Uploaded by zulfikart13

Checklist for Heavy Machineries

advertisement
Hydro Crane Safety Check List
PJT site:
Subcontractor:
⑦
Register No.:
Inspection date:
④
⑨
①
⑧
②
⑥
③
No.
①
②
③
④
Part item
Inspection method
Overload
When overloaded, the operation
limiter
will be stopped with alarm sound
Anti to block
Hook &
Sheave
Wire rope
M
T
W
T
h
⑤
F
Sa Su
Inspection photo
Before hook reaches to the top, operation
stops with alarm sound
Overload limiter
A2B
Hook & Sheave
wire rope
Outrigger
Counter weight
fixing pin
Hydraulic cylinder
Lamps
Brake
Hook latch shouldn't have any abnormality
such as detachment. Hook and sheave
should rotate smoothly
There should be no wire cut on wire rope
and end treatment should be good
Balance should be kept for maximum
⑤
Outrigger
expansion. More than 2 struts should not
be used
⑥
⑦
Counter
weight
⑩
manipulated
Wire rope fixing pin should be installed on
fixing pin
sheave
system and
cylinder
⑨
stably fixed without being arbitrarily
Wire rope
Hydraulic
⑧
Its weight should comply with manual and
Lamps
Brake &
Clutch
Hydraulic motor, cylinder, pipe should not
be worn, damaged and leak
Head, tail, fog, mars light should work
normally
Functions of brake, clutch, controlling
gear should be normal
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Crawler Crane Safety Check List
PJT site:
Subcontractor:
Register No.:
②
⑤
Inspection date:
⑦
④
⑧
⑥
⑩
①
⑨
No.
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
Part item
Inspection method
Overload
When overloaded, the operation
limiter
will be stopped with alarm sound
Anti to Block
device
properly controlled
Wire rope
Sa Su
Inspection photo
Overload limiter
A2B
Luffing limit device
Hook & Sheave
Wire rope
Backlash device
Angle boom
Counter weight
Track
Brake
There should be no wire cut on wire rope and
end treatment should be good
should working properly without any problem
weight
F
rotate smoothly
device
Counter
h
such as detachment. Hook and sheave should
Reverse rotation limit device and brakes
(lattice)
T
Hook latch shouldn't have any abnormality
Backlash
Angle boom
W
Before hook reaches to the top, operation
Inclination range of angle boom should be
Sheave
T
stops with alarm sound
Luffing limit
Hook &
M
Angle boom should not have crack or
deformation and connection part should be in
good condition
Its weight should comply with manual and
stably fixed without being arbitrarily
manipulated
Track and
Track should not have deformation or damage
iron plate
and ground should be in a good condition
Brake &
Functions of brake, clutch, controlling
Clutch
gear should be normal
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Lorry Crane Safety Check List
PJT site:
Subcontractor:
Register No.:
⑨
Inspection date:
⑧
①
③
⑦
②
⑩
⑤
④
No.
①
②
③
Part item
Inspection method
Overload
When overloaded, the operation will be
limiter
stopped with alarm sound
Anti to Block
Emergency
stop device
M
T
W
T
h
F
Sa Su
Inspection photo
Before hook reaches to the top,
operation stops with alarm sound
Over load limiter
A2B
Emergency button
Outrigger
Hook latch device
Equipment setting
Turn table pin
Chassis
Connection part
Hydraulic cylinder
Power is cut when button is pressed
and button should be red and manual
reset
Balance should be kept for maximum
④
Outrigger
expansion. More than 2 struts should
not be used
⑤
⑥
⑦
⑧
Hook &
Hook latch device shouldn't be detached
wire rope
from hook and rope shouldn't be cut
Setting
Equipment
Slewing
device
Major
Structure
Hydraulic
⑨
and
cylinder
⑩
There shouldn't be high tension line,
subsided ground and forward work
around it
Fixing bolt shouldn't have loosed,
damaged problem and fixing pin of
slewing device should be available for use
Major structure like chassis, cargo
box should not have any deformation or
cracks
Hydraulic motor, cylinder, line should
not be damaged, worn and leaked
Brake &
Functions of brake, clutch, controlling
Clutch
gear should be normal
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Fork Lift(High Lander) Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
⑦
⑨
③
①
⑧
④
⑤
No.
