Acta Materialia 52 (2004) 2889–2894 www.actamat-journals.com The evolution of non-basal dislocations as a function of deformation temperature in pure magnesium determined by X-ray diffraction a,b , K. Nyilas a, A. Axt a, I. Dragomir-Cernatescu a, T. Ung ar K. M athis a a,* , P. Lukac b Department of General Physics, E€otv€os University Budapest, H-1117 Budapest, Pazmany P. setany, 1/A, Hungary b Department of Metal Physics, Charles University, CZ-121 16 Prague, Ke Karlovu, 5, Czech Republic Received 16 October 2003; received in revised form 19 February 2004; accepted 23 February 2004 Available online 8 April 2004 Abstract Pure magnesium is deformed up to fracture at various temperatures. The deformed samples are investigated by high resolution X-ray diffraction peak profile analysis. The diffraction peaks are fitted by theoretical profile functions where the strain profile is scaled for strain anisotropy by the dislocation contrast factors. The contrast factor parameters are evaluated in terms of the fundamental Burgers vector types in hexagonal crystals. The evolution of the dislocation density and the Burgers vector types with the temperature of deformation is discussed on the basis of dislocation reactions and dynamic recovery in magnesium. Ó 2004 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. Keywords: Pure magnesium; Tensile test; Non-basal dislocations; Line broadening; Burgers vector population 1. Introduction Magnesium alloys, as the lightest structural materials, are very attractive in large amount of applications. Excellent specific strength (mechanical properties) of magnesium alloys, comparable with steel, predestines these materials for applications in the automobile (and aircraft) industry. On the other hand they possess low creep resistance, low cold forming capability and low corrosion resistance. In order to improve plasticity of magnesium alloys it is important to understand their deformation behaviour. However, there are limited investigations of mechanical properties, especially concerning the evolution of the dislocation structure. The true-stress true-strain curves of hexagonal polycrystals are very similar to those for polycrystals with fcc structure. But there are differences in the activity of slip systems. In fcc metals there are five independent crystallographically equivalent slip systems, which are re* Corresponding author. Tel.: +36-1-372-2801; fax: +36-1-372-2811. E-mail addresses: ungar@metal.elte.hu, ungar@ludens.elte.hu (T. Ung ar). quired for plastic deformation of polycrystals according to von Mises [1]. In contrast, hcp metals do not possess five independent crystallographically equivalent slip systems. The directions for easy slip in hcp single crystals are three a type directions. The directions lie in the basal plane and in three prismatic planes, therefore the crystallographic slip is commonly observed to occur on basal or prismatic slip systems. In magnesium the main slip system is in the basal plane (0 0 0 1) with the three close packed directions: a1 ¼ 13 ½1 1 2 0, a2 ¼ 13 ½2 1 1 0 and a3 ¼ 13 ½1 2 1 0. These vectors are perpendicular to the c axis (c direction) therefore, slip in this direction cannot produce strain parallel to the c axis. It is clear that another non-basal slip system must be activated to deform polycrystals of magnesium. The prismatic and pyramidal slip system as non-basal slip systems as well as twinning is most probably required for deformation of Mg polycrystals. When a slip system with c þ a Burgers vector is operative, then the von Mises [1] criterion can be fulfilled. Bocek et al. [2] and Lukac [3,4] have assumed that motion of non-basal dislocations and their reaction with basal dislocations can explain the work hardening of Zn, 1359-6454/$30.00 Ó 2004 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.actamat.2004.02.034 K. Mathis et al. / Acta Materialia 52 (2004) 2889–2894 Cd and Mg single crystals. Among non-basal slip systems, the second-order pyramidal slip, f1 1 2 2g1= 3h1 1 2 3i, is important. Yoo et al. [5,6] investigated the stability of c þ a dislocations and their mobility in hexagonal close packed metals. Identification of c þ a dislocations in Mg was made by transmission