S.VINOTH
Senior Analyst, HCL, Madurai
ENGINEER QUALITY
Having 8 years of experience in quality engineering, New Product
Quality (NPD), Quality Inspection (QI-NPD) Customer Quality
Assurance (CQA-NPD), Supplier Quality Assurance (SQA-NPD), and lean
manufacturing. Deliver quality controls and enhancements to
proactively address problems and improve product quality,
manufacturing flow, customer satisfaction and bottom-line results.
CONTACT
vinothsathiyavan@gmail.com
+91-9047061517
ABOUT ME
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Comprehensive knowledge of Quality Management Tools
Advanced Product Quality Planning (APQP)
Production Part Approval Process (PPAP)
Statistical Process Control (SPC), Measurement System Analysis
(MSA)
8+years of competitive experience
in Quality assurance (QA) in
automobile industry. Good work Hands-on experience in working with instruments like 2D Height master,
ethics
with
excellent Profile Projector, Vision Unit, Contour, Finish Tester & Micrometer, etc.
communication and interpersonal
skills.
Excellent motivational leadership
skills in a fast-paced environment.
Capable to delve into the new
leading technologies. Ability to
work well in both a team
environment and individual
environment.
SOFTWARE KNOWS;
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MS Office
Catia
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Mini tab
REPORTING STRUCTURE;
PROFFESIONAL EXPERIENCE
Senior Quality Analyst
NPD QA Head
My role
(PRICOL)
HCL Technologies Ltd
Mar 2021 to Till date | Madurai (India).
Quality Analyst -J&J (All Bu’s)

Quality
Inspectors
Supplier quality
engineers
Core Quality person in medical device development cycle –Tech
documentation, Risk analysis, Medical QMS, control plan, Production
process control.
Achievement’s
While investigating the license to avoid manual verification (variant description field),
Macro enabled automatic button provided.
Potential cost saving up to $46326.75 per quarter
Products handled,
Oil Pump
PROFFESIONAL EXPERIENCE
Pricol Limited.
Dec 2016 to Mar 2021 | Coimbatore (India).
Quality Assurance.
1. Customer- Quality:
Fuel Pump & Water Pump
1. Customer Satisfaction Surveys: Conducting surveys to gather
customer feedback and insights on their experience with a company's
products or services. This information can be used to identify areas of
improvement in customer service, quality assurance, and product
development.
2. Quality Audits: Conducting regular audits of manufacturing and
service processes to ensure that they meet industry standards and
regulations. Quality audits can help identify areas of improvement and
prevent defects or safety issues.
3. Customer Complaint Resolution: Developing and implementing
effective processes for addressing customer complaints in a timely and
professional manner. This includes identifying the root cause of the
problem, finding a solution, and following up with the customer to
ensure their satisfaction.
4. Product Testing and Certification: Conducting rigorous testing of
products to ensure that they meet safety and quality standards set by
regulatory bodies. This includes obtaining certifications such as ISO 9001
and IATF 16949, which demonstrate a company's commitment to quality.
5. Continuous Improvement: Continuously reviewing and improving
processes, products, and services to meet changing customer needs and
expectations. This includes implementing lean manufacturing principles,
reducing waste, and improving efficiency.
Hydraulic CTS Cylinder
6. Employee Training and Development: Providing ongoing training
and development opportunities to employees to improve their customer
service and quality assurance skills. This includes training on new
products, processes, and industry standards.
