Downloaded from SAE International by University of Wisconsin - Madison , Sunday, September 09, 2018 2016-32-0058 20168058 Published 11/08/2016 Copyright © 2016 SAE International doi:10.4271/2016-32-0058 saepcelec.saejournals.org Examination of Hazard Analysis and Risk Assessment and Exposure Research in the Real Traffic Situation of ISO 26262 for Motorcycles Makoto Hasegawa and Takanobu Kaneko Japan Automobile Research Institute ABSTRACT ISO 26262, an international functional safety standard of electrical and/or electronic systems (E/E systems) for motor vehicles, was published in November 2011 and it is expected that the scope will be extended to motorcycles in a second edition of ISO 26262 going to be published in 2018. In order to apply ISO 26262 to motorcycle, proper estimation of Exposure, Controllability, and Severity are key factors to determine Motorcycle Safety Integrity Level (MSIL). Exposure is a factor to indicate the probability of the state of an operational situation that can be hazardous with the E/E system malfunction. And it is not easy to estimate the motorcycle Exposure due to less availability of back ground data in actual operational situation compared to motor vehicle. Therefore real traffic situation should be investigated in order to provide rationales for MSIL determination. In this study, we examined Hazard Analysis and Risk Assessment (HARA) for motorcycle in accordance with ISO/PAS 19695 and identified motorcycle-specific operational situation. Then we executed field survey for the acquisition of actual operational situation data and estimated Exposure. This paper shows motorcyclespecific issues for HARA and example of motorcycle travelling data useful for Exposure estimation. CITATION: Hasegawa, M. and Kaneko, T., "Examination of Hazard Analysis and Risk Assessment and Exposure Research in the Real Traffic Situation of ISO 26262 for Motorcycles," SAE Int. J. Passeng. Cars – Electron. Electr. Syst. 10(1):2017, doi:10.4271/2016-32-0058. INTRODUCTION be effective to support expert judgement to estimate Exposure, whose back ground data in actual operational situation is less available compared to motor vehicle. ISO 26262 [1], an international functional safety standard of electrical and/or electronic systems (E/E systems) for motor vehicles, was published in November 2011 and it is applied to passenger car. And it is expected that motorcycle will be included in its scope at the next revision scheduled in 2018. Prior to its revision, Publicly Available Specification, ISO/PAS 19695 [2] was published in 2015 and this PAS specifies the unique requirements to adapt ISO 26262 to motorcycle. It is foreseen that the elements of ISO/PAS 19695 will become the main contents of the revision of ISO 26262 regarding motorcycle inclusion. In this study we examined Hazard Analysis and Risk Assessment (HARA) for motorcycle in accordance with ISO/PAS 19695 and identified motorcycle-specific operational situation. Then we executed field survey for the acquisition of actual operational situation and estimated Exposure. Namely, we executed HARA for items of Fuel Injection (FI) system, Anti-lock Brake System (ABS), Combined Brake System (CBS) and Throttle-By-Wire (TBW) system, which connect to the basic factors of motorcycle motion; "braking, accelerating and turning" and getting popular E/E systems of motorcycle, and examined potential concerns. Motivation of this study is to examine Motorcycle Safety Integrity Level (MSIL) determination in accordance with ISO/PAS 19695 for the application of functional safety standard to motorcycle. Also example of back ground data and method of its measurement to estimate Exposure which is necessary for MSIL determination are presented. There are few case studies of MSIL determination available even though many case studies of Automotive Safety Integrity Level (ASIL) for passenger car are available. As a result, we assumed that Exposure of follow-up running situation should be different between motorcycle and motor vehicle, which is necessary to estimate it when we examine TBW system malfunctioned situation. Therefore we chose the inter-vehicle time between motorcycle and motor vehicle while motorcycle follow up a preceding passenger car at constant speed on the urban road as a research target and analysed follow-up running Exposure using video data acquired by five video cameras on one of the heaviest traffic road in Japan. The factors to determine MSIL in accordance with ISO/PAS 19695 are Exposure (E), Controllability (C) and Severity (S). We previously studied estimation procedure for Controllability and Severity [3][4]. And research of Exposure example in the real traffic situation should 95 Downloaded from SAE International by University of Wisconsin - Madison , Sunday, September 09, 2018 96 Hasegawa et al / SAE Int. J. Passeng. Cars – Electron. Electr. Syst. / Volume 10, Issue 1 (May 2017) FUNCTIONAL SAFETY STANDARD FOR MOTORCYCLE ISO 26262:2011, an international functional safety standard of electrical and/or electronic systems for motor vehicles is intended to be applied to