electron microscopy (TEM) [7–9]. Simulation analysis and texture measurements demonstrated that the c þ a dislocations play an important role in the texture evolution of Mg alloys [9,10]. Further works are needed in order to better understand the role of non-basal dislocations in the deformation behaviour of hexagonal metals. The aim of the present paper is to determine the activity of slip systems in pure magnesium deformed in tensile tests at various temperatures. X-ray diffraction peak profile analysis will be used. 2. Experimental Cylindrical specimens of pure Mg (99.9%) with a length of 25 and 5 mm in diameter were used for tensile tests. Specimens were deformed in an INSTRONÒ machine at a constant cross-head speed giving an initial strain rate of 3.3 105 s1 in the temperature range from room temperature to 300 °C [11]. Both the cross and longitudinal section of the deformed specimens were used for X-ray analysis. The diffraction profiles were measured by a special double crystal diffractometer with negligible instrumental broadening, [12,13]. A fine focus rotating copper anode (Nonius type FR 591) has been operated at 45 kV and 80 mA. The symmetrical (2 2 0) reflection of a Ge monochromator is used in order to have wavelength compensation at the position of the detector. The Ka2 component of the Cu radiation is eliminated by an 0.3 mm slit between the source and the Ge crystal. The footprint of the beam on the specimen has been 0.1 4 mm2 . The profiles were registered by a linear position sensitive gas flow detector (OED 50 Braun, Munich). The distance between specimen and detector was set to be 0.8 m in order to have the required angular resolution. The profiles of the following 11 Bragg reflections were measured: 10.0, 00.2, 10.1, 10.2, 10.3, 11.0, 11.2, 20.0, 20.1, 20.2 and 21.1. 0,010 Integral breadths FWHM 0,008 Breadths [1/nm] 2890 0,006 0,004 11.2 10.0 00.2 10.1 The diffraction profiles are evaluated by assuming that peak broadening is caused by smallness of crystallite size and strain caused by dislocations. The Williamson–Hall plot of the full width at half maximum (FWHM) and the integral breadths reveal a strong strain anisotropy, as it can be seen in Fig. 1 for the specimen deformed at 200 °C. The measured physical profiles are fitted by theoretical profiles calculated on the basis of well-established profile functions of size and 20.1 20.3 0,002 2 4 6 8 10 K [1/nm] Fig. 1. The Williamson–Hall plot of the full width at half maximum (FWHM) and the integral breadths for the specimen deformed at 200 °C. The indices of the different measured reflections are also indicated in the figure. strain. Both, strain and strain anisotropy are accounted for by the dislocation model of lattice distortions [14,15]. The size profile is built up by assuming that the crystallites (or coherently scattering domains) are spherical and that the size distribution is log-normal. For details see Eqs. (12)–(15) in [16]. The assumption of spherical crystallites is based on TEM observations carried out on Mg treated and deformed under the same conditions [17]. The strain profile is constructed by assuming that the main source of lattice distortions are dislocations. The mean square strain, he2g;L i, (where g is the absolute value of the diffraction vector and L is the Fourier variable) contains the dislocation contrast factors, which in the case of hexagonal crystals requires special and careful averaging [18]. As mentioned before, in hexagonal crystals there are three major slip systems: basal, prismatic and pyramidal. Each of them consists of several sub-slip-systems, with fundamentally different dislocations and Burgers vectors [19–21]. When in the different sub-slip-systems the dislocations are randomly populated, or the specimen is polycrystalline, the mean square strain, can be given as [18]: he2g;L i 2.1. Evaluation of the X-ray diffraction data 10.3 10.2 qCb2 f ðgÞ; 4p ð1Þ where, Cb2 ¼ N X ðiÞ b2 ; fi C i ð2Þ i¼1 where N is the number of the different activated sub-slipðiÞ systems, C is the average dislocation contrast factor corresponding to the ith sub-slip-system and fi are the fractions of the particular sub-slip-systems by which they contribute to the broadening of a