). 2-5. ENGINE START Helicopter must exit any inadvertent entry into icing conditions as soon as practical. 2-9-B. MANEUVERS Do not exceed 600 per second Yaw rate (rotation) in hover. ENG ANTI ICE switch — ON. PITOT HEATER switch — ON. In powered flight, do not exceed sink rate (vertical speed) of 600 feet per minute (3 AMPS indicator movement — Check. meters per second) at airspeeds of 25 KIAS or below. Do not exceed bank angles of 35° with passengers, or 60° with crew only. 2-11. ENGINE SHUTDOWN In remote areas, ensure battery is being recharged prior to engine shutdown by increasing electrical load (i.e. using landing light), and monitoring AMPS indicator. This will reduce possibility of having an uncharged battery and subsequent failure to start engine. 4 BHT-407-FMS-IAC AR DOT APPROVED 213. COLD WEATHER OPERATIONS Cover engine air intake and exhaust ports when parked during snow (or expected snow) conditions. Remove all snow and/or ice in vicinity of engine air intake and exhaust ports prior to If second attempt at engine start is required (due to reaching starting limits during first attempt) wait 3 minutes prior to next start attempt to allow battery heat to distribute through battery and engine heat to flow into lubrication system. Prior to embarking passengers, ground run helicopter to warm cabin interior and minimize fogging of windows. removing covers and initiating engine start. WARNING CAUTION PRIOR TO TAKEOFF, ENSURE BLADE AND WINDSHIELD COVERS MAY FREEZE IN PLACE AND DAMAGE MAY RESULT DURING REMOVAL LANDING SKIDS ARE NOT FROZEN TO GROUND. PROCESS. CAUTION NOTE attention should be paid ABRUPT CONTROL INPUT CHANGES during preflight checks to those areas subject to ice accumulation. EXCESSIVELY WHEN PARKED ON ICE. Particular Engine starts are improved by keeping battery in a warm environment prior to use. NOTE If possible, use an external power CAN CAUSE HELICOPTER TO YAW If operating in remote areas for extended periods, perform periodic engine restarts to maintain gearbox oil temperatures and battery charge. Of extensive operations at temperatures near source for first start of day. .4Qo C One fuel boost pump can be used using MIL-L-7808 lubricating oil in engine. during start to conserve battery power. Normal transmission and engine oil pressure (4O0 F) are expected and starting is difficult, consideration should be given to Reference Allison Operation and Maintenance Manual for procedures related to changing oil types. may be exceeded during start. Stabilize engine at idle until minimum temperature and pressure limits are reached. 5 BHT-407-FMS-IAC AR DOT APPROVED Section 3 EMERGENC V/MALFUNCTION PROCEDURES 3-4. ENGINE FIRE DETECTION Refer to Table 3-1 for wording, conditions, and associated corrective action for engine fire detection system. Table 3-1. Warning (red) lights PANEL WORDING ENGINE FIRE (with audio) FAULT CONDITION CORRECTIVE ACTION Excessive temperature condition in engine compartment Immediately enter autorotation. Throttle — Close. FUEL VALVE switch — OFF. If time permits, FUEL BOOST/XFR circuit breaker switches — OFF. Execute a normal autorotation and landing BATT switch — OFF. NOTE Do not restart engine until cause of fire has been determined and corrected. Section 4 PERFORMANCE No change from basic manual. 6 MANUFACTURER'S DATA BHT-407-FMS-IAC AR Section 5 WEIGHT AND BALANCE No change from basic manual. 7/8 MANUFACTURER'S DATA BHT-407-FMS-IAC AR Section 1 SYSTEM DESCRIPTION 1-17. INSTRUMENT OPERATION 1-17-D. FLIGHT DATA RECORDER Event Signals: L Engine out 2. Generator failure Operations with commercial Flight Data 3. Low rotor RPM parameters: 4. Transmission oil pressure Recorder (FDR) must use following Analog: 1. Barometric altitude (from metric altimeter) 2. Heading 3. Vertical G-load 5. Transmission oil temperature 6. Engine fire 7. Radio ON. 1-48. EMERGENCY COMMUNICATION SYSTEM 4. DC voltage 5. Time 148A. VHF EMERGENCY RADIO 6. Engine torque VHF emergency radio and its instructions for 7. Engine RPM. use are located in pilot access door compartment. 9/10 BHT-407-MD-1 ROTORCRAFT MANUFACTURER’S DATA BHT-407-MD-1 ROTORCRAFT MANUFACTURER’S DATA COPYRIGHT NOTICE COPYRIGHT 2008 BELL ® HELICOPTER TEXTRON INC. AND BELL HELICOPTER TEXTRON CANADA LTD. ALL RIGHTS RESERVED REISSUE — 9 DECEMBER 2002 REVISION 4 — 30 APRIL 2008 BHT-407-MD-1 NOTICE PAGE PROPRIETARY RIGHTS NOTICE These data are proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation is forbidden without prior written authorization from Bell Helicopter Textron Inc. Additional copies of this publication may be obtained by contacting: Commercial Publication Distribution Center Bell Helicopter Textron Inc. P. O. Box 482 Fort Worth, Texas 76101-0482 NP———Rev. 2—31 JAN 2007 BHT-407-MD-1 LOG OF REVISIONS Original ......................0 ......................20 SEP 96 Revision.....................1 ..................... 14 APR 97 Revision.....................2 ......................24 JUN 97 Revision.....................3 ..................... 05 AUG 98 Revision.....................4 ..................... 20 DEC 99 Revision.....................5 ......................15 FEB 00 Reissue ..................... 0 ......................09 DEC 02 Revision .................... 1 ...................... 29 JUN 05 Revision .................... 2 ...................... 31 JAN 07 Revision .................... 3 ..................... 26 MAR 07 Revision .................... 4 ......................30 APR 08 LOG OF PAGES PAGE REVISION NO. Cover............................................................ 2 Title .............................................................. 4 NP................................................................. 2 A/B................................................................ 4 i/ii.................................................................. 2 1-1 – 1-13 ..................................................... 2 1-14............................................................... 4 1-15 – 1-19 ................................................... 2 1-20 – 1-23 ................................................... 4 1-24............................................................... 2 1-25............................................................... 4 1-26............................................................... 2 1-27 – 1-28 ................................................... 3 1-29 – 1-68 ................................................... 2 PAGE REVISION NO. 1-69 .............................................................. 4 1-70 – 1-76 ................................................... 2 1-77 – 1-78 ................................................... 4 1-79 – 1-106 ................................................. 2 1-107/1-108 .................................................. 2 2-1 – 2-6 ....................................................... 2 2-7 – 2-16 ..................................................... 4 2-17/2-18 (Deleted) ..................................... 4 3-1/3-2 .......................................................... 0 3-3 – 3-8 ....................................................... 0 3-9/3-10 ........................................................ 0 4-1/4-2 .......................................................... 0 4-3 – 4-28 ..................................................... 0 NOTE Revised text is indicated by a black vertical line. A revised page with only a vertical line next to the page number indicates that text has shifted or that non-technical correction(s) were made on that page. Insert latest revision pages; dispose of superseded pages. 30 APR 2008—Rev. 4———A/B BHT-407-MD-1 GENERAL INFORMATION The Manufacturer’s Data is provided for use in conjunction with the basic Flight Manual and optional equipment supplements, as applicable. This manual contains useful information to familiarize the operator with the helicopter and its systems, to facilitate ground handling and servicing procedures, and to assist in flight planning and operations. The Manufacturer’s Data is divided into four sections as follows: Section 1 — SYSTEMS DESCRIPTION Section 2 — HANDLING AND SERVICING Section 3 — CONVERSION CHARTS AND TABLES Section 4 — EXPANDED PERFORMANCE 31 JAN 2007—Rev. 2———i/ii MANUFACTURER’S DATA BHT-407-MD-1 Section 1 SYSTEM DESCRIPTION 1 TABLE OF CONTENTS Subject Paragraph Number Page Number Introduction ............................................................................................ Helicopter Description........................................................................... Principal Dimensions ............................................................................ Location References.............................................................................. Fuselage Stations .............................................................................. Water Lines......................................................................................... Buttock Lines ..................................................................................... General Arrangement ............................................................................ Crew Compartment............................................................................ Passenger Compartment .................................................................. Baggage Compartment ..................................................................... Tailboom ............................................................................................. Instrument Panel, Console, and Pedestal ........................................... Instrument Panel................................................................................ Overhead Console and Pedestal ...................................................... Engine Instruments ............................................................................... Instrument Operation ........................................................................ Power-on BIT .................................................................................. Commanded BIT ............................................................................ Exceedance Monitoring................................................................. Check Instrument (CHECK INSTR) Light............................................. Clock ....................................................................................................... Clock Operation ................................................................................. Universal Time Setting .................................................................. Local Time Setting ......................................................................... Elapsed Time Count Up................................................................. Elapsed Time Count Down............................................................ Flight Time Reset ........................................................................... Flight Time Alarm Set .................................................................... Flight Time Alarm Display ............................................................. Test Mode ....................................................................................... Caution and Warning System ............................................................... Power Plant ............................................................................................ Engine Controls — FADEC System ..................................................... FADEC System................................................................................... FADEC System — Operation ............................................................ Power Up Mode and Built-in-test...................................................... 1-1 ........... 1-2 ........... 1-3 ........... 1-4 ........... 1-4-A ....... 1-4-B ....... 1-4-C ....... 1-5 ........... 1-5-A ....... 1-5-B ....... 1-5-C ....... 1-5-D ....... 1-6 ........... 1-6-A ....... 1-6-B ....... 1-7 ........... 1-7-A ....... 1-7-A-1 .... 1-7-A-2 .... 1-7-A-3 .... 1-8 ........... 1-9 ........... 1-9-A ....... 1-9-A-1 .... 1-9-A-2 .... 1-9-A-3 .... 1-9-A-4 .... 1-9-A-5 .... 1-9-A-6 .... 1-9-A-7 .... 1-9-A-8 .... 1-10 ......... 1-11 ......... 1-12 ......... 1-12-A ..... 1-12-B ..... 1-12-C ..... 1-7 1-7 1-7 1-7 1-7 1-7 1-11 1-11 1-13 1-14 1-14 1-14 1-15 1-15 1-15 1-20 1-20 1-20 1-20 1-20 1-21 1-21 1-22 1-22 1-22 1-22 1-22 1-23 1-23 1-23 1-23 1-23 1-25 1-25 1-25 1-27 1-27 31 JAN 2007—Rev. 2———1-1 BHT-407-MD-1 MANUFACTURER’S DATA TABLE OF CONTENTS (CONT) Subject Start in Auto Mode............................................................................. Alternate Start — AUTO MODE ........................................................ Start in Manual Mode......................................................................... In-flight Auto Mode Operation .......................................................... FADEC System Faults ....................................................................... Category 1 — FADEC Fail/FADEC Manual — Direct Reversion to Manual System (DRTM) ................................................................ The FADEC System Will Fail to the Manual Mode as Follows:.. Category 2 — FADEC Degraded....................................................... Category 3 — FADEC Fault............................................................... Category 4 — Restart Fault............................................................... FADEC Reversionary Governor (FADEC Software Version 5.356) Engine Overspeed Protection .......................................................... Engine Shutdown .............................................................................. HMU Manual Piston Parking Procedure .......................................... Category 5 — Maintenance Advisory, FADEC System Faults — Engine Shutdown .............................................................................. Checking FADEC Fault Codes.......................................................... Engine Run Fault Codes — Procedure For Viewing................... FADEC Fault Codes — Procedure to Determine Last Engine Run Faults From Current Faults................................................... FauLt Code Charts — Use of ........................................................ Clearing FADEC Fault Codes ........................................................... Current Faults ................................................................................ Last Engine Run Faults/Exceedances ......................................... Accumulated Faults/ Exceedances .............................................. FADEC Training in Manual Mode ..................................................... Cockpit Procedural Training on Ground (Engine Not Running) ... Flight Training in Manual Mode........................................................ Simulated FADEC Failure Training (In-flight).................................. Combined Engine Filter Assembly (CEFA) ......................................... Power Plant Ignition System ................................................................ Power Plant Temperature Measurement System ............................... Power Plant Compressor Bleed Air System ....................................... Engine Oil System ................................................................................. Engine Auto Relight .............................................................................. Auto Relight Caution Light ................................................................... Start in AUTO Mode........................................................................... Engine Out in Auto Mode.................................................................. Start and Continuous Operation in Manual Mode .......................... Engine ANTI ICE Switch........................................................................ Engine Indicators................................................................................... Torque Gauge .................................................................................... Torque Gauge — Range Marking ................................................. Engine Torque Exceedance .......................................................... 1-2———Rev. 2—31 JAN 2007 Paragraph Number Page Number 1-12-D ..... 1-12-E ..... 1-12-F ..... 1-12-G..... 1-12-H ..... 1-27 1-31 1-31 1-32 1-33 1-12-I....... 1-12-I-1 ... 1-12-J...... 1-12-K ..... 1-12-L ..... 1-12-M..... 1-12-N ..... 1-12-O..... 1-12-P ..... 1-34 1-34 1-43 1-43 1-43 1-44 1-44 1-46 1-46 1-12-Q..... 1-12-R ..... 1-12-R-1.. 1-47 1-47 1-47 1-12-R-2.. 1-12-R-3.. 1-12-S ..... 1-12-S-1 .. 1-12-S-2 .. 1-12-S-3 .. 1-12-T ..... 1-12-U ..... 1-12-V ..... 1-12-W .... 1-13......... 1-14......... 1-15......... 1-16......... 1-17......... 1-18......... 1-19......... 1-19-A ..... 1-19-B ..... 1-19-C ..... 1-20......... 1-21......... 1-21-A ..... 1-21-A-1.. 1-21-A-2.. 1-48 1-48 1-55 1-55 1-56 1-56 1-56 1-56 1-56 1-57 1-57 1-60 1-60 1-60 1-61 1-61 1-63 1-63 1-63 1-64 1-64 1-64 1-64 1-64 1-65 MANUFACTURER’S DATA BHT-407-MD-1 TABLE OF CONTENTS (CONT) Subject Paragraph Number Page Number Gas Producer Gauge (NG) ................................................................. Dual Tach Gauge................................................................................ Measured Gas Temperature Gauge ................................................. Engine Oil Temperature/Pressure Gauge ........................................ Engine Out Warning Light and Horn.................................................... FADEC in Auto Mode ......................................................................... FADEC in Manual Mode..................................................................... Engine Overspeed Warning Light ........................................................ Engine Chip Caution Light.................................................................... Fuel System Description ....................................................................... Fuel System Operation...................................................................... Left Fuel Boost/XFR Alternate Electrical Circuit............................. Fuel System Controls ........................................................................ Fuel Valve Switch............................................................................... Left and Right Fuel Boost/XFR Switch ............................................ Fuel Cell Drain Switches ................................................................... Fuel System Indicators...................................................................... Fuel System Capacity........................................................................ Fuel Quantity Gauging System (FQGS) ........................................... Fuel Quantity Signal Conditioner ..................................................... Signal Conditioner Built-in-test (BIT) ............................................... Power-up BIT .................................................................................. Continuous BIT .............................................................................. Fuel Quantity Calculation.................................................................. Fuel Quantity Gauge.......................................................................... Fuel Quantity Button ......................................................................... Fuel Pressure/Ammeter Gauge ........................................................ Fuel Valve Light ................................................................................. L/Fuel and R/Fuel Boost Lights .................................................... L/Fuel XFR and R/Fuel XFR Lights ............................................... Fuel Filter Light .................................................................................. Fuel Low Light.................................................................................... Retirement Index Number (RIN)............................................................ Transmission.......................................................................................... Freewheel Assembly ......................................................................... Transmission Oil System .................................................................. Transmission Indicators ................................................................... Transmission Oil Temperature and Pressure Gauge ..................... Transmission Oil Temperature Gauge ......................................... Transmission Oil Pressure Light.................................................. Transmission Chip Annunciator ...................................................... Rotor System.......................................................................................... Main Rotor Hub and Blades .............................................................. Tail Rotor Hub and Blades ................................................................ Tail Rotor Gearbox............................................................................. 1-21-B ..... 1-21-C ..... 1-21-D ..... 1-21-E ..... 1-22 ......... 1-22-A ..... 1-22-B ..... 1-23 ......... 1-24 ......... 1-25 ......... 1-25-A ..... 1-25-B ..... 1-25-C ..... 1-25-D ..... 1-25-E ..... 1-25-F...... 1-25-G ..... 1-25-H ..... 1-25-I....... 1-25-J...... 1-25-K ..... 1-25-K-1 .. 1-25-K-2 .. 1-25-L...... 1-25-M..... 1-25-N ..... 1-25-O ..... 1-25-P ..... 1-25-P-1 .. 1-25-P-2 .. 1-25-Q ..... 1-25-R ..... 1-26 ......... 1-27 ......... 1-27-A ..... 1-27-B ..... 1-27-C ..... 1-27-D ..... 1-27-D-1 .. 1-27-D-2 .. 1-27-E ..... 1-28 ......... 1-28-A ..... 1-28-B ..... 1-28-C ..... 1-66 1-66 1-66 1-68 1-68 1-68 1-68 1-68 1-69 1-69 1-69 1-73 1-73 1-73 1-73 1-74 1-74 1-74 1-74 1-74 1-76 1-76 1-76 1-76 1-76 1-77 1-77 1-77 1-77 1-77 1-78 1-79 1-79 1-79 1-79 1-81 1-81 1-83 1-83 1-83 1-83 1-83 1-83 1-83 1-86 31 JAN 2007—Rev. 2———1-3 BHT-407-MD-1 MANUFACTURER’S DATA TABLE OF CONTENTS (CONT) Subject Paragraph Number Page Number Tail Rotor Chip Light ......................................................................... Rotor System Indicators ....................................................................... Dual Tach Gauge ............................................................................... RPM Light and Warning Horn ........................................................... NR Less than 95% .......................................................................... NR 107% or Greater........................................................................ Flight Control System ........................................................................... Rotor Controls ................................................................................... Main Rotor .......................................................................................... Cyclic .............................................................................................. Collective ........................................................................................ Tail Rotor ............................................................................................ Airspeed Actuated Pedal Stop System............................................ Hydraulic System................................................................................... Hydraulic Indicators .......................................................................... Hydraulic Filter Indicators ................................................................ Hydraulic System Light..................................................................... Electrical System ................................................................................... External Power................................................................................... Battery Switch.................................................................................... Battery Charging (17 and 28 Amp/Hour Batteries) ......................... Generator Switch ............................................................................... Start Switch ........................................................................................ Electrical System Indicators............................................................. Fuel Pressure/DC Ammeter .............................................................. Ammeter — 200 Amps Max Scale ................................................ Ammeter — 400 Amps Max Scale ................................................ Voltmeter ............................................................................................ Battery Hot Annunciator ................................................................... Battery Relay Annunciator................................................................ Start Annunciator .............................................................................. Gen Fail Annunciator ........................................................................ Pitot Static System ................................................................................ Basic Flight Instruments....................................................................... Airspeed Indicator ............................................................................. Altimeter ............................................................................................. Vertical Speed Indicator (VSI)........................................................... Inclinometer ....................................................................................... Optional Flight Instruments.............................................................. Attitude Indicator ............................................................................... Directional Gyro................................................................................. Turn-and-Slip Indicator ..................................................................... Encoding Altimeter............................................................................ Navigation Systems and Instruments.................................................. Magnetic Compass ............................................................................ 1-28-D ..... 1-29......... 1-29-A ..... 1-29-B ..... 1-29-B-1.. 1-29-B-2.. 1-30......... 1-30-A ..... 1-30-B ..... 1-30-B-1.. 1-30-B-2.. 1-30-C ..... 1-30-D ..... 1-31......... 1-31-A ..... 1-31-B ..... 1-31-C ..... 1-32......... 1-32-A ..... 1-32-B ..... 1-32-C ..... 1-32-D ..... 1-32-E ..... 1-32-F ..... 1-32-G..... 1-32-G-1.. 1-32-G-2.. 1-32-H ..... 1-32-I....... 1-32-J...... 1-32-K ..... 1-32-L ..... 1-33......... 1-34......... 1-34-A ..... 1-34-B ..... 1-34-C ..... 1-34-D ..... 1-34-E ..... 1-34-F ..... 1-34-G..... 1-34-H ..... 1-34-I....... 1-35......... 1-35-A ..... 1-86 1-86 1-86 1-86 1-86 1-86 1-87 1-87 1-87 1-87 1-87 1-89 1-89 1-89 1-90 1-90 1-90 1-90 1-94 1-94 1-95 1-95 1-96 1-96 1-96 1-96 1-96 1-96 1-97 1-97 1-97 1-97 1-97 1-97 1-97 1-99 1-99 1-99 1-99 1-99 1-99 1-99 1-99 1-99 1-99 1-4———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 TABLE OF CONTENTS (CONT) Subject Paragraph Number Page Number Optional Navigation Equipment ....................................................... Horizontal Situation Indicator (HSI).............................................. Global Positioning System (GPS) ................................................ VOR Indicator ................................................................................. Automatic Direction Finder (ADF) ................................................ ATC Transponder........................................................................... VHF NAV/COMM System ............................................................... Three or Five Place Intercommunication System............................... Normal Mode ...................................................................................... Isolate Mode ....................................................................................... Private Mode....................................................................................... Aft Cabin Mode................................................................................... Emergency Communication System.................................................... Avionics Master Switch......................................................................... Miscellaneous Instruments................................................................... Outside Air Temperature Indicator................................................... Hourmeter........................................................................................... Ventilation and Defog System .......................................................... Lighting System ................................................................................. Cockpit Utility Light ........................................................................... Instrument Panel and Associated Lighting ..................................... Aft Cabin Lighting .............................................................................. Landing Lights ................................................................................... Position Lights ................................................................................... Anticollision Light.............................................................................. Emergency Equipment .......................................................................... Portable Fire Extinguisher .................................................................... First Aid Kit............................................................................................. Pointer 4000 ELT.................................................................................... 1-35-B ..... 1-35-B-1 .. 1-35-B-2 .. 1-35-B-3 .. 1-35-B-4 .. 1-35-B-5 .. 1-35-B-6 .. 1-36 ......... 1-36-A ..... 1-36-B ..... 1-36-C ..... 1-36-D ..... 1-37 ......... 1-38 ......... 1-39 ......... 1-39-A ..... 1-39-B ..... 1-39-C ..... 1-39-D ..... 1-39-E ..... 1-39-F...... 1-39-G ..... 1-39-H ..... 1-39-I....... 1-39-J...... 1-40 ......... 1-41 ......... 1-42 ......... 1-43 ......... 1-100 1-100 1-100 1-100 1-101 1-101 1-101 1-102 1-103 1-103 1-103 1-104 1-104 1-104 1-104 1-104 1-104 1-104 1-105 1-105 1-105 1-105 1-105 1-106 1-106 1-106 1-106 1-106 1-106 FIGURES Subject Principal Dimensions ............................................................................ Aft Cabin and Baggage Compartment ................................................. Fuselage Assembly ............................................................................... Instrument Panel and Pedestal............................................................. Overhead Console ................................................................................. Maintenance Ports ................................................................................. Caution and Warning Panel .................................................................. Power Plant ............................................................................................ FADEC Control System Schematic ...................................................... Figure Number Page Number 1-1 ........... 1-2 ........... 1-3 ........... 1-4 ........... 1-5 ........... 1-6 ........... 1-7 ........... 1-8 ........... 1-9 ........... 1-8 1-9 1-12 1-16 1-18 1-19 1-24 1-26 1-28 31 JAN 2007—Rev. 2———1-5 BHT-407-MD-1 MANUFACTURER’S DATA FIGURES (CONT) Subject Auto to Manual Transition at Low Fuel Flow ...................................... Auto to Manual Transition at Intermediate Fuel Flow ........................ Auto to Manual Transition at High Fuel Flow...................................... Power Plant Components ..................................................................... Engine Oil System ................................................................................. Fuel System............................................................................................ Fuel Transfer System Schematic ......................................................... Left Fuel Boost/XFR Alternate Circuit Schematic .............................. Transmission Assembly ....................................................................... Transmission Oil System...................................................................... Main Rotor Assembly ............................................................................ Tail Rotor Assembly .............................................................................. Flight Controls ....................................................................................... Airspeed Actuated Pedal Stop System................................................ Hydraulic System................................................................................... DC Electrical System............................................................................. Pitot Static System ................................................................................ Figure Number Page Number 1-10......... 1-11......... 1-12......... 1-13......... 1-14......... 1-15......... 1-16......... 1-17......... 1-18......... 1-19......... 1-20......... 1-21......... 1-22......... 1-23......... 1-24......... 1-25......... 1-26......... 1-36 1-38 1-40 1-58 1-62 1-70 1-71 1-75 1-80 1-82 1-84 1-85 1-88 1-91 1-92 1-93 1-98 Table Number Page Number 1-1........... 1-2........... 1-42 1-49 1-3........... 1-4........... 1-5........... 1-52 1-65 1-66 1-6........... 1-67 1-7........... 1-67 1-8........... 1-67 1-9........... 1-10......... 1-67 1-78 TABLES Subject Time to Power Change .......................................................................... 250-C47B FADEC Software Version 5.202 Fault Code Display ......... 250-C47B FADEC Software Version 5.356 (Reversionary Governor) Fault Code Display ................................................................................ Engine Torque Exceedance Monitoring .............................................. GAS PRODUCER GAUGE (NG) Exceedance Monitoring.................... MGT Exceedance Monitoring — During Start (P/N 407-375-001-101/103)..................................................................... MGT Exceedance Monitoring — During Normal Operation (P/N 407-375-001-101/103)..................................................................... MGT Exceedance Monitoring — During Start (P/N 407-375-001-105 and Subsequent)............................................... MGT Exceedance Monitoring — During Normal Operation (P/N 407-375-001-105 and Subsequent)............................................... Transfer Light Activation Table, S/N 53175, and Subsequent........... 1-6———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 Section 1 SYSTEM DESCRIPTION 1 1-1. INTRODUCTION Be ll M od el 40 7 h elic op ter, p rima ry an d auxiliary systems, and emergency equipment are described within this section. Optional equipment systems which do not require a Flight Manual Supplement (FMS) will be described in this section. 1-2. HELICOPTER DESCRIPTION The Model 407 is a single engine, seven-place light helicopter. Standard configuration provides for one pilot and six passengers. The fuselage consists of three main sections: the Forward Section, the Intermediate Section, and the Tailboom Section. The forward section utilizes aluminum honeycomb and carbon graphite structure and provides the major load carrying e l e m e n ts o f t h e f o r w a r d c a b i n . T h e intermediate section is a semi-monocoque structure which uses bulkheads, longerons and carbon fibre composite side skins. The ta i l b o o m i s a n a l u m i n i u m m o n o c o q u e construction which transmits all stresses through its external skins. The helicopter is powered by a Rolls-Royce, Model 250-C47B engine. Refer to paragraph 1-11, Power Plant, for complete system description. The main rotor is a four-bladed, soft-in-plane design with a composite hub and individually interchangeable blades. The tail rotor is a two-bladed teetering rotor that provides directional control. Refer to paragraph 1-28, Rotor System, for a complete system description. Basic helicopter landing gear is the low skid type. Optional pop-out emergency flotation gear or high skid gear is also available. 1-3. PRINCIPAL DIMENSIONS Principal exterior dimensions are shown in Figure 1-1. All height dimensions must be considered approximate due to variations in loading and landing gear deflection. Principal interior dimensions of the cabin and baggage compartment are shown in Figure 1-2. 1-4. LOCATION REFERENCES Locations on and within the helicopter can be determined in relation to the fuselage s tat io n s , w a te r lin e s , a n d b ut to c k lin e s measured in inches (mm) from known reference points. 1-4-A. FUSELAGE STATIONS Fuselage stations (FS or STA) are vertical planes perpendicular to, and measured along, the longitudinal axis of the helicopter. Station zero is the reference datum plane and is 1.0 inch (25.4 mm) forward of the nose of the helicopter or 55.16 inches (1401 mm) forward of the forward jack point center line. 1-4-B. WATERLINES Wa t e r l i n e s ( W L ) a r e h o r i z o n ta l p l a n e s perpendicular to, and measured along, the vertical axis of the helicopter. Waterline zero is a reference plane located 20.0 inches (508 mm) below the lowest point on the fuselage. 31 JAN 2007—Rev. 2———1-7 BHT-407-MD-1 NOTE 1 MANUFACTURER’S DATA TYPICAL When high gear is installed, dimension is 10.91 feet (3.33 m). 407_MD_01_0003 Figure 1-1. Principal Dimensions 1-8———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 20.75 IN. (527.05 mm) VIEW FROM LEFT-HAND SIDE 21.5 IN. (546.1 mm) 42.0 IN. (1067 mm) 37.0 IN. (940 mm) 36.0 IN. (914.4 mm) AUX FUEL TANK 28.0 IN. (711.2 mm) 16.5 IN. (419 mm) BAGGAGE COMPARTMENT FLOOR VIEW LOOKING DOWN WITH AUX TANK INSTALLED TYPICAL NOTES 1. Aft cabin space 85 cubic feet (2.4 m3) Left forward cabin 20 cubic feet (0.6 m3) Cabin floor stressed for 75 pounds per square foot (3.7 kg/100 cm2). 2. Baggage compartment 16 cubic feet (0.45 m3) Baggage compartment floor stressed for 86 pounds per square foot (4.2 kg/100 cm2). 407_MD_01_0004 Figure 1-2. Aft Cabin and Baggage Compartment (Sheet 1 of 2) 31 JAN 2007—Rev. 2———1-9 BHT-407-MD-1 MANUFACTURER’S DATA 4 1 3 12 2 11 10 9 8 6 5 7 TYPICAL VIEW FROM LEFT-HAND SIDE 1. 2. 3. 4. 5. 6. 39.3 inches (997 mm) 11.0 inches (279 mm) deep 36.5 inches (927 mm) forward side 12.0 inches (305 mm) high forward side 18.0 inches (457 mm) 46.0 inches (1168 mm) 7. 8. 9. 10. 11. 12. 49.0 inches (1245 mm) 15.5 inches (394 mm) 43.5 inches (1105 mm) 38.0 inches (965 mm) 58.5 inches (1486 mm) including litter door 33.5 inches (851 mm) 407_MD_01_0005 Figure 1-2. Aft Cabin and Baggage Compartment (Sheet 2 of 2) 1-10———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 1-4-C. BUTTOCK LINES Buttock lines (BL) are vertical planes perpendicular to, and measured to the left and right, along the lateral axis of the helicopter. Buttock line zero is a plane at the lateral centerline of the helicopter. 