2. NPD – Quality: Product Development
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Developed product quality standards based on in-house quality
requirement
Hydraulic CTS Pump
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instruct product quality requirements to team members
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Assigned responsibility to subordinates based on inspection
requirements
Hydraulic CTS Latch
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Reviewing of inspection reports on daily basis
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Monitoring part wise rejection details (In house) & conducting
rejection analysis meeting on daily basis to reduce rejection PPM
Customers handled,
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Reviewing of inspection reports on daily basis
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Monitoring part wise rejection details (In house) & conducting
rejection analysis meeting on daily basis to reduce rejection PPM
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Conducting RCA for field failures & customer raised complaints
to eliminate the potential cause of non-conformity by using QC
Tools, Why Why analysis, G8D reports
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Providing awareness about customer complaints to subordinates
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Conducting SPC (Statistical Process Control) & MSA study
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Coordinating & maintaining of standard room (Calibration,
Measuring equipment monitoring) activities
3. NPD – Quality: Product Development
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Ensure to achieve desired Design, Quality & Delivery goals of NPD
through APQP process compliance for, Oil pump, Auto-Decomp unit,
Chain tensioner, water pump, Hydraulic products & Fuel pump Module
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Product, Design & Process Verification and validation, Product
reliability to ensure adherence as per APQP
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Customer PPAP compliance before SOP - Providing Pre-launch PPAP
documents (Related to Quality function ) and Conducting initial process
trials & evaluation
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Reduction of COQ (Cost of Quality) by identifying & implementation
of qualifying gauges at Inward & In-process area and conduct MSA
study to ensure proper measurement system.
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Ensuring First Time Right at customer end for the sample submission
during T1, T2 samples & Pilot lot
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Customer complaint handling at development stages & root cause
analysis in 8D approach with involvement of CFT
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Conducting product Dis-assembly test and ensuring action before SOP.
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Conducting process capability study for new process, Internal PPAP
trails and suggesting Improvements and initiating actions
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PPAP sign off with plant QE team and handover the product by
ensuring PPAP documents.
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Coordinates with Plant QE team and PDE team during Customer PPAP
audits.
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Monitors Customer Line issues & warranty issues for part, process &
design related defects up to 6 months from SOP and Warranty issues
for design related defects up to 2 years from SOP
PREVIOUS EXPERIENCE
PERSONAL PROFILE:
Graduate Engineering Trainee
TVS motor company pvt. ltd
June 2014 to Sep 2016 | Hosur (India), NPD- Quality (Motorcycle & mopeds)
Father’s Name: B.Sathiyavan
Date of Birth : 31.05.1993
Part approval process:
Gender
: Male
Part approval for supplier parts during Alpha, Beta & QP phases in New
Product Development (UP.162, UP.177, and NP.112).
Languages
Nationality
: English, Tamil.
: Indian
1)Dimensional 2)Material 3)visual 4) packing standards
Marital Status: Married
SPTR (Significant Product Trail Run):
Religion
During QP stage of the project we have Conduct the SPTR audit at supplier
location & verify the all PPAP files at supplier location
: Hindu
Problem analysis:
ADDRESS :
5th block,
Periyasamypuram(post)
Vilathikulam (tk)
pachiyapuram. Tuticorin –
628906
Analyse and provide solution for problems (related to supplier) identified
during Alpha, Beta & QP stages by using QC tools.
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Line stopper
PPFR complaints
Inspection plan & control:
During QP stage we have to check the supplier parts in all aspects for SUC up
to 5000 vehicles
Warranty analysis:
REFERENCES:
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Mr.C.Prabhakaran
Manager
(Quality
Assurance)
Pricol Ltd, CBE,
. +91- 9003910947
Mr.R.Sathyakumar
Assistant
manager
(Quality Assurance)
TVS Motors ltd Harita,
Hosur. +91-8220013627
In order to find the past product parts failure modes, i have collected the
field return parts & analysed.
EDUCATION
B.E. Mechanical Engineering
National engineering college, Kovilpatti, Tamilnadu.
2011 to 2014
CGPA: 8.04
Diploma Mechanical Engineering
Lakshmi ammal polytechnic college, Kovilpatti, Tamilnadu.
2008 to 2011
GPA: 87
HOBBIES :
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Long bike drives
Audio books
I hereby declare that the information furnished above is true to the best of my
knowledge
S.VINOTH