passenger car. Though it is expected that motorcycle will be included in its scope at the next revision, it is considered that there is a difficulty to apply existing ISO 26262 to motorcycle as it is, because motorcycle have different characteristics from passenger car. One of that kind of characteristics which should be taken into consideration is the required level of safety measures to avoid unreasonable risk defined by MSIL, and another is estimation method of Exposure, Controllability and Severity in order to execute HARA for motorcycle. Therefore ISO/PAS 19695 was created as functional safety standard for motorcycle ahead of the revision of ISO 26262. accelerating and turning" and getting popular E/E systems of motorcycle. The results are described in following sections. HARA for FI System Item Definition for FI System At the initiation of HARA for FI system, item definition was executed. This activity is to understand the target item properly and to enable to conduct subsequent phase activities smoothly. The following is the result of item definition for FI system. Target Systems * FI system and related systems such as engine start system. See Figure 1. Hazard Analysis and Risk Assessment (HARA) HARA is a method defined by ISO 26262 and ISO/PAS 19695 to identify and specify the hazardous event caused by malfunctioning behaviour of E/E system and determine ASIL and MSIL and safety goals. MSIL is determined by combination of Exposure, Controllability, and Severity of the corresponding hazardous event of each items composed of several E/E systems. Exposure indicates a probability of the state of an operational situation that can be hazardous with the E/E system malfunction. Controllability is an ability to avoid a specified harm through the reactions of the persons involved. Severity is an estimate of the extent of harm to individuals that can occur in a potentially hazardous situation. These three factors of MSIL are considered to have a huge difference between motorcycle and passenger car in terms of estimated class because of its vehicle characteristics and operational situations, and therefore ISO/PAS 19695 shows motorcycle-specific example of these factors' classification in Annex A. To estimate Exposure, it is assumed that it is not appropriate to apply same Exposure class as that of passenger car to motorcycle because back ground data effectively support expert judgement is less available compared to motor vehicle. Concerning Controllability and Severity, those are also assumed not appropriate to apply because of difference of vehicle characteristic in motion and feasibility of evaluation test for Controllability, and availability of injury data based on Abbreviated Injury Scale (AIS) used for passenger car for Severity. Therefore motorcycle-specific methods were proposed as mentioned previously. Figure 1. Functional block diagram of target FI system Functionality of the Item * To detect rider operation and vehicle condition, and to control necessary devices to generate adequate engine torque Equipped Vehicle Specification * Specification of vehicle equipped with defined item as in Table 1, Table 1. Fundamental specification of the vehicle equipped with FI system. In this study, we attempted to estimate motorcycle Exposure class with acquiring motorcycle travelling data in the real traffic situation. EXAMINATION OF HARA FOR MOTORCYCLE Following HARAs were conducted in accordance with ISO/PAS 19695 Clause 5 and Annex A. FI system, ABS, CBS and TBW system were selected to the target items from a viewpoint that the items connect to the basic factors of motorcycles motion; "braking, Identification of Representative Failure Cause, Hazard and Hazardous Event As a next step representative failure cause occurred in FI system and hazard were examined. Failures could occur in any functional blocks and elements described in Figure 1, thus failure causes are numerous. It is considered to be more important to examine what vehicle behaviour would happen as an output from actuator because hazard is an unintended behaviour of item resulting from failure which is the cause of harm. As a result, representative hazards were classified as follows. Downloaded from SAE International by University of Wisconsin - Madison , Sunday, September 09, 2018 Hasegawa et al / SAE Int. J. Passeng. Cars – Electron. Electr. Syst. / Volume 10, Issue 1 (May 2017) 1. unintended loss of propulsion force 2. unintended loss of additional propulsion force 3. unintended generation of propulsion force Case 1. a possible hazardous event is losing the propulsion force and motorcycle speed decreases during travelling urban road, and collided by following vehicle. Case 2. a possible hazardous event is losing the additional propulsion force and motorcycle speed does not increase during attempting to overtake preceding vehicle on urban road, and colliding to the oncoming vehicle on the opposite lane. 97 HARA for ABS/CBS Item Definition for ABS/CBS The following is the result of item definition for ABS/CBS. Target Systems * ABS, CBS shown in Figure 2. Case 3. a