1-5. GENERAL ARRANGEMENT The fuselage assembly (Figure 1-3) consists of three main sections: the forward section which extends from the cabin nose to the bulkhead aft of the passenger compartment, the intermediate section which extends from t h e b u l k h e a d a ft o f t h e p a s s e n g e r compartment to the tailboom attachment bulkhead, and the tailboom section. The forward section provides for pilot and passenger seating, the fuel cell enclosures, and the pylon support. The basic structure of the forward fuselage utilizes two honeycomb panels which are connected to create the floor, and an aluminum roof beam assembly which is attached to the center of another honeycomb panel to create the roof. Two bulkhead assemblies and a center post connect the floor and roof to make an integrated structure. The forward fuselage section is closed out by two carbon fibre composite side body fairings with in t e r c h a n g e a b le c o m p o s i te d o o rs w it h automotive type latches. The landing gear is attached to the bottom of the forward and aft bulkheads. The gear uses a three point attachment configuration to prevent ground resonance. The skid type landing gear consists of two skids attached to the ends of two arched crosstubes that are secured to the fuselage by means of a three point attachment configuration. Each skid tube is fitted with a tow fitting, two saddles with sockets for crosstubes, skid shoes along BHT-407-MD-1 the bottom, a rear cap, and two eyebolt fittings for mounting of ground handling gear. The intermediate section is a se m i-mo no co qu e s tru ctu re w h ich u s es bulkheads, longerons, and carbon fibre composite side skins which do not need stiffeners or stringers. The lower section of the intermediate fuselage is closed out by a honeycomb composite fairing. The intermediate section provides a deck for engine installation, a baggage compartment, and an equipment compartment under the engine deck for electrical equipment, air conditioning equipment, and the tail rotor control servo actuator. The engine pan and fo r w a rd a n d a ft f ir e w a lls o f t h e e n g in e compartment are manufactured from titanium. The tailboom is a monocoque construction which transmits all stresses through its external skins. To increase the strength of the structure, certain skins incorporate bonded doublers. The tailboom assembly includes the tail rotor driveshaft, pitch change mechanism, tail rotor gearbox, tail rotor hub and blade assembly, and the horizontal stabilizer and vertical fin. Cowlings and fairings which enclose the various roof and tailboom mounted assemblies provide inspection access via the use of hinge mounts, access doors, and inspection windows or cutouts. They are manufactured from either composite or aluminum materials and are readily removable for maintenance access. The forward cowling is a composite construction and incorporates a single point hinge fitting which is located at the forward end of the fairing. Two flush mounted toggle hook latches secure the cowling. Support rods are internally stowed on each side of the co w l a nd f it in to ro of mo un ted c lips to support the cowl in a raised position. 31 JAN 2007—Rev. 2———1-11 BHT-407-MD-1 MANUFACTURER’S DATA 10 9 8 12 6 5 11 13 7 14 4 19 3 2 20 21 22 1 23 25 24 15 18 16 17 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Windshield Skylight window Forward fairing Transmission fairing assembly Engine cowl Aft fairing Engine oil tank access door Tail rotor driveshaft cover Tail rotor gearbox fairing Vertical fin Tail skid and weight Tailboom 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. Finlet Horizontal stabilizer Passenger door Litter door Crew door Side body fairing Oil cooler blower inlet duct Aft skin panel Air inlet cowl assembly Baggage compartment Forward fuselage Lower window Battery compartment door 407_MD_01_0006 Figure 1-3. Fuselage Assembly 1-12———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA The transmission cowling is a composite construction and encloses the forward half of the main transmission . This cow lin g is mounted with fasteners. The fasteners are contained in metal ejector clips which ensure they are maintained with the cowling during removal, and which ensure easy identification of any fastener that may have dislodged from its receptacle. The air induction cowling is an aluminum construction and encloses the aft half of the main transmission. Inlet ducts are provided on each side of the cowling to direct the airflow into the induction screen or particle separator. A small removable window is provided on either side of the cowling to allow checking of the inlet area when the particle separator is installed. An inspection cutout is provided on the right side to allow viewing of the transmission oil level sight gauge. Two hinged doors with flush-type latches are also p r o v i d e d f o r i n s p e c t i o n o f t h e a ft transmission area. The engine cowling has composite hinged side doors and an aluminum upper structure. The side doors incorporate flush-type latches and wing style stud fasteners. Attached to the side doors are oil cooler blower inlet ducts (S/N 53519 and subsequent or Post ASB 407-02-54). The doors are held in the open position with mechanical support devices. The side doors and upper structure of the engine cowling incorporate screened vents to allow air m ovement through the engine compartment. The aft cowling is a composite construction and encloses the oil cooler and blower assembly and the engine oil tank. It incorporates a cutout to view the engine oil tank sight gauge, and two doors which are fastened with wing style stud fasteners. The cowling incorporates screened cooling vents. T h e ta i l b o o m u t i l i z e s t w o c o m p o s i t e constructed fairings to enclose the tail rotor driveshaft. BHT-407-MD-1 The tail rotor gearbox fairings are both composite constructed and secured with screws. The upper and lower fairings both incorporate hinge mounted doors for access. 1-5-A. CREW COMPARTMENT The crew compartment or cockpit occupies the forward part of the cabin (Figure 1-3). The pilot station is on the right side and the copilot/forward passenger station is on the left. An instrument panel is mounted on a central pedestal in front of crew seats. The panel is tilted upward for maximum visibility from either seat. The overhead console is centered on the forward cabin ceiling and incorporates most of the electrical systems circuit breakers and switches. Each crew seat is covered with flame-retardant fabric and is equipped with a lap seat belt and a dual shoulder harness. Each shoulder harness contains an inertia reel which locks in the event of a rapid deceleration. A door on either side permits direct access to the crew compartment. Each door is equipped with interior and exterior handles which operate a positive bolt latching mechanism. T hi s s ty le o f d o or la tc h in g m ec h a ni s m ensures smooth and positive operation when opening and closing the doors. Each exterior door handle incorporates a lock. The door windows are made of gray tinted acrylic plastic and incorporate a lower forward sliding window for ventilation. The main windshields, lower cabin nose chin bubbles, and upper cab in ro of skylight windows are also made of gray tinted acrylic plastic. 31 JAN 2007—Rev. 2———1-13 BHT-407-MD-1 1-5-B. PASSENGER COMPARTMENT The aft area of the cabin (Figure 1-2) contains a space of 85 cubic feet (2.4 m 3 ) for the carrying of passengers or internal cargo. The cabin can be configured with utility, standard, or corporate interior kits. Each kit will include, but is not limited to, vacuum formed polycarbonate panels, armrests, door and sidewall magazine pockets, assist steps, door pulls, carpet, and all trim and attaching tracks and hardware. Basic configuration includes two aft facing and three forward facing seats. All seats are covered with flame-retardant fabric and are equipped with lap seat belts and shoulder harnesses. The shoulder harnesses lock in the event of a rapid deceleration. A cargo restraint kit is available for the installation of tie-down provisions. This kit provides forward bulkhead tie-down provisions using four shackle/eyebolt assemblies and floor mounted provisions using four anchor plates. These provisions allow cargo to be secured with a tie-down assembly. It is the responsibility of the pilot to ensure the cargo is adequately secured and uniformly distributed. A door on either side permits direct access to the passenger compartment. In addition, the left passenger door is hinged on the litter door, so that the two may be opened together to aid in the loading of the helicopter. The LITTER DOOR caution light will illuminate if the litter door is not properly secured. Each door is equipped with interior and exterior h a n d le s , w h ic h o p e ra t e a p o s it iv e b o lt latching mechanism. This style of door latching mechanism ensures smooth and positive operation when opening and closing the doors. Each exterior door handle incorporates a lock. All cabin windows are 1-14———Rev. 4—30 APR 2008 MANUFACTURER’S DATA made of tinted acrylic plastic and the passenger doors can incorporate a lower forward sliding window for ventilation. 1-5-C. BAGGAGE COMPARTMENT The baggage compartment (Figure 1-2) is located aft of the passenger compartment and has a capacity of 16 cubic feet (0.45 m3). The compartment can carry up to 250 pounds (113.4 kg) of baggage or other cargo which can be secured using a tie-down assembly and the tie-down fittings provided. It is the responsibility of the pilot to ensure the cargo is adequately secured and uniformly distributed. Access to the compartment is provided by an exte rior d oor on the left side of the aft fuselage. The door is hinged at the forward end and opens the full width and height of the co mpa rtment. It is s ecu red by tw o push-button latches and a keyed lock. The BAGGAGE DOOR caution light will illuminate if the door is not properly secured. A 19.2 US gallon (72.7 L) fuel tank may also be installed in the baggage compartment as an optional kit (BHT-407-FMS-6). 1-5-D. TAILBOOM The tailboom consists of the tailboom and the components it supports: tail rotor and drive system, vertical fin, and horizontal stabilizer (Figure 1-3). The tail rotor drive system consists of a driveshaft mounted along the top of the tailboom and a gearbox, which reduces the tail rotor driveshaft input speed from 6317 to 2500 RPM. The gearbox also changes the direction of drive 90° to accommodate the tail rotor for directional control. BHT-407-MD-1 Th e ve rt ic al fi n, c o m p os e d p ri m ar ily of aluminum and honeycomb construction, provides directional (yaw) stability and is mounted on the aft end of the tailboom on the right side. It contains a top fairing to mount the anticollision light and on the lower edge, a rubber bumper, and tail skid to protect the tail rotor and fin in the event of a tail low landing. The fin sweeps back, both above and below the tailboom. The leading edge is canted outboard 9° to reduce the required amount of tail rotor thrust during forward flight at cruise speed. The horizontal stabilizer extends through the tailboom, has leading edge slats, and small auxiliary vertical fins or “dynamic dihedrals”. The main body of the horizontal stabilizer is a one-piece aluminum honeycomb structure. It is an inverted airfoil which provides a downward resultant lift on the tailboom to maintain the cabin in a nearly level attitude throughout all cruise airspeeds and to aerodynamically streamline the fuselage to reduce drag. The leading edge slats are designed to improve pitch stability during climbs. The small auxiliary vertical fins are located on each end of the horizontal stabilizer. The leading edges of the fins are both offset 5° outboard of the helicopter centerline. This improves the roll stability of the helicopter in forward flight. The tailboom utilizes two composite constructed fairings to enclose the tail rotor driveshaft. The cowlings are mounted with studs and receptacles. The studs are contained in metal ejector clips, which ensure the studs are maintained with the cowlings during removal, and which ensure the easy identification of any stud that may have dislodged from its receptacle. The tail roto r g earb ox fairings a re b oth composite constructed and secured with screws. A hinged door with wing style stud fasteners is incorporated on the top fairing for ease of servicing the gearbox. A hinged door MANUFACTURER’S DATA is incorporated on the bottom of the fairing for ease of access to the tail rotor gearbox chip detector. The tail rotor gearbox oil level may be viewed through the aft screened cooling vent of the fairing. 1-6. INSTRUMENT PANEL, CONSOLE, AND PEDESTAL 1-6-A. INSTRUMENT PANEL Figure 1-4 shows the instrument panel with optional equipment installed. The instrument panel provides vibration dampening and is hinge mounted on a central pedestal in front of the crew seats. The instrument panel is tilted at a 5° angle for maximum visibility. The flight instruments are located on the right side of the panel, and the systems instruments are in two rows to the left of the flight instruments. The caution and warning panel is mounted just below the glareshield across the top of the instrument panel. 1-6-B. OVERHEAD CONSOLE AND PEDESTAL The overhead console (Figure 1-5) is centered on the cabin ceiling and incorporates most of the electrical systems’ circuit breakers and switches. The forward section of the panel has integral lighting controlled by the instrument lighting rheostat knob. The pedestal (Figure 1-4) extends from the instrument panel downward and aft to the cabin seat structure. This forms a mounting platform for optional equipment such as the audio panel, radios, and gyrocompass control panel etc. The lower left side of the pedestal ( F i g u r e 1 - 6 ) c o n t a i n s t h e FA D E C / E C U maintenance button, FA D E C / E C U maintenance port, ENGINE INSTRUMENT maintenance port, 28 VDC auxiliary receptacle, and the M/R RADS maintenance port and GPS data loader port. 31 JAN 2007 Rev. 2 1-15 BHT-407-MD-1 MANUFACTURER’S DATA 1 FLOAT ARM BAGGAGE DOOR L/FUEL BOOST R/FUEL BOOST FADEC FAULT FADEC FAIL ENGINE CHIP GEN FAIL BATTERY RLY AUTO RELIGHT LITTER DOOR L/FUEL XFR R/FUEL XFR RESTART FAULT FADEC DEGRADED XMSN CHIP XMSN OIL PRESS XMSN OIL TEMP START HEATER OVERTEMP FUEL FILTER FUEL VALVE FUEL LOW FADEC MANUAL T/R CHIP CHECK INSTR HYD SYSTEM FLOAT TEST ENGINE ANTI-ICE FLOAT TEST BATTERY HOT ENGINE OUT ENGINE OVSPD PEDAL STOP CYCLIC CENTERING RPM C/W LT TEST 2 ON A U T O E L T RESET 6 7 0 8 5 9 4 3 10 2 1 0 11 % X 10 12 CONTROL T E S T AIRSPEED NR 120 10 8 3 9 2 10 1 T 50 33 W N 5 NAV 3 W 24 21 10 ~C E 0 HDG S 5 X 10 0 15 5 12 0 3 GPS OBS FADEC MODE 12 PSI 5 X 10 0 2 E 10 10 2 FADEC SOFTWARE VERSION 5.356 WITH DIRECT REVERSION TO MANUAL INSTALLED, REFER TO FLIGHT MANUAL FOR OPERATION. 1 ENGAGED 2 MIN TURN 15 20 ~C 4 PEDAL STOP PTT 6 PSI 4 TEST TEST 33 15 6 5 4 3 PER MIN UP 6 15 10 8 2 FT AVOID CONT OPS 68.4% TO 87.1% NP 30 0 11 3 12 HORN 1000 KING RPM % X 10 FWD TANK OVSPD 60 70 30 FADEC 5 GS 24 11 12 40 80 4 0 3 DOWN R 9 6 30 21 FUEL QTY 20 % RPM 90 21 30 5 2 FUEL CAPACITY BASIC 869 LBS WITH AUX 1005 LBS (JET A AT 15° C) 4 5 1 HDG W 7 8 S 15 GS 24 7 6 QTY LBS X100 NAV 10 110 100 1 0 NP 12 10 E ~C X 100 0 3 2 299 7 6 2 0 5 1 3 N X 10 FEE 00 9 4 1 0 4 100 T R E C S 8 0 6 15 AMPS 1 T FEE 1010 L PU FOR QUICK 80 3 12 60 8 7 C H K KNOTS 100 8 M U T E FEE 100 9 L 5 16 2 6 H O R N E 20 4 40 100 3 I N S T R 120 DAVTRON FUEL PSI 20 150 N SELECT L C D T VOLTS 33 O.A.T AUTO TYPICAL FUEL VALVE MAN OFF THIS HELICOPTER MUST BE OPERATED IN COMPLIANCE WITH THE OPERATING LIMITATIONS SPECIFIED IN THE APPROVED FLIGHT MANUAL 8 ON 7 6 1. Engine ANTI-ICE segment added at S/N 53095 and subsequent. Spare segment on S/N 53000 through 53094. 2. ELT remote switch 3. KI-525A horizontal situation indicator 4. Airspeed Actuated Pedal Stop press-to-test switch/annunciator 5. NAV/GPS switch 6. KI-208 course deviation indicator 7. KI-227 ADF indicator 8. Placard will reflect FADEC software version installed. 407_MD_01_0007 Figure 1-4. Instrument Panel and Pedestal (Sheet 1 of 2) 1-16 Rev. 2 31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 9 10 11 12 13 14 15 16 9. KLN 89B GPS receiver 10. KMA 24H-71 audio panel 11. KX-155 or KX-165 VHF communication/navigation transceiver 12. KY-196A VHF communication transceiver 13. KT-70 or KT-76A ATC transponder 14. KR-87 ADF receiver 15. KA-51B slave control 16. ICS mode selector 407_MD_01_0008 Figure 1-4. Instrument Panel and Pedestal (Sheet 2 of 2) 31 JAN 2007—Rev. 2———1-17 BHT-407-MD-1 MANUFACTURER’S DATA HEADPHONE JACKS FWD TYPICAL 407_MD_01_0009 Figure 1-5. Overhead Console 1-18———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 INSTALLED WITH KLN 89B GPS KIT FADEC/ECU GROUND MAINTENANCE CONNECTOR FADEC/ECU MAINTENANCE BUTTON LEFT SIDE LOWER CONSOLE 407MM_76_0012+ Figure 1-6. Maintenance Ports 31 JAN 2007—Rev. 2———1-19 BHT-407-MD-1 MANUFACTURER’S DATA 1-7. ENGINE INSTRUMENTS The propulsion instruments are electronic instruments that are individually powered through circuit breakers located on the 28 VDC bus of the helicopter. Each side of dual display instruments such as ENGINE OIL PRESSURE and TEMPERATURE are powered through individual circuit breakers. tachometer will be displayed by no pointer movement when depressing the LCD TEST button. Any failure during the BIT found on to r q u e , M GT, a n d N G i n d ic a to r s w il l b e recorded in non-volatile memory (NVM) of the instrument. Instruments that successfully complete the BIT will have the first LCD of the indicator lit or will display the appropriate indication. The dial of the instruments are made up of a series of single bar LCDs which are arranged in a tr en d a rc . Th e la s t L C D t o t u rn o n indicates the reading of the instrument. The first bar indicates power on. Some indicators also include a digital display to provide more accuracy of the information displayed. On the torque MGT and N G indicators, a letter E will appear in the digital display when the instrument has recorded an exceedance. Pressing the INSTR CHK button will display the value of the last exceedance recorded. Releasing the button will clear the E until the next power up of the instrument. 1-7-A. 1-7-A-2. INSTRUMENT OPERATION All of the propulsion instruments have a built-in-test (BIT) capability. 1-7-A-1. POWER−ON BIT The power-on BIT starts when the power is applied to the instrument. The power-on BIT does an integrity check of the electronic components of the indicator. NOTE With the “Ahlers” NR/NP gauge installed, the NR and NP needles do not self test during power-on. On all indicators except the dual tachometer, during the power-on BIT, the trend arc display shows the full scale for 6 to 8 seconds. Torque and NG digits display 8188.8. MGT and fuel digits display 81888. NR and NP needles of the dual tachometer move to 107 and 100% (upper redline limit) respectively. If an LCD indicator fails the BIT, the trend arc and the digits, if applicable, will show blank. If faults are detected in the dual tachometer during the BIT, pointer movement will not occur. With the “Ahlers” dual tachometer installed, no movement during power-on is n o r m a l . F a u l ts i n t h e “ A h l e r s ” d u a l 1-20———Rev. 4—30 APR 2008 COMMANDED BIT The commanded BIT starts when the LCD TEST button is pushed. The commanded BIT turns on all the LCDs so that the pilot can verify that all the LCDs are working. On the dual tachometer indicator, the individual Rotor and Turbine pointers are driven to indicate their respective upper redline limits. 1-7-A-3. EXCEEDANCE MONITORING TORQUE, MGT, and NG instruments have an ability to record exceedances. Exceedances have been predefined at the design stage and preprogrammed into the microprocessor in each indicator. E x c e e d a n c e s a r e d e f i n e d a s l i m i ts o f operation above which there may be some maintenance action required. NOTE Exceedance monitoring is provided as an aid to determining required maintenance action. Only the person in command of the helicopter at the time the exceedance occurs can verify that the exceedance recorded reflects the actual occurrence. The above instruments have built in NVM that allows them to store up to 50 exceedance MANUFACTURER’S DATA events. For each exceedance, the memory records the date, duration, and peak value during the exceedance. If exceedance events recorded are greater than 50, the earliest dated exceedance that was in memory is deleted and the latest exceedance is added in its place. To provide advance notice to the pilot that an exceedance is about to be recorded, these indicators also have other preprogrammed advisory points at which they will flash the Tre nd AR C dis play. T he digital re ad out display will not flash. Specific values are discussed in applicable systems descriptions in this section of manufacturer’s data. When an advisory is displayed by the instrument, the instrument will also turn on the CHECK INSTR light on the caution panel. If the pilot makes control inputs to reduce the instrument readings below the advisory values, the advisory will no longer be displayed and the CHECK INSTR light will be turned off. No exceedance will be recorded. When the indicator exceeds specifically preprogrammed values, an exceedance will be recorded. When an exceedance is about to be recorded, the CHECK INSTR light will be turned on by the instrument. In addition, when an exceedance is recorded, the letter E will be displayed at the left digit on the digital display. The pilot can acknowledge the exceedance and cause the peak value to be displayed on the analog and digital display by pushing the INSTR CHK button (Figure 1-4) on the instrument panel. The exceedance will display for a maximum of 11 seconds, less if the pilot pushes on the INSTR CHK button for a shorter period of time. If there have been exceedances recorded on different indicators, e a c h i n d i c a t o r w i l l d i s p l a y i ts l a s t exceedance. Once the pilot has pushed the INSTR CHK button and the exceedance(s) has been displayed, the E will disappear from the digital display. The E will not display until the power BHT-407-MD-1 is removed from and applied to the indicator (such as by pulling its circuit breaker or turning helicopter power off and on). The last exceedance (E) will continue to display each time the indicator is powered up until the exceedance(s) is removed from the NVM of the indicator using a computer with maintenance download s o ft w a r e (BHT-407-MM). If an exceedance has not been detected by the TORQUE, MGT, or N G indicator, the CHECK INSTR light and the E on the indicator digital display will not illuminate when the INSTR CHK button is pressed. 1-8. CHECK INSTRUMENT (CHECK INSTR) LIGHT The CHECK INSTR light circuit is designed to alert the pilot that either the TORQUE, MGT, or N G indicator is about to or has detected an exceedance. When the indicators exceed preset values, the indicator's trend ARC display will begin to flash and the CHECK INSTR light will turn on. The digital readout display will not flash. If an E is displayed by an indicator, the CHECK INSTR light will remain on until the pilot acknowledges the exceedance by pushing the INSTR CHK button (Figure 1-4). 1-9. CLOCK The clock is included in a multifunction indicator mounted in the upper left area of the instrument panel. The indicator also displays Outside Air Temperature (OAT) in °C or °F and volts (DC). The clock is a digital display, quartz crystal chronometer. The clock has a high contrast liquid crystal display and a two button control system designed to prevent accidental time setting while selecting various functions. The clock functions are as follows: Universal Time (UT) in 24-hour format. 30 APR 2008—Rev. 4———1-21 BHT-407-MD-1 MANUFACTURER’S DATA Local Time (LT) in 12-hour format (24-hour format may be selected). Elapsed Time (ET) count up timer to maximum of 99 hours, 59 minutes. Elapsed Time (ET) count down timer from maximum 59 hours, 59 minutes. Elapsed Time (ET) alarm display) at zero count down. (flashing Flight Time (FT) count up to a maximum of 99 hours, 59 minutes. Flight Time (FT) alarm (flashing display) at zero count down. A line on the display will be positioned over the letters indicating the function selected (UT/LT/FT or ET). The clock display receives its power from the 28 VDC bus through the OAT/V INSTR circuit breaker. When the clock is not powered, the CONTROL and SELECT buttons are disabled. The display lighting is powered by 5 VDC instrument lighting system. When all electrical power is turned off, the clock display disappears, but the crystal timing reference continues to operate from the power of a 1.5 volt penlight dry cell clipped to the back of the clock case. The dry cell is not charged by the helicopter electrical systems, and it should be replaced annually to ensure uninterrupted operation of the timing reference. 1-9-A. CLOCK OPERATION The SELECT button selects what is to be displayed and the CONTROL button controls w h a t is d is p l a y e d . T h e S E L E C T b u tt o n sequentially selects UT, LT, FT, ET and back to UT. The CONTROL button starts and resets the elapsed time when momentarily pressed. The Flight Time is recorded based on 28 VDC power input received when the helicopter hourmeter is running (paragraph 1-39-B). 1-22———Rev. 4—30 APR 2008 1-9-A-1. UNIVERSAL TIME SETTING Select UT using the SELECT button. Press the SELECT and CONTROL buttons simultaneously to enter the set mode. The tens of hours digit will start flashing. The CONTROL button controls the flashing digit and each push of the button increments the digit. Once the flashing digit is set, the SELECT button selects the next digit to be set, from left to right across the display. After the last digit is set, a final press of the SELECT button will exit the clock from the set mode. The function indicator will resume normal flashing to indicate the clock is running. 1-9-A-2. LOCAL TIME SETTING Select LT using the SELECT button. Press the SELECT and CONTROL buttons simultaneously to enter the set mode. The tens of hours digit will start flashing. The setting operation is the same as UT, except that the minutes are already synchronized with UT and cannot be set in LT. 1-9-A-3. ELAPSED TIME COUNT UP Select ET using the SELECT button. Pressing t h e C O N T R O L b u t t o n w i l l s ta r t t h e E T counting up in minutes and seconds until reaching 59 minutes and 59 seconds. The ET will then start counting in hours and minutes up to 99 hours and 59 minutes. Pressing the CONTROL button again will reset the ET to zero. 1-9-A-4. ELAPSED TIME COUNT DOWN Select ET using the SELECT button. Press the SELECT and CONTROL buttons simultaneously to enter the set mode. The count down time can now be set. Entering the time is identical to UT time setting. When the time is entered and the last digit is no longer flashing, the clock is ready to start the count down. Momentarily pressing the CONTROL button starts the count down. When the count down reaches zero, the display will flash and the ET counter will begin counting up. MANUFACTURER’S DATA Pressing either the SELECT or CONTROL button will deactivate the flashing alarm. Pressing the SELECT button will select UT display or pressing the CONTROL button will reset the ET counter to zero. 1-9-A-5. FLIGHT TIME RESET Select FT using the SELECT button. Press and hold down the CONTROL button for 3 seconds or until the display shows 99:59. Flight time will be zeroed upon release of the CONTROL button. 1-9-A-6. FLIGHT TIME ALARM SET Select FT using the SELECT button. Press the SELECT and CONTROL buttons simultaneously to enter the set mode. The countdown time can now be set. Entering the time is identical to UT time setting. When the time is entered and the last digit is no longer flashing, the clock is ready to start the count down. The Flight Time setting has not been affected by setting the Flight Time Alarm. When the Flight Time begins recording in conjunction with the hourmeter (paragraph 1-39-B), the Flight Time alarm will begin its countdown. 1-9-A-7. FLIGHT TIME ALARM DISPLAY NOTE When the Flight Time is equal to the alarm time, the display will flash. If FT is not being displayed at the time the alarm becomes active, the clock will automatically select FT for display. Press either the SELECT or CONTROL button to turn off the alarm. Flight time will remain unchanged and will continue counting. 1-9-A-8. TEST MODE Hold the SELECT button in for 3 seconds and the display will read 88:88. This indicates all digits are functioning properly. BHT-407-MD-1 1-10. CAUTION AND WARNING SYSTEM The main function of the caution and warning system is to detect specified conditions and provide a visual or visual/audio indication. Detection is accomplished through the use of monitoring circuits that, when actuated, cause the annunciator lights to illuminate. Visual indications are provided through a caution and warning panel while audio indications are provided through three separate warning horns: ENGINE OUT (pulsating), LOW ROTOR (continuous), and FADEC FAIL (chime tone) (Figure 1-7). The caution and warning panel comprises 36 in di vid u al a n nu n ci ato r p o sit ion s w hic h provide a visual indication of cautions (amber lights), warnings (red lights), and advisory (green or white lights) conditions. Each annunciator contains three lamps. Individual lamp operation is provided in the event one or more of the lamps burns out. Of the 36 annunciators, 32 are illuminated with a ground input (ground seeking), three are illuminated with a 28 VDC bus input (positive s e e ki n g ), a n d o n e is i llu m in a te d w i th a combination ground and 28 VDC bus input (ground/positive seeking). The FLOAT TEST, BATTERY HOT, ENGINE OVSPD, ENGINE OUT, and RPM cannot be d i m m e d . T h e r e m a i n i n g l i g h ts m a y b e illuminated in either the fixed bright or the fixed dim mode. With the instrument light rheostat knob in the OFF position, all lights will illuminate in the bright mode if they are turned on. With the instrument light rheostat knob, set between the dim and BRT position, the CAUT LT DIM/BRT switch may be used to select either the dim or bright mode. In the DIM mode all lights, with the exception of those mentioned above, will be illuminated at a fixed dim value if they are turned on. 30 APR 2008 Rev. 4 1-23 BHT-407-MD-1 MANUFACTURER’S DATA 1 2 NOTES 1 Segment lettering for spare is . 2 Engine anti-ice segment added at S/N 53095 and subsequent. Spare segment on S/N 53000 through 53094. 407_MD_01_0010 Figure 1-7. Caution and Warning Panel 1-24 Rev. 2 31 JAN 2007 MANUFACTURER’S DATA All of the light lamps can be tested at once by pressing the CAUTION LT TEST switch on the right-hand side of the caution panel. This will also test the FADEC Mode switch lamps and NAV/GPS, Quiet Mode lamps (if installed). It will not test the pedal stop switch lamps. The pedal stop switch must be pressed (press to Test-PTT) to check its lamps. 1-11. POWER PLANT The Rolls-Royce 250-C47B engine (Figure 1-8) is a turboshaft engine featuring a free power turbine. The gas generator is composed of a single-stage, single entry centrifugal flow compressor directly coupled to a two-stage gas generator turbine. The power turbine is a two-stage free turbine which is gas coupled to the gas gene ra to r tu rb in e. The integral reduction gearbox has multiple accessory pads and a splined output shaft which mates with the freewheel unit. The engine has a single combustion chamber with single fuel injection and igniter. The output shaft center line is located below the center line of the engine and the single exhaust outlet is directed upward. The engine incorporates a Full Authority Digital Engine Control (FADEC) system. At takeoff power (100% instrument torque), the engine will provide 674 horsepower at sea level, 31°C, basic inlet and at maximum continuous power (93.5% instrument torque), the engine will provide 630 horsepower at sea level, 19.5°C, basic inlet. To further clarify the 250-C47B's engine horsepower, the engine dataplate identifies the engine's rated horsepower as 650. This rated horsepower is what Rolls-Royce guarantees the engine will provide at sea level at a specific fuel flow and MGT. This ensures all 250-C47B engines sold to Bell Helicopter meet or exceed the rated horsepower specification. Therefore, the rated horsepower shown on the engine dataplate is not the maximum horsepower that the engine will deliver when installed in the 407 helicopter. BHT-407-MD-1 1-12. ENGINE CONTROLS — FADEC SYSTEM This paragraph addresses the operational design of the Rolls-Royce 250-C47B FADEC system, its relationship with airframe and ro t or s ys te m s, po s s ib le s ys t em fa u lts, troubleshooting, and training procedures. The information provided reflects operation with FADEC software version 5.202 and 5.356 with direct reversion to manual system installed. Although Flight Manual Emergency Procedures are explained in this section, refer to the BHT-407-FM-1, Section 3, for actual flight operations. 1-12-A. FADEC SYSTEM The FADEC system is designed to enhance flight safety and reduce pilot workload as well as p rov ide o ther impo rta nt be ne fits . In addition to the operational benefit of increased TBO, engine automatic start, and precise control of main rotor speed, the 407 features redundant signal sensing, continuous monitoring, and self diagnostics. Sinc e muc h o f the re dun dant desig n is transparent to the pilot, the caution/warning/ advisory system has been expanded to advise of conditions resulting from the increased monitoring. Although the possibility of a FADEC system failure is unlikely, pilots and maintenance personnel must have an operational understanding of the FADEC system, along with a sound knowledge of emergency and troubleshooting procedures. Bell Helicopter recommends that personnel involved with the 407 familiarize themselves with the procedure for FADEC FAILURE. Familiarization with this procedure will help to emphasize Flight Manual Emergency Procedures as the following FADEC information is read within Manufacturer’s Data. A FADEC FAILURE condition during operation in AUTO mode will be indicated by activation o f t h e FA D E C FA I L w a r n i n g h o r n a n d illumination of the FADEC FAIL and FADEC MANUAL warning lights. 30 APR 2008—Rev. 4———1-25 BHT-407-MD-1 MANUFACTURER’S DATA 3 2 4 1 5 TYPICAL 1. 2. 3. 4. 5. Air inlet Compressor assembly Combustion section Turbine section Power and accessories gearbox 407_MD_01_0002 Figure 1-8. Power Plant 1-26———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA Respond to the horn and lights as described in Section 3, Emergency/Malfunction Procedures, in basic Flight Manual. 1-12-B. FADEC SYSTEM — OPERATION The control system (Figure 1-9) is designed to operate in many modes, covering all possible system states, including the transitional modes to and from the AUTO and MANUAL modes. The FADEC uses a single channel control with one microprocessor and one electronic lane. There is also a MANUAL mode hydro mechanical back-up. The FADEC system has two main components: the airframe mounted Electronic Control Unit (ECU) and the engine mounted Hydro mechanical Unit (HMU). The ECU monitors numerous internal and external inputs to modulate fuel flow and therefore control engine speed, acceleration rate, temperature, and other engine parameters. The ECU provides inputs to the HMU to modulate fuel flow based on the continuous monitoring of the following: Me asure d G as Tempe rature (M GT), G as Producer speed (N G ), Power Turbine speed (NP ), Main Rotor speed (NR), Engine Torque Meter Oil Pressure (TMOP), Collective Pitch (CP) and rate, Compressor Inlet Temperature (CIT), Ambient Pressure (P1), and Power Lever Angle (PLA)/throttle position. In addition, when 5.356 software is installed, the engine uses a digital electronic control system based on two electronic governors called primary channel and reversionary g o v e r n o r. T h e p r i m a r y c h a n n e l i s a fu ll-a uth or ity d ig ita l ele c tro nic co nt rol (FADEC) that controls, monitors, and limits engine power while maintaining helicopter rotor speed. The reversionary governor can automatically take control of the engine in the event of a primary c hannel failure. The reversionary governor uses a limited set of i n p u ts a n d p r o v i d e s b a s i c e l e c t r o n i c governing. BHT-407-MD-1 The HMU consists of a two stage suction fuel pump, fuel metering assembly, Auto/Manual changeover solenoid valve, electric overspeed valve, mechanical fuel shut off valve, hot start fuel solenoid valve, and altitude compensated bellows. The HMU provides fuel modulation via a stepper motor in A UTO mod e and a h ydro mec hanical actuator in MANUAL mode. 1-12-C. POWER UP MODE AND BUILT-IN-TEST The FADEC system incorporates logic and circuitry to perform self-diagnostics. In general, sensors are checked for continuity, rate and proper range. Discrete inputs are checked for continuity and output drivers are monitored for current demand to sense failed actuators and open or shorted circuits. A FADEC power up check exercises output drivers and actuators to ensure system functionality and readiness. The brief appearances of light indications and their respective horn observed immediately after application of power are normal and are part of the FADEC system’s designed initialization process. If any faults are detected during the self-test, the appropriate FADEC caution panel light will illuminate. The helicopter 28 VDC bus supplies electrical power to the FADEC ECU until the engine achieves 85% N P. Above this speed, the FADEC ECU will select between the 28 VDC bus and the engine-driven permanent magnet alternator (PMA), as its primary power source. The higher voltage source will be selected. In the event of a primary power source failure, the alternate source will be selected. 1-12-D. START IN AUTO MODE To ready the system for an automatic start, the FADEC MODE switch must be set to AUTO, and the throttle set to the idle position. T h e s ta r t s w i t c h i s t h e n m o m e n t a r i l y positioned to START. Observe START and AUTORELIGHT lights are illuminated before releasing START switch. Throttle modulation of fuel flow is not required. 26 MAR 2007—Rev. 3———1-27 BHT-407-MD-1 MANUFACTURER’S DATA COCKPIT TYPICAL FUEL NOZZLE AIRFRAME 60 FUEL IN POWER LEVER THROTTLE (PLA) LINKAGE FUEL OUT ELECTRONIC CONTROL UNIT (ECU) VIBRATION ISOLATORS NG 60 120 HYDROMECHANICAL UNIT (HMU) 120 ENGINE AMBIENT PRESSURE (P1) NP /N R MGT ON NG OVERSPEED TEST SWITCH IGNITER RELAY AUTO RELIGHT FUEL FILTER NP AUTO (PMA) PERMANENT MAGNET ALTERNATOR (CIT) COMPRESSOR INLET TEMPERATURE MAIN ROTOR SPEED (N R) (MGT) MEASURED GAS TEMPERATURE FADEC/ECU MTCE PORT (EMC-35A MTCE TERMINAL CONNECTOR) +28 VDC BATTERY/ AIRFRAME POWER CAUTION PANEL LIGHTS -FADEC FAIL -FADEC MANUAL -FADEC DEGRADED -FADEC FAULT -RESTART FAULT -ENGINE OVSPD -ENGINE OUT -AUTO RELIGHT (MECHANICAL LINKAGE) GAS GENERATOR SPEED (N G) POWER TURBINE SPEED (N P ) MANUAL FADEC MODE SWITCH STARTER RELAY LATCHING THROTTLE POWER LEVER ANGLE (PLA) TORQUE METER OIL PRESSURE (TMOP) COLLECTIVE PITCH (CP) AND RATE 407MM_76_0001_c01+ Figure 1-9. FADEC Control System Schematic 1-28———Rev. 3—26 MAR 2007 MANUFACTURER’S DATA Although the start sequence is automatic, the pilot is responsible for monitoring the start and taking appropriate action if required. Therefore, it is recommended that both the throttle and start switch are guarded until the start is completed. Do not initiate a start if FAD EC related cau tio n pane l lig hts are illuminated unless appropriate maintenance investigation or successful corrective action has been carried out and no "current" faults are shown (paragraph 1-12-R-2). NOTE After the throttle is set to idle, the momentary contact start switch must be activated within 60 seconds to initiate the start and engage the latching feature. The latching feature of the start will engage when the FADEC ECU senses momentary activation (1 second) of the start switch or upon sensing an NG speed of 5%. If a start is attempted following a delay of more than 60 seconds, the FADEC system will not allow the starter to latch following release of the start switch, and will not introduce fuel if the start switch is held to START. Therefore, if a delay of more than 60 seconds has occurred, the system must be reset. To reset the system, the throttle must be repositioned to cutoff and then back to idle. In addition, if electrical power is interrupted prior to initiating the start, with the throttle at idle, the throttle must be repositioned to cutoff and then back to idle after power is restored to re-enable the latching feature. A normal automatic start sequence may then commence. If starting engine on external power, refer to paragraph 1-32-A, External Power. To allow for cooler starts and reduce the possibility of reaching hot start abort limits, it BHT-407-MD-1 is recommended that residual MGT be below 150°C, when below 10,000 feet HP or below 65°C, when above 10,000 feet HP prior to start. To reduce residual MGT, a Dry Motoring Run may be performed in accordance with the Flight Manual. Activating the automatic start mode engages the airframe mounted FADEC/start relay which is then latched by the FADEC ECU until the NG speed reaches 50%. The FADEC/start relay places the MGT indicator into the start mode, signals the generator control unit/ voltage regulator to inhibit generator output, flashes the shunt field for the duration of the start, and activates the starter relay. The starter relay activates the starter, illuminates the START advisory segment on the caution panel, and activates the igniter relay. The igniter relay activates the engine igniter system and illuminates the AUTO RELIGHT advisory segment of the caution panel. While i n s t a r t m o d e , t h e M GT i n d i c a t o r i s p r o g r a m m e d t o r e c o r d s ta r t M GT exceedances, should they occur, which differ from normal operational MGT exceedance limits. NOTE The following paragraph is applicable if helicopter is configured with FADEC Software Version 5.356 (Reversionary Governor). Once N G speed reaches 10% for ambient temperatures of 26.6°C (80°F) or below, or 12% for ambient temperatures above 26.6°C (80°F), the FADEC system will introduce fuel, detect the lightoff, and smoothly accelerate the engine to id le while lim iting M GT if necessary. At inlet temperatures below -18°C, the FADEC will increase start acceleration from 2 to 6% NG per second. The increase in the acceleration rate will be noticeable during start and improves start performance at colder temperatures and at higher altitudes. 