MECH-10127 Solid State Electronics Module 15 - ELEVATING DEVICES MECHANIC Lab 4 Power Supplies Rectifiers and Voltage Regulators MECH-10127 Lab 4 Page 1 of 14 Rev.A - Sep 2021 INTRODUCTION Most electronic equipment requires DC power to operate. However, it is powered from AC line voltage. Therefore, an internal conversion process is required, which is typically performed by a diode rectifier. Once the voltage is converted to DC it still needs to be filtered to reduce ripple and often regulated to a specific required voltage. USEFUL FORMULAS: AC Sine Wave Average DC Voltage (No Filtering) Single-Phase Rectifier Frequency Time Period VDC = DMM reading when set to measure VDC Vavg = Calculated average voltage from the Oscilloscope’s measured Vpeak PARTS REQUIRED: 1 - Design trainer 1 - Oscilloscope 1 - DMM (Digital Multi-meter) 4 - 1N4004 diodes 1 - LM7805CT Regulator 1 - 100µF capacitor 1 - 0.1µF capacitor 1 - LED 1 - 5.6 KΩ resistor 1 - 1 KΩ resistor 1N4004 Diode PLEASE READ CAREFULLY Neatly sketch the specified oscilloscope waveforms on the CRT grids provided. Politely ask your professor to initial each waveform as completed, before leaving the laboratory area. Please be aware that once you leave the lab, your professor will not sign off on your waveforms! *This is a validation that you completed each waveform during the allotted time, and not an endorsement or evaluation of your work. Failure to follow these instructions will result in a grade of ‘zero’ for your waveforms. SUBMIT YOUR ORIGINAL WORK ONLY MECH-10127 Lab 4 Page 2 of 14 Rev.A - Sep 2021 PART A: HALF-WAVE RECTIFIER CIRCUIT 1. Construct the half-wave rectifier circuit shown in Figure 4-1. Use the 12.6 VAC centre-tapped transformer on the design trainer to supply power to the circuit. Do not connect the L2 terminal to the circuit (identified as NC - NO CONNECTION). Figure 2-1 2. Turn on your Oscilloscope and set the controls as follows: Channel 1: 5 Volts/Div., calibrated Channel 2: 5 Volts/Div., calibrated Channels 1 and 2 Coupling: GND Display MODE: CH1 Check Test Probe Attenuation: x1 Sweep Time/Div.: 5 ms, calibrated Trigger Level: 0 V Trigger Source: LINE Reference the trace to the graticule line that is marked 90% 3. Connect the ground alligator clip of the Oscilloscope probe to the point C (GND) of your circuit. Connect CH1 test probe to Point A and the CH2 test probe to point B of your circuit. Have the instructor check that the circuit is wired correctly before you turn on the design trainer. 4. Set Channel 1 input coupling switch to DC. A sine wave should appear on the oscilloscope’s CRT. Measure the time elapsed for 1 full cycle by counting the horizontal number of divisions and subdivisions, starting where the positive slope of the sine wave crosses the "X" axis and ending where the next positive slope of the following cycle starts crossing the "X" axis again. Then, multiply by the sweep Time/Div setting. Record your reading in Table 4-1 under the "Oscilloscope" column. 8. Then, using the same Period in seconds, apply the reciprocal formula to determine the frequency of the sine wave. Record in Table 4-1 under the "Oscilloscope" column. MECH-10127 Lab 4 Page 3 of 14 Rev.A - Sep 2021 9. Measure the peak voltage of the sine wave by counting the vertical divisions and sub-divisions from your reference line (zero Volts) and then multiply by the attenuator Volts/Div setting. Record in Table 4-1 under the "Oscilloscope" column. 10. Use the peak voltage of the sine wave and calculate the VRMS (VAC). Record in Table 4-1 under the "Oscilloscope" column. 11. Use your DMM to measure the VRMS (VAC) of the sine wave from points A to C (GND) and record in Table 4-1 under the DMM column. Compare the calculated VRMS to the measured VAC. They should be very close. If your DMM has a frequency counter use it to measure the frequency of the sine wave and record in Table 4-1 under the DMM column. AC Sine Wave Input Voltage (Half-Wave Rectifier Circuit) Oscilloscope CH1 Period (time to complete 1 full cycle) = DMM N/A Frequency = Volts peak = N/A VRMS (VAC) = Table 4-1 12. Switch display MODE to CH2 and CH2 input coupling switch to GND. Adjust CH2 reference line on your Oscilloscope’s CRT to the 10% graticule line. The bottom trace (Channel 2) will be your rectified DC voltage reference line (Zero Volts). Set CH2 input coupling switch back to DC and display MODE to CHOP. You should have on the top of the screen an AC sine wave before the diode (Point A) and on the bottom part of the oscilloscope screen the wave form after the diode (Point B): a DC half-wave positive pulsating signal displayed. 