specific reflection. f ðgÞ is the Wilkens function, where g ¼ L=Re and Re is K. Mathis et al. / Acta Materialia 52 (2004) 2889–2894 the effective outer cut-off radius of dislocations [14,22]. In a texture free polycrystal or if all possible Burgers vectors are activated in a particular slip system the dislocation contrast factors can be averaged over the permutations of the corresponding hkl indices [14,18]. In the case of cubic crystals, usually there is only one type of slip-systems (especially in fcc crystals it is: h1 1 0if1 1 1g) and therefore, on the right hand side of Eq. (2) the averaging bar would be only above the contrast factors, C [16]. If, however, as in the case of hexagonal crystals, there are several different types of slip system with different Burgers vectors the averaging has to be extended to the Burgers vectors together with the contrast factors, as indicated in Eqs. (1) and (2). This circumstance is the reason why the evaluation of strain anisotropy in hexagonal crystals is far more complicated than in cubic crystals. The average contrast factors for a single sub-slip-system in hexagonal crystals are [18]: C hk:l ¼ C hk:0 ½1 þ q1 x þ q2 x2 ; ð3Þ 2 where x ¼ ð2=3Þðl=gaÞ , q1 and q2 are parameters depending on the elastic properties of the material, C hk:0 is the average contrast factor corresponding to the hk:0 type reflections and a is the lattice constant in the basal plane. The q1 and q2 parameters and the values of C hk:0 have been evaluated numerically and compiled for a large number of hexagonal crystals and compounds in [18]. The experimental values of q1 and q2 denoted as ðmÞ ðmÞ q1 and q2 , are provided by the whole profile fitting procedure, MWP fitting program, given in detail in [19]. A typical simultaneous fitting of the theoretical (solid lines) and measured (open circles) Fourier coefficients for eighth reflections is shown in Fig. 2. Eq. (3) shows that the X-ray measurements provide ðmÞ ðmÞ only two independent parameters: q1 and q2 (where the superscript indicates measured values). This means that there is no possibility to determine the activities of each individual sub-slip-system separately. However, it is shown that, by making some physically based assumptions or using auxiliary information on slip, the activity or the relative fractions of the three basic Burgers vector types: a, c or c þ a, is possible. Denote the three Burgers vector types: b1 ¼ 1=3h2 1 1 0i, (a type), b2 ¼ h0 0 0 1i, (c type) and b3 ¼ 1=3h21 1 3i, (c þ a type) 2 ðmÞ and the measured value of the average of b C as: Cb2 . For the three different Burgers vector types it follows from Eq. (2) [18]: b2 Chk:l ðmÞ ¼ b21 N hai X i¼1 fi C ðiÞ þ b22 N hci X j¼1 fj C ðjÞ þ b23 NX hcþai fn C ðnÞ ; 10.0 00.2 where N hai, N hci and N hc þ ai are the number of subslip-systems with the Burgers vector types a, c or c þ a, respectively. Using the schemes of Jones and Hutchinson [20] and Kuzel and Klimanek [21]: N hai ¼ 4, 10.2 10.3 11.2 20.1 20.3 1.0 A(L) 0.5 0.0 ∆ L=100nm Fig. 2. The measured (open circle) and the fitted (solid lines) Fourier coefficients, normalised to unity, of the different profiles corresponding to the Mg specimen deformed at 200 °C. The differences between the measured and fitted data and the indices of the different reflections are shown in the bottom and the top of the figure, respectively. N hci ¼ 2 and N hc þ ai ¼ 5, see also Table 1 in [18]. It has to be noted that, due to the structure of Eq. (4), Chk:0 b2 is a scaling parameter for the absolute value of the dislocation density, therefore only the q1 and q2 parameters can be used for the systematic Burgers vector analysis [18]. Once the Burgers vector types are determined the value of Chk:0 b2 and the dislocations density can also be calculated, for further details see [18]. ðmÞ The measured values of these two parameters, q1 and ðmÞ q2 , give two equations for the evaluation. A third equation is provided by the condition that: Rfi ¼ 1 and fi P 0, where fi are the fractions of the different sub-slip-systems. Since the absolute values of the Burgers vectors and the corresponding eigen-energies of the dislocations within a particular sub-slip-system are the same, in a first step it is assumed that