31 JAN 2007—Rev. 2———1-29 BHT-407-MD-1 MANUFACTURER’S DATA NOTE The following paragraph is applicable if helicopter is configured with FADEC Software Version 5.202. Once N G speed reaches 10% for ambient temperatures of -6.7°C (20°F) or below, or 12% for ambient temperatures above -6.7°C (20°F), the FADEC system will introduce fuel, detect the lightoff, and smoothly accelerate the engine to idle while limiting MGT if necessary. At inlet temperatures below -18°C, the FADEC will increase start acceleration from 2 to 6% NG per second. The increase in the acceleration rate will be noticeable during start and improves start performance at colder temperatures and at higher altitudes. Upon reaching an engine N G speed of 50%, the FADEC ECU unlatches the FADEC/start relay, terminating the start sequence. In a d d i t i o n , t h e E C U i n c r e m e n ts t h e start-counter to the next number when lightoff is detected. Above 50% NG, the FADEC ECU carries out a self test of the auto relight system and continues to energize the igniter relay until 60 ±1% NG. During this time, the AUTO RELIGHT light will be illuminated. The engine will con tin ue to a ccele rate u ntil reac hing a stabilized idle of 63 ±1% NG. The FADEC system also incorporates "Hot Start Abort Logic" up to 50% NG during start. This ECU controlled feature will cut off fuel flow to the engine fuel nozzle if any of the following conditions occur: Start MGT exceeds 843°C, at pressure altitudes less than 10,000 feet and if ECU determined residual MGT was less than 82.2°C at initiation (5% NG) of start. Start MGT exceeds 912°C, at pressure altitudes greater than 10,000 feet or if E C U d e t e r m i n e d r e s i d u a l M GT w a s greater than 82.2°C at initiation (5% NG) of start. 1-30———Rev. 2—31 JAN 2007 Voltage to FADEC ECU drops below 10.3 VDC. As a significant momentary voltage drop occurs at initiation of the start, ensuring a battery voltage of 24 VDC or above prior to start, in conjunction with appropriate battery maintenance, will r e d u c e t h e p o s s i b i l i t y o f v o l ta g e dropping to 10.3 VDC. If a FADEC aborted start occurs or the pilot manually initiates a start abort by positioning the throttle to cut off, the FADEC is designed to automatically keep the starter engaged for up to 60 seconds from initiation of the start, to reduce MGT to 150°C. Once 150°C MGT is obtained, the starter will disengage. NOTE Momentarily positioning the start switch to DISENG will only deactivate the FADEC/start relay which in turn disables the starter and igniter circuits. In the event deactivation of the starter and igniter circuits occurs after engine light-off, but below 50% NG, the FADEC ECU will either modulate fuel flow to provide a start if NG speed is sufficient, or cutoff fuel flow if MGT exceeds hot start abort limits due to low NG speed. Therefore, positioning the throttle to cutoff is the appropriate method to manually stop the start sequence. Following start and prior to increasing engine speed and main rotor RPM to 100%, a FADEC MANUAL check is required. The purpose of this check is to ensure the engine responds to throttle movement while in MANUAL mode. Prior to positioning the FADEC mode switch to MANUAL for the purposes of this check, ensure the throttle is positioned to idle and NG speed is at 63 ±1%. NOTE The engine idle speed may reduce to the point where the engine out light and horn are activated. MANUFACTURER’S DATA NOTE If NG increases to more than 75% NG with throttle positioned in idle detent, maintenance action is required. Refer to the Rolls-Royce 250-C47B Operation and Maintenance Manual. Once the FADEC mode switch is positioned to MANUAL, the FADEC MANUAL and AUTO RELIGHT lights will illuminate. In addition, the N G spe ed may change from 63 ±1%. An increase or decrease in N G speed may be noticed. The change in NG speed is due to the f a c t t h a t t h e FA D E C s y s t e m i s n o t temperature compensated in regard to fuel flow in MANUAL mode. Engine load and HMU calibration will also play a part in determining if the NG speed will change. Once NG is stabilized, slowly increase throttle to approximately 5 to 10% N G to ensure engine responds and then return throttle to idle position. Position FADEC Mode switch to AUTO and ensure FADEC MANUAL and AUTO RELIGHT lights extinguish. Engine should return to an NG speed of 63 ±1%. Engine acceleration from idle to 100% NR/NP, in AUTO mode, is achieved by smoothly increasing the throttle to the FLY detent position (PLA 70°). As the throttle is positioned from idle (PLA 30° to 40°) to the FLY detent position (PLA 70°), electrical signals are sent to the ECU from the HMU – PLA potentiometer. These signals dictate the amount of authority the ECU has to control maximum fuel flow (N G limiting) based on throttle position, and in turn controls engine N G s pe e d . T h e r e fo r e, a s t h e th r ot tl e is increased from idle to the FLY detent position, the fuel flow is electronically increased until 100% NR/NP is obtained. To avoid rapid engine acceleration, it is recommended that throttle ap plic atio n from idle to th e FLY d ete nt position be conducted in a smooth and gradual manner. BHT-407-MD-1 1-12-E. ALTERNATE START — AUTO MODE For helicopters that operate at temperatures of approximately 26.6°C (80°F) and above, or at high altitudes and experience a hot start abort event, the start procedure listed below is approved and has been demonstrated to overcome this issue in most instances. For hot and/or high altitude environments, and when prior troubleshooting has not revealed any engine maintenance issues, this pr oc e du re c an be us ed to a lle via te th e possibility of aborted hot starts. With the collective in the full down position and the throttle in CUTOFF, the pilot can initiate the start by pressing the starter switch. This will energize the starter motor and turn on the ignition exciter (continue to hold starter switch). Once N 1 has reached approximately 16%, the pilot is to move the throttle from CUTOFF to IDLE. Once throttle is moved to IDLE position, the starter will latch and the starter switch can be released once light off is detected. The engine will detect light off and smoothly accelerate to ground idle while limiting the MGT if necessary. 1-12-F. START IN MANUAL MODE In accordance with the Rolls-Royce 250-C47B Operation and Maintenance Manual, Manual Mode starting on the ground is not authorized except for use under emergency conditions or under special permit from the local aviation authority. Refer to the Rolls-Royce 250-C47B Operation and Maintenance Manual to ensure all Manual Mode Operational Procedures are followed. Automatic hot start abort features are not available in MANUAL mode. To ready the system for a manual start, the FADEC MODE switch is set to MAN and the throttle positioned to cutoff. In MANUAL, the FADEC will not latch the FADEC/start relay or control the fuel scheduling during the start. The start switch must be held in the START position until the start sequence is completed 31 JAN 2007—Rev. 2———1-31 BHT-407-MD-1 MANUFACTURER’S DATA at 50% NG. When the NG speed reaches 12%, or NG speed specified in Rolls-Royce 250-C47B Operation and Maintenance Manual for specific OAT, slowly advance the throttle out of cutoff and stop when the engine lights off. Allow the MGT to peak and then increase fuel flow by modulating throttle to maintain MGT within limits. Once the engine has been started, position the throttle to the idle detent and monitor the NG speed. The engine idle speed may reduce to the point where the engine out light and horn are activated. NOTE NOTE If NG increases to more than 75% NG with throttle positioned in idle detent, maintenance action is required. Refer to the Rolls-Royce 250-C47B Operation and Maintenance Manual. Idle detent speed in MANUAL may not stabilize at 63 ±1% NG. • If NG speed stabilizes below 63 ±1%, adjust throttle to maintain 63 ±1% NG. • If NG speed stabilizes between 63 ±1% and 75% this is acceptable provided NP speed does not fall into avoid STEADY STATE range of 68.4 to 87.1% NP. If this occurs, adjust throttle to avoid 68.4 to 87.1% NP. NG, O n c e a M A N U A L m o d e s ta r t h a s b e e n initiated, it may be terminated at any time by rotating the throttle to cutoff. The pilot should continue motoring the engine until the MGT h a s s ta b i l i z e d a t a n a c c e p ta b l e l e v e l . Releasing the start switch from the START position will disengage the FADEC/start relay and disable the starter and igniter circuits. 1-32———Rev. 2—31 JAN 2007 Engine acceleration from idle to 100% is achieved by positioning the throttle towards full open. This is achieved through hydromechanical control of the HMU fuel metering valve. 1-12-G. IN-FLIGHT AUTO MODE OPERATION NOTE • If NG stabilizes above 75% maintenance action is required. After a successful MANUAL mode start, and idle has been achieved and is stable, perform a momentary switch back to AUTO mode. If engine flameout occurs, subsequent starts/ flight are prohibited until appropriate FADEC system troubleshooting has been performed. If throttle is not maintained in FLY detent position during normal flight operations, available engine power may be limited. This will occur if throttle is positioned from the FLY detent (PLA 70°) to a setting which is less than 62° PLA. Although any throttle position from 62° PLA to full open will provide the FADEC with complete control to maintain N R within limits, the approved throttle position for flight is the FLY detent position (PLA 70°). During flight in AUTO mode with the throttle in FLY detent position (PLA 70°), the FADEC has complete control over engine operation to maintain NR within limits. The ECU receives engine and airframe parameter inputs and cockpit command signals, processes them, and modulates the HMU stepper motor driven fuel metering valve to achieve desired engine performance. If required, as may be the case in certain Emergency Procedures, an alternate means of engine control is also available to the pilot in AUTO mode. This can be achieved by manipulating the throttle below FLY detent position until the required engine performance is achieved. As the throttle is positioned between HMU Power Lever Angles MANUFACTURER’S DATA of 40 to 62°, electrical signals are sent to the ECU from the HMU-PLA potentiometer. These signals dictate the amount of authority the ECU has to control maximum fuel flow (N G limiting), and in turn, engine N G speed. Therefore, as throttle is increased or decreased, the maximum NG speed is regulated electrically by limiting the fuel flow. In AUTO mode, the FADEC is capable of detecting an engine flameout by sensing NG deceleration. Without any pilot action, the auto-relight sequence is initiated by es ta blis hin g a c on trol led fu el flow an d activating the ignition system. The FADEC will control the MGT and accelerate the engine to the previously selected state. The automatic relight sequence will initiate at detection of a flameout, continuing the procedure until a relight occurs or the N G speed decays to 50%. During this time, the AUTO RELIGHT and ENGINE OUT caution panel lights will be illuminated and the engine out warning horn will be activated. If the NG decays below 50%, the FADEC system will discontinue the attempt to relight the engine and the ENGINE OUT light and warning horn will remain active. In the event of an unsuccessful relight, refer to the restart – automatic mode emergency procedure described in the BHT-407-FM-1. For additional information on in-flight AUTO mode restarts, refer to paragraph 1-18. While in AUTO mode, if any failure occurs in the ECU or in one of its input/output signals that significantly impacts the ECU control of the HMU, the pilot will be alerted via the FADEC FAIL warning horn and the FADEC FAIL and FADEC MANUAL warning lights. If the detected failure does not significantly impair the functioning of the ECU, the pilot will be alerted via a FADEC DEGRADED, FADEC FAULT caution light, RESTART FAULT advisory light, or combination of, depending on the nature of the fault. BHT-407-MD-1 1-12-H. FADEC SYSTEM FAULTS CAUTION BELL HELICOPTER REQUIRES MAINTENANCE ACTION, PRIOR TO FLIGHT, WHEN A FADEC RELATED LIGHT IS ILLUMINATED. There are eight lights in the caution/warning/ advisory panel that are controlled by the FA D E C : FA D E C FA IL , FA D E C M A N U A L , FADEC DEGRADED, FADEC FAULT, RESTART FAULT, ENGINE OVSPD, ENGINE OUT, and AUTO RELIGHT. The FADEC ECU continuously monitors the FA D E C s y s t e m f o r f a u l ts a n d m a k e s appropriate accommodations to continue operation. Fault codes have been preassigned to those parameters being monitored by the FADEC ECU. Faults and exceedances can be recorded under the following conditions: Engine operating: When the engine is operating (i.e., Iightoff has been detected) the FADEC will automatically record faults/exceedances as current, last engine run, and accumulated, as they occur. Engine not operating: When the engine is not operating, but electrical power is applied, the FADEC will only record current faults as they occur. If any failure occurs in the ECU/HMU or in one of the input/output signals that significantly impacts the ECU or control of the HMU, the pilot will be alerted via the FADEC FAIL warning horn and the FADEC FAIL/FADEC MANUAL warning lights. 31 JAN 2007—Rev. 2———1-33 BHT-407-MD-1 With FADEC Software Version 5.356 installed, the reversionary (backup) governor will be activated under certain fault conditions to eliminate a FADEC FAIL condition. This will allow operations in a degraded mode while remaining in AUTO mode (paragraph 1-12-M). If the detected failure does not significantly impair the functioning of the ECU, the pilot will be alerted via a FADEC DEGRADED, FADEC FAULT caution light, RESTART FAULT advisory light, or a combination of, depending upon the nature of the fault. If the fault is minor in nature, it will not be communicated to the pilot with the engine ru n n i n g. T h e se f a u lts a re i d en t if ie d a s maintenance advisory faults and will be displayed during shutdown when the throttle is placed in the cutoff position and NG speed decays below 9.5%. This will be in the form of a FADEC DEGRADED light. MANUFACTURER’S DATA w i t h a FA D E C FA I L / FA D E C M A N U A L condition. The DIRECT REVERSION to MANUAL system ensures all FADEC failures revert directly to MANUAL. FAIL FIXED failures do not exist within this system. In addition, the system incorporates a throttle which is detented at the 90% NG bezel FLY position. T he m ain in ten t o f D IR E C T to M A NU A L system is to simplify pilot procedures in the e v e n t o f a FA D E C f a i l u r e . T h i s i s accomplished by allowing the pilot to keep his hands on the controls during a FADEC failure and enable an increase or decrease in throttle from the FLY detent position, as required. The pilot will only have to remove his hand from the collective to press the FADEC MODE switch to silence the horn once established in MANUAL mode. The BHT-407-FM-1 provides the appropriate action required by the pilot for each light or light/horn condition. 1-12-I-1. All FADEC faults have been categorized into five types. The first four relate to in-flight faults and the fifth relates to Maintenance Advisory faults with the engine shut down. Maintenance Advisory faults displayed during s h u td o w n w i l l b e d i s c u s s e d u n d e r t h e heading FADEC SYSTEM FAULTS — ENGINE SHUT DOWN. In this situation, reversion to MANUAL mode will occur, independent of the position of the FADEC MODE switch on the instrument panel. The reversion to MANUAL mode will begin immediately. 1-12-I. CATEGORY 1 — FADEC FAIL/ FA D E C M A N U A L — D I R E C T REVERSION TO MANUAL SYSTEM (DRTM) F a u l ts t h a t r e q u i r e p i l o t a c t i o n a n d automatically initiate a transition to the MANUAL mode will be displayed immediately when detected by the ECU. These faults will display as FADEC FAIL/FADEC MANUAL. The FADEC FAIL horn (chime tone) will activate in conjunction with the FADEC FAIL and FADEC MANUAL warning lights. In addition, the RESTART FAULT light will also be displayed 1-34———Rev. 2—31 JAN 2007 THE FADEC SYSTEM WILL FAIL TO THE MANUAL MODE AS FOLLOWS: This cond ition can be id entifie d by the sounding of the FADEC FAIL warning horn, illumination of the FADEC FAIL and FADEC MANUAL caution panel lights and FADEC MODE switch MAN light at the time of the failure. As the FADEC SYSTEM has initiated the transition to MANUAL mode, the pilot must be aware that an increase or decrease in N R /N P may occur within 2 to 7 seconds following a direct failure to MANUAL. If this occurs, collective and throttle will have to be used to control RPM. The objective of the DIRECT REVERSION to MANUAL system is to provide the pilot with throttle control of the fuel metering valve in a timely manner. MANUAL mode allows the MANUFACTURER’S DATA pilot to control N R /N P with coordinated control of the collective and throttle. The following procedural steps are required: 1. Throttle — If time permits, match throttle bezel position to NG indication. This has proven to reduce the possibility of an overspeed or underspeed condition. This procedure also permits a smoother transition to MANUAL mode. This is due to the fact that the actual NG speed and fuel metering valve position prior to switching to MANUAL mode will be very close to that following the transition to MANUAL mode, resulting in little, if any, RPM change. If time does not permit matching of throttle bezel position to NG indication, initially maintain throttle in detented FLY position. 2. NR/NP — Maintain 95 to 100% with collective and throttle. It is most important to ensure that N R /N P is monitored and properly controlled, during and following the transition to MANUAL mode. Within 2 to 7 seconds after FADEC FAIL warning, NR/NP may increase or decrease very rapidly. This will require collective inputs to control RPM. The 407 rotor system is very responsive to collective inputs and can be controlled by the pilot should a N R /N P overspeed/underspeed tendency arise. As it takes 2 to 7 seconds to complete the transition to MANUAL mode, use of BHT-407-MD-1 throttle to control NR/NP will be ineffective until the transition to MANUAL mode is complete. The transition will not be completed until the fuel metering valve in the HMU can be manually controlled by the pilot through use of the throttle on the collective. There are two pistons within the HMU (Figure 1-10): a Manual Load Piston (slow piston) and a PLA Follower Piston (fast piston), which must hydromechanically extend to contact opposite sides of the fuel metering valve shaft lever. The two pistons move at different rates toward the fuel metering valve lever. It takes approximately 2.0 seconds for both pistons to make contact with the fuel metering valve lever following a transition from an initial condition of low fuel flow. Similarly, up to 7 seconds may be required for the two pistons to make contact following a transition from an initial condition of high fuel flow. Refer to Figure 1-10 through Figure 1-12 for a d d i t i o n a l i n f o r m a ti o n o n A U TO t o MANUAL mode transitions. An increase in NR/NP speed may be experienced while in transition to MANUAL from a condition of low to higher fuel flow or high fuel flow to a higher fuel flow. This will be seen if the throttle to bezel selection made by the pilot in step 1 of the procedure is higher than the actual N G speed at the time of the FADEC FAILURE condition. This will occur during the period when the HM U M a nu al Lo a d Pis ton (slo w piston) engages the fuel metering valve l e v e r a n d m o v e s i t to a m o r e o p e n position until the PLA Follower Piston (fast piston) is contacted. 31 JAN 2007—Rev. 2———1-35 BHT-407-MD-1 MANUFACTURER’S DATA 1 AUTO/MANUAL CHANGEOVER SOLENOID VALVE HIGH PRESSURE FUEL VALVE SHOWN OPEN (DE-ENERGIZED) POWER LOW LEVER PRESSURE FUEL 1.0 SECOND 2.0 SECONDS MANUAL LOAD PISTON (SLOW) 2 PLA FOLLOWER PISTON (FAST) METERING VALVE LEVER MIN FUEL FLOW VARIABLE ORIFICE MAX FUEL FLOW PARTIAL CROSS SECTION OF HMU 407MM_76_0006+ Figure 1-10. Auto to Manual Transition at Low Fuel Flow (Sheet 1 of 2) 1-36———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 AUTO TO MANUAL TRANSITION AT LOW FUEL FLOW INITIAL CONDITION: Auto mode, low engine fuel flow, throttle at "FLY'' position. After FADEC mode switch manual selection or initiation of direct reversion to manual: Auto/manual changeover solenoid valve is de-energized, allowing high pressure fuel to manual load piston and PLA follower piston. Manual load piston "slowly'' extends. Engages metering valve lever in approximately 2.0 seconds and begins to drive it to meet PLA follower piston. Concurrently, PLA follower piston "rapidly'' extends in approximately 1.0 second to a position that is a function of throttle (PLA) position. Matching throttle and bezel to the actual N G speed will allow the PLA follower piston to position itself very close to the actual position of the metering valve at the time of the transition. This will minimize the fuel flow change during the transition. Positioning the throttle to a bezel setting that is higher than actual NG speed at the time of the transition will produce an increase in fuel flow during the transition. The increase in fuel flow will be caused as the manual load piston engages the metering valve lever and drives it towards the PLA follower piston. Inversely, positioning the throttle to a bezel setting that is lower than actual NG speed at the time of the transition will produce a decrease in fuel flow during the transition. The decrease in fuel flow will be caused as the PLA follower piston engages the metering valve lever and drives it towards the manual load piston. After both pistons engage, manual mode is established and no delay exists between throttle (PLA) movement and fuel flow change. Slew rate limiting is achieved by hydraulic dynamics. NOTES 1 Auto/manual changeover solenoid valve normally closed (energized) in auto mode. Auto/manual changeover solenoid valve is opened (de-energized) for transition to and during manual mode operation. With the valve open, fuel pressure is used to position the manual load piston and PLA follower piston. 2 PLA follower piston is controlled by throttle (PLA) position during transition to manual and when in manual mode. PLA follower piston position is regulated by fuel pressure bleed through variable orifice. This provides the means to increase or decrease fuel flow by altering the position of the fuel metering valve. Manual load piston ensures metering valve lever is held against PLA follower piston. When in automatic mode, both the PLA follower piston and manual load piston are retracted from the metering valve lever. They are held in the retracted position by fuel pressure when the auto/manual changeover solenoid valve is closed (energized). 407MM_76_0007+ Figure 1-10. Auto to Manual Transition at Low Fuel Flow (Sheet 2 of 2) 31 JAN 2007—Rev. 2———1-37 BHT-407-MD-1 MANUFACTURER’S DATA 1 AUTO/MANUAL CHANGEOVER SOLENOID VALVE HIGH PRESSURE FUEL VALVE SHOWN OPEN (DE-ENERGIZED) POWER LOW LEVER PRESSURE FUEL 0.5 SECOND 3 SECONDS MANUAL LOAD PISTON (SLOW) 2 METERING VALVE LEVER MIN FUEL FLOW PLA FOLLOWER PISTON (FAST) VARIABLE ORIFICE MAX FUEL FLOW PARTIAL CROSS SECTION OF HMU 407MM_76_0008+ Figure 1-11. Auto to Manual Transition at Intermediate Fuel Flow (Sheet 1 of 2) 1-38———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 AUTO TO MANUAL TRANSITION AT INTERMEDIATE (CRUISE) FUEL FLOW INITIAL CONDITION: Auto mode, intermediate engine fuel flow, throttle at "FLY'' position. After FADEC mode switch manual selection or initiation of direct reversion to manual: Auto/manual changeover solenoid valve is de-energized allowing high pressure fuel to manual load piston and PLA follower piston. Manual load piston "slowly'' extends. Engages metering valve lever in approximately 3.0 seconds and begins to drive it to meet PLA follower piston. Concurrently, PLA follower piston "rapidly'' extends in approximately 0.5 second to a position that is a function of throttle (PLA) position. Matching throttle and bezel to the actual N G speed will allow the PLA follower piston to position itself very close to the actual position of the metering valve at the time of the transition. This will minimize the fuel flow change during the transition. Positioning the throttle to a bezel setting that is higher than actual NG speed at the time of the transition will produce an increase in fuel flow during the transition. The increase in fuel flow will be caused as the manual load piston engages the metering valve lever and drives it towards the PLA follower piston. Inversely, positioning the throttle to a bezel setting that is lower than actual NG speed at the time of the transition will produce a decrease in fuel flow during the transition. The decrease in fuel flow will be caused as the PLA follower piston engages the metering valve lever and drives it towards the manual load piston. After both pistons engage, manual mode is established and no delay exists between throttle (PLA) movement and fuel flow change. Slew rate limiting is achieved by hydraulic dynamics. NOTES 1 Auto/manual changeover solenoid valve normally closed (energized) in auto mode. Auto/manual changeover solenoid valve is opened (de-energized) for transition to and during manual mode operation. With the valve open, fuel pressure is used to position the manual load piston and PLA follower piston. 2 PLA follower piston is controlled by throttle (PLA) position during transition to manual and when in manual mode. PLA follower piston position is regulated by fuel pressure bleed through variable orifice. This provides the means to increase or decrease fuel flow by altering the position of the fuel metering valve. Manual load piston ensures metering valve lever is held against PLA follower piston. When in automatic mode, both the PLA follower piston and manual load piston are retracted from the metering valve lever. They are held in the retracted position by fuel pressure when the auto/manual changeover solenoid valve is closed (energized). 407MM_76_0009+ Figure 1-11. Auto to Manual Transition at Intermediate Fuel Flow (Sheet 2 of 2) 31 JAN 2007—Rev. 2———1-39 BHT-407-MD-1 MANUFACTURER’S DATA 1 AUTO/MANUAL CHANGEOVER SOLENOID VALVE HIGH PRESSURE FUEL VALVE SHOWN OPEN (DE-ENERGIZED) POWER LOW LEVER PRESSURE FUEL 0.1 SECOND 6 TO 7 SECONDS MANUAL LOAD PISTON (SLOW) 2 METERING VALVE LEVER MIN FUEL FLOW PLA FOLLOWER PISTON (FAST) VARIABLE ORIFICE MAX FUEL FLOW PARTIAL CROSS SECTION OF HMU 407MM_76_0010+ Figure 1-12. Auto to Manual Transition at High Fuel Flow (Sheet 1 of 2) 1-40———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 AUTO TO MANUAL TRANSITION AT HIGH FUEL FLOW INITIAL CONDITION: Auto mode, high engine fuel flow, throttle at "FLY'' position. After FADEC mode switch manual selection or initiation of direct reversion to manual: Auto/manual changeover solenoid valve is de-energized allowing high pressure fuel to manual load piston and PLA follower piston. Manual load piston "slowly'' extends. Engages metering valve lever in approximately 6 to 7 seconds and begins to drive it to meet PLA follower piston. Concurrently, PLA follower piston "rapidly'' extends in approximately 0.1 second to a position that is a function of throttle (PLA) position. Matching throttle and bezel to the actual NG speed will allow the PLA follower piston to position itself very close to the actual position of the metering valve at the time of the transition. This will minimize the fuel flow change during the transition. Positioning the throttle to a bezel setting that is higher than actual NG speed at the time of the transition will produce an increase in fuel flow during the transition. The increase in fuel flow will be caused as the manual load piston engages the metering valve lever and drives it towards the PLA follower piston. Inversely, positioning the throttle to a bezel setting that is lower than actual NG speed at the time of the transition will produce a decrease in fuel flow during the transition. The decrease in fuel flow will be caused as the PLA follower piston engages the metering valve lever and drives it towards the manual load piston. After both pistons engage, manual mode is established and no delay exists between throttle (PLA) movement and fuel flow change. Slew rate limiting is achieved by hydraulic dynamics. NOTES 1 Auto/manual changeover solenoid valve normally closed (energized) in auto mode. Auto/manual changeover solenoid valve is opened (de-energized) for transition to and during manual mode operation. With the valve open, fuel pressure is used to position the manual load piston and PLA follower piston. 2 PLA follower piston is controlled by throttle (PLA) position during transition to manual and when in manual mode. PLA follower piston position is regulated by fuel pressure bleed through variable orifice. This provides the means to increase or decrease fuel flow by altering the position of the fuel metering valve. Manual load piston ensures metering valve lever is held against PLA follower piston. When in automatic mode, both the PLA follower piston and manual load piston are retracted from the metering valve lever. They are held in the retracted position by fuel pressure when the auto/manual changeover solenoid valve is closed (energized). 407MM_76_0011+ Figure 1-12. Auto to Manual Transition at High Fuel Flow (Sheet 2 of 2) 31 JAN 2007—Rev. 2———1-41 BHT-407-MD-1 MANUFACTURER’S DATA Inversely, a decrease in NR/NP speed may be experienced during the transition to MANUAL from a condition of low to lower fuel flow or high fuel flow to a lower fuel flow. This will be seen if the throttle to bezel selection made by the pilot in step 1 of the procedure is lower than the actual NG speed at the time of the FADEC FAILU RE con dition . This w ill o ccur during the period when the PLA Follower Piston (fast piston) engages the fuel metering valve lever and moves it to a more closed position as dictated by throttle to bezel position. desired power as selected by throttle position for the transition. As stated previously, the degree of power change can be minimized by matching the throttle bezel to the actual indicated NG speed in step 1 of the FADEC FAILURE procedure. This permits the smoother transition to MANUAL mode due to the fact that the actual N G speed and fuel metering valve position prior to switching to MANUAL will be very close to that following the transition to MANUAL mode. This will result in little, if any, power/RPM change. The approximate time to detect a power change during the transition to manual is summarized in Table 1-1. Once both pistons contact the lever on t h e f u e l m e t e r i n g v a l v e s h a ft , t h e transition to M ANU AL Mo de will be complete. The pilot will have slew rate limited control of the fuel metering valve via throttle position without any delay. In simpler terms, there will be a time delay and possible change in engine power while the system transitions to MANUAL. The length of the delay and degree of pow er change during the transition depends on engine power at the time of the FADEC failure and the Throttle may now be used, in conjunction with collective, to maintain rotor and engine RPM within 95 to 100%. Table 1-1: Time to Power Change ENGINE POWER AT TIME OF FADEC FAILURE DESIRED POWER AS SELECTED BY THROTTLE POSITION APPROX. TIME TO DETECT POWER CHANGE DURING TRANSITION TO MANUAL LOW POWER HIGHER POWER 2.0 SECONDS LOW POWER LOWER POWER 1.0 SECOND HIGH POWER HIGHER POWER 7.0 SECONDS HIGH POWER LOWER POWER 0.1 SECOND Once in MANUAL mode, the pilot will have complete control of N R /N P by flight control manipulation and the throttle on the collective. The fuel flow slew rate is hydromechanically limited to provide proper responsiveness for helicopter operation and also prevents surge. Fuel flow will be a function of the pilot controlled fuel metering valve orifice size. Maximum Continuous P o w e r w ill b e a va i la b le f o r a l l a m b i en t 1-42———Rev. 2—31 JAN 2007 c on d iti on s . M A N U A L m od e fu el flo w is pressure altitude compensated to maintain an approximate constant horsepower, with a change in altitude without throttle adjustment by the pilot. Fuel flow in the MANUAL mode, however, is not temperature compensated. Because of this, there may be temperatures at which maximum fuel flow in MANUAL mode will not be sufficient to achieve Takeoff Power. MANUFACTURER’S DATA NOTE In the event engine (NP) overspeed system is activated during transition to or operation in MANUAL mode, the control system is designed to keep the engine running. Engine may oscillate between 112.5 and 118.5% N P until corrective action is taken with throttle and collective (paragraph 1-12-N). 3. FADEC MODE switch – Depress one time. Depressing the FADEC mode switch one time will mute the FADEC FAIL warning horn (chime tone). As the transition to MAN UAL mode was initiated by the FADEC system, this step should not be accomplished until pilot is firmly established in MANUAL control. This will allow pilot to keep hands on flight controls during the transition to MANUAL mode. If the FADEC ECU is operational, it will track HMU operation, perform diagnostics, monitor engine functions, and provide overspeed limiting for both N P a n d N G. S u r g e d e t e c t i o n a n d avoidance will not be available. If an engine surge is encountered, decrease the throttle until the surge condition clears, then slowly increase the throttle to the desired power level. Rapid power changes should be avoided. 4. Land as soon as practical. BHT-407-MD-1 1-12-J. CATEGORY 2 — FADEC DEGRADED FADEC DEGRADED faults represent a loss of some feature of the FADEC system which may cause a degradation in performance. This may result in N R droop, N R lag, or reduced maximum power capability. These faults will be displayed immediately when detected by the ECU. Operations should be continued in AUTO mode and helicopter is to be flown s m o o t h l y a n d n o n a g g r e s s i v e l y. I n conjunction with the FADEC DEGRADED light, the RESTART FAULT light may also activate under certain fault conditions. With FADEC Software Version 5.356 installed, the reversionary (backup) governor will be activated under certain fault conditions, which will also allow operations in a degraded mode (paragraph 1-12-M). Applicable maintenance action will be required prior to next flight. 1-12-K. CATEGORY 3 — FADEC FAULT FADEC FAULT indicates that PMA and/or MGT, NP, or NG automatic limiting circuit(s) may not be functional. In conjunction with activation of the FADEC FAULT light, the RESTART FAULT light may also activate under certain f a u l t c o n d i t i o n s . T h e s e f a u l ts w i l l b e displayed immediately when detected by the ECU. Operations should continue in AUTO mode. If both lights (FADEC FAULT and R E S TA R T FA U LT ) a r e i l l u m i n a t e d , t h i s indicates the MGT automatic limiting circuit (905°C in flight), may not be functional. The pilot should follow the appropriate procedures as set out in the BHT-407-FM-1. Applicable maintenance action will be required prior to next flight. Applicable maintenance action will be required prior to next flight. 5. 1-12-L. CATEGORY 4 — RESTART FAULT Normal shutdown if possible. If normal shutdown can not be completed by rolling throttle to closed position, fuel shutoff valve can be positioned to off. RESTART FAULT indicates a subsequent automatic engine start may not be possible. 31 JAN 2007—Rev. 2———1-43 BHT-407-MD-1 The fault does not require immediate action by the pilot and should not affect p e r f o r m a n c e o f t h e h e l i c o p t e r. I t i s recommended that the pilot plan the landing s i t e a c c o r d i n g l y. T h e s e f a u l ts w i l l b e displayed immediately when detected by the ECU and displayed as RESTART FAULT. Do n o t a t t e m p t a s u b s e q u e n t s ta r t u n t i l applicable maintenance action has been completed. If the engine shutdown procedures are not properly followed, the MANUAL mode pistons may begin to engage during the shutdown. The FADEC may then be unable to prevent a hot start on the next start and will indicate a RESTART FAULT to warn the pilot. An HMU manual piston parking procedure will be required, as described in paragraph 1-12-P and the Rolls-Royce 250-C47B Operations and Maintenance Manual. 1-12-M. FADEC REVERSIONARY GOVERNOR (FADEC SOFTWARE VERSION 5.356) The FADEC Reversionary (backup) Governor consists primarily of a backup channel which is contained in the ECU and is isolated from the primary governor by a firewall for EMI. It provides basic power turbine speed governing in the event of a hard fault occurring in the primary governor. Failure of the FADEC into Reversionary Governor mode is indicated by the illumination of the following three lights: FADEC FAULT, FADEC DEGRADE, and RESTART FAULT. This type of failure causes a degradation in performance and can cause NR droop, NR lag, or reduced maximu m p ow er capa bility. O pe ratio ns should be continued in AUTO mode and he lico pte r is to b e flow n s mo oth ly an d non-aggressively. Applicable maintenance action will be required prior to next flight (paragraph 1-12-R). 1-44———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 1-12-N. ENGINE OVERSPEED PROTECTION NP overspeed limiting is available in both the AUTO and MANUAL modes by independent ana lo g c irc uits integra l to the EC U. N G overspeed limiting is available in the AUTO and MANUAL modes through software control in the ECU. In the event of a FADEC FAILURE, it is possible that N G overspeed protection will not be available. The FADEC ECU continuously monitors for N G and N P, or N P versus torque (Q) (5.202 FADEC software) overspeed conditions in both AUTO and MANUAL Mode. Activation of the ENGINE OVSPD warning light will occur in the event of an NP overspeed, N G overspeed, or if N P versus torque (5.202 FADEC software) is above the continuous limit (102.1% NP at 100% torque to 108.6% NP at 0% torque). With 5.356 FADEC software, the ENGINE OVSPD warning light will illuminate when N P reaches or exceeds 102.1%, regardless of the torque value. The light will also momentarily illuminate during the overspeed system test when the overspeed solenoid valve closes. If the ENGINE OVSPD light is activated during engine operation due to an exceedance, and the value has been recorded by the ECU, the pilot will be provided with a maintenance advisory on shutdown in the form of a FADEC DEGRADED light. The FADEC DEGRADED light will illuminate when N G speed decays below 9.5%. If the pilot fails to recognize illumination of the FADEC DEGRADED light on shutdown, it will be illuminated the next time electrical power is applied following the FADEC system self test. When the FADEC DEGRADED light is illuminated as a m a i n t e n a n c e a d v i s o r y, m a i n t e n a n c e investigation is required prior to further flight. Peak values of exceedances are located on the Engine History Data page of the EMC-35A Maintenance Terminal. MANUFACTURER’S DATA If limits are exceeded, refer to 250-C47B Series Overspeed Limits in the Rolls-Royce Operation and Maintenance Manual and the BHT-407-MM-2, Chapter 5. • NP OVERSPEED When the engine reaches 118.5 ±1% NP, overspeed limiting will occur. The analog overspeed limiting feature will activate the overspeed solenoid valve, which reduces fuel to the engine to a minimum flow condition (sub-idle value of 34 to 45 pph). The minimum fuel flow increases the likelihood of the engine remaining running and recovering from the overspeed. Once the NP speed drops to 112.5 ±2%, the overspeed solenoid valve will be deactivated and fuel flow will return to its previously commanded value. In the event the overspeed cannot be controlled after fuel flow is reintroduced, the overspeed limiting feature will control the overspeed between the activation trip p o i n t o f 11 8 . 