Rear view
①
surveillance
camera
②
Controller
& Brakes
Rear mirror
③
& alarm
device
④
⑤
⑥
⑦
T
h
F
Sa Su
normally with seat belts attached
Inspection photo
Rear view camera
Controller
Alarm
Hydraulic cylinder
Wheel (tyre)
Weight
Fork
Lamps
Head guard
Back rest
Rear view mirror should properly attached
and alarm device need to work normally
and leakage on hydraulic motor, cylinder,
cylinder
pipe
Wheel (tire) should not have any cracks
Wheel (tire) and has good connection condition
Counter
weight
Extra weight should not be added and
connection status of fixing bolt & nut
Fork
should be firm
Fork should not have any deformation,
(Unloading
cracks and fixing pin should be firmly
Lamps
guard &
Backrest
other
⑩
W
Controller, clutch, brakes should work
device and
Head
⑨
T
times without any problem on monitor
There shouldn't be any damage, worn-out
Track,
M
Rear view camera should be on at all
Hydraulic
device)
⑧
Inspection method
Part item
②
⑥
safety
devices
attached
Headlight, taillight, turn signal and warning
light should function normally
Head guard, back rest should properly
installed without any deformation
Side footboard, limit switch for crash
prevention should be well installed
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
High Platform(Scissor) Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
④
⑨
⑦
①
⑩
No.
①
②
③
④
⑤
⑥
Part item
⑧
② ③
⑤
⑥
Inspection method
Emergency
Power is cut when button is pressed and
stop button
it should only be hand reset
Emergency
Instruction should be attached and even
decent
without power, platform should be able to
device
descend if controlled.
Auto safety
When a platform is ascending, operation
device
should be stopped.
Crash
prevention
M
T
W
T
h
F
Sa Su
Inspection photo
Emergency stop
button
Emergency descent
device
Auto safety device
Crash prevention
Hydraulic cylinder
Foot switch
Lever
Alarm
Work platform
Ladder
Limit switch or bar for crash prevention
should be installed and normally operated
Hydraulic
(more than 2, 60cm above the fence)
There should not be any problems like
device and
leakage, worn-out and damage on
cylinder
hydraulic motor, cylinder and pipe
Foot
Lever should only work when it is covered
switch
with foot switch being pressed
Operation should not be possible when
⑦
Lever
platform is slanted and it should show
clear operation status
Warning
⑧
light and
alarm
Light and alarm should work when it is on
operating, ascending, descending
extension pin, safety weight, boarding
⑨
Platform
people and ladder should comply with
safety standard and in good condition
⑩
Track,
Track or wheel (tire) should not have any
wheel(tire)
cracks, slope and bumps
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
High Platform(Boom) Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
⑦
⑥
①/②
No.
①
Part item
②
③
④
⑤
Inspection method
Emergency
Power is cut when button is pressed and
stop device
it should only be hand reset
Emergency
without power, platform should be able to
device
descend if controlled.
limiter
Track,
wheel(tire)
M
T
W
T
h
F
Sa Su
Inspection photo
Instruction should be attached and even
descent
Overload
⑤
⑧
④
Emergency stop
device
Emergency
descent device
Overload limiter
Wheel (tire)
Foot switch
joy stick
warning
light/alarm
platform
Main structure
Hydraulic
device/cylinder
When overloaded, the operation will stop
with alarm sound
There shouldn't be any crack on track or
wheels. Slope and uneven surface should
not be on track
Foot
Lever should only work when it is covered
switch
with foot switch being pressed
Operation should not be done when a
⑥
Lever
platform is slanted and clear operation
status should be showing
Warning
⑦
light and
alarm
⑧
Crash
prevention
Light and alarm should work when it is on
operating, ascending, descending
Limit switch or bar for crash prevention
should be installed and normally operated
(more than 2, 60cm above the fence)
When expanding a platform, install fixing
⑨
Platform
pin and indicate info such as weight limit,
capacity
⑩
Hydraulic
There shouldn't be problems like leakage,
device/
damage or worn-out on hydraulic motor,
cylinder
cylinder, pipe
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Excavator Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
④
⑩
③
②
⑦
⑨
⑧
①
⑤
⑥
No.
①
②
③
Part item
Safety
lever
on at all times with no problems on
/ brake
⑥
⑦
Counter
weight
⑧
Bucket
⑨
Lamps
⑩
Other safety
device
F
Sa Su
Inspection photo
Safety lever
Rear view camera
Controller
Hydraulic line
Turn table
Travelling device
Counter weight
safety pin
Lamp
Collision avoidance
There shouldn't be any leakage, damage
and pipes
Wheel(Tire)
h
fine and seat belt needs to be attached
cylinder
Track &
T
Controller, clutch and brakes should work
and abrasion on hydraulic motor, cylinder
(Turn table)
W
monitor
device and
device
T
be stopped
surveillance
camera
Controller
M
when lever is pulled, all operation should
Rear view surveillance camera should be
Slewing
⑤
Lever shouldn't have any deformation and
Rear view
Hydraulic
④
Inspection method
Fixing bolt of slewing device should not
have abnormalities like loosened part
Track or wheels (tire) should not have
any problems such as cracks,
deformation or damage
Do not add extra weights and connection
status of fixing bolts and nuts should be
fine
Use standard bucket, safety pin should
be properly installed
Head, tail, fog, mars light should work
normally
Side footboard , protection facility for
driver's seat, safety bar for crash
protection should be in good condition
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Pile Driver Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
①
⑨
②
③
⑥
④
No.