possible hazardous event is generating the propulsion force and motorcycle speed increases during travelling urban road, and colliding to preceding vehicle. MSIL determinations for above representative hazardous events are shown in below. MSIL Determination For the estimation of Exposure, Controllability and Severity to determine MSIL, it is important to know how much acceleration and deceleration could occur caused by concerned hazard. Our study together with motorcycle manufactures is shown as below; Case 1. a possible maximum deceleration is caused by engine stall and it is still equivalent to the deceleration occurred by engine braking during normal riding and rider could easily and safely stop or evacuate from the lane, and following vehicle driver could stop or avoid as well. (C class: C0 [3]) Case 2. Case 3. rider could easily recognise that motorcycle would not accelerate as intended and cancel the overtaking manoeuvre (C class: C0). a possible maximum acceleration caused by FI system without TBW system is what rider could easily control by brake (C class: C0 [3]). As a result representative HARA results are as shown in Table 2. In each cases Controllability class was estimated as C0 and estimation of Exposure or Severity was not required. Table 2. Examples of FI system HARA Figure 2. Functional block diagram of target ABS/CBS Functionality of the Item * To detect rider operation and vehicle condition, and to control necessary devices to generate adequate brake force Identification of Representative Failure Cause, Hazard and Hazardous Event Representative failure causes occurred in ABS/CBS and hazard were examined. Basic idea is same as FI system examination and representative hazards were classified as follows. In this paper situations under which ABS/CBS would be activated, or effect of ABS/CBS malfunction would be large, were chosen as representative situations. 1. unintended reduction/loss of front wheel braking force 2. unintended reduction/loss of rear wheel braking force 3. unintended reduction/loss of braking force of both wheels 4. unintended loss of front wheel ABS function 5. unintended loss of rear wheel ABS function 6. unintended loss of ABS function of both wheels 7. unintended generation of braking force 8. unintended loss of CBS function Case 1. a possible hazardous event is losing the front braking force and motorcycle speed does not decrease during braking on urban road, and colliding to preceding vehicle stopping at traffic light. Case 2. a possible hazardous event is losing the rear braking force and motorcycle speed does not decrease during braking on highway, and colliding to preceding vehicle stopping with traffic congestion. Downloaded from SAE International by University of Wisconsin - Madison , Sunday, September 09, 2018 98 Hasegawa et al / SAE Int. J. Passeng. Cars – Electron. Electr. Syst. / Volume 10, Issue 1 (May 2017) Case 3. a possible hazardous event is losing the braking force of both wheels and motorcycle speed does not decrease during braking on urban road, and colliding to preceding vehicle stopping at traffic light. Case 4. a possible hazardous event is losing the front ABS function and unintended front wheel lock occurs with the hard braking on highway and falling down. Case 5. a possible hazardous event is losing the rear ABS function and unintended rear wheel lock occurs with the hard braking on urban road and falling down. Case 6. a possible hazardous event is losing ABS function of both wheels and unintended wheel locks occur with the hard braking on highway and falling down. Controllability would be high. And probability of travelling highway situation is high. Therefore Exposure would be high. Case 8. a possible maximum effect is complete loss of CBS function and it cause no brake application to front or rear wheel depending on rider’s operation, but brake function of both wheels are still available same as conventional brake. Therefore Controllability would not be high. As a result representative HARA results are as shown in Table 3. Various MSILs were determined depending on the hazard and scenario. Table 3. Examples of ABS/CBS HARA Case 7. a possible hazardous event is generating braking force and unintended wheel locks occur during highway travelling and falling down. Case 8. a possible hazardous event is losing CBS function of both wheels and motorcycle speed does not decrease during braking on urban road, and colliding to preceding vehicle stopping at traffic light. MSIL determination for above representative hazardous events are shown in below. MSIL Determination For determining MSIL, it is important to know how much braking force could still remain in case for case 1, 2 and 3, and how much braking force could occur in case for case 7 caused by concerned hazard. And how often these rider assistance system would be required to work. Our study together with motorcycle manufactures is shown as below; Case 1 and 2. a possible maximum effect is complete loss of front or rear braking force and the other wheel's braking force is still available. Therefore Controllability