5 ± 1 % N P a n d t h e deactivation point of 112.5 ±2% NP. If this occurs, attempt to control engine and rotor speed with throttle and collective. Refer to the ENGINE OVERSPEED procedure in the Flight Manual. • NG OVERSPEED In AUTO mode, a software implemented overspeed system is provided. Should the software detect an NG overspeed, the protection feature will be activated. In addition, if the ECU has not failed, N G overspeed protection will be available in MANUAL mode. When the engine reaches 110 ±1% NG, the ENGINE OVSPD warning light will illuminate and overspeed limiting will occur. The software controlled overspeed limiting feature will activate the overspeed solenoid valve which reduces fuel to the engine to a minimum flow BHT-407-MD-1 condition (sub-idle value of 34 to 45 pph). The minimum fuel flow increases the l ik e l i h o o d o f th e e n g i n e re m a i n i n g running and recovering from the overspeed. Once the NG speed drops to 107 ±1%, the overspeed solenoid valve will be deactivated and fuel flow will return to its previously commanded value. In the event the overspeed cannot be controlled after fuel flow is reintroduced, the overspeed limiting feature will control the overspeed between the activation point of 110 ±1% NG and the deactivation point of 107 ±1% N G. If this occurs, attempt to control engine and rotor speed with throttle and collective. Refer to the ENGINE OVERSPEED procedure in the BHT-407-FM-1. • OVERSPEED SYSTEM SHUTDOWN TEST Functionality of the overspeed system is checked during FADEC power up and thereafter continuously by the ECU. Operation of the overspeed solenoid is checked periodically by the pilot through the use of the OVERSPEED SHUTDOWN test procedure. The OVERSPEED SHUTDOWN test procedure will shut down the engine only if collective pitch is below 10%, throttle position is at idle, N G is between 60 to 66% and NP is less than 75%. The OVERSPEED test button must be pressed and held for a minimum of 1.0 second but not more than 10.0 seconds. Once the test button is released, the OVERSPEED test is completed as follows. The FADEC ECU signals the overspeed solenoid valve to close and the ENGINE OVSPD light to come on. Once the FADEC ECU senses an N G decrease greater than 0.5%, the overspeed solenoid valve is opened, the ENGINE OVSPD light goes off, and the engine is shut down by FADEC ECU activation of the hot start abort feature. 31 JAN 2007—Rev. 2———1-45 BHT-407-MD-1 If the overspeed test is unsuccessful, the engine will continue to operate at idle power, the FADEC FAULT caution light will illuminate, and a normal shutdown procedure must be carried out. 1-12-O. ENGINE SHUTDOWN Pilot control of engine speed from 100% NR/ NP to idle in AUTO mode is controlled through throttle movement. As the throttle is positioned from the detented FLY position to idle, electrical signals are sent to the ECU from the HMU – PLA potentiometer. These signals dictate the amount of authority the ECU has to control maximum fuel flow (N G limiting), and in turn, engine speed. Therefore, as throttle is decreased, the maximum fuel flow that can be delivered to the engine is reduced by positioning the fuel metering valve to control engine NG speed/power. In the unlikely event that a system fault occurs which does not allow a reduction in engine speed by positioning the throttle to idle, complete the 2 minute cool-down at 100% flat pitch. After the 2 minute cool-down, the engine is to be shutdown by rolling the throttle to the CLOSED position. Pilot control of engine speed from 100% NR/ NP to NG idle in MANUAL mode is controlled hydromechanically through throttle movement. Idle speed in MANUAL mode may not stabilize at 63 ±1% N G. If this occurs, maintain idle speed at 63 ±1% NG with throttle. Following the appropriate cool down period at idle, the engine may be shut down in either the AUTO or MANUAL mode by positioning the throttle to cutoff. This will close the mechanical fuel shutoff valve within the HMU. Do not reposition the throttle out of cutoff unless NG has decayed to zero. If the throttle is positioned out of cutoff prior to the N G speed decreasing through 9.5%, the FADEC IN-FLIGHT restart logic will introduce fuel and activate the igniter. This can cause a relight and possible over temperature condition (paragraph 1-18). 1-46———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA If relight occurs, the pilot must immediately position the throttle to the closed position and activate the starter. Additionally, the pilot must also allow NG to de cay to 0% in AUTO mod e p rior to positioning the battery switch to OFF. If this procedure is not followed, the MANUAL mode pistons may move hydromechanically after electrical power is removed. This may cause a RESTART FAULT the next time power is applied to the FADEC ECU and a HMU manual piston parking procedure will be required per paragraph 1-12-P or as described in the Rolls-Royce 250-C47B Operation and Maintenance Manual. 1-12-P. HMU MANUAL PISTON PARKING PROCEDURE Starting with the HMU MANUAL mode pistons in the wrong position may result in a hot start of the engine. When the pilot is not certain of the position of the pistons, or has received a Maintenance Advisory that the pistons are out of position, the following procedure will assure the pistons are in the correct position (fully retracted) for engine starting. 6. Position throttle to cutoff. 7. Pull IGNITER circuit breaker. 8. BATT — ON. 9. Power up check — Complete. 10. FADEC Mode switch — MANUAL. 11. Motor the engine (with throttle in cutoff) for 10 seconds. 12. Wait for NG to decay to 0%. 13. FADEC Mode switch — AUTO. 14. Motor the engine (with throttle in cutoff) for an additional 10 seconds. 15. Wait for NG to decay to 0%. 16. BATT — OFF. 17. Push in IGNITER circuit breaker. MANUFACTURER’S DATA BHT-407-MD-1 Continue prestart checklist. 1-12-Q. CATEGORY 5 — MAINTENANCE A D V I S O R Y, FA D E C S Y S T E M FAULTS — ENGINE SHUTDOWN Maintenance Advisory Faults are those detected by the ECU that are considered minor in nature and are not communicated to the cockpit with the engine operating. The FA D E C D E G R A D E D li g h t s e r v e s a s t h e maintenance advisory light. This light will be illuminated, upon engine shutdown, if any fault or exceedance has been detected during the last engine run or if a current fault exists. This will indicate that maintenance action is required prior to the next flight. Maintenance advisory faults will display during shutdown when the throttle is placed in the CLOSED position and the N G speed decays below 9.5%. If the pilot misses the maintenance advisory on shutdown, it will illuminate at the next application of electrical power. 1-12-R. CHECKING CODES FADEC FAULT As stated previously, faults can be displayed im m e d i a te l y v ia a FA D E C FA I L , FA D E C MANUAL, FADEC DEGRADED, FADEC FAULT, R E S TA R T FA U LT o r b y a c o m b i n a t i o n of these lights. Maintenance Advisory faults will be displayed on shutdown via the FADEC DEGRADED light. In addition, faults are also used to identify exceedances. Regardless if the fault light(s) were displayed in-flight or at shutdown, maintenance action is required prior to further flight. Refer to the BHT-407-MM-9, Chapter 76 and Rolls-Royce 250-C47B Operation and Maintenance Manual. The preferred method of determining FADEC faults or exceedances is with the Goodrich E M C - 3 5 A M a i n t e n a n c e Te r m i n a l . T h e EMC-35A Maintenance Terminal (Windows version) is capable of providing information on Current Faults, Last Engine Run Faults, Accumulated Faults (Fault History screen), and N P overspeed exceedance information (Engine History screen). Refer to the Goodrich Maintenance Terminal User Guide for operating instructions. If a maintenance terminal is not available, identify faults or exceedances using the Maintenance Mode feature of the FADEC system. This feature allows operators to determine faults through a sequence of flashing light displays on the cockpit caution panel (paragraph 1-12-R-1). 1-12-R-1. ENGINE RUN FAULT CODES — PROCEDURE FOR VIEWING The cau tio n pane l fault disp la y m ay be operated as follows: NOTE Displayed faults may be LAST ENGINE RUN or CURRENT faults. Following this procedure, refer to paragraph 1-12-R-2 to determine if faults are current. 1. Engine must be shut down and the FADEC MODE switch positioned to MANUAL. Place the collective full down (below 10%) and the throttle in the cutoff position. NOTE If the throttle or collective is moved during the above procedure or the FADEC MODE switch is positioned to AUTO, the FADEC ECU will exit the fault code reporting mode. 2. Depress and release the FADEC ECU maintenance button on the left hand side of the lower pedestal to enter the fault code reporting mode. 3. FADEC DEGRADED, FADEC FAULT, and the RESTART FAULT lights will simultaneously flash five times to 31 JAN 2007—Rev. 2———1-47 BHT-407-MD-1 4. MANUFACTURER’S DATA indicate that maintenance mode has been entered by the ECU. (Reversionary Governor) Fault Code Displays. Depress and release the FADEC ECU maintenance button. If a fault is present, it will be displayed by a specified number of FADEC DEGRADED caution panel light segment flashes. 10. To determine fault description and maintenance message code(s) from caution panel flashing display, refer to Table 1-2 or Table 1-3. 5. Depress and release the FADEC/ECU maintenance button to flash the next fault code. 6. Steady illumination of the FADEC DEGRADED caution panel light segment indicates that no other faults exist for this light. 7. Continue to depress and release the FADEC/ECU maintenance button to step through the FADEC FAULT and RESTART FAULT caution panel light segments, as above. This will determine if fault codes exist for these segments. 8. 9. If no fault code exists for the selected caution panel segment, the caution light will illuminate continuously when the FADEC/ECU maintenance button is released. When interrogation is complete, the next push of the FADEC maintenance button will cause the FADEC DEGRADED, FADEC FAULT, and RESTART FAULT caution light segments to flash simultaneously five times and then extinguish. This indicates that the FADEC ECU has exited the maintenance mode. NOTE Refer to Table 1-2 for FADEC Software Version 5.202 and Table 1-3 for FADEC Software Version 5.356 1-48———Rev. 2—31 JAN 2007 1-12-R-2. FADEC FAULT CODES — PROCEDURE TO DETERMINE LA ST EN GIN E R U N F AU LTS FROM CURRENT FAULTS The procedure to determine if the fault codes displayed are LAST ENGINE RUN faults or CURRENT faults may be accomplished by performing the steps listed in paragraph 1-12-R-1 with the throttle in the IDLE position. With the throttle positioned to IDLE, any FADEC fault code which is displayed will be a current fault. In addition, if no FADEC related lights are displayed on the caution, warning, advisory panel with electrical power applied, the FA DE C in A UTO mo de, an d the th rottle positioned to idle, no current faults exist. 1-12-R-3. FAULT CODE CHARTS — USE OF If fault codes have been displayed via the caution panel, refer to Table 1-2 or Table 1-3 for specific information. This information can be used in conjunction with the B H T- 4 0 7 - M M - 9 , C h a p t e r 7 6 a n d t h e Rolls-Royce Operation and Maintenance Manual 250-C47B. These publications contain the data to determine the maintenance action required prior to further flight. For specific fault information displayed on the EMC-35A Maintenance Terminal, refer to the Rolls-Royce 250-C47B Operation and Maintenance Manual to determine the maintenance action required prior to further flight. MANUFACTURER’S DATA BHT-407-MD-1 Table 1-2: 250-C47B FADEC Software Version 5.202 Fault Code Display STATUS MESSAGE FAULT DESCRIPTION MAINTENANCE MESSAGE CODE FADEC DEGRADED cockpit lamp flashes 1 time. ECU Failure has occurred. AD12bitFlt, AD8bitFlt, ECUOTFlt, GainFlt, HLRfFLt, OffsFlt, PROMFlt, PW10Flt, RAMFlt, V15Flt, V5Flt, WDTFlt, CJCFlt, OrDiodeFlt, BacCompFlt, EEPROMFlt, ForCompFlt, P1Flt, SWIntFlt, TestCelFlt, UARTFlt, UUIntFlt, WDTOutFlt, OSVFlt, NpOSFlt, OR28Flt, WDTTimeOut FADEC DEGRADED cockpit lamp flashes 2 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC DEGRADED cockpit lamp flashes 3 times. NP-Q Exceedance NpQExLmAdv FADEC DEGRADED cockpit lamp flashes 4 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC DEGRADED cockpit lamp flashes 5 times. MGT indication failure MGTFlt FADEC DEGRADED cockpit lamp flashes 6 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC DEGRADED cockpit lamp flashes 7 times. Failure to control HMU – Auto/Manual Solenoid AMSolFlt FADEC DEGRADED cockpit lamp flashes 8 times. CIT temperature indication failure T1AFlt, T1BFlt, or T1ABFlt FADEC DEGRADED cockpit lamp flashes 9 times. Metering Valve not in start position OpenMvFlg FADEC DEGRADED cockpit lamp flashes 10 times. Starter Relay Interface StrFlt FADEC DEGRADED cockpit lamp flashes 11 times. NR Sensor – Rotor decay anticipation NrFlt FADEC DEGRADED cockpit lamp flashes 12 times. Incorrect Overspeed Test Switch indication OSTstSwFlt 31 JAN 2007—Rev. 2———1-49 BHT-407-MD-1 MANUFACTURER’S DATA Table 1-2: 250-C47B FADEC Software Version 5.202 Fault Code Display (Cont) STATUS MESSAGE FAULT DESCRIPTION MAINTENANCE MESSAGE CODE FADEC FAULT cockpit lamp flashes 1 time. HMU – Failure to control fuel flow WfLimFlag FADEC FAULT cockpit lamp flashes 2 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC FAULT cockpit lamp flashes 3 times. NP-Q Run Limit advisory NpQRnLmAdv FADEC FAULT cockpit lamp flashes 4 times. HMU Metering Valve Potentiometer WfMvFlt or WfStFlt FADEC FAULT cockpit lamp flashes 5 times. Collective Pitch Potentiometer indication failure CPFlt FADEC FAULT cockpit lamp flashes 6 times. Failure to control HMU (Stepper motor) StepCntFlt, SMFlt, or AMSolFlt FADEC FAULT cockpit lamp flashes 7 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC FAULT cockpit lamp flashes 8 times. Failure to control HMU (Overspeed Solenoid) OSFlt FADEC FAULT cockpit lamp flashes 9 times. Engine Surge event SgFlag FADEC FAULT cockpit lamp flashes 10 times. NG speed indication failure Ng1Flt, Ng2Flt, or Ng12Flt FADEC FAULT cockpit lamp flashes 11 times. Airframe Power Supply failure AF28Flt FADEC FAULT cockpit lamp flashes 12 times. Engine Overspeed OSFlag RESTART FAULT cockpit lamp flashes 1 time. This Status Message is not used. Verify that message is indicated by lamp. Not Used RESTART FAULT cockpit lamp flashes 2 times. TMOP Sensor – Torque indication failure QFlt 1-50———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 Table 1-2: 250-C47B FADEC Software Version 5.202 Fault Code Display (Cont) STATUS MESSAGE FAULT DESCRIPTION MAINTENANCE MESSAGE CODE RESTART FAULT cockpit lamp flashes 3 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used RESTART FAULT cockpit lamp flashes 4 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used RESTART FAULT cockpit lamp flashes 5 times. Failure in HMU (PLA Potentiometer) position reading PLA1Flt, PLA2Flt, PLA12Flt or PLARfFlt RESTART FAULT cockpit lamp flashes 6 times. PMA power supply failure Al28Flt RESTART FAULT cockpit lamp flashes 7 times. Failure to control HMU (Hot Start Abort Solenoid) StSFlt or StSIFlt RESTART FAULT cockpit lamp flashes 8 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used RESTART FAULT cockpit lamp flashes 9 times. Failure to control Ignition Relay Interface IgnFlt or IgnIFlt RESTART FAULT cockpit lamp flashes 10 times. NP speed indication failure Np1Flt, Np2Flt, or Np12Flt RESTART FAULT cockpit lamp flashes 11 times. Incorrect Auto/Manual switch indication AMSwFlt RESTART FAULT cockpit lamp flashes 12 times. Quiet Mode switch fault QMSwFlt FADEC DEGRADE, FADEC FAULT and RESTART FAULT cockpit lamps on steady. All faults have been displayed. 31 JAN 2007—Rev. 2———1-51 BHT-407-MD-1 MANUFACTURER’S DATA Table 1-3: 250-C47B FADEC Software Version 5.356 (Reversionary Governor) Fault Code Display STATUS MESSAGE FAULT DESCRIPTION MAINTENANCE MESSAGE CODE FADEC DEGRADED cockpit lamp flashes 1 time. Primary Governor Failed AD12bitFlt, AD8bitFlt, ECUOTFlt, GainFlt, HLRfFLt, OffsFlt, PROMFlt, PW10Flt, RAMFlt, V15Flt, V5Flt, WDTFlt, CJCFlt, OrDiodeFlt, BacCompFlt, EEPROMFlt, ForCompFlt, P1Flt, SWIntFlt, TestCelFlt, UARTFlt, UUIntFlt, OSVFlt, NpOSFlt, OR28Flt, WDTTimeOut, ARINCFlt, ARINCHWFlt, SWCfgFlt, RGSDFlt,QRawFlt, T1BRawFlt, ESWRGFlt, ESW2RGFlt, ESW3RGFlt, ESW4RGFlt, ESW5RGFlt, SWConfigRGFlt, PwrRstFlt, RGSelSwFlt or NDOTWRCdRGFlt FADEC DEGRADED cockpit lamp flashes 2 times. Reversionary Governor Failed AD10bitFltRG, PROMFltRG, RAMFltRG, RGOTFltRG, SWConfigFltRG, V10FltRG, V15nFltRG, V15pFltRG, V5qFltRG, WDTTimeOutRG, ARINCHdFltRG, ARINCFltRG, ARINCHWFltRG, BacCompFltRG, ForCompFltRG, Or28FltRG, OrDiodeFltRG, PW10LoFltRG, RGTempFltRG, SPITempFltRG, UARTFltRG, WDTFltRG, PGSDHdFltRG, PGSDFltRG, WfCorrPGHdFltRG, WfCorrPGFltRG, EngRnCtPGFltRG, EngRnTmPGFltRG, ESWPGFltRG, NpIncPGFltRG, Np2RawPGFltRG, P1RawPGFltRG, T1ARawPGFltRG, SwPwrFltRG FADEC DEGRADED cockpit lamp flashes 3 times. NP Exceedance NpLmTOut 1-52———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 Table 1-3: 250-C47B FADEC Software Version 5.356 (Reversionary Governor) Fault Code Display (Cont) STATUS MESSAGE FAULT DESCRIPTION MAINTENANCE MESSAGE CODE FADEC DEGRADED cockpit lamp flashes 4 times. Reversionary Governor did not govern when Primary Governor failed. ECUGovFltRG FADEC DEGRADED cockpit lamp flashes 5 times. MGT indication failure MGTFlt FADEC DEGRADED cockpit lamp flashes 6 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC DEGRADED cockpit lamp flashes 7 times. Failure to control Auto/ Manual Solenoid AMSolFlt, AMSolFltRG FADEC DEGRADED cockpit lamp flashes 8 times. CIT temperature indication failure T1AFlt, T1ABFlt, T1BFltRG or T1DFltRG FADEC DEGRADED cockpit lamp flashes 9 times. Metering Valve is not in start position. OpenMvFlg FADEC DEGRADED cockpit lamp flashes 10 times. Starter Relay Interface StrFlt FADEC DEGRADED cockpit lamp flashes 11 times. NR Sensor – Rotor decay anticipation NrFlt FADEC DEGRADED cockpit lamp flashes 12 times. Incorrect Overspeed Test switch indication OSTstSwFlt FADEC FAULT cockpit lamp flashes 1 time. HMU – Failure to control fuel flow WfLimFlag, WfLimFlagRG FADEC FAULT cockpit lamp flashes 2 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC FAULT cockpit lamp flashes 3 times. NP Run Limit NpRLmTOut 31 JAN 2007—Rev. 2———1-53 BHT-407-MD-1 MANUFACTURER’S DATA Table 1-3: 250-C47B FADEC Software Version 5.356 (Reversionary Governor) Fault Code Display (Cont) STATUS MESSAGE FAULT DESCRIPTION MAINTENANCE MESSAGE CODE FADEC FAULT cockpit lamp flashes 4 times. Failure in HMU Metering Valve Potentiometer reading WfMvFlt, WfStFlt or WfStFltRG FADEC FAULT cockpit lamp flashes 5 times. Collective Pitch Potentiometer indication failure CPFlt FADEC FAULT cockpit lamp flashes 6 times. Failure to control HMU (Stepper motor) StepCntFlt, SmFlt, AMSolFlt or SmFltRG FADEC FAULT cockpit lamp flashes 7 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used FADEC FAULT cockpit lamp flashes 8 times. Failure to control HMU (Overspeed Solenoid) OSFlt FADEC FAULT cockpit lamp flashes 9 times. Engine Surge event SgFlag FADEC FAULT cockpit lamp flashes 10 times. NG speed indication failure Ng1Flt, Ng2Flt, Ng12Flt or Ng1FltRG FADEC FAULT cockpit lamp flashes 11 times. Airframe Power failure AF28Flt or AF28FltRG FADEC FAULT cockpit lamp flashes 12 times. Engine Overspeed OSFlag or OSEventLmpRG RESTART FAULT cockpit lamp flashes 1 time. This Status Message is not used. Verify that message is indicated by lamp. Not Used RESTART FAULT cockpit lamp flashes 2 times. TMOP Sensor – Torque indication failure QFltRG RESTART FAULT cockpit lamp flashes 3 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used RESTART FAULT cockpit lamp flashes 4 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used 1-54———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 Table 1-3: 250-C47B FADEC Software Version 5.356 (Reversionary Governor) Fault Code Display (Cont) STATUS MESSAGE FAULT DESCRIPTION MAINTENANCE MESSAGE CODE RESTART FAULT cockpit lamp flashes 5 times. Failure in HMU (PLA Potentiometer) reading PLA1Flt, PLA2Flt, PLA12Flt or PLARfFlt RESTART FAULT cockpit lamp flashes 6 times. PMA power supply Al28Flt or Al28FltRG RESTART FAULT cockpit lamp flashes 7 times. Failure to control HMU (Hot Start Abort Solenoid) StSFlt, StSIFlt, StSFltRG or StSIFltRG RESTART FAULT cockpit lamp flashes 8 times. This Status Message is not used. Verify that message is indicated by lamp. Not Used RESTART FAULT cockpit lamp flashes 9 times. Failure to control Ignition Relay Interface IgnFlt or IgnIFlt RESTART FAULT cockpit lamp flashes 10 times. NP speed indication failure Np1Flt, Np2Flt, NpDFlt, Np12Flt, NpDFltRG or Np1FltRG RESTART FAULT cockpit lamp flashes 11 times. Incorrect Auto/Manual switch indication AMSwFlt or AMSwFltRG RESTART FAULT cockpit lamp flashes 12 times. Quiet Mode switch fault QMSwFlt FADEC DEGRADE, FADEC FAULT, and RESTART FAULT cockpit lamps on steady. All faults have been displayed. 1-12-S. CLEARING CODES FADEC FAULT Faults/exceedances are not to be erased unless appropriate maintenance actions have been carried out in accordance with the BHT-407-MM and Rolls-Royce 250-C47B Operations and Maintenance Manual. Do not attempt to clear any fault or exceedance while the engine is operating. If maintenance actions have been conducted due to a recorded exceedance or to correct a current or last engine run fault, it must be ensured that no FADEC system lights are illuminated when the throttle is positioned to IDLE for the next start attempt. If a FADEC related light is illuminated with the throttle positioned to IDLE, a current fault exists and further maintenance action is required. 1-12-S-1. CURRENT FAULTS Current faults may be cleared by performing a power reset (battery switch OFF/ON). If fault is n o l o ng e r d e te c te d , a s s oc ia t ed FA D E C DEGRADED light will be extinguished. 31 JAN 2007—Rev. 2———1-55 BHT-407-MD-1 1-12-S-2. LAST ENGINE EXCEEDANCES MANUFACTURER’S DATA RUN FAULTS/ LAST ENGINE RUN faults or exceedances may be cleared by performing a successful engine start or with use of the EMC-35A Maintenance Terminal. To e r a s e L A S T E N G I N E R U N f a u l ts / exceedances, refer to the EMC-35A M a i n t e n a n c e Te r m i n a l U s e r s G u i d e f o r operating instructions. 1-12-S-3. ACCUMULATED FAULTS/ EXCEEDANCES Accumulated faults or exceedances may only be cleared with use of the EMC-35A Maintenance Terminal. 1-12-U. COCKPIT PROCEDURAL TRAINING ON GROUND (ENGINE NOT RUNNING) 1. Pull START and IGNTR circuit breakers and ensure fuel valve switch is positioned to OFF. 2. Connect external power source. 3. Allow instruments and FADEC to complete self test with FADEC MODE switch in AUTO. 4. Position throttle to FLY detent and collective to approximate cruise flight setting. 5. Simulate FADEC FAILURE by pulling FADEC circuit breaker. This will simulate a failure direct to MANUAL mode. FADEC FAIL warning horn will activate along with illumination of the FADEC FAIL and FADEC MANUAL caution panel lights. FADEC MODE switch will illuminate MAN. 6. Carry out the appropriate BHT-407-FM-1 emergency response procedure. (Depressing the FADEC MODE switch will silence the horn.) 7. Push in FADEC circuit breaker and set FADEC MODE switch to AUTO. 8. Repeat procedure understood. 9. Disconnect external power source, position throttle to cutoff and push in START and IGNTR circuit breakers. N P exceedance values may only be cleared from engine history data page with use of the EMC-35A Maintenance Terminal. 1-12-T. FADEC TRAINING IN MANUAL MODE Prior to actual flight training in the MANUAL mode, an operational understanding of the FADEC system along with a sound knowledge of emergency procedures is required. It is recommended that training be first accomplished in the helicopter in a cockpit procedural environment (engine not running) (paragraph 1-12-U). This can provide a visual simulation of the horn and lights associated with a FADEC failure direct to MANUAL mode and familiarize the pilot with the required cockpit actions. This should be followed by a takeoff/hover/circuit and landing in MANUAL mode which will allow the pilot to become familiar with the required manipulation of the throttle and controls (paragraph 1-12-V). Once the pilot is comfortable with flight in MANUAL mode, simulated FADEC failure emergency procedures can be carried out in flight (paragraph 1-12-W). 1-56———Rev. 2—31 JAN 2007 until it is 1-12-V. FLIGHT TRAINING IN MANUAL MODE In MANUAL mode, the following is applicable: • Switching to MANUAL mode at IDLE (63 ±1% NG) may result in change in NG. • Igniter operates continuously. MANUFACTURER’S DATA • AUTO RELIGHT, FADEC MANUAL caution panel lights illuminate. • FADEC MODE switch indicates MAN. • FADEC ECU remains operational. However, surge protection and avoidance logic is not available. In the event of a FADEC FAILURE while training in MANUAL mode, the FADEC FAIL warning light will illuminate. FADEC FAIL horn will not sound. Remain in MANUAL mode and land as soon as practical. • Maximum Continuous Power is available for all ambient conditions. Takeoff Power may not be available. 1. Perform START procedure and SYSTEMS CHECKS in AUTO mode. 2. At idle (63 ±1% NG), depress FADEC MODE switch to transition to MANUAL mode. NOTE Transition back to AUTO mode can be made at any time by depressing FADEC MODE switch to AUTO. Upon selecting AUTO mode, an engine power transient may be experienced as the FADEC ECU matches engine power to rotor load. Ensure throttle is positioned to FLY detent position following selection of AUTO mode. 3. Manipulate throttle on ground to become familiar with MANUAL control. 4. Increase throttle to maintain 95 to 100% NR/NP. Manipulate throttle/ collective and lift into hover. 5. When comfortable with manipulation of throttle and flight controls in BHT-407-MD-1 hover, transition into forward flight and conduct circuits to touchdown. 1-12-W. SIMULATED FADEC TRAINING (IN-FLIGHT) FAILURE When comfortable with flying circuits to touch down in MANUAL mode, transitions between AUTO and MANUAL may be conducted in flight. Simulation can be accomplished by activating the FADEC FAIL horn by pushing the FADEC FAIL horn test button. Although the applicable FA D E C c a u t i o n pa n e l l i g h ts c a n n o t b e activated, the pilot should respond to the FA D E C FA I L h o r n a n d c a r r y o u t t h e B H T- 4 0 7 - F M - 1 e m e r g e n c y r e s p o n s e procedure. Once the throttle bezel position is matched to the actual N G indication, pilot shall position the FADEC MODE switch to MANUAL. Following simulated FADEC FAILURE training in flight, ensure FADEC MODE switch is positioned to AUTO prior to shutdown. This will ensure the manual pistons in the HMU are parked, and a subsequent start in AUTO can be carried out without maintenance action. 1-13. COMBINED ENGINE FILTER ASSEMBLY (CEFA) The CEFA (Figure 1-13) provides both fuel and scavenge lube filtration within a single filter assembly which consists of a fuel filter bowl, fuel bypass valve, fuel differential pressure indicator, manifold assembly, a disposable fuel filter element, a lube filter bowl, lube bypass valve, lube differential pressure indicator, and a disposable lube filter element. The CEFA is located on the lower left hand portion of the power and accessory gearbox assembly. 31 JAN 2007—Rev. 2———1-57 BHT-407-MD-1 MANUFACTURER’S DATA COMPRESSOR TURBINE COMBUSTION SECTION 8 7 6 9 5 4 3 2 10 1 POWER ACCESSORIES GEAR BOX TYPICAL 1. 2. 3. 4. 5. Ignition exciter box (Ref) Torque meter oil pressure port (Ref) Engine oil outlet port (Ref) Engine oil inlet port (Ref) Engine oil pressure port (Ref) 6. 7. 8. 9. 10. Engine intake (Ref) Shroud bleed air manifold connection (Ref) Oil filter assembly Bleed air valve (acceleration) CEFA fuel filter impending bypass button 407_MD_01_0011 Figure 1-13. Power Plant Components (Sheet 1 of 2) 1-58———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 13 12 14 11 15 10 16 23 24 17 22 21 20 19 18 TYPICAL 11. 12. 13. 14. 15. 16. 17. Fuel nozzle (Ref) Ignitor MGT terminal block NP monopole pickup NG monopole pickup Anti-ice solenoid valve Chip plug forward 18. 19. 20. 21. 22. 23. 24. Starter-generator Hydro mechanical unit (HMU) Scavenge oil filter and impending bypass button Combined engine filter assembly (CEFA) Fuel filter Permanent magnet alternator (PMA) Hose assembly, combustion chamber drain (Ref) 407_MD_01_0012 Figure 1-13. Power Plant Components (Sheet 2 of 2) 31 JAN 2007—Rev. 2———1-59 BHT-407-MD-1 The bypass valves for both the fuel and scavenge lube filters allow flow to go into a bypass condition if excessive differential pressure occurs across the filter elements. The differential pressure indicators provide a visual signal when differential pressure across either element exceeds a predetermined value indicating that the element is dirty and requires replacement. Both indicators are reset manually following replacement. The fuel bypass valve works in conjunction with an impending bypass indicator. When differential pressure across the fuel filter rises to a pressure slightly less than the pressure at which the bypass valve actually cracks, a red button extends, signalling that a bypass is about to occur. The indicator actuates at 2.1 to 2.9 PSI and the bypass valve cracks at 3.4 PSI minimum. The bypass valve seats when the pressure drops to 3.0 PSI. The fuel filter impending bypass indicator is located on the lower outboard side of the manifold assembly. The scavenge lube filter bypass indicator v i s u a l l y s i g n a l s a n i m p e n d i n g b y pa s s condition by extending a red button when the differential pressure across the filter is between 8.8 to 10.8 PSI. The lube bypass indicator assembly is equipped with a thermal lockout for temperatures below 43°C ±17°C (110°F ±15°F). The lube indicator assembly is mounted at the bottom (aft end) of the lube bowl. If the fuel impending bypass indicator or lube filter bypas s in dicator exte nds , ens ure appropriate Rolls-Royce engine maintenance procedures are carried out prior to further flight. 1-14. POWER PLANT IGNITION SYSTEM The ignition system consists of a harness, a solid-state low tension capacitor discharge ignition exciter, a spark igniter lead, and a sh unte d s urfa ce-g ap spar k ig niter (Figure 1-13). 1-60———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA The ignition system transfers energy to the combustible fuel mixture. Energy is provided in the form of high temperature-high amperage arcs at the spark igniter gaps. These arcs ignite the fuel/air mixture. The ignition exciter is only required during the starting cycle since the combustion process is continuous. Once ignition takes place, the flame in the combustion liner acts as the ignition agent for the fuel/air mixture. D u r i n g FA D E C m a n u a l o p e r a t i o n , t h e automatic auto relight circuit is deactivated and the igniter is turned on at all times at gas producer (N G ) speeds above 55% to reduce the possibility of engine flameout. 1-15. POWER PLANT TE M P E R A T U R E MEASUREMENT SYSTEM The temperature measurement system co nsis ts of fou r c hrome l-alume l sin gle junction thermocouples in the gas producer turbine outlet and an associated integral harness. The voltages of the four thermocouples are electrically averaged in the assembly. The harness terminates at a terminal block on the aft side of the horizontal fire shield. The engine electrical harness, the helicopter MGT indicator wiring, and the FADEC MGT input wiring, all connect to this terminal block (Figure 1-13). 1-16. POWER PLANT COMPRESSOR BLEED AIR SYSTEM The compressor bleed air system permits rapid engine response. The system consists of a bleed control valve located on the front face of the scroll and an induc er bleed manifold which encases the slotted compressor shroud housing. Th e b le ed con trol v alve is o pen du ring starting and ground idle operation, and remains open until a predetermined pressure ratio is ob taine d. At the predetermined MANUFACTURER’S DATA pressure ratio, the valve begins to modulate from the open to the closed position. The inducer bleed discharges air to atmosphere at engine idle speed. At higher power settings, flow changes from bleed to intake air. 1-17. ENGINE OIL SYSTEM The engine incorporates a dry sump oil system (Figure 1-14) w ith an externally mounted supply tank and oil cooler located on the top aft section of the fuselage and enclosed by the aft fairing. Oil is supplied from the tank to gear type pressure and scavenge pumps mounted within the engine accessory drive gearbox. A spur gear type oil pump assembly, consisting of one pressure element and four scavenge elements is mounted within. The oil filter assembly, consisting of an oil filter, filter bypass valve, and pressure regulating valve, is located in the top left-hand side of the gearbox (Figure 1-13). A check valve, located between the filter package and the accessory gearbox, prevents oil from draining into the engine from the helicopter tank when the engine is not in operation. Additional scavenge lube filtration is provided within the combined engine filter assembly (CEFA) (paragraph 1-13). Indicating type magnetic chip detectors are installed at the bottom of the gearbox and at the engine oil outlet connection. All engine oil system lines and connections are internal except the pressure and scavenge lines to the front compressor bearing and to the bearings in the g as p ro du c er an d po w e r tu rb in e supports. The system is designed to furnish adequate lubrication, scavenging, and cooling as needed to the bearings, splines, and gears regardless of the helicopter attitude or altitude. Jet lubrication is provided to all BHT-407-MD-1 compressor, gas producer turbine, and power turbine rotor bearings, and to the bearings and gear meshes of the power turbine gear train with the exception of the power output shaft be arings. Th e pow er output shaft bearings and all other gears and bearings are lubricated by oil mist. NOTE If helicopter engine has been shut down for more than 15 minutes, scavenge oil could have drained into gearbox. Dry motor run engine for 30 seconds before checking oil level. If not a ccomplishe d, a false high engine oil consumption rate indication or overfilling of oil tank could result. The approximate capacity of the engine oil tank is 1.5 US gallons, and the oil level is checked by means of a sight gauge mounted on the left side of the tank. Viewing access to the sight gauge is provided by a cutout in the cowling. The oil cooler is mounted on top of the duct on the oil cooler blower. 1-18. ENGINE AUTO RELIGHT • AUTO MODE — AUTO RELIGHT In AUTO mode, the FADEC is capable of detecting an engine flameout by measuring an N G deceleration rate greater than the predetermined flameout boundary rate. If a fl a m e o u t i s d e t e c te d , t h e E N G I N E O U T warning light and horn will be activated by the FADEC ECU. Without pilot action, the auto relight sequence is initiated, a fuel flow rate is e s ta b li s h e d a n d t h e ig n it io n s y s t e m i s activated. If a relight is achieved, FADEC will control the MGT and accelerate the engine b a c k to i ts c o m m a n d e d o p e r a ti o n . T h e ENGINE OUT light and warning horn will turn off after a minimum NDOT (N G acceleration speed) or increasing MGT is established. 31 JAN 2007—Rev. 2———1-61 BHT-407-MD-1 MANUFACTURER’S DATA OIL TANK OIL FILTER OIL FILTER BYPASS VALVE CHECK VALVE CEFA OIL COOLER MAGNETIC CHIP DETECTOR PRESSURE REGULATING VALVE OIL PRESSURE SENSE SCREEN SCREEN PRESSURE REDUCER OIL TANK VENT EXTERNAL SUMP TORQUEMETER PRESSURE OVERBOARD BREATHER AIR-OIL SEPARATOR MAGNETIC CHIP DETECTOR SUPPLY AND BYPASS OIL PRESSURE OIL SCAVENGE OIL TORQUE MODULATED PRESSURE SCAVENGE RETURN VENT TO ATMOSPHERE TYPICAL 407_MD_01_0013 Figure 1-14. Engine Oil System 1-62———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA The automatic auto relight sequence will initiate from detection of flameout until the NG speed decays to 50%. Once the N G decays below 50%, the FADEC will no longer attempt to relight the engine. In the event of an unsuccessful relight refer to BHT-407-FM-1, Section 3. • MANUAL MODE In MANUAL mode, the FADEC controlled auto relight circuit is disabled. Because of this, the ignition system has been designed to operate continuously in MANUAL mode, at engine gas producer (N G ) speeds of 55% or greater to reduce the possibility of flameout. When the FADEC system is in MANUAL mode, the NG gauge operates as a trigger device for the engine out horn and light when NG drops below 55%. In the event of a power loss to the N G indicator while operating in MANUAL mode, the failure mode will provide continuous ignition regardless of NG speed, but the ENGINE OUT light and horn will not be activated when NG drops below 55%. • AUTO MODE — PILOT ASSISTED IN-FLIGHT RESTART In addition to the above mentioned Engine Relight features, the FADEC system also incorporates specific relight logic, for engine out conditions, when the NG speed is between 9.5% and 50%. Pilot action is required to initiate an in-flight restart at NG speeds below 50%. When appropriate BHT-407-FM-1 procedures are followed, the in-flight restart logic will introduce fuel scheduling based on the ex is ti ng N G s p ee d . S ho u ld a r eli gh t b e achieved, the FADEC will accelerate the engine to an idle speed of 63% N G. As the priority of the in-flight relight logic is to help achieve an engine start in an emergency condition, the hot start abort function is disabled. Therefore, to help reduce the possibility of an over temperature condition from occurring, BHT-407-MD-1 BHT-407-FM-1 procedures require that the throttle be initially positioned to the closed position and the start switch be positioned to STA RT. Once the starter is assisting to maintain or increa se the N G spee d, the throttle can be positioned to IDLE and the FADEC will introduce fuel scheduling. Ignition will be provided in conjunction with activation of the starter. As the in-flight restart logic is designed for NG speeds between 9.5 and 50% NG, if an in-flight restart is initiated below 9.5% NG, normal start logic will be used to introduce fuel based on 5.202 or 5.356 software (paragraph 1-12-D). S h ou ld a r e lig h t oc c u r, th e FA D E C w ill accelerate the engine to idle. In addition, hot start abort logic will be enabled for starts initiated at NG speeds below 9.5%. 1-19. AUTO RELIGHT CAUTION LIGHT The AUTO RELIGHT light will be ON when the ignition system is activated. 1-19-A. START IN AUTO MODE During start in the AUTO mode, the ignition system is activated via the engine igniter circuit breaker and the start circuit until the NG speed reaches 50 ±1%. Above this speed, the FADEC carries out an auto relight test and continues activation of the ignition system until a gas producer (NG) speed of 60 ±1%, at which time the AUTO RELIGHT light will go OFF. 1-19-B. ENGINE OUT IN AUTO MODE In the event of an engine out condition during normal engine operations with the FADEC in AUTO mode, the ignition system is activated by the FADEC. This will occur when an engine out condition is detected and the engine is restarted or until the gas producer (NG) speed decays to 50%. The ENGINE OUT warning l ig h t a n d h o r n a n d t h e A U TO R E L IG H T advisory light will be on at all times under these conditions. 31 JAN 2007—Rev. 2———1-63 BHT-407-MD-1 1-19-C. START AND CONTINUOUS OPERATION IN MANUAL MODE During a start in MANUAL mode, the ignition system will be activated when the starter switch is positioned and held in START. F o l l o w i n g t h e e n g i n e s ta r t a n d d u r i n g continuous operation at gas producer (N G ) speeds above 55%, the ignition system will operate continuously. The AUTO RELIGHT light will be on at all times under these conditions. 