Part item
Over winding
①
②
③
⑤
Inspection method
point, operation should stop with alarm
device
sounds
Leader &
hammer
T
W
⑦
T
h
F
Sa Su
There should be no wire cut on wire rope
and end treatment should be good
⑤
Leader and
hammer
Track
Outrigger, steel plate
Generator
Counter weight
Backlash device
shouldn't have loosened bolt, deform
Track
and deformation on tracks with adequate
Outrigger
amount of tension
When moving, use steel plate to prevent
and steel
ground from subsiding. Also use front jack
plate
and outrigger
Generator
Wire rope
within instruction range and there
Connection status of generator should be
⑥
Over winding
proof device
Height, perpendicularity, weight must be
There shouldn't be any crack, damage
④
Inspection photo
Before hook, hammer reach to highest
proof
Wire rope
M
⑧
good (welding and bolts) without active
part being exposed
⑦
⑧
⑨
⑩
Counter
weight
Backlash
device
Main
structures
Other
safety
It shouldn't be arbitrarily manipulated and
firmly fixed. The weight should comply
with instruction
Reverse rotation prevention device and
brakes should work properly without any
problems
Assembly part and active part of main
structure such as turntable and back stay
should not have any abnormalities
Back stay
Install vertical life line to leader ladder
Other safety device
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Drill Machine Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
③
①
⑥
④
⑤
②
No.
①
②
③
④
⑤
⑥
Part item
Leader and
auger
Track &
steel plate
Wire rope
Inspection method
T
h
F
Sa Su
Inspection photo
any loosened, deformation of bolts
Check damage or deformation of track
and ground condition before moving. Use
Leader and
auger
Track & steel
plate
Wire rope
Hydraulic
device/cylinder
Main structure
Others
steel plate when needed
There should be no wire cut on wire rope
and end treatment should be good
device/
damage or worn-out on hydraulic motor,
cylinder
cylinder, pipe
Others
W
comply with instructions. There shouldn't be
There shouldn't be problems like leakage,
structure
T
Height, perpendicularity, weight should
Hydraulic
Main
M
Main structure, assemble and active part
should not have deformation and damages
and working properly
Brakes, clutch and driving device should
function properly
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Dump Truck Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
②
⑦
③
④
⑥
No.
①
②
③
④
⑤
⑥
⑦
⑤
Part item
Rear view
camera
①
Inspection method
T
h
F
Sa Su
Inspection photo
monitor
& brake
fine and seat belt needs to be attached
Rear view
Rear view mirror should be properly
mirror &
attached and alarm device needs to work
alarm
normally
Hydraulic
There shouldn't be any leakage, damage
device &
and abrasion on hydraulic motor, cylinder
cylinder
and pipes
Lamps
W
on at all times with no problems on
Controller, clutch and brakes should work
(tire)
T
Rear view surveillance camera should be
Controller
Wheel
M
Rear view camera
Controller
Alarm device
Hydraulic device
Wheel (tire)
Lamps
Wheels (tire) should not have any
problems such as cracks, deformation or
damage
Head, tail, fog, mars light should work
normally
Other
Ladder of cargo box, footboard, box cover
safety
and protection facilities for driver's seat
device
should be fine
Automatic cover
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Concrete Pump Car Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
③
①
②
⑦
⑥
④
⑤
No.
①
②
③
Part item
Inspection method
Controller
Controller, clutch and brakes should work
& brake
fine and seat belt needs to be attached
Rear view
Rear view mirror should be properly
mirror &
attached and alarm device needs to work
alarm
normally
Hydraulic
There shouldn't be problems like leakage,
device &
damage or worn-out on hydraulic motor,
cylinder
cylinder, pipe
M
T
W
T
h
F
Sa Su
Inspection photo
Controller
rear alarm
Hydraulic device
Outrigger
Wheel (tire)
Slewing device
Boom
Lights
Keep horizontal balance for maximum
④
Outrigger
expansion and do not use more than two
batten
⑤
Wheel
There shouldn't be any crack, deformation
(tire)
and damage on wheels (tire)
Slewing
⑥
device
(Turntable)
⑦
⑧
⑨
⑩
Main
structure
Lamps
Fixing bolt of slewing device should have
abnormalities like loosened part
Main structure, assemble part, active part
should not have any deformation and
damages
Head, tail, fog, mars light should work
normally
Setting
Comply with high tension line, front work
equipment
and work area
Other safety
device
Side footboard should be installed well
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Motor Grader Safety Check List
PJT site:
No.