would not be high. Or probability of the situation to require such a high deceleration which one of each brake could generate is not sufficient to avoid collision, is not high. Therefore Exposure would not be high. Case 3. a possible maximum effect is complete loss of braking force of both wheels and it is not possible to avoid the severe harm. Case 4 and 6. a possible maximum effect is complete loss of front or front/rear ABS function and it cause front wheel lock depending on rider's operation, it is not easy to avoid falling down. Therefore Controllability could be high. On the other hand probability of the situation to require such a high deceleration which ABS need to work to avoid wheel lock, is not high. Therefore Exposure would not be high. Case 5. a possible maximum effect is complete loss of rear brake ABS function and it cause rear wheel lock depending on rider's operation, and it is same as conventional brake and not difficult to avoid falling down not like front wheel lock. Therefore Controllability would not be high. And probability of the situation to require such a high deceleration which ABS need to work to avoid wheel lock is not high. Therefore Exposure would not be high. Case 7. a possible maximum effect is generating high front and rear braking force and it cause wheel lock of both wheels. Therefore HARA for TBW System Different from FI system and ABS/CBS mentioned above, we have not concluded the result of HARA for TBW system yet in this study. Because we found motorcycle-specific issue while we examined identification of representative hazard and hazardous event, and concentrated on that issue. The following is the issue we worked on. Downloaded from SAE International by University of Wisconsin - Madison , Sunday, September 09, 2018 Hasegawa et al / SAE Int. J. Passeng. Cars – Electron. Electr. Syst. / Volume 10, Issue 1 (May 2017) 99 Identification of Representative Failure Cause, Hazard and Hazardous Event Representative hazards for TBW system are assumed as follows, which are similar to hazards for FI system. 1. unintended loss of propulsion force 2. unintended generation of propulsion force But generated acceleration would be much higher than that of FI system malfunction because the failure cause would be different. In this case it is important to know what kind of operational situation with item malfunction could lead harm (Exposure), and how much acceleration could occur (Controllability and Severity). As for Exposure, probable scenario which could lead harm was identified as such; motorcycle is following up a preceding vehicle and collide to it due to unintended high acceleration. In this case Exposure could be estimated in terms of probability of existence of motorcycle in each inter-vehicle time (or distance) between preceding vehicle and following motorcycle, and the inter-vehicle time affects estimation of Controllability. It was assumed motorcycle should have its own Exposure as its operational situation should be different from that of passenger car and therefore existing inter-vehicle time data for passenger car would not be applicable to motorcycle. Based on this assumption we executed the field survey to research inter-vehicle time between passenger car and motorcycle in the real traffic condition. Figure 3. Image of follow-up running by motorcycle Procedure and Method of Measurement Then, we explain the measurement procedure and method. The data acquisition was done using five set of video cameras, at weekday 8:00 to 18:00, on one of the heaviest traffic national road in Japan (Route 20, Hatsudai, Tokyo, speed limit: 60 km/h). Four cameras were set on the roadside to acquire inter-vehicle time data, and one camera was set behind the vehicles to check if travelling scenes meet definition 1. Frame rate of video camera is 60 fps. See Figure 4 and 5. EXPOSURE RESEARCH IN THE REAL TRAFFIC SITUATION As mentioned previously, the object of this field survey was to acquire inter-vehicle time between travelling passenger car in front of motorcycle and follow-up running motorcycle. We defined follow-up running as below to judge the validity of acquired data. Figure 4. Image of speed measurement cameras allocation Definition of Follow-Up Running The followings are the definition of follow-up running in this study. 1. Motorcycle is located within the middle position of 2 out of 4 of preceding vehicle width against the vehicle centre longitudinal axis. See Figure 3. 