1-20. ENGINE ANTI ICE SWITCH The ENG ANTI ICE switch, located in the ov e rh e ad co n s ol e, c o nt ro ls t he e ng in e anti-ice bleed air solenoid valve. The engine anti-ice system will be activated when the ENG ANTI ICE switch is positioned to ENG ANTI ICE. This de-energizes the engine anti-ice bleed air solenoid valve allowing hot diffuser scroll air to flow from the engine anti-icing air valve to the engine compressor front support guide vanes and prevent the fo rmation of ice. In the ev ent of a total electrical system failure, the anti-ice system will fail safe to ON and provide continuous anti-icing. When the ENG ANTI ICE switch is positioned to OFF, bus voltage is provided to the engine anti-ice bleed air solenoid valve from the engine anti-ice circuit breaker. This energizes the engine anti-ice bleed air solenoid valve and prevents the flow of hot air from the e n g i n e a n t i - i c e a i r v a lv e t o t h e e n g i n e compressor front support guide vanes. On helicopters incorporating an ENGINE ANTI ICE caution panel annunciator, an engine anti-ice pressure switch is used to control activation of the annunciator. Engine anti-ice pressure switch activation occurs on increasing pressure at 5.5 ±.5 PSI (37.9 ±3.4 kPa), which allows the ENGINE ANTI ICE annunciator to illuminate. Engine anti-ice pressure switch deactivation occurs on decreasing pressure prior to 3.0 PSI (20.68 1-64———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA kPa), which turns OFF the ENGINE ANTI ICE annunciator. 1-21. ENGINE INDICATORS Engine indicators include a TORQUE, N G, MGT, N R /N P, engine oil temperature and pressure gauge, ENGINE OUT warning light, and horn, ENGINE OVSPD light, and ENGINE CHIP light. 1-21-A. TORQUE GAUGE The engine torque meter pressure sensing port outputs a specific oil pressure for a specific engine torque. This oil pressure is f e d t o b o t h t h e FA D E C a n d a i r f r a m e t r a n s d u c e r s . T h e FA D E C t r a n s d u c e r information provides input to the ECU for the operation of the FADEC system. The airframe transducer provides a signal to the torque gauge. 1-21-A-1. TORQUE GAUGE MARKING — RANGE The 100% maximum on the torque gauge r e p r e s e n ts 5 6 0 f o o t -p o u n d s ( 6 7 4 s h a ft horsepower at 100% NP) at the engine output shaft. This output is divided on the helicopter between the tail rotor drive system, the main rotor drive system, accessory requirements and gearbox losses. The 93.5% on the torque gauge represents 524 foot-pounds (630 shaft horsepower at 100% NP). This is the maximum limit allowed on a continuous basis on the engine gearbox. T h e 5 m i n ut e lim it b e tw ee n 9 3 .5 % (5 2 4 foot-pounds) and 100% (560 foot-pounds) represents a 5-minute limit on the engine gearbox in this range of power. Any torque exceedance value recorded by the indicator represents the straight torque seen by both the engine gearbox and the main transmission. In the event of a recorded torque exceedance, reference to both the BHT-407-MM and Rolls Royce 250-C47B MANUFACTURER’S DATA Operation and Maintenance Manual is required to ensure appropriate inspections are carried out. NOTE Litton instrument torque does not equal FADEC ECU torque for the same input oil pressure. This is due to the fact that the Litton torque instrument and the FADEC ECU use separate torque transducers to arrive at their respective indicated torques (i.e. engine limit = 590 foot-pounds/ 710 HP and transmission limit = 560 foot-pounds/674 HP). To convert from Litton instrument% torque to FADEC ECU% torque, divide Litton instrument% torque by 1.0535. To convert FADEC ECU% torque to foot-pounds, multiply FADEC ECU% tor qu e by 5 .9 . T o co n ve rt f rom FADEC ECU% torque to Litton instrument torque, multiply FADEC ECU% torque by 1.0535. 1-21-A-2. ENGINE TORQUE EXCEEDANCE The torque gauge microprocessor is pre programmed with specific torque values (Table 1-4). BHT-407-MD-1 There is a torque limitation of 5 minutes between 93.5% and 100%. To give the pilot notice that he is approaching the end of the 5 minute limit, the Trend ARC of indicator will flash and CHECK INSTR light will come on when 30 seconds remain in the 5 minute time period. There is a redline at 100% representing the maximum torque allowed. When the pilot exceeds 100%, the indicator Trend ARC will immediately begin to flash and CHECK INSTR light will illuminate. There is an engine gearbox limit at 105.4%. When the pilot exceeds 100%, the Trend ARC of indicator will already be flashing. However, after 10 seconds at or above 105.4%, the indicator will indicate that an exceedance has occurred and will begin to record the exceedance in NVM. At this time, the indicator Trend ARC will stop flashing. There is a transmission inspection limit at 110%. When the pilot exceeds 100%, the Tr e n d A R C o f i n d ic a t o r w il l a lr e a d y b e flashing. Any exceedance above 110% will immediately be recorded in NVM. The indicator Trend ARC will stop flashing after 10 seconds above 105.4% as described above. Table 1-4: Engine Torque Exceedance Monitoring Torque% Indication Exceedance 93.6 to 100% Trend ARC begins flashing after 4.5 minutes. Not recorded. 100.1 to 105.3% Trend ARC begins flashing immediately and flashes continuously as long as in this range. Not recorded. 105.4 to 110% Trend ARC begins flashing immediately. Flashes for 10 seconds, then stops flashing. Recorded after 10 seconds. Above 110.1% Trend ARC flashes prior to reaching 110.1%, as described above, but stops flashing at 110.1% or above. Recorded immediately. 31 JAN 2007—Rev. 2———1-65 BHT-407-MD-1 MANUFACTURER’S DATA 1-21-B. GAS PRODUCER GAUGE (NG) The gas producer (NG) gauge displays engine gas producer speed in percent of rated RPM (Table 1-5). An N G Speed Pickup mounted in the engine gearbox provides two separate signals to the ECU. One signal is the primary driver of the NG gauge and is also a secondary signal for the ECU. The second signal is the primary input to the ECU. The primary signal to the gauge will be passed through the ECU, even when the ECU is not powered. When the FADEC system is in MANUAL mode, the NG gauge operates as a trigger device for the ENGINE OUT horn and light when N G drops below 55%. In the event of a power loss to the NG indicator while operating in MANUAL mode, the failure mode will provide continuous ignition regardless of NG speed, but the ENGINE OUT light and horn will not be activated when NG drops below 55%. Table 1-5: GAS PRODUCER GAUGE (NG) Exceedance Monitoring N G% Indication Exceedance 105.1 to 106% Trend ARC starts flashing immediately. Stops flashing after 10 seconds. Recorded after 10 seconds. Above 106.1% Trend ARC begins flashing prior to reaching 106.1%, as described above. Stops flashing at 106.1% and above. Recorded immediately. 1-21-C. DUAL TACH GAUGE The Dual Tachometer has two pointers: one that displays Main Rotor RPM on the outer scale and one that displays engine NP on the inner scale. All scales are in percent of rated RPM. If Quiet Cruise Mode kit is installed, refer to the BHT-407-FMS-25. The NP side of the instrument is powered by the 28 VDC bus throu gh its own circuit breaker. An NP Speed Pickup mounted on the engine provides two separate signals to the ECU. One signal is the primary driver of the N P gauge and also a secondary signal for the ECU. The second signal is the primary input to the ECU. The primary signal to the gauge will be passed through the ECU, even when the ECU is not powered. The NR side of the gauge is powered by the 28 VDC bus through its own circuit breaker. 1-66———Rev. 2—31 JAN 2007 An NR speed pickup mounted on the transmission lower case provides three separate identical signal outputs of rotor RPM. One signal is sent to the NR circuit of the dual tachometer gauge. One signal is sent to the ECU and the other is sent to the Main Rotor RPM sensor switch. 1-21-D. MEASURED GAS TEMPERATURE GAUGE The measured gas temperature (MGT) gauge dis play s e ng ine ga s te mper ature o f air between gas producer turbine and power turbine in degrees Celsius. The MGT gauge has one set of exceedance levels for starting and another for normal operation (Table 1-6 through Table 1-9). The indicator uses the start exceedance levels when the FADEC/START relay is engaged during normal starts. MANUFACTURER’S DATA BHT-407-MD-1 Table 1-6: MGT Exceedance Monitoring — During Start (P/N 407-375-001-101/103) MGT°C Indication Exceedance 826 to 926°C Trend ARC begins flashing after 6 seconds. Recorded after 10 seconds. Stops flashing after 10 seconds. 926.1 to 927.9°C Trend ARC begins flashing prior to reaching 926.1°C, as described above but stops flashing at 927.9°C and above. Recorded after 1 second. Above 928°C Trend ARC begins flashing prior to reaching 928°C, as described above but stops flashing at 928°C or above. Recorded immediately. Table 1-7: MGT Exceedance Monitoring — During Normal Operation (P/N 407-375-001-101/103) MGT°C Indication Exceedance 727.1 to 779°C Trend ARC begins flashing after 4.5 minutes. Stops flashing after 5 minutes. Recorded after 5 minutes. 779.1 to 826°C Trend ARC begins flashing immediately and stops flashing after 12 seconds. Recorded after 12 seconds. Above 826.1°C Trend ARC begins flashing prior to reaching 826.1°C, as described above but stops flashing at 826.1°C or above. Recorded immediately. Table 1-8: MGT Exceedance Monitoring — During Start (P/N 407-375-001-105 and Subsequent) MGT°C Indication Exceedance 843 to 926°C Trend ARC begins flashing after 6 seconds. Stops flashing after 10 seconds. Recorded after 10 seconds. 926.1 to 927.9°C Trend ARC begins flashing prior to reaching 926.1°C, as described above, but stops flashing at 927.9°C and above. Recorded after 1 second. Above 928°C Trend ARC begins flashing prior to reaching 928°C as described above, but stops flashing at 928°C or above. Recorded immediately. Table 1-9: MGT Exceedance Monitoring — During Normal Operation (P/N 407-375-001-105 and Subsequent) MGT°C Indication Exceedance 727.1 to 779°C Trend ARC begins flashing after 4.5 minutes. Stops flashing after 5 minutes. Recorded after 5 minutes. 779.1 to 905°C Trend ARC begins flashing immediately and stops flashing after 12 seconds. Recorded after 12 seconds. 31 JAN 2007—Rev. 2———1-67 BHT-407-MD-1 MANUFACTURER’S DATA Table 1-9: MGT Exceedance Monitoring — During Normal Operation (P/N 407-375-001-105 and Subsequent) (Cont) MGT°C Indication Exceedance Above 905°C Trend ARC begins flashing prior to reaching 905°C, as described above, but stops flashing at 905°C or above. Recorded immediately. 1-21-E. ENGINE OIL TEMPERATURE/ PRESSURE GAUGE The engine oil temperature and pressure gauge is a dual instrument that simultaneously displays oil temperature in degrees Celsius on the right side display and oil pressure in PSI on the left side display. Each side of the indicator is powered by its o w n c i r c u i t b r e a k e r. T h e e n g i n e o i l temperature input signal is provided by a thermobulb installed on the engine oil tank. The engine oil pressure is provided by a transducer mounted on the forward engine fire wall. 1-22. ENGINE OUT WARNING LIGHT AND HORN The ENGINE OUT light and (pulsing) warning horn circuit will activate when the FADEC detects an engine flameout (by sensing N G deceleration) or when gas producer (N G ) speed is 55 ±1% or less. 1-22-A. FADEC IN AUTO MODE If the FADEC detects an engine flameout (NG deceleration) or NG speed of 55 ±1% or less, the ENGINE OUT light and (pulsing) warning horn circuit will activate. In addition, the FADEC will automatically initiate an auto relight sequence immediately upon detection of a flameout (NG deceleration). 1-22-B. FADEC IN MANUAL MODE In the MANUAL mode, the FADEC engine out detection circuit is deactivated and activation o f th e E N G I N E O U T lig h t a n d (p u ls i ng ) warning horn is controlled by the gas producer NG gauge (NG less than 55 ±1%). 1-68———Rev. 2—31 JAN 2007 Engine out (flameout) protection in the MANUAL mode is provided by continuous activation of the ignition system at NG speeds of 55% or greater. The engine out (pulsing) warning horn can be muted in either the AUTO or MANUAL mode by pressing the HORN MUTE switch. 1-23. ENGINE OVERSPEED WARNING LIGHT The ENGINE OVSPD light will illuminate if the FADEC detects a NG overspeed of 110 ±1% or a NP overspeed of 118.5 ±1% (5.202 and 5.356 FADEC software). Illumination occurs when the overspeed solenoid valve is activated within the Hydro Mechanical Unit (HMU). The ENGINE OVSPD light will also illuminate when NP versus TORQUE (5.202 FADEC software) is above the maximum continuous limit (102.1% NP at 100% torque to 108.6% NP at 0% torque) or when NP is above the maximum continuous limit of 102.1% (5.356 FADEC software). The ENGINE OVSPD light is operational with the FADEC in AUTO or MANUAL mode. If the ENGINE OVSPD light is activated during engine operation, due to an exceedance, it will be recorded by the ECU and the pilot will be provided with a maintenance advisory on shutdown in the form of a FADEC DEGRADED lig ht. T h e FA D E C D E GR A D E D lig ht w ill illuminate when NG speed decays below 9.5%. If the pilot fails to recognize illumination of the FADEC DEGRADED light on shutdown, it will be illuminated the next time electrical power is applied following the FADEC system self test. When the FADEC DEGRADED light is illuminated as a maintenance advisory, maintenance action is required prior to further flight. Peak values of exceedances are located MANUFACTURER’S DATA on the E ngine History Da ta page of the EMC-35A Maintenance Terminal. The ENGINE OVSPD light will also illuminate momentarily during the overspeed shut down test when the overspeed solenoid valve is activated within the HMU (BHT-407-FM-1). 1-24. ENGINE CHIP CAUTION LIGHT The ENGINE CHIP light will illuminate if metallic particles in the oil accumulate on either the engine sump or scavenge chip detectors. The engine sump chip detector is located on the lower left side of the engine ge a rbo x a nd the en gi ne s ca v en ge ch ip detector is located on the forward right-hand side of the engine gearbox. Both chip detectors are a quick disconnect design. 1-25. FUEL SYSTEM DESCRIPTION The fuel system (Figure 1-15) consists of two crash resistant, bladder type fuel cells. The forward fuel cell is located underneath and between the aft facing passenger seats. The aft fuel cell is located underneath and behind the aft passenger seats. Both fuel cells are serviced through the filler port located on the right side of the helicopter. Approximately 28.4 US gallons (193.1 lb) of fuel will accumulate in the aft main fuel cell, prior to the forward cell being filled through the gravity feed stand pipe. The gravity feed stand pipe connects the aft fuel cell to the forward tank. As the aft fuel cell fills beyond the level of the top of the stand pipe, the forward tank will be completely filled (forward tank fuel capacity 37.6 US gallons (256.0 lb). The aft tank will then be filled to the level of the filler port (usable fuel capacity 127.8 US gallons (869.0 lb). If the auxiliary tank is installed, it will be filled at the same time as the aft tank through two openings located on the lower aft wall of the BHT-407-MD-1 main fuel cell, which are connected to the b o t t o m o f t h e a u x i l i a r y ta n k ( r e f e r t o BHT-407-FMS-6 for information on this kit). Fuel from the forward tank is transferred to the main tank by two transfer pumps mounted on a sump plate assembly located on the bottom of the forward fuel cell. Fuel from the main fuel cell will be supplied to the engine through two boost pumps located at the base of the main fuel cell on a sump plate. The fuel fr o m th e t w o b o o s t p u m ps jo i n s in t o a common fuel line that passes through a fuel shutoff valve, then through an airframe mounted fuel filter before reaching the engine driven pump on the HMU. A solenoid sump drain valve is installed on the sump plate assemblies of both the forward and aft fuel tanks. The drain valves are activated by two switches located on the right hand side of the lo w e r a ft f us e la g e. T h e se s w itc h es a re deactivated when the fuel valve switch is ON to prevent inadvertent activation during flight. 1-25-A. FUEL SYSTEM OPERATION With power applied to the helicopter and the Fuel XFR/Boost Right and Fuel XFR/Boost Left circuit breaker switches ON, the two transfer pumps and the two boost pumps are operating. Refer to Figure 1-16 for the fuel transfer system schematic. Each transfer pump sends fuel through a one-way check valve located at the outlet of each pump and a common tee fitting through a line which transfers the fuel into the aft tank. Each check valve will assure that if either of the transfer pumps becomes inoperative fuel will be pumped to the aft tank and not through the inoperative pump back into the fwd fuel tank. A modified tee fitting incorporating an orifice allows for a specific amount of fuel to bleed back into the forward tank to reduce the transfer rate. 30 APR 2008—Rev. 4———1-69 BHT-407-MD-1 MANUFACTURER’S DATA FUEL VALVE SWITCH FUEL PRESS FUEL VALVE (AMBER) FIREWALL FUEL FILTER (AMBER) AIRFRAME FUEL FILTER ENGINE MANUAL DRAIN VALVE VENT LINE DRAIN HOSE SHUT OFF VALVE WITH THERMAL RELIEF PRESSURE TRANSDUCER FUEL QTY FILLER CAP LBS ENGINE FEED LINE FWD FUEL CELL FUEL SIGNAL CONDITIONER AUX FUEL TANK KIT (REF) OVERBOARD VENT AFT FUEL CELL QTY PROBE (3 PLACES) CHECK VALVE WITH THERMAL RELIEF TRANSFER BLEED TRANSFER PUMP DUAL CHECK VALVE WITH THERMAL RELIEF TRANSFER LINE BOOST PUMP DUAL ELECTRIC SUMP DRAIN PRESSURE SWITCH LOW LEVEL SWITCH INTERCONNECT LINE R/FUEL XFR (AMBER) L/FUEL XFR (AMBER) ELECTRIC SUMP DRAIN L/FUEL BOOST (AMBER) LOW LEVEL SWITCH R/FUEL BOOST (AMBER) FUEL LOW (AMBER) TYPICAL 407_MD_01_0014 Figure 1-15. Fuel System 1-70———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 RIGHT XFR PUMP RELAY FUEL XFR/ BOOST RIGHT 28 VDC BUS RIGHT XFR PUMP 10 FUEL QTY IND 3 PUMP OUTPUT PRESSURE FUEL SIGNAL CONDITIONER TIME DELAY CAUTION WARNING PANEL POWER IN L R/FUEL XFR D L/FUEL XFR RIGHT FUEL PRESSURE SWITCH TIME DELAY POWER IN LEFT FUEL PRESSURE SWITCH FUEL PROBE FORWARD FUEL TANK LEFT XFR PUMP RELAY FLOAT PUMP OUTPUT PRESSURE FUEL XFR/ BOOST LEFT LOW LEVEL DETECTOR 10 LEFT XFR PUMP BATTERY SWITCH BATTERY POWER OFF 4 5 28 VDC POWER S/N 53000 THROUGH 53174 6 ON TYPICAL 407_MD_01_0015 Figure 1-16. Fuel Transfer System Schematic (Sheet 1 of 2) 31 JAN 2007—Rev. 2———1-71 BHT-407-MD-1 MANUFACTURER’S DATA 28 VDC BUS RIGHT XFR PUMP RIGHT XFR PUMP RELAY FUEL XFR/ BOOST RIGHT 10 FUEL QTY IND 3 PUMP OUTPUT PRESSURE FUEL SIGNAL CONDITIONER TIME DELAY CAUTION WARNING PANEL POWER IN R/FUEL XFR D L/FUEL XFR RIGHT FUEL PRESSURE SWITCH GROUND CIRCUIT FOR XFR LIGHTS BASED ON ACTIVATION TABLE TIME DELAY L POWER IN LEFT FUEL PRESSURE SWITCH FUEL PROBE FORWARD FUEL TANK LEFT XFR PUMP RELAY FLOAT PUMP OUTPUT PRESSURE FUEL XFR/ BOOST LEFT LOW LEVEL DETECTOR 10 LEFT XFR PUMP BATTERY SWITCH BATTERY POWER OFF 4 5 28 VDC POWER S/N 53175 AND SUBSEQUENT 6 ON TYPICAL 407_MD_01_0016 Figure 1-16. Fuel Transfer System Schematic (Sheet 2 of 2) 1-72———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA Eac h bo ost pu mp sen ds fue l th rough a one-way check valve located at the outlet of each pump and a common tee fitting. It then flows through a common line to a fitting located at the top right side of the main fuel cell. The line leaves the fuel cell and passes through the fuel shut off valve. A pressure transducer (located between the main fuel cell fitting and the fuel shut off valve) supplies the electrical signal to the instrument panel mounted fuel pressure gauge. During normal operation, fuel will first be used from the aft fuel cell until its level is equivalent to the top of the forward tank. At this time, the aft cell and forward cell will be used equally down to the level of the top of the gravity feed stand pipe. At this point, all fuel will be used from the forward tank. Finally, after the forward tank is empty, the remaining fuel in the aft tank will be used. Refer to paragraph 1-25-P-2 for operational information of the L/FUEL XFR and R/FUEL X F R L I G H T S a n d pa r a g r a p h 1 - 2 5 -R f o r information on the FUEL LOW LIGHT. 1-25-B. LEFT FUEL BOOST/XFR ALTERNATE ELECTRICAL CIRCUIT In the event that a short circuit or battery hot condition occurs in the helicopter and all DC bus power is shut off, it is desirable to maintain the operation of one transfer pump and one boost pump. The BATT switch configures the DC power feed to the left fuel boost pump and the left fuel transfer pump between the DC bus and the helicopter battery (Figure 1-17). In the event the battery switch is positioned to OFF during helicopter operations, an alternate circuit is provided to allow operation of the left fuel transfer and left fuel boost pumps. During this condition, with the fuel valve switch positioned to ON, battery voltage BHT-407-MD-1 is supplied through the FUEL BOOST/XFR backup circuit breaker, the fuel valve switch, the battery switch, and the left fuel XFR/boost circuit breaker switch to the left fuel transfer and left fuel boost pumps. 1-25-C. FUEL SYSTEM CONTROLS Fuel system controls are located on the instrument panel, overhead console, and aft lower right fuselage. The controls consist of a FUEL VALVE switch, a FUEL BOOST/XFR LEFT switch, a FUEL BOOST/XFR RIGHT switch, and two FUEL CELL DRAIN switches. 1-25-D. FUEL VALVE SWITCH The FUEL VALVE switch is located on the lower right side of the instrument panel. It is a guarded two position toggle switch that provides a means of shutting off the flow of fuel to the engine. The fuel shutoff valve is a motorized gate valve which must be driven to either the open or closed position. When activated by the FUEL VALVE switch, the shutoff valve motor will rotate in the appropriate direction to OPEN or CLOSE the gate valve. The FUEL VALVE light will momentarily illuminate during valve transit. 1-25-E. LEFT AND RIGHT FUEL BOOST/ XFR SWITCH The left and right FUEL BOOST/XFR switches (Figure 1-16) are a circuit breaker toggle design and located on the overhead console. Each switch controls the operation of its respective boost pump located in the main fuel tank and transfer pump in the forward fuel tank. In addition to the left and right FUEL/XFR switches, separate electrical circuits within the fuel signal conditioner are used to control the operation of the left and right fuel transfer pumps as the forward fuel tank is emptied. 31 JAN 2007—Rev. 2———1-73 BHT-407-MD-1 The LEFT FUEL/XFR switch is outlined by a yellow border (Figure 1-5) to identify that it has an alternate circuit (Figure 1-17). In the event the BATT switch is positioned to OFF during helicopter operations, an alternate circuit is also provided to allow operation of the left fuel transfer and left fuel boost pumps. During this condition, with the FUEL VALVE switch positioned to ON, battery voltage is supplied through the FUEL BOOST/XFR BACKUP circuit breaker (located on the left side of the instrument pedestal above the chin bubble), the FUEL VALVE switch, the BATT SWITCH, and the LEFT FUEL BOOST/XFR circuit breaker switch to the left fuel transfer and left fuel boost pumps. Therefore, in this situation the LEFT BOOST pump will continue to run. The LEFT XFR pump will continue to run as long as the fuel signal conditioner determines that there is fuel in the forward tank. 1-25-F. FUEL CELL DRAIN SWITCHES The FUEL CELL DRAIN switches provide a means of draining fuel from both the forward and aft fuel cells individually. The switches are a momentary push button design made up of an outer environmental seal and an inner switch assembly. They are mounted side by side on the lower right side of the aft fuselage, below and aft of the fuel filler port. The FUEL VALVE switch must be in the OFF position to operate either of the fuel cell drain valves. This prevents inadvertent operation of the fuel cell drains during flight. With helicopter electrical power provided and the FUEL VALVE switch positioned to OFF, pressing the FUEL CELL DRAIN switches will OPEN the respective drain valves allowing fuel to be drained from the forward and main fuel cells. 1-74———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 1-25-G. FUEL SYSTEM INDICATORS Fuel system indicators consist of a fuel quantity indicator, fuel pressure indicator, FUEL VALVE light, L/FUEL BOOST light, R/FUEL BOOST light, L/FUEL XFR light, R/ FUEL XFR light, FUEL FILTER light, and a FUEL LOW light. 1-25-H. FUEL SYSTEM CAPACITY Fo r fuel s yste m c apac ity refer to the BHT-407-FM-1, Section 5. 1-25-I. FUEL QUANTITY GAUGING SYSTEM (FQGS) The fuel quantity gauging system (FQGS) measures the quantity of fuel in the two main fuel tanks. The FQGS also measures the quantity of fuel in the auxiliary fuel tank when it is installed. Th e fue l qu antity is mea sure d b y th ree capacitance type probes in the fuel tanks. The signals from the probes are used by the fuel signal conditioner to calculate the fuel weight. The signal conditioner provides a signal to the fuel quantity gauge to display the calculated fuel weight. 1-25-J. FUEL QUANTITY SIGNAL CONDITIONER The signal conditioner is a separate unit that is located on the aft electrical equipment shelf next to the DC controller (Voltage Regulator). The electronic interface circuits for the fuel low level detection system are located along with the fuel gauging system signal conditioner circuits in the same physical unit. Both systems are physically and electrically separate within the unit. There are three LEDs located on the aft side of the signal conditioner which are used to display the FQGS status for purposes of troubleshooting. MANUFACTURER’S DATA BHT-407-MD-1 BATTERY FUEL VALVE SWITCH OFF 1 + BATTERY RELAY FUEL BOOST/ XFR BACKUP A2 15 2 3 4 5 BATTERY SWITCH 4 6 ON OFF 5 28 VDC BUS 6 ON FUEL XFR/ BOOST LEFT 10 LEFT BOOST PUMP LEFT TRANSFER PUMP LEFT XFR PUMP RELAY FUEL SIGNAL CONDITIONER TYPICAL 407_MD_01_0017 Figure 1-17. Left Fuel Boost/XFR Alternate Circuit Schematic 31 JAN 2007—Rev. 2———1-75 BHT-407-MD-1 MANUFACTURER’S DATA 1-25-K. SIGNAL CONDITIONER BUILT-IN-TEST (BIT) has been corrected unless the power is turned OFF and ON to the signal conditioner. 1-25-K-1. In addition, the failures detected will be displayed on three LEDs on the back of the signal conditioner (refer to the BHT-407-MM for fault explanation). POWER-UP BIT The signal conditioner receives power from the 28 VDC bus through the FUEL QTY INSTR circuit breaker. The signal conditioner carries out a power up BIT when the unit is first provided power. The power-up BIT must be completed before the signal conditioner can take any readings of fuel quantity. The signal conditioner should complete a power-up BIT check within approximately 4 seconds after application of power. There is no connection between the BIT feature of the signal conditioner and the BIT performed by the fuel quantity gauge. If a failure is detected during the power-up BIT or if an error is found in the probe signal received or the power source for the probe input, the signal conditioner will blank the fuel quantity gauge. If errors have been detected and the gauge has been blanked, the signal conditioner will not turn the gauge back on even if the error has been corrected unless the power is turned OFF and ON to the signal conditioner. In addition, the failures detected will be displayed on three LEDs on the back of the signal conditioner (refer to the BHT-407-MM for fault explanation). 1-25-K-2. CONTINUOUS BIT 1-25-L. FUEL QUANTITY CALCULATION A microprocessor in the signal conditioner uses the information provided by the three fuel probes to compute the weight of the fuel in the following steps. 1. Uses the Main Tank Forward Fuel Probe (Probe No. 2) input signal for density correction if it is totally immersed in fuel or if not, uses a default density (default density is 6.6594 pounds/gallons). 2. Calculates the height of the fuel indicated for each of the three probes corrected for fuel density by using the value from step 1. 3. The calculated height on each probe is used to look up a volume of fuel in gallons in a table contained in the NVM of the signal conditioner. 4. The weight of the fuel is then calculated by multiplying the volume by the density. A calculation is done for all three probes to compute the total system weight of fuel. A calculation is also done for only the Forward Tank Fuel Probe (Probe No. 3). The signal conditioner carries out a continuous BIT whenever it is powered. If a failure is detected during the continuous BIT or if an error is found in the probe signal received or the power source for the probe input, the signal conditioner will blank the gauge display. To ta l s y s t e m w e i g h t i n f o r m a t i o n i s transmitted from the signal conditioner to the fuel quantity gauge. When the forward fuel quantity switch is pushed, the weight for the forward tank only is transmitted. If errors have been detected and the gauge has been blanked, the signal conditioner will not turn the gauge back on even if the error The usable fuel weight (in pounds) is calculated by the fuel signal conditioner and is displayed by the gauge. 1-76———Rev. 2—31 JAN 2007 1-25-M. FUEL QUANTITY GAUGE MANUFACTURER’S DATA BHT-407-MD-1 1-25-N. FUEL QUANTITY BUTTON The fuel quantity gauge normally indicates the total usable fuel in both fuel tanks and auxiliary tank (if installed). Pushing the FUEL QTY FWD TANK button will make the fuel quantity gauge display the fuel in the forward tank only. 1-25-O. FUEL PRESSURE/AMMETER GAUGE The fuel pressure/ammeter gauge is a dual display gauge. The left side of the instrument displays the pressure output from the two fuel boost pumps in pounds per square inch (PSI). The fuel pressure side of the instrument is powered by its own circuit breaker. The instrument receives its input signal from a transducer mounted between the fuel boost pu mps an d the fu el shu t off va lve. Th e minimum pressure limit is set to ensure that sufficient fuel pressure will be supplied to the input of the engine driven fuel pump. 1-25-P. FUEL VALVE LIGHT The FUEL VALVE light will illuminate when the fuel shut off valve is in transit or has stopped somewhere between the full OPEN or full CLOSED position. 1-25-P-1. L/FUEL LIGHTS AND R/FUEL BOOST The L/FUEL BOOST and R/FUEL BOOST lights will illuminate when their respective fuel pressure switch senses a decreasing boost pump output pressure of 1.5 ±0.5 PSI. When boost pump pressure is increasing, the lights will extinguish prior to the pressure passing through 5 PSI. 1-25-P-2. 1-25-P-2-A. L/FUEL XFR AND R/FUEL XFR LIGHTS S/N 53000 THROUGH 53174 The L/FUEL XFR and R/FUEL XFR lights (Figure 1-16, Sheet 1) will illuminate when their respective fuel pressure switch senses a decreasing boost pump output pressure of 1.5 ±0.5 PSI. When boost pump pressure is increasing the lights will extinguish prior to the pressure passing through 5 PSI. Fuel must be present in the forward fuel cell for the annunciator circuits to operate since they are both controlled by the fuel signal conditioner. When the forward fuel cell is nearing depletion the signal conditioner uses time delays to control the transfer pumps and lights. The time delay allows continued operation of the transfer pumps to ensure all of the fuel in the forward tank is transferred to the main fuel tank. The forward fuel cell will be empty when approximately 193.1 pounds of total fuel is indicated. The fuel signal conditioner time delay which controls the L/FUEL XFR pump circuit is provided by the FUEL XFR/BOOST LEFT circuit breaker. The fuel signal conditioner time delay which controls the R/FUEL XFR pump circuit is provided by the FUEL XFR/ BOOST RIGHT circuit breaker. T he L /F U EL X FR an d R /F U E L X FR lig ht circuits will remain operational during the time delay and will illuminate in the event transfer pump output pressure drops below 1.5 ±0.5 PSI. Once the time delay periods are ended, the transfer pumps and the L/FUEL XFR and R/ FUEL XFR light circuits are deactivated. The transfer pump and light circuits will stay inoperative as long as the forward fuel cell is empty. Reactivation of the transfer pump circuits will occur when approximately 18 pounds of fuel enters the forward fuel cell. As the forward fuel cell is empty at approximately 193.1 pounds of fuel, if the helicopter is shut down at, or being refueled to between 193.1 and approximately 211.1 pounds of total fuel, it is possible that up to 18 pounds of fuel may remain in the forward fuel cell as unusable. 30 APR 2008—Rev. 4———1-77 BHT-407-MD-1 1-25-P-2-B. MANUFACTURER’S DATA S/N 53175 AND SUBSEQUENT Activation of either annunciator circuit is dependent on the relationship between the fuel quantity in the forward fuel tank and the total quantity of the fuel system. The L/FUEL XFR or R/FUEL XFR transfer light (Figure 1-16, Sheet 2) will illuminate when their respective fuel pressure switch senses a decreasing boost pump pressure of 1.5 ±0.5 P S I , p ro v i d e d t h e c o n d it io n s s h o w n i n Table 1-10 (Transfer Light Activation Table) are met: Table 1-10: Transfer Light Activation Table, S/N 53175 and Subsequent FWD TANK< 25 POUNDS FOR 10 CONSECUTIVE SECONDS TOTAL FUEL< 250 POUNDS FOR 10 CONSECUTIVE SECONDS L/FUEL XFR OR R/FUEL XFR LIGHT ILLUMINATED (AT A DECREASING PRESSURE OF 1.5 ±0.5 PSI) FALSE FALSE YES FALSE TRUE YES TRUE FALSE YES TRUE TRUE NO With a L/FUEL XFR or R/FUEL XFR pump pressure of 5 PSI or greater, the respective left and right fuel pressure switches will open and cause the L/FUEL XFR or R/FUEL XFR lights to go off. When the fuel signal conditioner detects a forward fuel tank quantity of less than 25 pounds and a total fuel system quantity of less than 250 pounds, for 10 consecutive seconds, L/FUEL XFR or R/FUEL XFR transfer lights will be deactivated to prevent intermittent light flickering while the remaining fuel is transferred from the forward fuel tank to the aft fuel tank. When forward fuel tank depletion is detected by the number 3 fuel probe and the low level detector, the input signals to the fuel signal conditioner are removed. With the input signals removed, the fuel signal conditioner utilizes two 360 second time delays prior to removing the ground to the right and left transfer pump relays. This allows the right and left transfer pumps to continue running for 360 seconds to ensure all the fuel in the 1-78———Rev. 4—30 APR 2008 forward tank is transferred to the main fuel tank. The forward fuel cell will be empty when approximately 193.1 pounds of total fuel is indicated. The annunciator and transfer pump circuits will stay inoperative until the fuel system is refueled with an appropriate amount of fuel to reactivate the system. Reactivation of the tran sfe r pu mp c irc uits w ill oc cu r w h en approximately 18 pounds of fuel enters the forward fuel cell. As the forward fuel cell is empty at approximately 193.1 pounds of fuel, if the helicopter is shut down at, or being refueled to between 193.1 and approximately 211.1 pounds of total fuel, it is possible that up to 18 pounds of fuel may remain in the forward fuel cell as unusable. 1-25-Q. FUEL FILTER LIGHT The FUEL FILTER light will illuminate if the airframe fuel filter is in an impending bypass condition. This will occur when a differential pressure of 0.875 ±0.125 PSI is present between the input MANUFACTURER’S DATA and output of the fuel filter. The airframe fuel filter will go into bypass at 3.75 ±0.25 PSI. BHT-407-MD-1 convert the “TORQUE EVENTS” into “RETIREMENT INDEX NUMBERS” (RIN) to track the lives of all required components. 1-25-R. FUEL LOW LIGHT The FUEL LOW light circuit is designed to alert the pilot that the main fuel tank quantity is low. Illuminatio n w ill oc cur w h en approximately 100 ±10 pounds of usable fuel remains in the main fuel cell. A float type low level switch is used to detect the fuel low condition. The input from the low level detector is passed through the fuel signal conditioner which provides a 13 ±3 second time delay to reduce the possibility of intermittent annunciator flickering due to fuel sloshing. In addition, momentary activation (less than 2 seconds) of the FUEL LOW light may be visible when power is applied to the helicopter and fuel quantity is greater than the required low level activation point. This is a normal occurrence and is a function of fuel signal conditioner power up logic. 1-26. RETIREMENT INDEX NUMBER (RIN) E a c h c o m p o n e n t w it h a r e t i re m e n t li f e sensitive to "TORQU E EVE NTS" will be assigned a maximum RETIREMENT INDEX NUMBER (RIN). This RIN corresponds to the maximum allowed fatigue damage resulting from lifts and takeoffs. A new component will begin with an accumulated RIN of zero that will be increased as lifts and takeoffs are performed. The operator will record the number of lifts and takeoffs and increase the accumulated RIN accordingly. When the maximum RIN is reached, the component will be removed from service. Certain components may be assigned a life in hours in addition to the RIN. Pilots are to record “TORQUE EVENTS” for each flight. Maintenance personnel will A "TORQUE EVENT" is defined as a takeoff (one takeoff plus the subsequent landing = one RIN) or a lift (internal or external). For example, if an operator performs six takeoffs and ten sling loads, this would total 16 torque events: (6 takeoffs = 6 events, 10 sling loads = 10 events, 6 + 10 = 16 events total). 1-27. TRANSMISSION The transmission and mast assembly (Figure 1-18) transfers the engine torque to the main rotor system with a two stage gear reduction of 15.29 to 1.0 (6317 to 413 RPM). The transmission assembly is made up of a top support case and lower case which contains an input pinion and bevel gear arrangement, a planetary gear train, and an accessory gear drive. The components that are attached to the transmission and mast assembly are the engine to transmission d r i v e s h a ft , t r a n s m i s s i o n o i l p u m p , transmission oil filter housing, hydraulic pump, rotor RPM monopole pickup, and two electric chip detectors. The transmission assembly is attached to the roof of the helicopter, forward of the engine by a pylon installation. The pylon installation uses two side beams, four elastomeric corner mounts, and two for/aft restraint springs. 1-27-A. FREEWHEEL ASSEMBLY The freewheel unit (Figure 1-18) is mounted on the engine gearbox, and is driven under power from the engine power takeoff gear shaft. Engine power is transmitted to the outer race of the freewheel unit, then through the engaged sprag clutch which drives the freewheel inner shaft and couples the engine to the transmission input drive shaft. 31 JAN 2007—Rev. 2———1-79 BHT-407-MD-1 MANUFACTURER’S DATA 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Filler cap Corner mount Mast assembly Monopole sensor (NR) Pylon beam assembly Upper chip detector Transmission assembly Engine-to-transmission driveshaft Disc (standard) Freewheel assembly Freewheel chip detector Rotor brake kit (optional) Lower chip detector 10 9 3 8 4 1 2 5 6 11 7 12 13 407_MD_01_0018 Figure 1-18. Transmission Assembly 1-80———Rev. 2—31 JAN 2007 BHT-407-MD-1 The tail rotor drive system is driven through a flex ible co up lin g an d a splin ed a dap ter mounted on the aft end of the freewheel inner shaft. D u r i n g a u t o r o ta t i o n , t h e s p r a g c l u t c h disengages and the rotational forces of the main rotor are allowed to drive the transmission mounted accessories, and tail rotor drive system. 1-27-B. TRANSMISSION OIL SYSTEM The transmission oil system (Figure 1-19) l u b r i c a t e s t h e t r a n s m i s s io n , m a s t , a n d freewheel assemblies. An oil level sight gauge is located on the right side of the transmission lower case and may be viewed through a cutout in the air induction cowling. A nonvented filler cap is located on the right side of the top case to fill the transmission oil system. The transmission accessory gear drives the oil pump which delivers 6.0 to 6.7 GPM. The pressure is controlled by a pressure regulator valve which is set at approximately 52 PSI. The pump scavenges oil from the lower case sump through a wire screen and the lower chip detector. It is then directed to the transmission mounted oil manifold and the filter element. To ensure oil flow is not restricted, the filter incorporates an impending bypass indicator button on the end of the filter housing which will extend at 14 ±2 PSI. Ensure appropriate maintenance actions are carried out following an impending bypass indication in accordance with the BHT-407-MM. Additionally, a filter bypass valve will open if the differential pressure reaches 17 PSI and if the differential pressure reaches 29.6 to 38.6 PSI, a high pressure relief valve will open and the oil will totally bypass the filter. The transmission mounted oil manifold also incorporates a thermostatic valve which MANUFACTURER’S DATA controls the flow of oil to the oil cooler. At oil temperatures below 150°F (66°C), the oil cooler is bypassed and the oil is directed back to the transmission. As the oil temperature increases above 150°F (66°C) oil is gradually directed to the oil cooler until at 180°F (82°C), all oil is directed through the cooler. A temperature bulb for the oil temperature indicator and a thermoswitch for the XMSN O I L T E M P l ig h t a r e a l s o l o c a t e d o n t h e transmission mounted oil manifold. After the oil exits the cooler (or bypasses the cooler through the thermostatic bypass valve), it is then directed to the transmission to lubricate the various gears and bearings. The oil is then directed to a deck mounted oil manifold located below the transmission input driveshaft. A pressure transducer and oil pressure switch are mounted on the transmission deck oil manifold. The transducer provides signals to the oil pressure gauge and the pressure switch controls the XMSN OIL PRESS light. After leaving the deck mounted oil manifold, the oil flows through the forward fire wall and a tee fitting equipped with two restrictors. The restrictor fittings reduce the flow and direct the oil to the freewheel forward duplex bearing and aft housing bearing. The oil that lubricates the bearing in the aft housing moves forward through the hollow engine output driveshaft to the freewheel sprag clutch and bearing. The oil is then collected in the forward freewheel housing and returned to the main transmission lower case at atmospheric pressure. 