Subcontractor:
Part item
Register No.:
Inspection method
M
T
W
T
h
Inspection date:
F
Sa Su
Inspection photo
Blade should not be arbitrarily
①
Blade
manipulated and not have deformation
and cracks
②
③
④
⑤
⑥
⑦
⑧
Wheel
(Tire)
There shouldn't be cracks, deformation
and damage of wheels and running
Rear view surveillance cameras need to
surveillance
be on at all times and a monitor should
camera
operate without any problem
Controller &
Control, clutch, brakes should work
Brakes
properly with seat belts
Rear view
Rear view mirror needs to be attached
mirror &
properly and alarm device should
alarm
function normally
device/cylinder
Lamps
Wheel (tire)
Rear view
camera
Controller
rear view mirror
Hydraulic cylinder
gear needs to be normal
Rear view
Hydraulic
Blade
There shouldn't be problems like
leakage, damage or worn-out on
hydraulic motor, cylinder, pipe
Head, tail, fog, mars light should
work normally
Other safety
Protection facility for driver's seat should
device
be in good condition
Lamps
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Loader Safety Check List
PJT site:
Subcontractor:
Register No.:
Inspection date:
⑤
③
①
⑦ ④
⑥
⑧
②
No.
Part item
Inspection method
M
T
W
T
h
F
Sa Su
Inspection photo
Use standardized bucket and connecting
①
Bucket
part and bucket itself should not have any
crack, deform and damage
②
③
④
⑤
⑥
⑦
⑧
⑨
Track,
wheel (tire)
Wheel (tire) should not have any cracks
Rear view
status
Rear view surveillance camera needs to
surveillance
be on at all times and monitor shouldn't
camera
have any problems
Controller
Controller, clutch and brakes should work
& brake
fine and seat belt needs to be attached
Rear view
Rear view mirror needs to be attached
mirror &
properly and alarm device should function
alarm
normally
Hydraulic
There shouldn't be problems like leakage,
device &
damage or worn-out on hydraulic motor,
cylinder
cylinder, pipe
Lamps
Counter
weight
Bucket
Wheel (tire)
Rear view
camera
Controller
Alarm device
Hydraulic cylinder
Lamps
Counter weight
or deformation and has good connection
Head, tail, fog, mars light should
work normally
Extra weight should not be added and
connection status of fixing bolt & nut
should be firm
Other
Side footboard, protection facilities for
safety
driver's seat, safety bar for crash
device
protection should be in safe condition
etc
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Roller Safety Check List
PJT site:
Subcontractor:
Register No.:
④
④
③①
②
No.
①
②
③
④
⑤
⑥
Part item
Emergency
stop button
Inspection method
M
T
W
T
h
F
Sa Su
Inspection photo
manual reset type
surveillance
be on at all times with no problem on
camera
monitor operation
Emergency stop
Rear view
button
camera
Brakes
Rear view mirror
Hydraulic pipe
Lamps
Controller, clutch and brakes should
work properly and seat belt needs to
be attached
Rear mirror
Rear view mirrors should be installed
& reverse
properly and alarm needs to work
alarm
normally
Hydraulic
There shouldn't be problems like
device &
leakage, damage or worn-out on
cylinder
hydraulic motor, cylinder, pipe
Lamps
⑤
Button should be red and only
Rear view surveillance camera should
Brakes
④
Power is cut when button is pressed.
Rear view
Controller,
Inspection date:
Head, tail, fog, mars light should
work normally
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Air Compressor Safety Check List
PJT site:
No.
①
②
③
④
⑤
⑥
⑦
⑧
Subcontractor:
Part item
Emergency
stop button
Pressure
gauge
Motor
Cooling
device
inlet filter
Register No.:
Inspection method
W
T
h
F
Sa Su
Inspection photo
Button should be red and only
manipulated by hand
It should be working properly without any
Emergency stop
damages, corrosion and accurately
Pressure gauge
button
indicates numbers
It needs to be well-fixed without heat and
any cracks
Fan without any damages. There shouldn't
be any leakage on connecting part of
Motor
Cooler(Fan)
Inlet filter
Safety valve
Drain valve
Engine
Oil tank
Break away
cooler, pipe and flange
There shouldn't be any contamination,
damage, detachment of a case
Safety valve should work properly and
Pressure
pressure limit switch only needs to work
s/w
under designed pressure
engine
T
Power is cut when button is pressed.
Safety v/v
Drain valve
M
Inspection date:
Easy manipulation and emission with no
condensate water inside of tank
power unit Fixed condition should be good
and pulley, v-belt
Container exterior should work without any
⑨
Oil tank
abnormalities. Lubrication oil shouldn't
have any contamination
⑩
prevention wire
Inspector's
opinion
Inspector
(signature)
Construction
manager
(signature)
Safety manager
(signature)
Download