a particular Burgers vector type has random (or uniform) distribution within each sub-slip-system type, a, c or c þ a, respectively. With this assumption Eq. (4) can be reduced to: b2 Chk:l ðmÞ ¼ 3 X ðiÞ b2 ; hi C i ð5Þ i¼1 where hi are the fractions of the three Burgers vector types, a, c or c þ a, and C ðiÞ are the averages over the sub-slip-systems, each corresponding to the same Burgers vector type. Inserting Eq. (3) into Eq. (5): n¼1 ð4Þ 10.1 2891 ðmÞ q1 ¼ ðmÞ q2 ¼ 3 1X ðiÞ b2 qðiÞ ; hi C hk:0 i 1 P i¼1 ð6Þ 3 1X ðiÞ b2 qðiÞ ; hi C hk:0 i 2 P i¼1 ð7Þ 2892 K. Mathis et al. / Acta Materialia 52 (2004) 2889–2894 P3 ðiÞ b2 ¼ b2 Chk:0 ðmÞ and the fractions hi where P ¼ i¼1 hi C hk:0 i P3 have to satisfy the conditions: i¼1 hi ¼ 1, and hi P 0, for all hi fractions. A computer program has been elaborated to determine the Burgers vector populations as follows. The solution of Eqs. (6) and (7) with the conditions for hi , together with the assumption that the sub-slip-systems are equally populated within the three Burgers vector types is not necessarily possible. In order to solve this problem the following procedure is developed. A sub-slip-system is only activated if the corresponding Schmid factor is large enough. In a general case it is quite plausible that not all sub-slip-systems will be activated. Taking this into account, a numerical procedure has been worked out in which the number of ðmÞ sub-slip-systems in the calculation of b2 Chk:l in Eq. (4) is reduced systematically. This means that the numbers N hai, N hci and N hc þ ai in the sums in Eq. (4) are reduced systematically in such a way that all possible combinations, in the combinatoric sense, are taken into account. This numerical procedure of solving Eqs. (6) and (7) provides a matrix of solutions for the possible hi fractions, satisfying the conditions below Eqs. (6) and (7). This matrix of solutions is evaluated for the three Burgers vector types, a, c and c þ a, respectively. The hi fractions, which are in accordance with these conditions are given as minimum and maximum ranges: hmin to i hmax , for the three Burgers vector types. The graphic ili lustration of the solution matrix of the hi fractions in the case of the as-cast specimen is shown in Fig. 3. The figure indicates that the ranges, hmin to hmax , for one pari i ticular Burgers vector type are relatively narrow: about 80–96, 0–16 and 0–6%, for a, c and c þ a, respectively. Once the active slip systems are determined, the effective dislocation contrast factors can be calculated according to Eq. (4). From these values Eq. (2) can be evaluated and from Eq. (1) the average dislocation density can be determined. For more details see [18,23,24]. 3. Results and discussion The temperature dependence of the true stress–true strain curves measured in tension are shown in Fig. 4. It can be seen that the deformation behavior of magnesium polycrystals is very sensitive to temperature. Above about 0:3Tm (Tm is the absolute melting point) a strong decrease in the work hardening with increasing temperature is observed. Simultaneously, the ductility is increasing. The macroscopic work hardening is a result of the sum of hardening and softening, latter being mainly dynamic recovery. Two main dislocation reactions can contribute to the hardening process [4]: 1=3½1 1 2 0 þ 1=3½1 1 2 3 ! ½0 0 0 1; ð8Þ and 1=3½1 1 2 0 þ 1=3½2 1 1 3 ! 1=3½1 2 1 3: ð9Þ The b ¼ ½0 0 0 1 dislocation is sessile, thus contributes directly to strain hardening. The reaction in (9) produces a dislocation oblique to the main, basal slip plane, thus it is acting as a forest dislocation. The other possible mechanism for hardening is mechanical twinning [25,26]. Dynamic recovery processes cause strain softening during deformation. Local cross-slip of basal dislocations and/or dislocation climb can be taken into account as the mechanisms responsible for softening. Also the activity of c þ a dislocations plays an important role in dynamic recovery, the corresponding reaction can be described as [4]: 1=3½1 1 2 3 þ 1=3½2 1 1 3 ! 