1-27-C. TRANSMISSION INDICATORS Tr a n s m i s s i o n i n d i c a t o r s i n c l u d e a n o i l temperature and pressure gauge, XMSN OIL TEMP light, XMSN OIL PRESS light, and XMSN CHIP light. 31 JAN 2007 Rev. 2 1-81 BHT-407-MD-1 MANUFACTURER’S DATA PRESSURE REGULATOR (REGULATES OIL PRESSURE FROM 50 TO 55 PSI) OIL FILTER DIFFERENTIAL PRESSURE BY-PASS VALVE AND BY-PASS INDICATOR BUTTON (ACTUATION PRESSURE = 14 ±2 PSID AND VALVE CRACKING PRESSURE = 17 PSID MIN.) THERMOSTATIC BY-PASS VALVE (CRACKS AT 190°F MIN. AT 40 PSID MIN.) (STARTS CLOSING AT 150°F AND IS CLOSED AT 178°F ± 2°F SUN GEAR OIL FLOW (3 JETS) PLANETARY OIL FLOW (3 JETS) SUN GEAR SPLINE OIL PRESSURE SWITCH (ACTUATES AT 32 +2 PSI - LOW PRESSURE GOING DOWN PRESSURE ACTUATES THE LIGHT AT 38 PSI - HI PRESSURE DEACTUATES THE LIGHT PRESSURE INCREASING) MAIN TRANSMISSION AND MAST ASSEMBLY OIL JET 4 SPIRAL BEVEL INTO MESH (NOT SHOWN) OIL JET 2 MAST BEARING (ANNULUS-SLOT) PLANETARY OIL FLOW OIL PRESSURE TRANSMITTER TEST PORT OIL FILTER CAP MANIFOLD OIL JET 3 SPIRAL BEVEL INTO MESH (NOT SHOWN) OIL SUMP RESTRICTOR FITTING ASSEMBLY 0.027 TO 0.032 IN. RESTRICTOR HOLE OIL COOLER OIL FILTER 2HIGH PRESSURE RELIEF VALVE (CRACKS AT 29.6 TO 38.6 PSI) RESTRICTOR FITTING ASSY 0.035 TO 0.040 IN. RESTRICTOR HOLE OIL FILTER TEE FITTING TEMP BULB OIL PUMP THERMOSWITCH ACTUATES AT 230°F OIL DRAIN OIL SUMP OIL LEVEL SIGHT GAUGE DUPLEX BEARING OIL FLOW (ANNULUS - SLOT) CHIP DETECTOR AND OIL INLET SCREEN OIL JET 1 ROLLER BEARING-SPIRAL BEVEL PINION SUPPLIES OIL FLOW TO OIL JETS 3 AND 4 LEGEND FREEWHEEL INSTALLATION Supply oil at pump pressure, 80 to 150 PSI. NOTE Supply oil at regulated delivery pressure, 50 to 55 PSI. OIL PUMP DESIGN FLOW RATE = 6.0 TO 6.7 GPM MAXIMUM PRESSURE = 150 PSI RATED PRESSURE = 80 PSI Return oil at atmospheric pressure. Scavenge oil 407_MD_01_0019 Figure 1-19. Transmission Oil System 1-82 TRIPLEX BEARING OIL FLOW (ANNULUS - SLOT) Rev. 2 31 JAN 2007 MANUFACTURER’S DATA 1-27-D. TRANSMISSION OIL TEMPERATURE AND PRESSURE GAUGE The transmission oil temperature and pressure gauge is a dual instrument that simultaneously displays oil temperature in degrees Celsius on the right side display and oil pressure in PSI on the left side display. Each side of the indicator is powered by its own circuit breaker. The transmission temperature input signal is provided by a thermobulb installed on the transmission oil filter manifold. The transmission oil pressure is provided by a transducer mounted on the transmission deck oil manifold. 1-27-D-1. TRANSMISSION OIL TEMPERATURE GAUGE The XMSN OIL TEMP light will be illuminated when the transmission oil temperature switch detects a temperature of 110 ±5.6°C (230 ±10°F). The oil temperature switch is mounted o n th e t r a n s m i s s io n o il f i l t e r m a n i f o l d housing. 1-27-D-2. TRANSMISSION OIL PRESSURE LIGHT The XMSN OIL PRESS light will be illuminated when the transmission oil pressure switch detects a decreasing oil pressure of 30 ±2 PSI. Similarly, as the transmission oil pressure builds, the oil pressure switch will extinguish the XMSN OIL PRESS annunciator prior to the pressure passing through 38 PSI. BHT-407-MD-1 Two magnetic chip detectors, one on the upper case and one on the lower case, are mounted on the main transmission. The lower case chip detector incorporates a self-sealing valve which prevents the loss of oil from the gearbox when the chip detector is removed. The third chip detector is mounted on the forward freewheel housing and also incorporates a self-sealing valve which prevents the loss of oil from the freewheel unit when the chip detector is removed. 1-28. ROTOR SYSTEM 1-28-A. MAIN ROTOR HUB AND BLADES The rotor assembly (Figure 1-20) is a four bladed soft-in-plane design with a 35 foot diameter rotor. The main rotor hub contains a glass/epoxy compo site yo ke tha t acts as a flap ping flexure. Elastomeric bearings and dampers which require no lubrication are utilized. The hub also incorporates the use of lead-lag, coning/flapping and droop stops. The main rotor blades are a composite design utilizing a glass/epoxy spar, glass/epoxy skins, and a nomex core afterbody. The blades incorporate a nickel plated stainless steel leading edge erosion strip and are coated with conductive paint for lightning protection. The blades are also individually interchangeable. 1-28-B. TAIL ROTOR HUB AND BLADES 1-27-E. TRANSMISSION CHIP ANNUNCIATOR The tail rotor (Figure 1-21) is a two-bladed teetering rotor with a 5.42 foot diameter. It is mounted on the left side of the tailboom and rotates clockwise when looking inboard from the left side of the helicopter. The XMSN CHIP light will illuminate if magn etic par tic les in th e oil sy stem accumulate on any one of the three quick disconnect magnetic chip detectors. Teflo n li ne d p itch ch an g e be ar ing s a re installed in a steel yoke assembly which utilizes an elastomeric flapping bearing and flapping stops. 31 JAN 2007—Rev. 2———1-83 BHT-407-MD-1 MANUFACTURER’S DATA 1 2 4 14 16 15 17 3 6 13 5 8 12 7 1 11 9 10 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Cover Frahm damper Safety lock Main rotor blade grip Yoke Damper Elastomeric lead-lag bearing Pitch link Mast Lower cone Center cone set (if applicable) Pitch horn Elastomeric shear bearing Coning/flapping stop Upper plate Mast nut Upper cone NOTE 1 Center cone set applicable to S/N 53000 through 53631 Pre TB 407-05-66. S/N 53632 and subsequent have an integral mast center cone. 407_MD_01_0020 Figure 1-20. Main Rotor Assembly 1-84———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 10 BHT-407-MD-1 12 11 1 9 2 7 SEE VIEW A 8 6 3 5 4 1 1 0.055 IN. (1.39 mm) MINIMUM YIELD INDICATOR DIMENSION DEFORMED YIELD INDICATOR VIEW A STATIC STOP CROSS SECTION 1. 2. 3. 4. 5. 6. Tail rotor blade Tail rotor pitch change link Crosshead Counterweight assembly Tail rotor hub Pitch horn 7. 8. 9. 10. 11. 12. Static stop Tail rotor gearbox Chip detector Pitch change mechanism Breather line Tail rotor gearbox filler cap NOTE 1 S/N 53351 and subsequent, and helicopters modified per ASB 407-99-27 or TB 407-99-17. 407_MD_01_0021 Figure 1-21. Tail Rotor Assembly 31 JAN 2007—Rev. 2———1-85 BHT-407-MD-1 The blades are a composite design utilizing a glass/epoxy spar, glass/epoxy skins, and a nomex core. The blades incorporate nickel plated stainless steel leading edge abrasion strip and are coated with conductive paint for lightning protection. The tail rotor yoke static stop has been designed with yield indicators. The yield indicators provide the ability to visually determine if the tail rotor yoke has been stressed beyond designed limits. This will be evident by deformation of either of the static stop yield indicators due to excessive contact with the yoke (Figure 1-21). If deformation of either yield indicator is evident, contact maintenance personnel prior to further flight. 1-28-C. TAIL ROTOR GEARBOX The tail rotor gearbox (Figure 1-21), located on the aft end of the tailboom, drives the tail rotor. It contains two spiral bevel gears positioned at 90° angles to the other. The tail rotor gear box has a gear reduction of 2.53 to 1.0 which reduces the driveshaft input speed of 6317 RPM to an output shaft speed of 2500 RPM. The gearbox has a self contained oil lubrication system, non vented filler cap, and a magnetic chip detector. 1-28-D. TAIL ROTOR CHIP LIGHT The T/R CHIP light will illuminate if magnetic pa r t i c l e s i n t h e o i l a c c u m u l a t e o n t h e magnetic chip detector. MANUFACTURER’S DATA The NP side of the instrument is powered by th e 28 VDC bus thro ugh its own circuit breaker. An NP Speed Pickup mounted on the engine provides two separate signals to the FADEC/ ECU. One signal is the primary driver of the N P indicator and is also a secondary signal for the FADEC/ECU. The second signal is the primary input to the FADEC/ECU. The primary signal to the indicator will be passed through the FADEC/ECU even when the FADEC/ECU is not powered. The NR side of the instrument is powered by th e 28 VDC bus thro ugh its own circuit breaker. An NR speed pickup mounted on the transmission lower case provides three separate identical signal outputs of rotor RPM. One signal is sent to the NR circuit of the dual tachometer gauge. One signal is sent to the FADEC/ECU and the other is sent to the Rotor RPM sensor switch. 1-29-B. RPM LIGHT HORN AND WARNING The RPM light and warning horn circuit is designed to activate when the main rotor RPM (NR) is less than 95%. The RPM light will also be illuminated at a N R speed of 107% and higher. 1-29-B-1. NR LESS THAN 95% 1-29. ROTOR SYSTEM INDICATORS If the rotor RPM sensor detects a main rotor RPM (NR) of less than 95%, it will illuminate the RPM light and (continuous sounding) low rotor RPM horn. The low rotor RPM horn can be muted by pressing the warning horn mute switch. 1-29-A. DUAL TACH GAUGE 1-29-B-2. The Dual Tachometer has two pointers that simultaneously display Rotor RPM (NR) on the outer scale and the engine N P on the inner scale. All scales are in percent RPM. If the rotor RPM sensor detects a main rotor RPM NR of 107% or greater, it will illuminate the RPM light. The low rotor RPM horn will not be activated. The chip detector incorporates a self-sealing valve which prevents the loss of oil from the gearbox when the chip detector is removed. 1-86———Rev. 2—31 JAN 2007 NR 107% OR GREATER BHT-407-MD-1 1-30. FLIGHT CONTROL SYSTEM 1-30-A. ROTOR CONTROLS Main rotor and tail rotor flight control systems (Figure 1-22), consisting of cyclic, collective and anti-torque controls are used to regulate the helicopter attitude, altitude and direction of flight. The flight controls are hydraulically boosted to reduce pilot effort and to counteract control feedback forces. 1-30-B. MAIN ROTOR Main rotor cyclic and collective flight controls regulate pitch and roll attitude and thrust. Control inputs from the cyclic and collective control sticks (Figure 1-22) in the cockpit are transmitted by push-pull tubes to hydraulic servo actuators mounted on the top deck. The actuators operate the cyclic and collective l e v e r s , w h i c h r a i s e , l o w e r, a n d t i l t t h e swashplate. The swashplate converts fixed control inputs to the rotating controls and allows cyclic and collective pitch inputs to the main rotor. In the case of loss of hydraulic pressure to the servo actuators, springs are installed in parallel to the cyclic and collective push-pull tubes on the cabin roof to assist the pilot with the increased control feedback forces. 1-30-B-1. CYCLIC The cyclic control stick (Figure 1-22) is mounted under the pilots crew seat and protrudes from the forward bulkhead of the crew seat. The fore and aft cyclic input is connected through push-pull tubes to the cyclic hydraulic servo actuators. In addition, all cyclic fore and aft movement is fed through a cam assembly that automatically adds an a m o u n t o f l a t e r a l c y c l i c in p u t t h a t i s a p e r c e n ta g e o f t h e f o r e a n d a f t c y c l i c movement. A spring canister is provided in line with th e cam inp ut to pe rm it cyclic MANUFACTURER’S DATA movement in the event that the cam assembly becomes jammed. The lateral cyclic input is connected through push pull tubes to the cyclic hydraulic servo actuator. The hydraulic servo actuators operate bellcranks and push pull tubes that tilt t h e s w a s h p l a t e n o n - r o ta t i n g r i n g . T h e swashplate rotating ring tilts likewise and actuates the pitch links which control the plane of rotation of the main rotor. The cyclic control stick grip contains a twoposition intercommunication/radio transmit switch and a cargo hook release switch. An adjustable friction control knob, located at the base of the cyclic stick where it protrudes through the forward crew seat bulkhead, allows the pilot to set the desired amount of control stiffness for flight or to lock the cyclic control stick during ground operation or shutdown. A cyclic stick position switch (cyclic centering s w i t c h ) i s a t ta c h e d t o t h e c y c l i c s t i c k bellcrank. When the helicopter is on the ground, this switch will cause the CYCLIC CENTERING annunciator in the caution/ warning panel to illuminate when the stick is not centered. 1-30-B-2. COLLECTIVE The collective control stick (Figure 1-22) is mounted between the pilot and copilot crew seats. The collective control stick controls the collective hydraulic servo actuator through push-pull tubes. This operates the collective lever mounted on the top of the transmission. The collective lever raises and lowers the swashplate ball-sleeve assembly and the cyclic levers to induce collective pitch to the main rotor blades without affecting the cyclic path. A spring is installed under the copilot's crew seat to balance the required force to raise and lower the collective with the hydraulic boost system operating. 31 JAN 2007 Rev. 2 1-87 BHT-407-MD-1 MANUFACTURER’S DATA LDG LTS BOTH MAIN ROTOR PITCH LINK START F W D FLOAT ARM OFF FLOAT INFLATE SWASHPLATE ASSEMBLY DISENG ROTATING RING NON ROTATING RING 11 10 DETAIL B CYCLIC GRIP 12 11 9 DETAIL A PILOT COLLECTIVE STICK SEE DETAIL B SEE DETAIL A 2 1 8 7 6 5 13 ALTERNATE PEDALS 15 3 16 4 1 14 17 20 Pilot tail rotor control pedal assembly Pilot cyclic stick Cyclic friction knob Cyclic lateral balance spring Cyclic centering switch Cam override spring Pilot collective stick Collective friction knob Collective servo actuator Cyclic servo actuators Balance springs Tail rotor servo actuator Collective balance spring Copilot collective stick Collective pitch transducer (FADEC SYS) Cyclic cam Cyclic longitudinal balance spring Copilot cyclic stick Copilot tail rotor control pedal assembly Control pedal spring NOTE 18 TYPICAL 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 1 Alternate pedals installed in production at S/N 53730 and subsequent. 19 407_MD_01_0022 Figure 1-22. Flight Controls 1-88 Rev. 2 31 JAN 2007 MANUFACTURER’S DATA A collective friction knob is located near the base of the collective stick between the pilot and copilot seats. A throttle twist grip for the engine is mounted on the collective stick. A me chan ical idle re le ase pus h bu tto n is located in front of the twist grip throttle. A switchbox located on the forward end of the collective stick provides a base for the engine start switch and landing light switch. 1-30-C. TAIL ROTOR The tail rotor, or anti-torque, flight controls (Figure 1-22) provide pitch adjustment of the tail rotor blades for yaw control. A set of pedals on the cockpit floor, forward of the pilot seat, are connected to a directional control hydraulic servo actuator, located in the aft fuselage near the tailboom. Push-pull tubes connect the actuator to the fixed pitch change mechanism of the tail rotor gearbox. The tail rotor fixed mechanism is connected to the rotating controls through a rotating push-pull tube. The push-pull tube attaches to a sliding crosshead that moves in and out on splines on the tail rotor mast to provide pitch control. Rotating counterweights minimize the control forces required. T h e ta i l ro to r c o n t r o l p e d a ls c o n ta in a bellcrank pedal adjuster, which provides for manual adjustment of pedal position according to the pilot’s needs. Alternate pedals may also be installed which allow the pilot to manually adjust the position of the pedal foot rests. For helicopters with dual controls, the copilot fully fu nc tion al ta il ro tor co ntr ol ped al assembly is installed on the floor in front of the copilot seat to provide a means for the copilot to control the tail rotor assembly. The control pedals are linked to the pilot pedals by means of control tubes and a bellcrank. The copilot pedals can also be positioned, as desired, by means of the pedal adjuster. Alternate pedals may also be installed which allow the copilot to manually adjust the position of the pedal foot rests. BHT-407-MD-1 1-30-D. AIRSPEED ACTUATED PEDAL STOP SYSTEM The Airspeed Actuated Pedal Stop system is comprised of a Pedal Restrictor Control Unit ( P R C U ) , a n a c t u a t i n g r o ta r y s o l e n o i d , positioning sensing microswitch, and a press-to-test PEDAL STOP (PTT) switch. A PEDAL STOP segment (Figure 1-4) on the C a u t i o n / Wa r n i n g p a n e l i n d i c a t e s a n y malfunction of the system. System power is provided through a 5-amp circuit breaker located in overhead console (Figure 1-5). The helicopter pitot and static installation interfaces with the PRCU. The PRCU calculates airspeed from the pitot and static inputs and when greater than 55 ±5 KIAS, drives the solenoid to extend the pedal stop restrictor into the left pedals range of travel. The PRCU will trigger the solenoid to retract the pedal stop when calculated airspeed falls below 50 ±5 KIAS. Upon full extension of the pedal stop, the position sensing microswitch is activated and the PRCU illuminates the ENGAGED message on the PED AL STO P (P TT) s witch. This message is extinguished when the pedal stop is retracted. The Airspeed Actuated Pedal Stop System diagram is shown in Figure 1-23. 1-31. HYDRAULIC SYSTEM The hydraulic system (Figure 1-24) provides boost power for the cyclic, collective and an ti-to rqu e flig ht c on tr ols. The s yste m includes a pump, reservoir, pressure and return filter assemblies, pressure and return m a n i fo ld , p re s s u re m o n it or i ng s e n s o r, solenoid valve, pressure relief valve, flight control servo actuators, and interconnecting tubing and fittings. The hydraulic pump is mounted on and driven by the transmission. The pump is a variable delivery pressure compensated, 31 JAN 2007—Rev. 2———1-89 BHT-407-MD-1 self-lubricated type designed to operate continuously and provide a rated discharge pressure of 1000 -25/+50 PSI. Hydraulic fluid is supplied to the pump from a vented gravity feed reservoir mounted forward of the transmission. Fluid passes through the pump, a pressure filter, and a solenoid valve. The solenoid valve is controlled by a HYD SYS switch located on the overhead console. When HYD SYS switch is ON, the solenoid valve is de-energized to the open position and fluid is routed to cyclic, collective, and anti-torque actuators. From the actuators, fluid passes through a return filter to the reservoir. Both the pressure and return filter assemblies have filter indicators. These indicators are activated when the differential pressure across the filter is 70 ±10 PSI. The pressure filter does not contain a bypass valve. The pressure filter will clog completely in order to prevent contaminated hydraulic fluid from being pumped through the system. The return filter contains a bypass valve that will allow fluid to bypass the filter if it senses a differential pressure of 100 ±25 PSI across the filter. When the differential pressure decreases to 60 PSI, the bypass valve will close. This allows fluid returning from the servo actuators to return to the reservoir even if the return filter is completely clogged. A relief valve is incorporated in the system, between the pressure filter and the solenoid valve. The relief valve is normally closed. When the pressure reaches 1225 ±150 PSI, the relief valve will open to protect the system from damage. The relief valve will reset when pressure drops to approximately 1075 PSI. 1-31-A. HYDRAULIC INDICATORS Hydraulic system indicators include a HYDRAULIC SYSTEM caution light on the caution/warning panel and filter bypass indicators located on both the pressure and return filter assemblies. 1-90———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 1-31-B. HYDRAULIC FILTER INDICATORS Each filter assembly contains a filter indicator that indicates an impending clogged filter. T h e i n d i c a t o r c o n s i s ts o f a r e d b u t t o n mounted on the filter assembly housing. When the differential pressure across the filter is 70 ±10 PSI, the red button will rise. To prevent inaccurate indications of bypass, the indicator will not work when the hydraulic fluid temperature is less than 35°F (2°C). If hydraulic fluid temperature is more than 35°F (2°C), the indicator gives the correct indication of clogging, even if the ambient temperature is below 35°F. If a filter button is extended, indicating an impending clogged filter, maintenance action should be performed prior to next flight. The filter indicator is reset by pushing the button in. 1-31-C. HYDRAULIC SYSTEM LIGHT T h e H Y D R A U L I C S Y S T E M l ig h t c i rc u i t is designed to illuminate when the hydraulic system fluid pressure is below the minimum limit. The hydraulic system light will be illuminated when the hydraulic pressure switch detects a decreasing pressure of 650 -0/+100 PSI, and will extinguish on an increasing pressure at 750 +0/-100 PSI. The hydraulic pressure switch is mounted on the hydraulic manifold, forward of the hydraulic actuator support. 1-32. ELECTRICAL SYSTEM The helicopter is equipped with a 28 VDC electrical system (Figure 1-25). Power for this system is obtained from a nickel-cadmium 24 volt, 17 amp/hour battery or optional 24 volt, 28 amp/hour battery and a 30 volt, 200-amp starter-generator. The starter-generator has been derated to 180 amps to ensure adequate cooling under all operating conditions up to 18,000 feet H p . Refer to the BHT-407-FM limitations for operations above 18,000 feet Hp . BHT-407-MD-1 MANUFACTURER’S DATA PEDAL STOP (PTT) SWITCH PEDAL STOP PTT LTG POWER 28/15 VDC ENGAGED LTG POWER 28/15 VDC 6540CB1 PRCU 28 VDC PWR TEST INPUT CAUTION WARNING PANEL POSITION ANN GND PEDAL STOP PTT FAULT ANN SOLENOID DRIVER POSITION IND POSITION IND RTN POWER GND FAULT ANN GND PITOT INPUT STATIC INPUT 407_MD_01_0023 Figure 1-23. Airspeed Actuated Pedal Stop System 31 JAN 2007 Rev. 2 1-91 BHT-407-MD-1 MANUFACTURER’S DATA OPERATING PRESSURE 1000 PSI -25/+50 HYDRAULIC FLUID MIL-H-5606 SEE DETAIL B SEE DETAIL B 16 1 2 3 17 SEE DETAIL B 4 6 5 15 15 7 8 CYCLIC 9 HYDRAULIC SYSTEM 14 10 5 SERVO PRESSURE ACTUATOR DE-ENERGIZEDSYSTEM ON TAIL ROTOR DIFFERENTIAL RELIEF VALVE TEST PORT 8 PRESSURE RETURN RETURN RETURN PRESSURE CAUTION LIGHT PRESSURE RETURN SUCTION 11 COLLECTIVE SEE DETAIL A 13 12 CYCLIC 18 SERVO ACTUATOR SEQUENCE VALVE ENERGIZEDSYSTEM OFF SOLENOID VALVE SCHEMATIC CHECK VALVES INPUT FROM FLIGHT CONTROLS DETAIL A 17. 18. Tail rotor servo actuator Hydraulic pressure switch CYLINDER OUTPUT SERVO ACTUATOR - TYPICAL SEE DETAIL B 407_MD_01_0001 Figure 1-24. Hydraulic System 1-92 Rev. 2 31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 EXTERNAL POWER RECEPTACLE BATTERY - BATTERY RELAY + EXTERNAL POWER RELAY + + OFF - BATTERY SWITCH BAT (ON) AMMETER AVIONICS SWITCH 28 VDC BUS STARTER RELAY GENERATOR RELAY BUS BAR BUS BAR AVIONICS BUS - + SHUNT STARTER GENERATOR C D GEN FIELD GEN FIELD E 10 GENERATOR SWITCH A B FADEC/START RELAY 15 START SWITCH RESET START GEN RESET OFF 5 DC CONTROL UNIT/ VOLTAGE REGULATOR J L M D G K GEN FADEC MODE SWITCH DISENG AUTO FADEC/ECU START (-) AUTO MANUAL H ENG START MANUAL 5 TYPICAL 407_MD_01_0024 Figure 1-25. DC Electrical System 31 JAN 2007—Rev. 2———1-93 BHT-407-MD-1 Major components of DC power system include battery, starter-generator, DC control unit, voltage regulator, relays, 28 VDC bus, and circuit breakers. All circuits in electrical system are single wire with fuselage common ground return. Negative terminals of starter-generator and battery are grounded to helicopter structure. Controls for electrical system are located on overhead console and instrument panel. Generator is provided with over voltage, under voltage and reverse current protection. If an over voltage (32 ±0.5 VDC), under voltage (18 ±1.8 VDC), or reverse current (0.08 to 0.150 VDC for 350 milliseconds) is detected, the DC control unit/voltage regulator will disconnect the generator from the system. Failure of the generator can be determined by GEN FAIL light, a zero ammeter reading, and battery voltage displayed on the voltmeter. In the event power from the generator is lost, emergency power available from the battery can be maximized by pulling the circuit breakers on all non-essential systems. In the event of a total electrical failure (hard short on bus), if the battery switch is immediately placed to the OFF position, the 17 amp/hour battery, assuming 80% charged, can supply fuel boost and transfer pumps for a period of approximately 1.7 hours. The optional 28 amp/ hour battery, assuming 80% charged, can supply fuel boost and transfer pumps for a period of approximately 2.8 hours. 1-32-A. EXTERNAL POWER Ex te rna l po w er ma y b e su pp lie d to th e helicopter by means of a receptacle located on the lower front section of helicopter. 28 VDC Ground Power Unit (GPU) shall be 500 amps or less to reduce risk of starter damage from overheating. If external power was used to power the start and the battery switch was left in the OFF position, it is important to position the battery switch to ON prior to removing the external power source (refer to BHT-407-FM-1, Normal 1-94———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA Procedures). If all sources of electrical power are removed from the ECU with the engine at idle in AUTO mode, the start solenoid valve in the HMU will open, causing the engine to decelerate and possibly flame out. If the Battery switch is inadvertently left OFF and the external power source is removed, do not attempt to reapply power when a decrease in NG speed is noted. Throttle should be positioned to cutoff. Reapplication of electrical power could cause an over temperature condition due to the reduced NG speed and reintroduction of fuel by the FADEC system. 1-32-B. BATTERY SWITCH T h e b a t t e r y s w i t c h i s i n s ta l l e d o n t h e overhead console and controls the battery relay which connects the battery to the DC bus. The switch has two positions OFF and BATT. In the event BATTERY HOT light comes ON, BATT switch shall be turned OFF. If BATT switch is turned OFF and BATTERY RLY light illuminates, this indicates battery relay contacts have not opened. If battery relay c o n ta c ts h a v e n o t o p en e d , b a tt e ry w ill continue to receive a charge from the generator. To prevent this, pilot should turn GEN switch to OFF. Battery will continue to run all electrical systems through the closed battery relay. To reduce load on overheated battery, pilot should pull circuit breakers on all non-essential systems. Left FUEL XFR/ BOOST circuit breaker switch should be left ON to insure fuel transfer from the forward fuel tank to the main fuel tank continues. The BATT switch also configures the DC power feed to the left fuel boost pump and the left fuel transfer pump between the DC bus (battery switch positioned to BATT) and the helicopter battery (BATT switch positioned to OFF). In the event the battery switch is positioned to OFF during helicopter operations, an alternate circuit (Figure 1-17) is provided to MANUFACTURER’S DATA BHT-407-MD-1 allow operation of the left fuel transfer and left fuel boost pumps. During this condition, with the FUEL VALVE switch positioned to ON, battery voltage is supplied through the fuel boost/xfr backup circuit breaker, the fuel valve switch, the battery switch, and the left fuel xfr/ boost circuit breaker switch to the left fuel transfer and left fuel boost pumps. charging is supplied by the GPU and must be monitored. Charging will be completed when GPU output indicates approximately 8 amps. In the event BATTERY HOT warning light illuminates, battery shall be turned OFF and GPU power removed. 1-32-C. BATTERY CHARGING (17 AND 28 AMP/HOUR BATTERIES) The generator switch is installed on the overhead console and controls generator output by opening and closing the generator field circuit. The switch is a double pole, double throw, spring loaded design with only momentary contact in the RESET position. The switch has 3 positions, GEN, OFF, and RESET. As a maintenance function, battery charging may be accomplished with battery installed in helicopter, due to minor depletion, using a GPU. The GPU must incorporate a good quality constant voltage regulator, a variable voltage selector and an amperage indicator. NOTE It is recommended that the charging procedure not exceed 45 minutes in duration. Frequent use of this procedure may cause loss of electrolyte due to gassing through electrolysis. R educ ed levels of electrolyte can cause cell imbalances and lower overall battery capacity. This procedure is not intended to take the place of scheduled battery maintenance procedures. CAUTION BATTERY HOT CAUTION LIGHT MUST BE CONTINUOUSLY MONITORED DURING THIS PROCEDURE. IF BATTERY HOT LIGHT ILLUMINATES, BATTERY SWITCH SHALL BE SET TO OFF AND GPU POWER REMOVED TO REDUCE POSSIBILITY OF THERMAL RUNAWAY. Battery switch may be set to ON after GPU power is applied and voltage adjusted to 28.5 VDC (do not exceed 28.5 volts). Battery 1-32-D. GENERATOR SWITCH With the generator switch positioned to GEN, its function is to complete the generator field circuit between the starter generator and the generator control unit/voltage regulator. Under normal operating conditions, this will allow the generator control unit/voltage regulator to monitor and control the output voltage of the starter generator and in turn connect the output of the generator to the 28 VDC bus through the generator relay. Positioning the generator switch to OFF opens the generato r field circuit which removes control of the generator control unit/ voltage regulator from the generator and generator relay. The generator relay will open, removing the generator from the 28 DC bus. In the event an over voltage condition is detected by the generator control unit/voltage regulator, an internal regulator trip relay circuit will be activated. Positioning the generator switch to RESET provides bus power, from the battery, to the generator control unit/voltage regulator which will reset the internal trip relay circuit. If the malfunction condition persists following the RESET, further attempts to reset should not be made. Additionally, following a start using a GPU, ensure battery switch is positioned to ON and 31 JAN 2007—Rev. 2———1-95 BHT-407-MD-1 GPU is disconnected prior to positioning the generator switch to GEN. Positioning the generator switch to GEN with the GPU connected may cause a reverse current situation and trip the generator off line. 1-32-E. START SWITCH The start switch is located on the collective switch box. It contains two sets of spring loaded contacts which provide momentary con tact in either th e S TA RT or D IS EN G positions. When the switch is positioned to start or disengage, only one set of contacts move (Figure 1-25). For a description of a START IN AUTO MODE or START IN MANUAL MODE refer to paragraph 1-12-D or paragraph 1-12-F. 1-32-F. ELECTRICAL SYSTEM INDICATORS Electrical system indicators include a DC ammeter, voltmeter, BATTERY HOT light, BATTERY RELAY light, START light, and GEN FAIL light. MANUFACTURER’S DATA Amperes 301 to 400 amps — Maintain full scale for 5 seconds. After 5 seconds, drop to zero. If ammeter indication drops to zero, p o s i t i o n g e n e r a t o r s w i t c h t o O F F. Following a brief time, generator switch can be positioned to GEN (ON). Refer to the BHT-407-FM-1 for generator load limitations. 1-32-G-2. AMMETER — 400 AMPS MAX SCALE Ammeter indications will be continuous regardless of load. Indicator will not drop to zero if limits are exceeded. Refer to the BHT-407-FM-1 for generator load limitations. To ensure limits are not exceeded, pilot can switch generator to OFF prior to generator exceedance being reached. Following a brief time, generator switch can be positioned to GEN (ON). 1-32-H. VOLTMETER 1-32-G. FUEL PRESSURE/DC AMMETER The fuel pressure/ammeter gauge is a dual display instrument. The ammeter indicates the load in amperes that is being supplied to the 28 VDC bus by the engine driven generator. The ammeter side of the indicator is powered by its own circuit breaker. 1-32-G-1. AMMETER — 200 AMPS MAX SCALE Fo r a m m et er re a din g s a bo ve 20 0 a m ps (maximum scale) the indicator will indicate as follows: Amperes 201 to 300 amps — Maintain full scale for 2 minutes. After 2 minutes, drop to zero. 1-96———Rev. 2—31 JAN 2007 The voltmeter is included in a multifunction indicator mounted in the upper left area of the instrument panel. The indicator also displays Outside Air Temperature and Clock functions. A button located on the center top of the instrument changes the top display between v o l ts ( e . g . , 2 8 E ) a n d O AT ( C e l s i u s a n d Fahrenheit). When power is applied to the i n s t r u m e n t t h e d i s p l a y d e f a u l ts t o t h e voltmeter reading. The voltmeter display receives its power from the 28 VDC bus through the OAT/V INSTR circuit breaker. The 28 VDC bus through this circuit breaker is also the source of the voltage value read and displayed by the voltmeter. When all electrical power is turned off, the voltmeter display disappears. MANUFACTURER’S DATA 1-32-I. BATTERY HOT ANNUNCIATOR The BATTERY HOT light is utilized with either the basic ship 17 amp/hour or optional kit 28 amp/hour battery installed. The 17 amp/hour battery incorporates two thermal switches while the 28 amp/hour battery incorporates three thermal switches. While both of the 17 amp/hour battery thermal switches are used in the BATTERY HOT light circuit, only two of the three thermal switches available on the 28 amp/hour battery are used. The 17 amp/hour battery thermal switches will close at a temperature of 145 ±5°F (62.7 ±2.8°C). The 28 amp/hour battery switches will close at a temperature of 160 ±5°F (71.1 ±2.8°C). When any one of the thermal switches closes, the BATTERY HOT light will be ON. 1-32-J. BATTERY RELAY ANNUNCIATOR The BATTERY RELAY light will be ON if the battery relay has remained in the closed (energized) position after the battery switch has been set to OFF. If the battery relay remains energized after the battery switch has been set to OFF, battery power will remain on the 28 VDC bus. This will power the caution and warning panel to allow illumination of the BATTERY RELAY light, even if the generator is off. 1-32-K. START ANNUNCIATOR The START light will be illuminated when the starter relay is energized. The starter relay will b e e n e r g i z e d w h e n t h e s ta r t s w i t c h i s positioned to START as follows: With the FADEC MODE switch positioned to A UTO , the s ta rte r rela y w ill s ta y engaged until the gas producer (N G ) speed reaches 50 ±1%. With the FADEC MODE switch positioned to MANUAL, the starter relay will stay BHT-407-MD-1 engaged until the start switch is released from the START position. 1-32-L. GEN FAIL ANNUNCIATOR The GEN FAIL light is controlled by generator relay. The light will be ON when the generator relay is de-energized and not connecting the generator output to the DC bus. The generator relay will be energized by the generator control unit/voltage regulator when generator output climbs through a threshold of 24 ±2.4 VDC. Prior to the generator relay being energized, the GEN FAIL light will be ON. Once the generator relay is energized, the GEN FAIL light will be OFF. 1-33. PITOT STATIC SYSTEM The pitot-static system (Figure 1-26) utilizes a conventional impact air and ambient air pressure sensing system. The pitot-static system consists of a heated pitot tube and right and left heated static ports and interconnecting tubing. The pitot tube supplies impact air pressure to the airspeed indicator and PRCU (paragraph 1-30-D). The two static ports are connected together to equalize the static pressure, which is supplied to the airspeed indicator, altimeter, vertical speed indicator, and PRCU. 1-34. BASIC FLIGHT INSTRUMENTS The basic set of flight instruments includes an airspeed indicator, pressure altimeter, vertical speed indicator, and inclinometer. 1-34-A. AIRSPEED INDICATOR The airspeed indicator presents airspeed from 0 to 150 knots. The indicator is scaled in 20 knot increments from 0 to 20 knots and in 5 knot increments from 20 to 150 knots. A maximum speed red line is located at 140 knots and a maximum autorotation speed red/ white line is located at 100 knots. 31 JAN 2007—Rev. 2———1-97 BHT-407-MD-1 MANUFACTURER’S DATA 2 1 3 6 4 7 5 1. 2. 3. 4. 5. 6. 7. Altimeter Vertical speed indicator Airspeed indicator Pedal restrictor control unit (PRCU) Pitot static drains Static ports (heated) Pitot tube (heated) 6 407_MD_01_0025 Figure 1-26. Pitot Static System 1-98———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA BHT-407-MD-1 1-34-B. ALTIMETER 1-34-G. DIRECTIONAL GYRO The pressure altimeter presents an altitude reading in feet above mean sea level (MSL) based on the relationship between the static air pressure and the barometric setting on the altimeter. The barometric setting may be adjusted to reflect the current barometric pressure corrected to sea level in inches of mercury or millibars. The DG indicator is electrically powered. The DG is not slaved to a magnetic flux valve and therefore, must be set prior to takeoff and periodically during flight to correct for magnetic variation and gyroscopic precession. A fail flag will be visible when power to the indicator is lost warning directional information is unreliable. 1-34-C. VERTICAL SPEED INDICATOR (VSI) The vertical speed indicator presents rate of climb or descent from 0 to 4000 feet per minute. A maximum rate of climb red line is located at 2000 FPM. 1-34-H. TURN-AND-SLIP INDICATOR T he tu rn -a n d -s lip in d ic at or is po w e re d electrically and has a pointer that indicates direction and rate of turn and an inclinometer that indicates a coordinated or skidding or slipping turn. A red fail flag will be visible when power to the indicator is lost, warning turn information is unreliable. 1-34-D. INCLINOMETER 1-34-I. The inclinometer consists of a curved glass tu b e , b a l l, a n d d a m p i n g f lu i d . T h e b a ll indicates the directional balance of the helicopter. If the helicopter is in a slip or a skid, the ball will move off center. The ENCODING altimeter presents an altitude reading in feet above mean sea level (MSL) based on the relationship between the static air pressure and the barometric setting on the altimeter. The barometric setting may be adjusted to reflect the current barometric pressure corrected to sea level in inches of mercury or millibars. 1-34-E. OPTIONAL FLIGHT INSTRUMENTS Optional flight instruments include an attitude indicator, directional gyro, turn-and-slip indicator and encoding altimeter. 1-34-F. ATTITUDE INDICATOR The attitude indicator is powered electrically and presents pitch and roll attitudes of the helicopter in relation to the horizon. A fail flag will be visible when power to the indicator is lost warning attitude information is unreliable. The manual caging knob should be pulled out to erect the gyro prior to positioning the ATT switch to ON. The pitch trim knob is used to adjust the helicopter symbol vertically. ENCODING ALTIMETER Additionally, the encoding altimeter provides coded pulses to the transponder and GPS (if installed) for altitude reporting. 1-35. NAVIGATION SYSTEMS AND INSTRUMENTS The basic navigation equipment consists of a magnetic compass. 