2. Average vehicle speeds at measurement zones and vehicle speed difference between preceding and following vehicles are within +/-5 km/h. See Figure 4. The definitions are to exclude the data of motorcycles which located on the edge of preceding vehicle on the longitudinal line with intentionally shortened inter-vehicle time and ready to avoid preceding vehicle (for case 1), and which were accelerating to overtake preceding vehicle and change the travelling lane (for case 2). In other words we assume common follow-up running is motorcycle travelling behind the preceding vehicle and in the middle position of the vehicle width in longitudinal, with constant speed. We extracted corresponding motorcycle travelling scenes based on above. Figure 5. Example of acquired scene Measurement Result Measurement results of inter-vehicle time for motorcycle in the real traffic situation were as follows; • The number of identified motorcycle (total): 1,620 units • The number of follow-up running motorcycle: 104 units • 90% coverage inter-vehicle time (cumulative): 0.52 s ≤ t90 < 1.63 s • 99% coverage inter-vehicle time (cumulative): 0.37 s ≤ t99 < 1.87 s Downloaded from SAE International by University of Wisconsin - Madison , Sunday, September 09, 2018 100 • Hasegawa et al / SAE Int. J. Passeng. Cars – Electron. Electr. Syst. / Volume 10, Issue 1 (May 2017) 99.9% coverage inter-vehicle time (cumulative): 0.37 s ≤ t99.9 < 1.94 s • Motorcycle speed (range): 29.5 - 71.1 km/h • Motorcycle speed (average): 49 km/h The distribution of motorcycle inter-vehicle time and vehicle speed are in Figure 6 and 7. the result shown in the tables and further discussion and consideration would be needed to get how both factors be combined and used to estimate final Exposure. Therefore those tables are still tentative. And also, Controllability classification based on generated acceleration was presented in our SETC2015 paper [3], examination to estimate Controllability based on acceleration and inter-vehicle time in case for follow-up running scenario should be addressed to future issue. Table 4. e1 and e2 Exposure table for follow-up running (tentative) Figure 6. Distribution and frequency of inter-vehicle time Table 5. e3 and e4 Exposure table for follow-up running (tentative) Figure 7. Distribution and frequency of average motorcycle speed As a result, Exposure of follow-up running motorcycle was estimated as shown in Table 4 and 5, which was classified based on intervehicle time. Exposure of follow-up running passenger car is also presented in the tables. As assumed initially, inter-vehicle time at follow-up running was different between motorcycle and passenger car, and necessity of motorcycle-specific Exposure estimation would be suggested. And we should underline that this Exposure was estimated from only inter-vehicle time at follow-up running. As shown above, only 6% (104 units) was recognised as doing "follow-up running" out of 1,620 units which were the total units of motorcycle recorded in the video. It shows a probability of follow-up running situation is very low against total operating time. It means eventual Exposure class of follow-up running situation could be estimated one class lower than SUMMARY The following summarizes the main points in this study. • ISO 26262 is a standard intended to be applied to passenger car and need an adjustment to apply to motorcycle. ISO/PAS 19695 was published for the adaptation to motorcycle. • HARAs in accordance with ISO/PAS 19695 were conducted and MSILs were determined which very few case studies currently exist. Though conducting HARAs for FI system and Downloaded from SAE International by University of Wisconsin - Madison , Sunday, September 09, 2018 Hasegawa et al / SAE Int. J. Passeng. Cars – Electron. Electr. Syst. / Volume 10, Issue 1 (May 2017) • • ABS/CBS were possible by using the methods of Controllability and Severity estimation, precise HARA for TBW system could be difficult with limited available knowledge and back ground data depending on the hazardous event. It was suggested that it would be necessary to execute the research on operational situation in the real traffic situation to estimate Exposure. ABBREVIATIONS Measurement result showing inter-vehicle time at follow-up running was different between motorcycle and passenger car and thus our assumption was confirmed. Exposure example of follow-up running motorcycle and its estimation method were presented. Also it was shown that probability of follow-up running situation would be low against total operation time. CBS - Combined Brake System Execution of precise HARA and determination of MSIL for TBW system adopting the outcome of this study would be the next step. And examination to identify other motorcycle-specific operational situation, its Exposure, and corresponding field survey would be also the next steps. 101 ABS - Anti-lock Brake System AIS - Abbreviate Injury Scale ASIL - Automotive Safety Integrity Level C - Controllability E - Exposure FI - Fuel Injection HARA - Hazard Analysis and Risk Assessment MSIL - Motorcycle Safety Integrity Level S - Severity TBW - Throttle-By-Wire QM - Quality Management REFERENCES 1. 2. 3. 4. ISO 26262:2011 "Road vehicles - Functional safety," Nov. 2011. ISO/PAS 19695:2105 "Motorcycles - Functional safety" Dec. 2015. Kawakoshi, M., Kobayashi, T., and Hasegawa, M., "ISO 26262 Controllability Evaluation Technique by Expert Riders," SAE Technical Paper 2015-32-0746, 2015. Arai, Y., Hasegawa, M., and Harigae, T., "Research on Method for Classifying Injury Severity Using Motorcycle Accident Data for ISO 26262," SAE Int. J. Engines 9(1):397-404, 2016. All rights reserved. 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