1=3½1 2 1 0: ð10Þ 200 Number of solutions 150 <c+a> 100 <a> <c> 50 0 0 50 100 hi [%] Fig. 3. The bar diagram of the solution matrix of the hi fractions (see in the text) of the three fundamental Burgers vector types, a; c and, c þ a, in the case of the as cast specimen. Fig. 4. The temperature dependence of the true-stress true-strain curves of the tensile deformed Mg specimens. K. Mathis et al. / Acta Materialia 52 (2004) 2889–2894 good correlation with the predictions of Eq. (10) according to which, when the activity of c þ a type dislocations increases dynamic recovery becomes more efficient too. 100 <a> <c> 60 <c+a> hi [%] 2893 40 4. Conclusions ρ [10 50 -13 -2 m ] ρ 20 0 0 0 as cast 100 200 T [˚C] 300 Fig. 5. The hi fractions (see in the text) of the three Burgers vector types, a; c and, c þ a, as a function of the deformation temperature. The error bars in the figure are for the ranges of the Burgers vector types in the numerical procedure described in the text. Screw dislocations of c þ a type can move to the next slip planes by double cross-slip followed by dislocation annihilation. This causes also a decrease in the flow stress and the work hardening rate. The activity of the pyramidal system depends strongly on temperature. The critical resolved shear stress (CRSS) necessary for slip in this system at room temperature is about 100 times larger than that for basal slip [5]. This value is decreasing with increasing temperature and above 200 °C the activation of dislocation motion in the pyramidal system is energetically more favorable than twinning. Therefore an increase in the density of pyramidal dislocations and the frequency of the dislocation reaction (10) is expected at and above about 200 °C. The mean total dislocation density q obtained by X-ray analysis (before fraction when the work hardening rate is close to zero) as a function of the deformation temperature is shown in Fig. 5. The hi fractions of dislocations with the three Burgers vector types, a, c and c þ a are also shown as a function of the temperature of deformation in Fig. 5. The error bars in the present figure are standing for the ranges determined for the Burgers vector types in the numerical procedure described above. The figure shows that at room temperature and at 100 °C the dominant dislocation type is a or mainly basal. At higher temperatures the fraction of a decreases, whereas the fraction of c þ a increases. The fraction of c remains practically unchanged. It can be seen that the average dislocation density q increases considerably upon deformation as compared to the value in the as-cast state. However, with increasing deformation temperature the increment of q decreases strongly in accordance with dynamic recovery. The concomitant increase of the fraction of c þ a dislocations and the decrease of the average dislocation density with deformation temperature is in The dislocation types and the average dislocation densities have been determined in the as cast and deformed states in pure Mg deformed at different temperatures between room temperature and 300 °C. High resolution X-ray diffraction peak profile measurements have been carried out. A numerical procedure has been developed for evaluating experimental values of the dislocation contrast factors in terms of the different, well established dislocation types, a, c and c þ a. It is found that in the as cast state the overwhelming majority of the dislocations is of a type and the dislocation density is about 2 1014 m2 . Due to plastic deformation up to fracture the a type dislocations remain dominant, however, the dislocation density increases by about a factor of three up to about 100 °C. At higher temperatures the fraction of c þ a type dislocations is increasing on the cost of a type dislocations and the increase of the dislocation density is strongly reduced. The results are discussed in terms of dislocation reactions and dynamic recovery at higher homologous temperatures. Acknowledgements K.M. and P.L. express their gratitude for financial support from Grant Agency of the Academy of Sciences of the Czech Republic under Grant A2112303. Thanks are due to the Hungarian National Science Foundation OTKA T-031786, T–043247 and T-046990 grants for supporting this work. References [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] Von Mises RZ. 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