1-35-A. MAGNETIC COMPASS The magnetic compass is a standard, non stabilized, magnetic type instrument mounted on a support which is attached to the right side of the forward crew cabin. The compass is used in conjunction with the compass correction card. 31 JAN 2007—Rev. 2———1-99 BHT-407-MD-1 1-35-B. OPTIONAL NAVIGATION EQUIPMENT Optional navigation equipment currently available through Bell Helicopter consists of a horizontal situation indicator (HSI), global positioning system (GPS), VOR indicator, automatic direction finder (ADF), and transponder. Basic operational information is provided for each installation. For expanded information, refer to the equipment manufacturer’s operating manual. 1-35-B-1. HORIZONTAL SITUATION INDICATOR (HSI) The optional Kl-525A horizontal situation indicator (HSI) (Figure 1-4) provides a display of the gyro stabilized magnetic heading and helicopter position relative to the VOR and lo calize r and glide slo pe be ams . Global positioning system (GPS) course information, if applicable, may also be displayed on the H S I. S w itc h in g b et w ee n N AV o r G P S is selected through a NAV/GPS switch. Adjustments on the HSI include a heading select knob for setting the desired magnetic heading, and a course select knob for setting the desired course. The course deviation bar indicates displacement from the selected radial, track, or ILS localizer beam. The glideslope pointer indicates displacement from the ILS glideslope beam. An ambiguity pointer indicates whether the selected course will lead TO or FROM the station. The NAV fail flag warns the pilot of weak or unreliable VOR/ ILS/GPS navigation signals and the HDG flag warns of gyrocompass failure. The Bendix/King KCS 55A Gyromagnetic compass system is powered from the 28 VDC bus and provides magnetic heading information, which is displayed on the HSI. The s ystem include s a K G-102A slaved directional gyro, KMT-112A magnetic azimuth transmitter, KA-51B slaving accessory, and a Kl-525A HSI indicator. 1-100———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA The KA-51B slaving accessory control panel, located on the pedestal, provides two toggle switches and a slaving indicator. The SLAVE/ FREE switch engages the slave gyro mode when in SLAVE position and places the gyro in the free mode when in the FREE position. The CW/CCW switch is a momentary switch which provides clockwise and counterclockwise manual slewing when the system is in the free gyro mode. A slaving meter on the control panel indicates the instantaneous error between the compass card presentation and the signal from the flux valve. 1-35-B-2. GLOBAL POSITIONING SYSTEM (GPS) GPS is a Departm ent O f D efense (DOD) operated global coverage, satellite-based navigation system. The optional KLN 89B GPS (Figure 1-4) is a long-range, GPS based RNAV System. It consists of a panel-mounted receiver/display unit and one antenna. The system is designed to supply the Pilot with navigation guidance and position information in three-dimensions: latitude, longitude, and altitude. The NAV/GPS push button on the instrument panel (if installed) will configure the HSI to depict VOR/LOCALIZER/GLIDESLOPE information when selected to NAV and GPS information when selected to GPS. Additionally, pressing the caution panel test button will turn on the NAV/GPS switch lights. Refer to appropriate FMS and the Bendix/King (Allied Signal) KLN 89B Pilots Guide for additional information. 1-35-B-3. VOR INDICATOR An optional Kl-208 course deviation indicator (Figure 1-4) may be installed as a primary VOR/LOCALIZER indicator. MANUFACTURER’S DATA An omni bearing selector (OBS) and TO/ FROM ambiguity pointer are provided. The NAV fail flag warns of weak or unreliable VOR, localizer signals, or equipment malfunction. 1-35-B-4. AUTOMATIC DIRECTION FINDER (ADF) The optional automatic direction finder set (Figure 1-4) includes a KR 87 ADF receiver, Kl 227 ADF indicator, and a KA 44B loop/sense antenna. The receiver includes active/standby frequency selection and a flight or elapsed timer. The right-hand side of the KR 87 receiver will display either the standby frequency or the flight or elapsed timer. If it is in one of the timer modes, press the FRQ button once to display the standby frequency. Press the FRQ button again to exchange the active and standby frequencies. Press the FLT/ET button to return to one of the timer modes. The unit will enter whichever t im e r m o d e w a s d i s p l a y e d p r e v i o u s t o pushing the FRQ button. Therefore, if it enters the ET (elapsed timer) mode, press the FLT/ET button once more to enter the FLT (flight timer) mode. The flight timer should reset to zero if the unit is turned off and turned back on. The elapsed timer (ET) has two modes: count-up and count-down. If the display is in the FLT mode, press the FLT/ET button once to display the elapsed timer. When power is applied, the ET is in the count-up mode starting at 0. When in the count-up mode, the timer may be reset to 0 by pressing the RESET button. To enter the count-down mode, hold the RESET button in for approximately 2 seconds until the ET message begins to flash. The display may now be set to any time up to 59 minutes and 59 seconds. The timer will remain in this ET set mode (whenever ET message is flashing) for 15 seconds after a number is preset, or until the RESET, FLT/ET, BHT-407-MD-1 or FRQ button is pressed. The preset number will remain unchanged, until the RESET button is pressed, at which time it will begin to count down. When the time reaches 0, it will begin counting up from 0 and the display will flash for 15 seconds (regardless of the current display). While the elapsed timer is counting down, pressing the RESET button will have no effect unless it is held for 2 seconds, putting the timer into the ET set mode. Pressing the FLT/ET button will exchange the two timers in the display, or will cause the last timer that was displayed to reappear if the s ta n d b y f r e q u e n c y is b e i n g d i s p l a y e d . Pressing the FRQ button will cause the s t a n d b y f r e q u e n c y t o r e a p p e a r, a n d subsequent actuation will cause the active and standby frequencies to be exchanged. 1-35-B-5. ATC TRANSPONDER The optional KT-70 or KT-76A Transponder (Figure 1-4) is a radio transmitter and receiver operating at 1090 MHz in transmit mode and 1030 MHz in receive mode. The equipment is designed to fulfill the role of airborne beacon under the requirements of the Air Traffic Control Radar Beacon System (ATCRBS). Range and azimuth are determined by the transponder pulsed return in response to interrogation from the ground radar site. An identity code number, selected at the front panel, is transmitted at a Mode A reply. For mode C altitude reporting capability, the transponder must be used in conjunction with a reporting (encoding) altimeter and operated in ALT mode. After pressing the IDENT button when interrogated, the transponder will transmit a special pulse causing the associated PIP to bloom on the ATC display. Either transponder can reply on any of 4096 preselected codes. 1-35-B-6. VHF NAV/COMM SYSTEM T h e o p t i o n a l V H F N AV / C O M M s y s t e m (Figure 1-4) can include a KX-155 NAV/COMM, 31 JAN 2007—Rev. 2———1-101 BHT-407-MD-1 o r K X - 1 6 5 N AV / C O M M a s C O M M 1 a n d KY196A COMM 2. The KX-155 and KX-165 are VHF NAV/COMM transceivers which operate within the frequency range of 118.00 MHz to 136.975 MHz, in 25 kHz increments (760 channels) for COMM, and 108.00 MHz to 117.95 MHz, in 50 kHz increments (200 channels), for NAV. Both the KX-155 and KX-165 NAV/COMM have two displays: the left-hand display for COMM frequencies and the right-hand display for NAV frequencies. The COMM display presents a USE and STANDBY frequency with a T appearing between the frequency numbers to indicate operation in the transmit mode. The NAV display presents a USE and STANDBY frequency. For both COMM and NAV displays, the desired frequency is entered into the STANDBY window and transferred to the USE window by depressing the transfer button. B ot h th e C O M M an d N AV, an d U S E an d STANDBY frequencies are stored in a NVM on power down, and will be displayed when the unit is turned on. If an invalid frequency is de tec ted in the m e m or y w he n po w er is a p p l ie d , t h e C O M M U S E a n d S TA N D B Y windows will display 120.000 and the NAV USE and STANDBY windows will display 110.00. In addition, when the smaller NAV frequency selector knob is pulled on the KX-165, the radial of the active VOR is displayed in the STANDBY window. The KY196A is a VHF COMM transceiver which operates within the frequency range of 11 8 . 0 0 0 M H z t o 1 3 6 . 9 7 5 M H z i n 2 5 k H z increments (720 channels). The KY196A d i s p l a y p r e s e n ts a U S E a n d S TA N D B Y frequency with a T appearing between the frequency numbers to indicate operation in the transmit mode. The desired frequency is en tere d into th e STA ND BY win do w an d transferred to the use window by depressing 1-102———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA the transfer button. The COMM USE and STANDBY frequencies are stored in a NVM on power down, and will be displayed when the unit is turned on. 1-36. THREE OR FIVE PLACE INTERCOMMUNICATION SYSTEM Optional intercommunication and audio distribution is accomplished by one KMA 24H-71 audio control panel (Figure 1-4). The KMA 24H-71 has separate speaker and headphone isolation amplifiers which are powered by separate circuit breakers on the avionic bus, providing a high degree of audio integrity. The system is equipped with primary and secondary headphone amplifiers serving the pilot and the crew/intercom stations respectively. This provides for the pilot and/or copilot to isolate from the intercom system. H e a dp h o n e o u t p u ts c o n ta i n t h e a u d i o selected by the PHONE pushbuttons and the MIC rotary selector switch. The system requires headsets or helmets with a 300 ohm impedance rating. Military type helmets with an 8 ohm impedance rating are not compatible and may cause damage to the audio control panel. The KMA 24H-71 audio panel MIC rotary selector switch has seven positions which are normally connected as follows: POSITION FUNCTION EMG Emergency 1 VHF No. 1 2 VHF No. 2 3 Not Used 4 Not Used 5 Not Used PA Aft Cabin Speaker MANUFACTURER’S DATA The KMA 24H-71 audio panel mixing push button switches are normally connected as follows: BHT-407-MD-1 audio to all headsets by voice activation from any position. 1-36-B. ISOLATE MODE SWITCH FUNCTION COMM 1 VHF No. 1 COMM 2 VHF No. 2 COMM 3 Not Used COMM 4 Not Used COMM 5 Not Used NAV 1 VOR/ILS NAV 2 Not Used DME Not Used MKR Not Used ADF ADF SPKR AUTO Audio from SPKR PULL OUT switch The ICS mode rotary selector switch, located on the c e nte r co ns ol e, ha s th re e mod e positions: NORMAL, ISOLATE, and PRIVATE. Operation in the three modes is as follows. 1-36-A. NORMAL MODE With the ICS mode rotary selector switch positioned to NORMAL, and the KMA 24H-71 au dio pan el M IC ro ta ry s ele ct or sw itc h positioned to COMM 1 or COMM 2 (if applicable), all headphones will receive audio from all ICS inputs and selected audio control panel mixing push button selections. To operate in the NORMAL (keyed ICS) mode, the VOX keying knob on the KMA 24H-71 audio panel is to be turned fully counter clockwise. This will allow audio to all headsets when the pilot or copilot cyclic switch is keyed to the first position, the copilot foot switch is keyed, or any of the aft ICS drop chord switches are keyed. To operate in the NORMAL (Hot MIC) mode, the VOX keying knob on the audio panel is to be turned fully clockwise. This will allow With the ICS mode rotary selector switch positioned to ISOLATE, and the KMA 24H-71 au di o pan el M IC ro tary s ele ct or sw itc h positioned to COMM 1 or COMM 2 (if applicable), the pilot will be isolated from the intercom. Communication between the copilot and aft ICS stations will be available and audio from the pilot shall not be heard in the copilot, aft cabin speaker, or aft ICS headsets. Audio control panel mixing push button selections will only be heard through the pilot headset. To operate in the ISOLATE (keyed ICS) mode, the VOX keying knob on the KMA 24H-71 audio panel is to be turned fully counter clockwise. This will allow audio between the copilot and aft ICS positions when the copilot cyclic switch is keyed to the first position, the copilot foot switch is keyed, or any of the aft ICS drop chord switches are keyed. To operate in the ISOLATE (Hot MIC) mode, the VOX keying knob on the audio panel is to be turned fully clockwise. This will allow a u d i o b e t w e e n t h e c o p i l o t a n d a ft I C S positions by voice activation. 1-36-C. PRIVATE MODE With the ICS mode rotary selector switch positioned to PRIVATE, and the KMA 24H-71 au di o pan el M IC ro tary s ele ct or sw itc h positioned to COMM 1 or COMM 2 (if applicable), the pilot and copilot will be isolated from the aft ICS stations. Hot MIC (voice activated) audio is automatically provided to all positions in the PRIVATE mode regardless of the VOX keying knob position. In addition, audio from the audio control panel mixing push button selections will only be heard by the pilot and copilot. 31 JAN 2007—Rev. 2———1-103 BHT-407-MD-1 1-36-D. AFT CABIN MODE Aft cabin speaker audio may be selected by positioning the KMA 24H-71 audio panel MIC rotary selector switch to PA. Keying the pilot or copilot cyclic stick switch to the second position (radio) will allow audio to be heard in the aft cabin speaker. This will occur with the ICS mode rotary selector switch positioned to NORMAL, ISOLATE, or PRIVATE. 1-37. EMERGENCY COMMUNICATION SYSTEM In the event of an intercommunication system failure, emergency communication is available by positioning the KMA 24H-71 audio panel MIC rotary selector switch to E M G. W i t h V H F C O M M 1 o p e r a t i n g a n d selected to the required frequency, keying the pilots cyclic stick switch to the second position (radio) will allow two-way communication. Audio will only be available in the pilots headset. Additionally, the emergency communication system can be activated with the ICS mode rotary selector switch positioned to NORMAL, ISOLATE, or PRIVATE. 1-38. AVIONICS MASTER SWITCH T h e AV I O N I C S M A S T E R s w i t c h a l l o w s activation and deactivation of all avionics components simultaneously. Circuit breakers that are connected to the avionics master switch are identified by triangles next to the circuit breakers on the overhead console. The main 28 VDC bus powers COMM 1 (VHF 1 N AV / C O M M ) a n d t h e a u d i o pa n e l ( I C S PHONE). 1-39. MISCELLANEOUS INSTRUMENTS Miscellaneous instruments include a combined outside air temperature, clock, and voltmeter indicator, and an hourmeter. 1-104———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 1-39-A. OUTSIDE AIR INDICATOR TEMPERATURE The outside air temperature is included in a multifunction indicator mounted in the upper left area of the instrument panel. The indicator also displays voltmeter and clock functions. A button located on the center top of the instrument changes the top display between OAT (Celsius and Fahrenheit) and volts (e.g. 28E). When power is applied to the instrument the display defaults to the voltmeter reading. Pushing the button will change the display to temperature. The temperature is taken by a probe mounted outside the helicopter in the lower nose section. When all electrical power is turned off, the outside air temperature display disappears. 1-39-B. HOURMETER An hourmeter is located on the aft wall of the battery compartment. It can only be viewed from the inside of the battery compartment. The hourmeter is a digital instrument that registers cumulative time, in hours and tenths. The hourmeter is powered by the hourmeter circuit breaker located in the battery compartment. For the hourmeter to record time, the hourmeter circuit breaker must be in, the engine N G must be greater than 55%, and the helicopter weight must be off the landing gear (the helicopter must be in-flight). 1-39-C. VENTILATION AND DEFOG SYSTEM A vent and defog system is installed at each crew station. Each side consists of a plenum with a vent door, electric blower, windshield defog nozzle, and a control cable. Control cables, with knobs, are installed below either side of the instrument panel. Pulling the cable opens the exterior vent door to allow outside ram air to enter the cabin MANUFACTURER’S DATA BHT-407-MD-1 through an opening at the bottom of the plen um. The control cables lock in any position and are released by pressing the center button on each knob. instrument lights are controlled by the INSTR LT rheostat located in the overhead console. The caution panel is supplied with 28V in bright and 15V in dim. An electrically-driven axial flow blower in each system provides airflow for ventilation and defogging when the helicopter is on the ground or hovering. The blower intake takes air from the cabin and blows it through the windshield defog nozzle onto the windshield. Both blowers are controlled by one DEFOG switch located in the overhead console. T h e c a u t i o n /w a r n i n g pa n e l d i m m i n g i s restricted to one position 15V dimming. To dim the caution panel, the INSTR LT rheostat must be positioned between dim and bright. Momentarily positioning the CAUT LT dim switch to DIM will dim the caution panel lights to a fixed dim mode. 1-39-D. LIGHTING SYSTEM The lighting systems include interior and exterior lighting. The interior lighting system includes a cockpit utility light, instrument panel and associated lighting, and aft cabin lighting. The exterior lighting system includes landing, position, and anticollision lighting. 1-39-E. COCKPIT UTILITY LIGHT A removable utility light is secured in a bracket on the forward side of the control tube tunnel between the cockpit seat backs. A long, spiral wound cord permits use anywhere in the cockpit. The light will provide a blue or white light depending on the setting of the selection switch. It can be used as a spot or flood light and the intensity of the light is controlled with the BRT/DIM control knob. Power to the cockpit utility light is provided through a 5-amp CKPT LIGHTS circuit breaker. 1-39-F. INSTRUMENT PANEL ASSOCIATED LIGHTING AND The instrument lights are powered by 28 or 5 V DC . A n IN S TR LIG H T S c irc uit b re ak er provides 28 VDC directly to certain instruments and also to a 5 volt power supply. Some instruments (primarily propulsion instruments) are lighted by the 5 volt power supply. Other instruments (primarily flight instruments) are powered by 28 VDC. All Caution/warning panel segments FLOAT TEST, BATTERY HOT, ENGINE OVERSPEED, ENGINE OUT, and RPM are not dimmable. To test all of the caution panel segment lamps, press the CAUTION LT TEST switch. This will also test the lamps for the FADEC mode switch and NAV/GPS, and Q UIET M ODE switch lamps (if installed). The PEDAL STOP switch must be pressed to test its internal lamps. 1-39-G. AFT CABIN LIGHTING The aft cabin lighting system consists of two individual reading lights. Power is provided to the lights from a 5-amp CKPT LIGHTS circuit breaker and controlled through the CABIN/ PASS LT switch and two individual reading light switches. With the CABIN/PASS LT switch positioned to OFF, all cabin lights will be OFF regardless of the position of the two reading light switches. With the CABIN/PASS LT switch positioned to C A B I N LT, a l l c a b i n l i g h ts w i l l b e O N regardless of the position of the two reading light switches. Positioning the CABIN/PASS LT switch to PASS LT will allow control of the reading lights through the reading light switches. 1-39-H. LANDING LIGHTS The landing lights consist of one forward and one downward facing lamp. Both lamps are exposed for improved cooling. 31 JAN 2007—Rev. 2———1-105 BHT-407-MD-1 Power is provided to the landing lights through separate relays which are controlled by the LDG LIGHTS switch located on the collective switch box. A 2-amp LDG LT CONT circuit breaker is used to power the coils of each control relay and a 25-amp LDG LT POWER circuit breaker is used to power the landing lights through the control relays. Positioning the LDG LIGHTS switch to FWD will turn on the forward landing light and positioning the switch to both will turn on both the forward and downward landing lights. 1-39-I. POSITION LIGHTS The position lights consist of a green light located on the horizontal stabilizer right vertical fin, a red light on the horizontal stabilizer left vertical fin, and a white light located on the tail. Position lights are also located on the lower cabin with a green light on the right side, and a red light on the left side. Power is provided to the position lights through a 5-amp POS LT circuit breaker switch located on the overhead panel. 1-39-J. ANTICOLLISION LIGHT The anticollision light consists of a single red strobe light mounted on top of the vertical fin. Pow er is prov id ed to the strobe from a separate power supply, which is controlled by a 5-amp ANTI COLL LT circuit breaker switch located on the overhead panel. MANUFACTURER’S DATA 1-42. FIRST AID KIT The first aid kit is supplied as loose equipment. 1-43. POINTER 4000 ELT The Pointer 4000 ELT installation includes a 4000-10 transmitter installed on the left side of the pedestal, a remote switch on the right side of glare shield, and an external antenna mounted on the forward upper cowl. T h e P o i n t e r E LT i s a s e l f c o n ta i n e d emergency transmitter capable of manual or automatic operation. It is designed to withstand forced landing and crash environment conditions. Automatic activation is accomplished by a deceleration sensing inertia switch. The inertia switch is designed to activate when the unit senses longitudinal inertia forces, as required in TSO-C91A. To configure the ELT to automatically activate with the remote switch installed, the Master switch on the ELT must be set to AUTO and the remote switch must be set to AUTO. This will allow the ELT to activate when the inertia switch senses predetermined deceleration level. To override the inertia switch and turn on the ELT manually, the remote switch must be positioned to ON. This procedure may be used during unit testing or if an emergency situation is imminent and pilot wishes to activate ELT prior to emergency. 1-41. PORTABLE FIRE EXTINGUISHER The RESET position of the remote switch is u s e d t o d e a c t i v a t e a n d r e a r m t h e E LT transmitter to AUTO mode after automatic activation by the inertia switch. Helicopter power is required for remote reset. In case of inadvertent activation of ELT transmitter with helicopter power OFF, turn helicopter power ON, position remote switch to RESET, and then back to AUTO. A portable fire extinguisher is mounted between the cockpit seat backs. After a forced landing or helicopter accident, if helicopter receiver is operable, listen on 1-40. EMERGENCY EQUIPMENT Emergency equipment includes a portable fire extinguisher, a first aid kit, and optional Pointer 4000 ELT kit. 1-106———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 121.5 MHz for ELT transmissions. The range of ELT varies according to weather and topography. In general, the swept tone signal can be heard up to 30 miles by a search helicopter at 10,000 feet. It is recommended to stay close to the helicopter to permit easier spotting by airborne searches. I t m a y a l s o b e d e s i r a b l e t o u s e E LT transmitter in the portable mode due to a broken or disabled whip antenna, severed antenna coax cable, danger of fire or explosion, temperature extremes in helicopter, poor transmitting location, or water ditching with forced evacuation. To remove transmitter from helicopter: 1. Bend switch guard away from unit Master Switch and place switch in OFF position. 2. Disconnect remote antenna coax cable. 3. Disconnect remote switch cable. 4. Remove telescopic antenna from stowage clips. Unlatch ELT transmitter hold down strap and remove unit from bracket. BHT-407-MD-1 5. Insert telescopic antenna into ANT receptacle. Extend antenna fully. 6. Turn ELT transmitter Master switch to ON position. DO NOT USE AUTO POSITION. Consider factors such as terrain, temperature, and precipitation when choosing a location for the ELT transmitter to radiate from. The b e s t t ra n s m i s s i o n m a y b e o b ta i n e d b y keeping the antenna vertical and setting transmitter upright on a metallic surface. If terrain prohibits good transmission (such as deep valley or canyon), place the transmitter on high ground or hold in hand in high place. As cold temperatures have a direct effect on ELT transmitter battery life, the life of the battery pack can be extended by placing the ELT transmitter inside a jacket or coat to keep the battery warm. Let antenna extend outside jacket. Keep all moisture and ice away from the antenna connection and the remote connector pins. E n s u r e E LT t r a n s m i t t e r i s t u r n e d O N continuously (day and night), until rescue team appears. For additional information, refer to the Pointer Aircraft Emergency Locator Transmitter Operation and Installation booklet. 31 JAN 2007—Rev. 2———1-107/1-108 MANUFACTURER’S DATA BHT-407-MD-1 Section 2 HANDLING AND SERVICING 2 TABLE OF CONTENTS Subject Ground Handling.................................................................................... Covers and Tie-downs........................................................................... Cover — Engine Inlet......................................................................... Cover — Pitot Tube............................................................................ Cover — Engine Exhaust .................................................................. Cover — Oil Cooler Blower Inlet Duct.............................................. Tie-down — Main Rotor..................................................................... Tie-down — Tail Rotor....................................................................... Parking — Normal and Turbulent Conditions (Winds Up to 50 Knots)............................................................................................. Mooring (Winds Above 50 Knots) .................................................... Fuels........................................................................................................ Fuel System Servicing...................................................................... Oils .......................................................................................................... Engine Oils ......................................................................................... Engine Oil System Servicing ............................................................ Transmission and Tail Rotor Gearbox Oils ..................................... Transmission and Tail Rotor Gearbox Servicing............................ Oil Change — Different Specification .......................................... Deleted ............................................................................................ Hydraulic Fluids ..................................................................................... Hydraulic System Servicing.............................................................. Paragraph Number Page Number 2-1 ........... 2-2 ........... 2-2-A ....... 2-2-B ....... 2-2-C ....... 2-2-D ....... 2-2-E ....... 2-2-F........ 2-3 2-3 2-3 2-3 2-3 2-3 2-5 2-5 2-2-G ....... 2-2-H ....... 2-3 ........... 2-3-A ....... 2-4 ........... 2-4-A ....... 2-4-B ....... 2-4-C ....... 2-4-D ....... 2-4-D-1 .... 2-4-D-2 .... 2-5 ........... 2-5-A ....... 2-6 2-6 2-7 2-7 2-8 2-8 2-8 2-9 2-9 2-10 2-10 2-10 2-10 Figure Number Page Number 2-1 ........... 2-4 FIGURES Subject Covers and Tie-downs........................................................................... 31 JAN 2007—Rev. 2———2-1 BHT-407-MD-1 MANUFACTURER’S DATA TABLES Subject Commercial Fuels — ASTM D-1655 (Type A and A-1)........................ Commercial Fuels — ASTM D-6615 (Type B)...................................... Military Fuels.......................................................................................... Engine Oils ............................................................................................. Transmission and Tail Rotor Gearbox Oils......................................... Hydraulic Fluids — MIL-H-5606 (NATO H-515).................................... 2-2———Rev. 2—31 JAN 2007 Table Number Page Number 2-1........... 2-2........... 2-3........... 2-4........... 2-5........... 2-6........... 2-11 2-12 2-13 2-14 2-16 2-17 MANUFACTURER’S DATA BHT-407-MD-1 Section 2 HANDLING AND SERVICING 2 2-1. GROUND HANDLING Ground handling of the helicopter consists of towing, parking, securing, and mooring. Model 205 or 206 ground handling wheels are used for towing. Refer to the BHT-407-MM-2, Chapter 9 for more detailed ground handling information. marked TOP is facing upwards. Push the engine inlet plug into the engine air inlet. 2-2-B. COVER — PITOT TUBE WARNING THE PITOT TUBE CAN BE HOT. CAUTION DO NOT TOW THE HELICOPTER IF THE GROSS WEIGHT IS MORE THAN 5000 POUNDS (2270 KG) FOR MODEL 205 GROUND HANDLING WHEELS, OR 4450 POUNDS (2020 KG) FOR MODEL 206 GROUND HANDLING WHEELS. 2-2. COVERS AND TIE-DOWNS Protective covers and tie-downs are furnished as loose equipment and are used for parking and mooring of helicopter (Figure 2-1). Additional equipment such as ropes, cables, cle vis es , ra m p tie-d ow n s, or de ad ma n tie-downs will be required during mooring. 2-2-A. COVER — ENGINE INLET Engine inlet plug assemblies are red and flame resistant, and each cover is attached with a red streamer stenciled in white letters, REMOVE BEFORE FLIGHT. To install the engine inlet plug, make sure that the side Pitot tube cover assembly is red, flame resistant, and attached with a red streamer stenciled in white letters, REMOVE BEFORE FLIGHT. To install pitot tube cover, push it over the pitot tube. Attach the cord. 2-2-C. COVER — ENGINE EXHAUST E ng in e ex h au s t co v er is r ed a nd fla m e r e s i s ta n t , a n d i n c l u d e s a r e d s tr e a me r stenciled in white letters, REMOVE BEFORE FLIGHT. A 1/4 inch diameter elastic tie-cord is attached to cover for securing to engine exhaust. To install the engine exhaust cover, push it over the exhaust tailpipe. Attach the tie-cord. 2-2-D. COVER — OIL COOLER BLOWER INLET DUCT Oil cooler blower inlet duct plug assemblies are red and flame resistant, and each cover is attached with a red streamer stenciled in white letters, REMOVE BEFORE FLIGHT. To install the inlet plug, push it into the oil cooler blower inlet duct. 31 JAN 2007—Rev. 2———2-3 BHT-407-MD-1 MANUFACTURER’S DATA 50.0 IN. (1270.0 mm) MAXIMUM DEFLECTION 60.0 LB (27.2 kg) MAXIMUM LOAD 60.0 LB (27.2 kg) MAXIMUM LOAD DETAIL A 4 6 6 5 DETAIL C 4 SEE DETAIL 5 D 7 DETAIL B SEE DETAIL A 3 8 2 6 SEE DETAIL 7 SEE DETAIL 1 DETAIL D 1. 2. 3. 4. 5. 6. 7. 8. C B Pitot tube cover assembly Engine inlet plug assembly Engine exhaust cover Tie-down assembly Sock assembly Line assembly Tail rotor tie-down strap Oil cooler blower inlet duct plugs 407_MD-1_02_0001 Figure 2-1. Covers and Tie-downs 2-4———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 2-2-E. BHT-407-MD-1 TIE-DOWN — MAIN ROTOR For each main rotor blade, there is a main rotor tie-down assembly. Each tie-down assembly has a sock assembly and a line assembly. Use these assemblies to attach the blades to the landing gear crosstubes. The sock assembly is red and has a red streamer attached to it stenciled with white letters: REMOVE BEFORE FLIGHT. The line assembly is made of 0.19 inch (4.83 mm) diameter nylon and has a ring and an attached flag. The flag is stenciled with the letters FWD BLADES or AFT BLADES. NOTE Rings are pre-set to apply the necessary tension to the forward and aft main rotor blades. 4. Attach the snaps of the two line assemblies to the rings of the two FWD BLADES sock assemblies. 5. Install the two AFT BLADES sock assemblies on the ends of the two aft main rotor blades. 6. Put a line assembly around each outboard end of the crosstube of the landing gear. 7. Attach the snaps of the two line assemblies to the rings of the two AFT BLADES sock assemblies. Install the main rotor tie-down assemblies as follows: CAUTION DO NOT CAUSE THE MAIN ROTOR BLADES TO BEND MORE THAN THE LIM IT S S H OWN IN FI GU R E 2- 1, DETAIL A. NOTE At the same time that you align the main rotor blades, align the tail rotor blades with the vertical fin. This will make it possible to install the tail rotor tie-down. 1. Turn the main rotor blades until there are two blades aft of the fuselage station of the main rotor hub. When you look down at the helicopter, the four blades make an X over the vertical center line of the fuselage. 2. Install the two FWD BLADES sock assemblies on the ends of the main rotor blades that are forward of the fuselage station of the main rotor hub. 3. Put a line assembly around each outboard end of the forward crosstube of the landing gear. 2-2-F. TIE-DOWN — TAIL ROTOR The tail rotor tie-down strap is made of 0.025 x 1.0 x 92.0 inches (0.635 x 25 x 2340 mm) nylon webbing. It is red and stenciled with white letters REMOVE BEFORE FLIGHT. Install the tail rotor tie-down as follows: CAUTION DO NOT TIE DOWN TAIL ROTOR TO EXTENT THAT TAIL ROTOR BLADE FLEXES. THE APPLIED FORCE OF THE TIE-DOWN SHOULD PROVIDE A LIGHT CONTACT BETWEEN THE TAIL ROTOR YOKE AND THE FLAPPING STOP. 1. Turn the main rotor blades until there are two blades aft of the fuselage station of the main rotor hub. When you look down at the helicopter, the four blades should make an X over the vertical center line of the fuselage. Align the tail rotor with the vertical fin. 31 JAN 2007—Rev. 2———2-5 BHT-407-MD-1 2. 3. 2-2-G. Leaving enough strap material to extend around the vertical fin, wrap the tail rotor tie-down strap around the upper tail rotor blade once (Figure 2-1, Detail D). Position the loose ends of the strap around the upper half of the vertical fin and tie the two ends together. PARKING — NORMAL AND TU R B U L E N T CONDITIONS (WINDS UP TO 50 KNOTS) When winds are forecast to be light or up to 50 knots, park helicopter pointed in direction from which you expect the highest winds. Moor helicopter as follows: 1. Hover, taxi, or tow helicopter to the specified parking area. 2. Remove ground handling gear (if installed). 3. Attach the main and tail rotor blade tie-downs. 4. Install the engine air inlet plugs, oil cooler blower inlet duct plugs, pitot tube, and the engine exhaust covers. 5. Tighten the friction locks on the flight controls. 6. Make sure that all switches are in the OFF position. 7. Disconnect the battery. 8. Close and safety all of the doors, windows, cowlings, and access panels. 9. If helicopter is parked outside in a heavy dew environment, purge lubricate all of the control bearings that are open to the air. Do this once every 7 days. Make sure no voids exist that could trap moisture. 2-6———Rev. 2—31 JAN 2007 MANUFACTURER’S DATA 2-2-H. MOORING (WINDS ABOVE 50 KNOTS) When winds above 50 knots are forecast, park helicopter pointed in direction from which you expect the highest winds. Moor helicopter as follows: CAUTION WHEN WINDS ABOVE 75 KNOTS ARE FORECAST, PUT THE HELICOPTER IN A HANGAR OR MOVE IT TO AN AREA WHERE IT WILL NOT BE AFFECTED BY THE WEATHER. FLYING OBJECTS DURING HIGH WINDS CAN CAUSE DAMAGE TO THE HELICOPTER. NOTE If the correct ramp tie-downs are not available, park the helicopter on an unpaved area. Use the dead man tie-downs. Point the helicopter into the wind and remove the ground handling wheels. 1. Attach helicopter tie-downs. to the ramp NOTE Use a mooring clevis at each of the three jack fittings. This will let you use a rope with a larger diameter. 2. Attach the cable, rope, or manufactured tie-downs to helicopter jack fittings. CAUTION DO NOT CAUSE THE MAIN ROTOR BLADES TO BEND MORE THAN 50.0 INCHES (1270 MM), AS SHOWN IN FIGURE 2-1. the the MANUFACTURER’S DATA main BHT-407-MD-1 3. Attach the tie-downs. and tail rotor 4. If time and storage space are available, remove the main rotor blades and put them in a safe building. 2-3. FUELS Fuels conforming to following the commercial and military specifications are approved: SPECIFICATION OAT RANGE ASTM D-1655, Jet A or A-1 Above -32°C (-25°F) Put all of the red streamers inside an access door so that they will not flap in the wind. ASTM D-6615, Jet B Any OAT MIL-DTL-5624, Grade JP-4 (NATO F-40) Any OAT 5. MIL-DTL-5624, Grade JP-5 (NATO F-44) Above -32°C (-25°F) MIL-DTL-83133, Grade JP-8 (NATO F-34) Above -32°C (-25°F) NOTE 6. Install the engine air inlet plugs, oil cooler blower inlet duct plugs, pitot tube cover, and engine exhaust cover. Tighten friction locks on the flight controls. CAUTION MAKE SURE THAT ALL OF THE SWITCHES ARE IN THE OFF POSITION, AND THAT ALL OF THE CIRCUIT BREAKERS ARE OPEN. 7. Disconnect the battery. 8. Close and safety all of the doors, windows and access panels. 9. Refuel the helicopter to its maximum capacity. Refer to the BHT-407-FM-1 for fuel limitations and use of anti-icing additive. Fuel listings (Table 2-1 through Table 2-3) are provided for convenience of operator. It shall be the responsibility of the operator and the fuel supplier to ensure fuel used in helicopter conforms to one of approved specifications. Refer to Rolls-Royce Operation and Maintenance Manual for alternate or emergency fuels. 2-3-A. FUEL SYSTEM SERVICING Total capacity 130.5 U.S. gallons (493.9 L) Usable fuel 127.8 U.S. gallons (483.7 L) Unusable fuel 2.7 U.S. gallons (10.2 L) Undrainable fuel (included in unusable fuel) 0.7 U.S. gallon (2.6 L) CAUTION SAFETY OR REMOVE ALL OF THE EQUIPMENT AND OBJECTS IN THE AREA. OTHERWISE, THE WIND CAN BLOW THE OBJECTS AGAINST THE HELICOPTER AND CAUSE DAMAGE. 10. Safety or remove all of the equipment and objects in the area. 11. When the winds stop, examine the helicopter for damage. Fuel system contains two interconnected cells that are serviced through a single fuel port located on right side of helicopter. A grounding jack is provided near fueling port. An electric sump drain is located in both the 30 APR 2008—Rev. 4———2-7 BHT-407-MD-1 MANUFACTURER’S DATA forward and aft tanks. They are activated by buttons located on the right aft lower side of fuselage. Battery switch must be ON (or external power applied) and fuel valve switch must be OFF to activate sump drains. NOTE 2-4. OILS Approved oils and vendors are listed in this section for convenience of operator. An appropriate entry shall be made in helicopter logbook when oil has been added to engine, transmission, or tail rotor gearbox. Entry shall show specification and brand name of oil used to prevent inadvertent mixing of oils. CAUTION DO NOT MIX OILS OF DIFFERENT SPECIFICATIONS. IF OILS BECOME MIXED, SYSTEM SHALL BE DRAINED, FLUSHED, AND REFILLED WITH PROPER SPECIFICATION OIL. 2-4-A. Engine oils (Table 2-4) shall meet engine manufacturer's approval. Consult Rolls-Royce Operation and Maintenance Manual for use of oil brands not listed herein. ENGINE OILS C e r ta i n o i l s c o n f o r m i n g t o f o l l o w i n g specifications are approved for use in engine: SPECIFICATION OAT RANGE MIL-PRF-7808 (NATO O-148) Any OAT MIL-PRF-23699 (NATO O-156) OAT above -40°C (-40°F) DOD-PRF-85734 ——— OAT above -40°C (-40°F) Because of availability, reduced coking, and better lubricating qualities at higher temperatures, qualified MIL-PRF-23699 oils are preferred by engine manufacturer. NOTE Long term use of DOD-PRF-85734 oil may increase probability of seal leakage in accessory gearbox. Refer to the BHT-407-FM-1 for engine oil limitations. 2-4-B. ENGINE OIL SYSTEM SERVICING Capacity: 6.0 U.S. quarts (5.7 L). Engine oil tank is located under aft fairing, and access doors are provided for filling and draining oil tank. A sight glass and filler cap dip stick are provided to determine quantity of oil in tank. NOTE If helicopter engine has been shut down for more than 15 minutes, scavenge oil could have drained into gearbox. Dry motor run engine for 30 seconds before checking oil level. If not a ccomplishe d, a false high engine oil consumption rate indication or overfilling of oil tank could result. Do not overfill engine oil tank. NOTE NOTE As per Rolls-Royce, the preferred engine oils for MIL-PRF-23699 are Mobil Jet Oil 254 and Aeroshell 560. 2-8———Rev. 4—30 APR 2008 MIL-PRF-23699 and DOD-PRF-85734 oils are not approved for use in ambient temperatures below -40°C (-40°F). When changing to an oil of a MANUFACTURER’S DATA BHT-407-MD-1 different specification, system shall be drained and flushed. Refer to Rolls-Royce Operation and Maintenance Manual for servicing instructions and oil filter change procedures. 2-4-C. TRANSMISSION AND TAIL ROTOR GEARBOX OILS Oils conforming to following specifications are approved for use in transmission and tail rotor gearbox (Table 2-5): SPECIFICATION OAT RANGE DOD-PRF-85734 — OAT above -40°C (-40°F) MIL-PRF-7808 (NATO O-148) Below -18°C (0°F) NOTE It is recommended that DOD-PRF-85734 oil be used in transmission and tail rotor gearbox to m a x i m u m e x te n t a l lo w e d b y temperature limitations. Refer to the BHT-407-FM-1 for transmission and tail rotor gearbox oil limitations. 2-4-D. TRANSMISSION AND TAIL ROTOR GEARBOX SERVICING Sight glasses are provided to determine quantity of oil in transmission and tail rotor gearbox. Tail rotor gearbox capacity 0.33 U.S. quarts (0.31 L) NOTE DOD-PRF-85734 oil is not approved for use in ambient temperatures below -40°C (-40°F). When changing to an oil of a different specification, system shall be drained and flushed. When adding oil to the main transmission or tail rotor gearbox, the identical brand and specification of oil already in each gearbox shall be used. However, in circumstances where emergency top-off or inadvertent mixing may occur, it is acceptable to use oil with a different brand name within the same sp ec ifica tion . N o fu rthe r ac tion w ill be required until the next scheduled oil change, provided there is no indication of foggy or hazy oil appearance in the sight gauge. If oils of different specifications have been mixed or a foggy or hazy oil appearance exists, accomplish the required steps per paragraph 2-4-D-1. Refer to the BHT-407-MM-2, Chapter 12 for detailed procedures for draining oil and changing filters. 2-4-D-1. OIL CHANGE — SPECIFICATION DIFFERENT W h e n c h a n g i n g t o a n o il o f a d if f e r e n t specification, accomplish following steps: NOTE Transmission oil may partially drain into freewheel assembly after shut down. When checking oil levels, consider this and slope of helicopter landing surface. If not considered, a fa ls e o il q u a n ti ty in d ic a ti o n o r overfilling of gearbox could result. Transmission capacity 5.0 U.S. quarts (4.7 L) NOTE Refer to the BHT-407-MM-2, Chapter 12 for the maintenance instructions. 1. Drain transmission, freewheel unit, and tail rotor gearbox. 2. Replace transmission oil filter. 3. Service transmission with proper amount of approved oil. 30 APR 2008—Rev. 4———2-9 BHT-407-MD-1 MANUFACTURER’S DATA 4. Service tail rotor gearbox with proper amount of approved oil. for use in hydraulic flight control system and rotor brake. 5. Operate helicopter for not less than 30 minutes nor longer than 5 hours. 2-5-A. 6. Drain transmission, freewheel unit, and tail rotor gearbox. 7. Service transmission with proper amount of approved oil. 8. Service tail rotor gearbox with proper amount of approved oil. 9. During first 100 hours of operation with new oil, check oil sight glasses closely for indications of foggy or hazy appearance. If these indications occur, repeat step 6 through step 9 until eliminated. HYDRAULIC SYSTEM SERVICING Reservoir capacity 1.0 U.S. pint (0.5 L) Hydraulic reservoir is located on top of fuselage, forward of transmission, and under forward fairing. A sight glass is provided to determine quantity of hydraulic fluid in reservoir. Service hydraulic system as follows: 1. Open and support top of forward fairing. 2-5. HYDRAULIC FLUIDS 2. Hydraulic fluids listed in Table 2-6 conform to MIL-PRF-5606 (NATO H-515) and are approved Remove cap and fill reservoir until sight glass is full of hydraulic fluid. 3. Secure cap and fairing. 2-10———Rev. 4—30 APR 2008 MANUFACTURER’S DATA BHT-407-MD-1 Table 2-1: Commercial Fuels — ASTM D-1655 (Jet A and A-1) FUEL VENDOR ASTM D-1655, JET A PRODUCT NAME ASTM D-1655, JET A-1 PRODUCT NAME American Oil and Supply American Jet Fuel Type A American Jet Fuel Type A-1 ARCO (Atlantic Richfield) Arcojet A Arcojet A-1 Boron Oil Jet A Kerosene Jet A-1 Kerosene British-American B-A Jet Fuel JP-1 British Petroleum B.P. Jet A California-Texas B.P. A.T.K. Caltex Jet A-1 Chevron Chevron Jet A-50 Cities Service Citgo Turbine Type A Continental Conoco Jet-50 Conoco Jet-60 Exxon Co. USA Exxon Turbo Fuel A Exxon Turbo Fuel A-1 Exxon International Chevron Jet A-1 Esso Turbo Fuel A-1 Gulf Oil Gulf Jet A Gulf Jet A-1 Mobil Oil Mobil Jet A Mobil Jet A-1 Phillips Petroleum Philjet A-50 Pure Oil Purejet Turbine Fuel Type A Purejet Turbine Fuel Type A-1 Shell Oil AeroShell Turbine Fuel 640 AeroShell Turbine Fuel 650 Standard Oil of British Columbia Chevron Jet Fuel A-50 Chevron Jet Fuel A-1 Standard Oil of California Chevron Jet Fuel A-50 Chevron Jet Fuel A-1 Standard Oil of Indiana American Jet Fuel Type A American Jet Fuel Type A-1 Standard Oil of Kentucky Standard Turbine Fuel A-50 Standard Turbine Fuel A-1 Standard Oil of New Jersey Standard Jet A Standard Jet A-1 Standard Oil of Ohio Jet A Kerosene Jet A-1 Kerosene Standard Oil of Texas Chevron Avjet A Chevron Avjet A-1 Union Oil 76 Turbine Fuel 30 APR 2008—Rev. 4———2-11 BHT-407-MD-1 MANUFACTURER’S DATA Table 2-2: Commercial Fuels — ASTM D-6615 (Jet B) FUEL VENDOR ASTM D-6615 PRODUCT NAME American Oil and Supply American JP-4 ARCO (Atlantic Richfield) Arcojet B British-American B-A Jet Fuel JP-4 British Petroleum B.P. A.T.G. California-Texas Caltex Jet B Chevron Chevron Jet B Continental Conoco JP-4 Exxon Co. USA Exxon Turbo Fuel 4 Exxon International Esso Turbo Fuel 4 Gulf Oil Gulf Jet B Mobil Oil Mobil Jet B Phillips Petroleum Philjet JP-4 Shell Oil AeroShell Turbine Fuel JP-4 Standard Oil of California Chevron Jet Fuel B Standard Oil of Indiana American JP-4 Standard Oil of Kentucky Standard Turbine Fuel B Standard Oil of New Jersey Standard Jet B Standard Oil of Texas Chevron Jet Fuel B Texaco Texaco Avjet B Union Oil Union JP-4 2-12———Rev. 4—30 APR 2008 MANUFACTURER’S DATA BHT-407-MD-1 Table 2-3: Military Fuels COUNTRY NATO F-34 (JP-8 TYPE) NATO F-40 (JP-4 TYPE) NATO F-44 (JP-5 TYPE) Belgium BA-PF-7 BA-PF-2 3-GP-24 3-GP-22 3-GP-24 Canada Denmark D. Eng. R.D. 2453 MIL-DTL-5624, Grade JP-4 France AIR 3405 AIR 3407 AIR 3404 Germany VTL-9130-006 VTL-9130-007 VTL-9130-010 Greece MIL-DTL-5624, Grade JP-4 Italy AA-M-C.141 AER-M-C.142 AA-M-C.143 Netherlands D. Eng. R.D. 2453 MIL-DTL-5624, Grade JP-4 D. Eng. R.D. 2498 Norway Portugal MIL-DTL-5624, Grade JP-4 AIR 3405 Turkey MIL-DTL-5624, Grade JP-4 MIL-DTL-5624, Grade JP-4 United Kingdom D. Eng. R.D. 2453 D. Eng. R.D. 2454 D. Eng. R.D. 2498 D. Eng. R.D. 2452 United States MIL-DTL-83133, Grade JP-8 MIL-DTL-5624, Grade JP-4 MIL-DTL-5624, Grade JP-5 30 APR 2008—Rev. 4———2-13 BHT-407-MD-1 MANUFACTURER’S DATA Table 2-4: Engine Oils VENDOR PRODUCT NAME SPECIFICATION MIL-PRF-7808 (NATO O-148) (FOR OAT ABOVE -40°C/-40°F) Air BP BP Turbo Oil 2389 American Oil and Supply American PQ Lubricant 6899 Bray Oil Brayco 880H Mobil Oil Mobil Avrex S Turbo 256 Mobil RM-184A Mobil RM-201A Stauffer Chemical Stauffer Jet I SPECIFICATION MIL-PRF-23699 (NATO O-156) OILS (FOR OAT ABOVE -40°C/-40°F) Air BP BP Turbo Oil 2380 American Oil and Supply American PQ Lubricant 6700 Caltex Petroleum Caltex RPM Jet Engine Oil 5 Castrol Brayco 899G Castrol 205 Chevron International Chevron Jet Engine Oil 5 Hatco Chemical Hatcol 3211 Mobil Oil Mobil Jet Oil II Mobil Jet Oil 254 Royal Lubricants Royco Turbine Oil 500 Royco Turbine Oil 560 Shell Oil AeroShell Turbine Oil 500 AeroShell Turbine Oil 560 Stauffer Chemical Stauffer Jet II (6924) SPECIFICATION DOD-PRF-85734 (FOR OAT ABOVE -40°C/-40°F) Air BP BP Turbo Oil 25 Royal Lubricants Royco Turbine Oil 555 Shell International Aeroshell Turbine Oil 555 2-14———Rev. 4—30 APR 2008 MANUFACTURER’S DATA BHT-407-MD-1 Table 2-5: Transmission and Tail Rotor Gearbox Oils VENDOR PRODUCT NAME SPECIFICATION MIL-PRF-7808 (NATO O-148) (FOR OAT BELOW -18°C/0°F) Air BP BP Turbo Oil 2389 BP Turbo Oil 2391 Burmah-Castrol (UK) Ltd. Castrol 399 Castrol Brayco 880 Castrol 399 Hatco Chemical Hatcol 1278 Hatcol 1280 Hexagon Enterprises Metrex AF Oil 01, 02, 07 Huls America AOSyn Jet III PQ Turbine Oil 4236 PQ Turbine Oil 4706 PQ Turbine Oil 4707 PQ Turbine Oil 8365 PQ Turbine Oil 9900 Mobil Oil RM-248A RM-272A NYCO, S.A. Turbonycoil 160 Royal Lubricants Royco 808 Shell International AeroShell Turbine Oil 308 SPECIFICATION DOD-PRF-85734 (FOR OAT ABOVE -40°C/-40°F) Air BP BP Turbo Oil 25 Royal Lubricants Royco Turbine Oil 555 Shell International Aeroshell Turbine Oil 555 30 APR 2008—Rev. 4———2-15 BHT-407-MD-1 MANUFACTURER’S DATA Table 2-6: Hydraulic Fluids — MIL-PRF-5606 (NATO H-515) VENDOR PRODUCT NAME Arpol Petroleum Arpolair 5606 Castrol Brayco Micronic 756 Castrol Canada Castrol Aero HF515 Chevron USA Chevron Aviation Hydraulic Fluid E (PED 5597) Chevron PED 6062 Chevron PED 6063 Chevron PED 6064 Chevron PED 6065 Convoy Oil Convoy 606 Esso SAF Esso Fluid Aviation Invarol FJ13 Hexagon Enterprises Metrex Hydrol 1 Huls America PQ 4140 PQ 9300 PQ 9301 PQ 9302 PQ 9309 PQ 9310 PQ 9311 Mobil Oil Mobil Aero HFE NYCO S.A. NYCO Hydraunycoil FH51 Rohm & Haas PA 4394 Royal Lubricants Royco 756 Shell International AeroShell 41 Technolube Technolube FB003 2-16———Rev. 4—30 APR 2008 MANUFACTURER’S DATA BHT-407-MD-1 Section 3 CO NVERSIO N CHA RTS AND TABLES 3 TABLE OF CONTENTS Subject Paragraph INTRODUCTION ......................................................................... CONVERSION TABLES ............................................................. 3-1.................. 3-2.................. Page Number 3-3 3-3 LIST OF TABLES Page Number Title Table Number Celsius to Fahrenheit conversion ............................................ Gallons to liters conversion...................................................... Inches to millimeters conversion ............................................. Feet to meters conversion ........................................................ Pounds to kilograms conversion ............................................. Velocity conversion ................................................................... Standard atmosphere ................................................................ Barometric pressure conversion.............................................. 3-1.................. 3-2.................. 3-3.................. 3-4.................. 3-5.................. 3-6.................. 3-7.................. 3-8.................. 09 Dec 2002 Reissue 3-4 3-5 3-5 3-6 3-6 3-7 3-8 3-9 3-1/3-2 MANUFACTURER’S DATA BHT-407-MD-1 Section 3 CO NVERSIO N CHA RTS AND TABLES 3 3-1. INTRODUCTION This section contains additional information which may be useful for operational planning but which is not required for inclusion in the Rotorcraft Flight Manual. Additional data may be developed and included as appropriate. 3-2. CONVERSION TABLES The conversion tables (Tables 3-1 through 38) provide useful information to assist in flight planning and operations. 09 Dec 2002 Reissue 3-3 BHT-407-MD-1 MANUFACTURER’S DATA Table 3-1. Celsius to Fahrenheit conversion CELSIUS TO FAHRENHEIT CONVERSION TABLE °F = (°C x 1.8) + 32° °C = (°F – 32°) x .555 C. → F. -62.2 -56.7 -51.1 -45.6 -40.0 -34.4 -31.7 -28.9 -26.1 -23.3 -20.6 -17.8 -15.0 -12.2 -9.4 -6.7 -3.9 -1.1 1.6 4.4 7.2 10.0 12.8 15.6 18.3 21.1 23.9 26.7 29.4 32.2 35.0 37.8 40.6 43.3 46.1 48.9 51.7 54.4 57.2 60.0 62.8 65.6 68.3 C. ← F. -80 -70 -60 -50 -40 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 -112.0 -94.0 -76.0 -58.0 -40.0 -22.0 -13.0 -4.0 5.0 14.0 23.0 32.0 41.0 50.0 59.0 68.0 77.0 86.0 95.0 104.0 113.0 122.0 131.0 140.0 149.0 158.0 167.0 176.0 185.0 194.0 203.0 212.0 221.0 230.0 239.0 248.0 257.0 266.0 275.0 284.0 293.0 302.0 311.0 C. → F. 71.1 73.9 76.7 79.4 82.2 85.0 87.8 90.6 93.3 96.1 98.9 101.7 104.4 107.2 110.0 112.8 115.6 118.3 121.1 126.7 132.2 137.8 143.3 148.9 154.4 160.0 165.6 171.1 176.7 182.2 187.8 193.3 198.9 204.4 210.0 215.6 221.1 226.7 232.2 237.8 243.3 248.9 254.4 C. ← F. 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 320.0 329.0 338.0 347.0 356.0 365.0 374.0 383.0 392.0 401.0 410.0 419.0 428.0 437.0 446.0 455.0 464.0 473.0 482.0 500.0 518.0 536.0 554.0 572.0 590.0 608.0 626.0 644.0 662.0 680.0 698.0 716.0 734.0 752.0 770.0 788.0 806.0 824.0 842.0 860.0 878.0 896.0 914.0 C. → F. 260.0 265.6 271.1 276.7 282.2 287.8 293.3 298.9 304.4 310.0 315.6 326.7 337.8 348.9 360.0 371.1 382.2 393.3 404.4 415.6 426.7 437.8 454.4 482.2 510.0 537.7 565.5 593.3 621.1 648.8 676.6 704.4 732.2 760.0 787.7 815.5 843.3 871.1 898.8 926.6 954.4 982.2 1010.0 C. ← F. 500 510 520 530 540 550 560 570 580 590 600 620 640 660 680 700 720 740 760 780 800 820 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 932.0 950.0 968.0 986.0 1004.0 1022.0 1040.0 1058.0 1076.0 1094.0 1112.0 1148.0 1184.0 1220.0 1256.0 1292.0 1328.0 1364.0 1400.0 1436.0 1472.0 1508.0 1562.0 1652.0 1742.0 1832.0 1922.0 2012.0 2102.0 2192.0 2282.0 2372.0 2462.0 2552.0 2642.0 2732.0 2822.0 2912.0 3002.0 3092.0 3182.0 3272.0 3362.0 (TABLE I.D. 910630) 3-4 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 Table 3-2. Gallons to liters conversion GALLONS TO LITERS CONVERSION TABLE U.S. GALLON 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 IMPERIAL GALLON LITER 8.33 16.65 24.98 33.31 41.63 49.96 58.28 66.61 74.94 83.26 91.59 99.92 108.24 116.57 124.90 133.22 37.85 75.71 113.56 151.42 189.27 227.13 264.98 302.83 340.69 378.54 416.35 454.20 492.05 529.90 567.75 605.60 U.S. GALLON IMPERIAL GALLON 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 LITER 141.55 149.86 158.20 166.52 174.84 183.18 191.50 199.84 208.14 216.48 224.82 233.14 241.56 249.80 258.12 266.44 643.45 681.30 719.16 757.18 795.03 832.89 870.74 908.60 946.45 984.45 1022.16 1060.01 1097.87 1135.62 1173.47 1211.33 (TABLE I.D. 910628) Table 3-3. Inches to millimeters conversion INCHES TO MILLIMETERS CONVERSION TABLE Inches 0 10 20 30 40 50 60 70 80 90 100 0 1 2 3 4 5 6 7 8 9 mm mm mm mm mm mm mm mm mm mm − 254.0 508.0 762.0 1016.0 1270.0 1524.0 1778.0 2032.0 2286.0 2540.0 25.4 279.4 533.4 787.4 1041.4 1295.4 1549.4 1803.4 2057.4 2311.4 2565.4 50.8 304.8 558.8 812.8 1066.8 1320.8 1574.8 1828.8 2082.8 2336.8 2590.8 76.2 330.2 584.2 838.2 1092.2 1346.2 1600.2 1854.2 2108.2 2362.2 2616.2 101.6 355.6 609.6 863.6 1117.6 1371.6 1625.6 1879.6 2133.6 2387.6 2641.6 127.0 381.0 635.0 889.0 1143.0 1397.0 1651.0 1905.0 2159.0 2413.0 2667.0 152.4 406.4 660.4 914.4 1168.4 1422.4 1676.4 1930.4 2184.4 2438.4 2692.4 177.8 431.8 685.8 939.8 1193.8 1447.8 1701.8 1955.8 2209.8 2463.8 2717.8 203.2 457.2 711.2 965.2 1219.2 1473.2 1727.2 1981.2 2235.2 2489.2 2743.2 228.6 482.6 736.6 990.6 1244.6 1498.6 1752.6 2006.6 2260.6 2514.6 2768.6 (TABLE I.D. 910627) 09 Dec 2002 Reissue 3-5 BHT-407-MD-1 MANUFACTURER’S DATA Table 3-4. Feet to meters conversion FEET TO METERS CONVERSION TABLE Feet 0 10 20 30 40 50 60 70 80 90 100 0 1 2 3 4 5 6 7 8 9 Meters Meters Meters Meters Meters Meters Meters Meters Meters Meters − 3.048 6.096 9.144 12.192 15.240 18.287 21.335 24.383 27.431 30.479 0.305 3.353 6.401 9.449 12.496 15.544 18.592 21.640 24.688 27.736 30.784 0.610 3.658 6.706 9.753 12.801 15.849 18.897 21.945 24.993 28.041 31.089 0.914 3.962 7.010 10.058 13.106 16.154 19.202 22.250 25.298 28.346 31.394 1.219 4.267 7.315 10.363 13.411 16.459 19.507 22.555 25.602 28.651 31.698 1.524 4.572 7.620 10.668 13.716 16.763 19.811 22.859 25.907 28.955 32.003 1.829 4.877 7.925 10.972 14.020 17.068 20.116 23.164 26.212 29.260 32.308 2.134 5.182 8.229 11.277 14.325 17.373 20.421 23.469 26.517 29.565 32.613 2.438 5.486 8.534 11.582 14.630 17.678 20.726 23.774 26.822 29.870 32.918 2.743 5.791 8.839 11.887 14.935 17.983 21.031 24.070 27.126 30.174 33.222 (TABLE I.D. 910626) Table 3-5. Pounds to kilograms conversion POUNDS TO KILOGRAMS CONVERSION TABLE 0 1 2 3 4 5 6 7 8 9 Pounds Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms 0 10 20 30 40 50 60 70 80 90 100 − 4.536 9.072 13.608 18.144 22.680 27.216 31.751 36.287 40.823 45.359 0.454 4.990 9.525 14.061 18.597 23.133 27.669 32.205 36.741 41.277 45.813 0.907 5.443 9.979 14.515 19.051 23.587 28.123 32.659 37.195 41.730 46.266 1.361 5.897 10.433 14.969 19.504 24.040 28.576 33.112 37.648 42.184 46.720 1.814 6.350 10.886 15.422 19.958 24.494 29.030 33.566 38.102 42.638 47.174 2.268 6.804 11.340 15.876 20.412 24.948 29.484 34.019 38.555 43.091 47.627 2.722 7.257 11.793 16.329 20.865 25.401 29.937 34.473 39.009 43.545 48.081 3.175 7.711 12.247 16.783 21.319 25.855 30.391 34.927 39.463 43.998 48.534 3.629 8.165 12.701 17.237 21.722 26.308 30.844 35.380 39.916 44.453 48.988 4.082 8.618 13.154 17.690 22.226 26.762 31.298 35.834 40.370 44.906 49.442 (TABLE I.D. 910648) 3-6 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 Table 3-6. Velocity conversion VELOCITY CONVERSION TABLE KNOTS 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 MPH km/HR 5.8 11.5 17.3 23.0 28.8 34.5 40.3 46.0 51.8 57.5 63.3 69.0 74.8 80.6 86.3 92.1 97.8 103.6 109.3 115.1 9.3 18.5 27.8 37.0 46.3 55.6 64.8 74.1 83.3 92.6 101.9 111.1 120.4 129.6 138.9 148.1 157.4 166.7 175.9 185.2 METERS/SEC 2.6 5.1 7.7 10.3 12.9 15.4 18.0 20.6 23.1 25.7 28.3 30.9 33.4 36.0 38.6 41.2 43.7 46.3 48.9 51.4 KNOTS 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 MPH km/HR 120.8 126.6 132.3 138.1 143.8 149.6 155.4 161.1 166.9 172.6 178.4 184.1 189.9 195.6 201.4 207.1 212.9 218.6 224.4 230.2 194.4 203.7 213.0 222.2 231.5 240.7 250.0 259.3 268.5 277.8 287.0 296.3 305.6 314.8 324.1 333.3 342.6 351.9 361.1 370.4 METERS/SEC 54.0 56.6 59.2 61.7 64.3 66.9 69.4 72.0 74.6 77.2 79.7 82.3 84.9 87.4 90.0 92.6 95.2 97.8 100.3 102.9 (TABLE I.D. 910629) 09 Dec 2002 Reissue 3-7 BHT-407-MD-1 MANUFACTURER’S DATA Table 3-7. Standard atmosphere STANDARD ATMOSPHERE TABLE STANDARD CONDITIONS: TEMPERATURE PRESSURE DENSITY SPEED OF SOUND 15°C (59°F) 29.921 IN. Hg (2116.216 LB/SQ FT) 0.0023769 SLUGS/CU FT 1116.89 FT/SEC (661.7 KNOTS) CONVERSION FACTORS: 1 IN. Hg = 70.727 LB/SQ FT 1 IN. Hg = 0.49116 LB/SQ IN. 1 KNOT = 1.151 M.P.H. 1 KNOT = 1.688 FT/SEC DENSITY RATIO σ 1 TEMPERATURE √σ °C °F 0 1000 2000 3000 4000 5000 1.0000 0.9711 0.9428 0.9151 0.8881 0.8617 1.0000 1.0148 1.0299 1.0454 1.0611 1.0773 15.000 13.019 11.038 9.056 7.076 5.094 59.000 55.434 51.868 48.302 44.735 41.169 661.7 659.5 657.2 654.9 652.6 650.3 29.921 28.856 27.821 26.817 25.842 24.896 1.0000 0.9644 0.9298 0.8962 0.8637 0.8320 6000 7000 8000 9000 10,000 0.8359 0.8106 0.7860 0.7620 0.7385 1.0938 1.1107 1.1279 1.1456 1.1637 3.113 1.132 -0.850 -2.831 -4.812 37.603 34.037 30.471 26.905 23.338 648.7 645.6 643.3 640.9 638.6 23.978 23.088 22.225 21.388 20.577 0.8014 0.7716 0.7428 0.7148 0.6877 11,000 12,000 13,000 14,000 15,000 0.7155 0.6932 0.6713 0.6500 0.6292 1.1822 1.2011 1.2205 1.2403 1.2606 -6.793 -8.774 -10.756 -12.737 -14.718 19.772 16.206 12.640 9.074 5.508 636.2 633.9 631.5 629.0 626.6 19.791 19.029 18.292 17.577 16.886 0.6614 0.6360 0.6113 0.5875 0.5643 16,000 17,000 18,000 19,000 20,000 0.6090 0.5892 0.5699 0.5511 0.5328 1.2815 1.3028 1.3246 1.3470 1.3700 -16.699 -18.680 -20.662 -22.643 -24.624 1.941 -1.625 -5.191 -8.757 -12.323 624.2 621.8 619.4 617.0 614.6 16.216 15.569 14.942 14.336 13.750 0.5420 0.5203 0.4994 0.4791 0.4595 21,000 22,000 23,000 24,000 25,000 0.5150 0.4976 0.4806 0.4642 0.4481 1.3935 1.4176 1.4424 1.4678 1.4938 -26.605 -28.587 -30.568 -32.549 -34.530 -15.899 -19.456 -23.022 -26.588 -30.154 612.1 609.6 607.1 604.6 602.1 13.184 12.636 12.107 11.597 11.103 0.4406 0.4223 0.4046 0.3874 0.3711 ALTITUDE FEET SPEED OF SOUND KNOTS PRESSURE IN. Hg PRESSURE RATIO (TABLE I.D. 910646) 3-8 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 Table 3-8. Barometric pressure conversion INCHES TO MILLIBARS MERCURY INCHES 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 MILLIBARS 28.0− − 28.1− − 28.2− − 28.3− − 28.4− − 948.2 951.6 955.0 958.3 961.7 948.5 951.9 955.3 958.7 962.1 948.9 952.3 955.6 959.0 962.4 949.2 952.6 956.0 959.4 962.8 949.5 952.9 956.3 959.7 963.1 949.9 953.3 956.7 960.0 963.4 950.2 953.6 957.0 960.4 963.8 950.6 953.9 957.3 960.7 964.1 950.9 954.3 957.7 961.1 964.4 951.2 954.6 958.0 961.4 964.8 28.5− − 28.6− − 28.7− − 28.8− − 28.9− − 965.1 968.5 971.9 975.3 978.7 965.5 968.8 972.2 975.6 979.0 965.8 969.2 972.6 976.0 979.3 966.1 969.5 972.9 976.3 979.7 966.5 969.9 973.2 976.6 980.0 966.8 970.2 973.6 977.0 980.4 967.2 970.5 973.9 977.3 980.7 967.5 970.9 974.3 977.7 981.0 967.8 971.2 974.6 978.0 981.4 968.2 971.6 974.9 978.3 981.7 29.0− − 29.1− − 29.2− − 29.3− − 29.4− − 982.1 985.4 988.8 992.2 995.6 982.4 985.8 989.2 992.6 995.9 982.7 986.1 989.5 992.9 996.3 983.1 986.5 989.8 993.2 996.6 983.4 987.8 990.2 993.6 997.0 983.7 987.1 990.5 993.9 997.3 984.1 987.5 990.9 994.2 997.6 984.4 987.8 991.2 994.6 998.0 984.8 988.2 991.5 994.9 998.3 985.1 988.5 991.9 995.3 998.6 29.5− − 29.6− − 29.7− − 29.8− − 29.9− − 999.0 1002.4 1005.8 1009.1 1012.5 999.3 1002.7 1006.1 1009.5 1012.9 999.7 1003.1 1006.4 1009.8 1013.2 1000.0 1003.4 1006.8 1010.2 1013.5 1000.4 1003.7 1007.1 1010.5 1013.9 1000.7 1004.1 1007.5 1010.8 1014.2 1001.0 1004.4 1007.8 1011.2 1014.6 1001.4 1004.7 1008.1 1011.5 1014.9 1001.7 1005.1 1008.5 1011.9 1015.2 1002.0 1005.4 1008.8 1012.2 1015.6 30.0− − 30.1− − 30.2− − 30.3− − 30.4− − 1015.9 1019.3 1022.7 1026.1 1029.5 1016.3 1019.6 1023.0 1026.4 1029.8 1016.6 1020.0 1023.4 1026.7 1030.1 1016.9 1020.3 1023.7 1027.1 1030.5 1017.3 1020.7 1024.0 1027.4 1030.8 1017.6 1021.0 1024.4 1027.8 1031.2 1018.0 1021.3 1024.7 1028.1 1031.5 1018.3 1021.7 1025.1 1028.4 1031.8 1018.6 1022.0 1025.4 1028.8 1032.2 1019.0 1022.4 1025.7 1029.1 1032.5 30.5− − 30.6− − 30.7− − 30.8− − 30.9− − 1032.9 1036.2 1039.6 1043.0 1046.4 1033.2 1036.6 1040.0 1043.3 1046.7 1033.5 1036.9 1040.3 1043.7 1047.1 1033.9 1037.3 1040.6 1044.0 1047.4 1034.2 1037.6 1041.0 1044.4 1047.8 1034.5 1037.9 1041.3 1044.7 1048.1 1034.9 1038.3 1041.7 1045.0 1048.4 1035.2 1038.6 1042.0 1045.4 1048.8 1035.5 1038.9 1042.3 1045.7 1049.1 1035.9 1039.3 1042.7 1061.1 1049.5 6 7 8 9 MILLIBARS TO INCHES 0 1 2 3 MILLIBARS 940 950 960 970 980 990 1000 1010 1020 1030 1040 1050 4 5 INCHES 27.76 28.05 28.35 28.64 28.94 29.23 29.53 29.83 30.12 30.42 30.71 31.01 27.79 28.08 28.38 28.67 28.97 29.26 29.56 29.85 30.15 30.45 30.74 31.04 27.82 28.11 28.41 28.70 29.00 29.29 29.59 29.88 30.18 30.47 30.77 31.07 27.85 28.14 28.44 28.73 29.03 29.32 29.62 29.91 30.21 30.50 30.80 31.09 27.88 28.17 28.47 28.76 29.06 29.35 29.65 29.94 30.24 30.53 30.83 31.12 27.91 28.20 28.50 28.79 29.09 29.38 29.68 29.97 30.27 30.56 30.86 31.15 27.94 28.23 28.53 28.82 29.12 29.41 29.71 30.00 30.30 30.59 30.89 31.18 27.96 28.26 28.56 28.85 29.15 29.44 29.74 30.03 30.33 30.62 30.92 31.21 27.99 28.29 28.58 28.88 29.18 29.47 29.77 30.06 30.36 30.65 30.95 31.24 28.02 28.32 28.61 28.91 29.21 29.50 29.80 30.09 30.39 30.68 30.98 31.27 (TABLE I.D. 910647) 09 Dec 2002 Reissue 3-9/3-10 MANUFACTURER’S DATA BHT-407-MD-1 Section 4 EXPANDED PERFORMANCE TABLE OF CONTENTS Subject Paragraph FUEL FLOW CHARTS ................................................................ 4-1.................. Page Number 4-3 LIST OF FIGURES Title Fuel flow ..................................................................................... Figure Number Page Number 4-1.................. 09 Dec 2002 Reissue 4-4 4-1/4-2 MANUFACTURER’S DATA BHT-407-MD-1 Section 4 EXPANDED PERFORMANCE 4-1. FUEL FLOW CHARTS The fuel flow charts (Figure 4-1) present fuel consumption during level flight as a function of altitude, OAT, airspeed, and gross weight. These charts are based on estimates and limited flight test data. They are applicable to the basic helicopter with all doors installed and without any optional equipment which would appreciably affect lift, drag, or power available. anti-ice operation on fuel consumption. Also, fuel consumption may vary between engines under the same operating conditions. It is recommended, therefore, that the operator conduct fuel consumption checks to adjust the presented data as necessary. The solid line labeled LRC indicates the optimum long range cruise airspeed for best fuel economy. LRC is not depicted where it would occur above the continuous transmission limit line. These data do not include the effects of bleed air heater, ECU, particle separator purge, or 09 Dec 2002 Reissue 4-3 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = SE A LE VE L O AT = 15°C 100 120 140 TRUE AIRSPEED - KM /HR 160 180 200 220 240 260 400 95 180 M CP TO RQU E LIM IT 380 90 170 360 160 85 V NE 340 80 LR C 60 55 50 FUEL FLO W - LB/HR TORQ UE - % 65 45 40 140 300 130 280 52 260 30 25 46 110 42 240 30 35 120 50 M AX EN DURANCE 220 .5 34 38 GW FUEL FLO W - KG/HR 320 75 70 150 x 10 0 LB 100 200 90 180 80 160 50 50 60 60 70 70 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 80 90 100 110 120 INDICATE D AIRS P E E D - KNO TS 130 130 140 150 140 M407_MD-1__FIG_4-1_(1_OF_25).EMF Figure 4-1. Fuel flow (Sheet 1 of 25) 4-4 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 2000 FT O AT = 11°C 100 120 140 TRUE AIRSPEED - KM /HR 160 180 200 220 240 260 400 180 380 95 170 M CP TO RQU E LIM IT 360 90 160 85 340 80 150 LRC 65 60 55 50 V NE 140 300 130 280 52 260 35 110 46 42 45 40 120 50 M AX ENDURANC E 240 .5 FUEL FLO W - KG/HR TO RQ UE - % 70 FUEL FLO W - LB/HR 320 75 220 34 30 200 38 GW x 0 10 LB 100 90 30 25 180 80 160 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 70 80 90 100 110 120 INDICATE D AIRS P E E D - KNO TS 130 140 130 150 140 M407_MD-1__FIG_4-1_(2_OF_25).EMF Figure 4-1. Fuel flow (Sheet 2 of 25) 09 Dec 2002 Reissue 4-5 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 4000 FT O AT = 7°C 100 120 140 TRUE AIRSPEED - KM /HR 160 180 200 220 240 260 400 180 380 170 95 M CP TO RQU E LIM IT 360 M IN SPEC ENGINE M CP 90 160 340 85 150 70 65 60 FUEL FLO W - LB/HR TO RQ UE - % 75 320 140 300 130 280 120 260 52 55 50 40 110 46 220 100 42 38 34 200 30 35 30 .5 50 M AX ENDURANC E 240 45 V NE LRC FUEL FLO W - KG/HR 80 GW x 10 B 0L 90 180 80 25 160 50 60 70 50 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 120 140 150 130 M407_MD-1__FIG_4-1_(3_OF_25).EMF Figure 4-1. Fuel flow (Sheet 3 of 25) 4-6 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 6000 FT O AT = 3°C 100 120 TRUE AIRSPEED - KM /HR 160 180 200 220 140 240 260 380 170 95 M CP TO RQU E LIM IT M IN SPEC ENGINE + 4% 360 160 90 M IN SPEC ENGINE M CP 340 85 150 320 75 65 60 55 300 FUE L FLO W - LB/HR TO RQ UE - % 70 V NE 280 52 240 .5 110 50 M AX ENDURANC E 46 220 45 35 100 42 38 200 34 30 180 GW x 0 10 LB 90 80 30 25 130 120 260 50 40 140 LR C FUE L FLO W - KG /HR 80 160 70 140 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 140 120 150 130 M407_MD-1__FIG_4-1_(4_OF_25).EMF Figure 4-1. Fuel flow (Sheet 4 of 25) 09 Dec 2002 Reissue 4-7 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 8000 FT OA T = -1°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 380 95 170 M CP TO RQU E LIM IT 360 160 M IN SPEC ENGINE + 8% 90 340 M IN SPEC ENGINE + 4% 85 150 M IN SPEC ENGINE M CP 320 80 140 300 65 60 55 50 45 LRC 130 280 120 260 V NE 52 50 240 M AX ENDURANC E 220 30 25 110 100 46 42 200 38 40 35 .5 FUE L FLO W - KG /HR 70 FUE L FLO W - LB/HR TO RQ UE - % 75 34 180 30 GW x 10 90 B 0L 80 160 70 140 50 60 70 50 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 140 120 150 130 M407_MD-1__FIG_4-1_(5_OF_25).EMF Figure 4-1. Fuel flow (Sheet 5 of 25) 4-8 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 10,000 FT OA T = -5°C 100 120 TRUE AIRSPEED - KM /HR 160 180 200 220 140 240 260 360 160 M IN SPEC ENGINE + 12% 90 340 150 M IN SPEC ENGINE + 8% 85 320 M IN SPEC ENGINE + 4% 140 80 M IN SPEC ENGINE M CP 300 75 130 280 60 55 50 45 120 260 240 5 M AX ENDURANC E 220 110 5 2. 50 V NE 100 46 200 90 42 40 38 180 34 35 30 30 160 GW FUE L FLO W - KG /HR 65 FUE L FLO W - LB/HR TO RQ UE - % 70 LRC x 0 10 LB 80 70 25 140 60 120 50 60 70 40 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 130 140 110 150 120 M407_MD-1__FIG_4-1_(6_OF_25).EMF Figure 4-1. Fuel flow (Sheet 6 of 25) 09 Dec 2002 Reissue 4-9 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 12,000 FT OA T = -9°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 360 160 90 340 150 M IN SPEC ENGINE + 12% 85 320 M IN SPEC ENGINE + 8% 300 M IN SPEC ENGINE + 4% 75 60 55 50 FUE L FLO W - LB/HR TO RQ UE - % 65 LRC 120 260 110 240 52 M AX EN DUR ANCE 220 V NE 90 42 180 38 34 160 30 30 25 100 46 200 35 .5 50 45 40 130 M IN SPEC ENGINE M CP 280 70 140 FUE L FLO W - KG /HR 80 GW x 10 80 B 0L 70 140 60 120 50 40 60 50 70 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 130 110 140 150 120 M407_MD-1__FIG_4-1_(7_OF_25).EMF Figure 4-1. Fuel flow (Sheet 7 of 25) 4-10 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 14,000 FT O AT = -13°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 340 150 85 320 M IN SPEC ENGINE + 12% 140 80 M IN SPEC ENGINE + 8% 280 M IN SPEC ENGINE + 4% 130 M IN SPEC ENGINE M CP 70 120 55 50 45 40 35 110 240 M AX ENDURANCE 220 100 50 200 90 46 180 V NE LRC 42 38 160 34 30 25 .5 60 52 TO RQ UE - % 65 FUE L FLO W - LB/HR 260 30 140 GW x 10 0L FUE L FLO W - KG /HR 75 300 80 B 70 60 120 50 100 50 60 40 70 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 130 140 150 110 M407_MD-1__FIG_4-1_(8_OF_25).EMF Figure 4-1. Fuel flow (Sheet 8 of 25) 09 Dec 2002 Reissue 4-11 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 16,000 FT O AT = -17°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 340 150 320 140 80 70 55 50 45 M IN SPEC ENGINE + 8% M IN SPEC ENGINE + 4% 30 120 M IN SPEC ENGINE M CP 110 .5 240 100 220 50 200 90 46 180 160 38 30 25 120 V NE 34 140 80 LRC 42 40 35 130 52 60 280 260 FUE L FLO W - LB/HR TO RQ UE - % 65 M IN SPEC ENGINE + 12% GW FUE L FLO W - KG /HR 75 300 70 LB 00 1 x 60 M AX ENDUR ANCE 50 100 50 60 40 70 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 INDICATE D AIRS P E E D - KNO TS 130 100 140 150 110 M407_MD-1__FIG_4-1_(9_OF_25).EMF Figure 4-1. Fuel flow (Sheet 9 of 25) 4-12 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 17,000 FT O AT = -19°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 340 150 320 140 80 300 M IN SPEC ENGINE + 12% 75 130 280 M IN SPEC ENGINE + 8% 60 55 50 45 120 260 M IN SPEC ENGINE + 4% 240 M IN SPEC ENGINE M CP .5 52 220 100 50 200 90 46 180 80 42 40 160 70 34 140 30 25 120 LRC 38 35 30 110 FUE L FLO W - KG /HR TO RQ UE - % 65 FUE L FLO W - LB/HR 70 GW 00 x 1 LB V NE 60 M AX EN DU RANCE 50 100 50 60 40 70 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 130 60 70 80 90 INDICATE D AIRS P E E D - KNO TS 100 140 150 110 M407_MD-1__FIG_4-1_(10_OF_25).EMF Figure 4-1. Fuel flow (Sheet 10 of 25) 09 Dec 2002 Reissue 4-13 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = SE A LE VE L O AT = 35°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 400 180 95 M CP TO RQU E LIM IT M IN SPEC ENGINE + 12% 380 90 M IN SPEC ENGINE + 8% 360 85 170 M IN SPEC ENGINE + 4% 80 160 M IN SPEC ENGINE M CP 340 150 65 60 55 50 45 FUEL FLO W - LB/HR TORQ UE - % 70 320 V NE 140 300 LRC 130 280 52 46 42 240 30 110 38 40 35 120 50 M AX EN DURANCE 260 .5 34 220 30 GW FUEL FLO W - KG/HR 75 x 10 0 LB 100 200 90 25 180 80 160 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 130 70 80 90 100 110 120 INDICATE D AIRS P E E D - KNO TS 140 130 150 140 M407_MD-1__FIG_4-1_(11_OF_25).EMF Figure 4-1. Fuel flow (Sheet 11 of 25) 4-14 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 2000 FT O AT = 31°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 400 95 180 380 170 M IN SPEC ENGINE + 12% 90 360 M IN SPEC ENGINE + 8% 85 M IN SPEC ENGINE + 4% 340 80 60 55 140 300 V NE 280 LRC 52 260 240 .5 120 50 M AX ENDURANC E 50 110 46 42 45 40 130 38 220 34 35 30 200 GW x 0 10 LB 100 90 30 25 FUEL FLO W - KG/HR 320 FUEL FLO W - LB/HR TO RQ UE - % 65 150 M IN SPEC ENGINE M CP 75 70 160 180 80 160 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 140 120 150 130 M407_MD-1__FIG_4-1_(12_OF_25).EMF Figure 4-1. Fuel flow (Sheet 12 of 25) 09 Dec 2002 Reissue 4-15 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 4000 FT O AT = 27°C 100 120 140 TRUE AIRSPEED - KM /HR 160 180 200 220 240 260 400 180 380 170 360 160 M IN SPEC ENGINE + 12% 85 340 M IN SPEC ENGINE + 8% 80 320 70 65 60 55 50 45 M IN SPEC ENGINE M CP FU EL FLOW - LB/HR TO RQ UE - % 75 30 140 300 130 280 V NE 120 260 52 50 M AX ENDURANC E 240 .5 LRC 110 46 220 100 42 38 40 35 150 M IN SPEC ENGINE + 4% FUEL FLOW - KG/H R 90 34 200 30 GW x 10 0 LB 90 180 80 25 160 50 60 50 70 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 140 120 150 130 M407_MD-1__FIG_4-1_(13_OF_25).EMF Figure 4-1. Fuel flow (Sheet 13 of 25) 4-16 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 6000 FT O AT = 23°C 100 120 TRUE AIRSPEED - KM /HR 160 180 200 220 140 240 260 380 170 360 90 160 340 80 M IN SPEC ENGINE + 12% 320 M IN SPEC ENGINE + 4% 75 TO RQ UE - % 65 60 55 50 45 40 FUE L FLO W - LB/HR 300 70 25 140 M IN SPEC ENGINE M CP 130 280 120 260 52 M AX EN DURANCE 240 .5 V NE 110 LRC 50 46 220 100 42 38 200 34 35 30 150 M IN SPEC ENGINE + 8% FUE L FLO W - KG /HR 85 30 180 GW x 10 0L B 90 80 160 70 140 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 140 120 150 130 M407_MD-1__FIG_4-1_(14_OF_25).EMF Figure 4-1. Fuel flow (Sheet 14 of 25) 09 Dec 2002 Reissue 4-17 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 8000 FT O AT = 19°C 100 120 TRUE AIRSPEED - KM /HR 160 180 200 220 140 240 260 380 170 360 160 340 85 150 320 75 65 60 55 50 M IN SPEC ENGINE + 4% 280 35 120 260 240 52 50 M AX ENDUR AN CE 220 .5 110 V NE LRC 100 46 42 200 38 34 180 30 30 25 130 M IN SPEC ENGINE M CP 45 40 140 M IN SPEC ENGINE + 8% 300 FUE L FLO W - LB/HR TO RQ UE - % 70 M IN SPEC ENGINE + 12% GW x FUE L FLO W - KG /HR 80 10 90 B 0L 80 160 70 140 50 60 40 50 70 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 130 110 140 150 120 M407_MD-1__FIG_4-1_(15_OF_25).EMF Figure 4-1. Fuel flow (Sheet 15 of 25) 4-18 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 10,000 FT O AT = 15°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 360 160 340 150 320 80 140 M IN SPEC ENGINE + 12% 300 M IN SPEC ENGINE + 8% 70 60 55 50 45 FUE L FLO W - LB/HR TO RQ UE - % 65 280 M IN SPEC ENGINE + 4% 30 120 M IN SPEC ENGINE M CP 260 240 M AX ENDURANCE 52 110 .5 100 50 220 LRC 46 200 V NE 90 42 40 35 130 FUE L FLO W - KG /HR 75 38 180 34 30 160 GW x 0 10 LB 80 70 25 140 60 120 50 40 60 50 70 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 130 140 110 150 120 M407_MD-1__FIG_4-1_(16_OF_25).EMF Figure 4-1. Fuel flow (Sheet 16 of 25) 09 Dec 2002 Reissue 4-19 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 12,000 FT O AT = 11°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 360 160 340 150 320 140 80 300 75 M IN SPEC ENGINE + 12% 280 60 55 M IN SPEC ENGINE + 8% M IN SPEC ENGINE M C P 110 240 5 5 2. 220 50 45 200 46 40 180 50 25 100 V NE 80 38 34 160 30 140 90 LRC 42 35 30 120 M IN SPEC ENGINE + 4% 260 FUE L FLO W - KG /HR 65 FUE L FLO W - LB/HR TO RQ UE - % 70 130 GW x 1 LB 00 70 M AX ENDURANCE 60 120 50 60 40 70 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 130 140 150 110 M407_MD-1__FIG_4-1_(17_OF_25).EMF Figure 4-1. Fuel flow (Sheet 17 of 25) 4-20 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 14,000 FT O AT = 7°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 340 150 320 140 300 75 130 280 M IN SPEC ENGINE + 12% 60 55 50 45 40 35 FUE L FLO W - LB/HR TO RQ UE - % 65 M IN SPEC ENGINE + 4% 240 110 M IN SPEC ENGINE M CP 5 2 .5 220 100 50 200 90 46 180 42 160 38 34 30 25 120 M IN SPEC ENGINE + 8% 260 30 140 M AX ENDUR ANCE FUE L FLO W - KG /HR 70 LRC 80 GW x 10 0 V NE LB 70 60 120 50 100 50 60 40 70 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 INDICATE D AIRS P E E D - KNO TS 130 100 140 150 110 M407_MD-1__FIG_4-1_(18_OF_25).EMF Figure 4-1. Fuel flow (Sheet 18 of 25) 09 Dec 2002 Reissue 4-21 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = 16,000 FT O AT = 3°C 100 120 140 TRUE AIRSPEED - KM /HR 160 180 200 220 240 260 340 150 320 140 300 75 130 280 70 55 50 45 M IN SPEC ENG INE + 8% 5 2 .5 240 5 0 M IN SPEC ENG INE M CP 220 90 46 180 30 100 200 42 40 35 110 M IN SPEC ENG INE + 4% 34 140 30 25 80 LRC 38 160 GW 00 x 1 LB FUE L FLO W - KG /HR 60 FUE L FLO W - LB/HR TO RQ UE - % 65 120 M IN SPEC ENGINE + 12% 260 V NE 70 60 M AX ENDUR ANCE 120 50 100 50 60 40 70 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 INDICATE D AIRS P E E D - KNO TS 130 140 100 150 110 M407_MD-1__FIG_4-1_(19_OF_25).EMF Figure 4-1. Fuel flow (Sheet 19 of 25) 4-22 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET PRES SURE ALTITUDE = SE A LE VE L O AT = 45°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 400 180 380 170 360 M IN SPEC ENGINE + 12% 80 M IN SPEC ENGINE + 8% 340 75 60 55 50 45 FUEL FLO W - LB/HR TORQ UE - % 65 M IN SPEC ENGINE M CP 140 300 LRC 280 52 30 130 .5 120 46 42 240 110 38 220 V NE 50 M AX END UR ANCE 260 40 35 150 M IN SPEC ENGINE + 4% 320 70 160 30 34 GW FUEL FLO W - KG/HR 85 x 10 0 LB 100 200 90 25 180 80 160 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 130 70 80 90 100 110 120 INDICATE D AIRS P E E D - KNO TS 140 150 130 M407_MD-1__FIG_4-1_(20_OF_25).EMF Figure 4-1. Fuel flow (Sheet 20 of 25) 09 Dec 2002 Reissue 4-23 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 2000 FT O AT = 41°C 100 TRUE AIRSPEED - KM /HR 140 160 180 200 220 120 240 260 400 180 380 170 360 85 160 M IN SPEC ENGINE + 12% 340 M IN SPEC ENGINE + 8% 75 65 60 55 50 45 40 FUEL FLO W - LB/HR TO RQ UE - % 70 320 M IN SPEC ENGINE + 4% 25 140 M IN SPEC ENGINE M CP 300 130 280 LRC 52 260 M AX EN DURANCE V NE .5 120 50 46 240 110 42 38 220 34 35 30 150 FUEL FLO W - KG/HR 80 30 200 GW x 10 0L B 100 90 180 80 160 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 120 140 150 130 M407_MD-1__FIG_4-1_(21_OF_25).EMF Figure 4-1. Fuel flow (Sheet 21 of 25) 4-24 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEA N CO NFIGURATION ENGINE RPM 100% G ENERATOR 180 AM PS ZERO W IND HEATER O FF ANTI-IC E O FF BASIC INLET PR ESS URE ALTITUDE = 4000 FT O AT = 37°C 100 120 TRUE A IRSPEED - KM /H R 160 180 200 220 140 240 260 380 170 360 160 85 340 80 320 70 55 50 45 M IN SPEC ENG INE M CP 120 260 52 M AX ENDURANC E 240 LRC .5 V NE 110 50 46 220 100 42 38 200 34 30 30 25 130 280 40 35 140 M IN SPEC ENG INE + 4% 300 FUE L FLO W - LB/HR TO RQ UE - % 60 M IN SPEC ENG INE + 8% FUE L FLO W - KG /HR 75 65 150 M IN SPEC ENG INE + 12% GW x 0 10 LB 90 180 80 160 70 140 50 60 50 70 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 130 140 120 150 130 M407_MD-1__FIG_4-1_(22_OF_25).EMF Figure 4-1. Fuel flow (Sheet 22 of 25) 09 Dec 2002 Reissue 4-25 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 6000 FT O AT = 33°C 100 120 TRUE AIRSPEED - KM /HR 160 180 200 220 140 240 260 380 170 360 160 340 150 80 320 M IN SPEC ENGINE + 12% 75 140 M IN SPEC ENGINE + 8% 300 60 55 50 45 M IN SPEC ENGINE + 4% 280 130 M IN SP EC E NGINE M CP 120 260 52 M AX EN DURANCE 240 .5 46 220 110 LRC 50 V NE FUE L FLO W - KG /HR 65 FUE L FLO W - LB/HR TO RQ UE - % 70 100 42 40 38 200 34 35 30 30 180 GW x 0 10 LB 90 80 25 160 70 140 50 60 50 70 60 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 130 70 80 90 100 110 INDICATE D AIRS P E E D - KNO TS 140 150 120 M407_MD-1__FIG_4-1_(23_OF_25).EMF Figure 4-1. Fuel flow (Sheet 23 of 25) 4-26 Reissue 09 Dec 2002 MANUFACTURER’S DATA BHT-407-MD-1 FUEL FLOW VS AIRSPEED CLEAN CO NFIGURATIO N ENGINE RPM 100% GENERATOR 180 AM PS ZERO W IND HEATER OFF A NTI-ICE OFF BASIC INLET P RES SURE ALTITUDE = 8000 FT O AT = 29°C 100 120 TRUE AIRSPEED - KM /HR 160 180 200 220 140 240 260 360 160 340 150 320 140 300 M IN SPEC ENGINE + 12% 70 60 55 50 45 40 35 FUE L FLO W - LB/HR TO RQ UE - % 65 M IN SPEC ENGINE + 4% 260 120 M IN SPEC ENGINE M CP 240 52 50 M AX EN DURANCE 220 .5 110 LRC 100 46 V NE 42 200 90 38 34 180 30 30 25 130 M IN SPEC ENGINE + 8% 280 GW FUE L FLO W - KG /HR 75 x 10 0 LB 80 160 70 140 60 120 50 40 60 50 70 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 130 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 110 140 150 120 M407_MD-1__FIG_4-1_(24_OF_25).EMF Figure 4-1. Fuel flow (Sheet 24 of 25) 09 Dec 2002 Reissue 4-27 BHT-407-MD-1 MANUFACTURER’S DATA FUEL FLOW VS AIRSPEED CLEA N CO NFIGURATION ENGINE RPM 100% G ENERATOR 180 AM PS ZERO W IND HEATER O FF ANTI-IC E O FF BASIC INLET P RESS URE ALTITUDE = 10,000 FT O AT = 25°C 100 TRUE A IRSPEED - KM /H R 140 160 180 200 220 120 240 260 360 160 340 150 320 140 300 70 60 55 50 45 FUE L FLO W - LB/HR TO RQ UE - % 65 M IN SPEC ENG INE + 8% 260 30 M IN SPEC ENG INE M CP 240 52 220 .5 100 LRC 46 34 30 160 90 V NE 42 38 180 140 110 50 200 25 120 M IN SPEC ENG INE + 4% 40 35 130 M IN SPEC ENG INE + 12% 280 GW x 10 0L FUE L FLO W - KG /HR 75 B 80 70 M AX EN DURANCE 60 120 50 40 60 70 50 80 90 100 110 120 TRUE AIRS P E E D - KNO TS 60 70 80 90 100 INDICATE D AIRS P E E D - KNO TS 130 140 110 150 120 M407_MD-1__FIG_4-1_(25_OF_25).EMF Figure 4-1. Fuel flow (Sheet 25 of 25) 4-28 Reissue 09 Dec 2002