13. For the half-wave positive pulsating DC signal (CH2), determine the time period to complete one cycle by measuring the time from where the signal starts to rise to the next time the signal starts to rise again through the bottom X axis. Record in Table 4-2 under the Oscilloscope column. 14. Calculate the frequency of the pulsating DC and record in Table 4-2 under the oscilloscope column. 15. Measure the peak value of the "pulsating" DC by measuring from the reference line "X" axis to the top of the peak. For more accuracy, you may want to use the horizontal position control to move the peak, so that it is on the "Y" (vertical) middle axis where the sub-divisions are. Record in Table 4-2 under the oscilloscope column. 16. Use the formula to calculate the "average" DC voltage for the half-wave rectifier. Record in Table 42 under the oscilloscope column. MECH-10127 Lab 4 Page 4 of 14 Rev.A - Sep 2021 17. Set your DMM on VDC and measure the "average" DC voltage between points A and C. Record in Table 4-2 under the DMM column. Note that if your reading fluctuates between voltage ranges, take your meter out of auto range and fix the display to two decimal places. Compare the calculated Vavg to the measured VDC. They should be very close. 18. If your DMM has a frequency counter, use it to measure the frequency. Record in Table 4-2 under the DMM column. Pulsating DC Output Voltage (Half-Wave Rectifier Circuit) Oscilloscope CH2 Period T (time to complete 1 full cycle) = DMM N/A Frequency = Volts peak = N/A Vavg (average or VDC) = Table 4-2 19. What is the voltage difference between the AC peak before the diode (Table 2-2) and the DC peak after the diode (Table 4-2)? _____________________________________________________________________ 20. Neatly draw the waveforms on the CRT grid below – Figure 4-2. Volts/Div. __________ Time/Div. __________ Coupling AC/DC ?____ Figure 4-2 MECH-10127 Lab 4 Page 5 of 14 Rev.A - Sep 2021 21. Turn off your power supply and reverse the diode. Carefully measure and record the following measurements. Pulsating DC Output Voltage (Half-Wave Rectifier Circuit) Oscilloscope CH2 Volts peak = DMM N/A Vavg (average or VDC) = Table 4-3 22. Measure the peak value of the "pulsating" DC by measuring from the reference line "X" axis to the top of the peak. For more accuracy, you may want to use the horizontal position control to move the peak, so that it is on the "Y" (vertical) middle axis where the sub-divisions are. Record in Table 4-3 under the oscilloscope column. 23. Use the formula to calculate the "average" DC voltage for the half-wave rectifier. Record in Table 43 under the oscilloscope column. 24. Set your DMM on VDC and measure the "average" DC voltage between points A and C. Record in Table 4-3 under the DMM column. Note that if your reading fluctuates between voltage ranges, take your meter out of auto range and fix the display to two decimal places. Compare the calculated Vavg to the measured VDC. They should be very close. 25. Neatly draw the waveforms on the CRT grid below – Figure 4-3. Volts/Div. __________ Time/Div. __________ Coupling AC/DC ?____ Figure 4-3 MECH-10127 Lab 4 Page 6 of 14 Rev.A - Sep 2021 PART B: FULL-WAVE CENTRE-TAPPED RECTIFIER CIRCUIT 26. Turn off the design trainer. Modify your circuit to Figure 4-4. You're going to use both 6.3 VAC transformer terminals plus the CT on your design trainer. A short circuit could result if the diodes D1 and D2 are not installed correctly. Have the instructor check if your circuit is wired correctly before you turn on the design trainer. Figure 4-4 27. Repeat steps 5 to 18. Fill in Tables 4-4 and 4-5 instead of Tables 4-1 and 4-2. AC Sine Wave Input Voltage (Full-Wave Centre-Tapped Rectifier Circuit) Oscilloscope CH1 DMM Period T (time to complete 1 full cycle) = N/A Frequency = Volts peak = N/A VAC (VRMS) = Table 4-4 Pulsating DC Output Voltage (Full-Wave Centre-Tapped Rectifier Circuit) Oscilloscope CH2 DMM Period T (time to complete 1 full cycle) = N/A Frequency = Volts peak = N/A Vavg (average or VDC) = Table 4-5 MECH-10127 Lab 4 Page 7 of 14 Rev.A - Sep 2021 28. Neatly draw the waveforms on the CRT grid below – Figure 4-5. Volts/Div. __________ Time/Div. __________ Coupling AC/DC ?____ Figure 4-5 MECH-10127 Lab 4 Page 8 of 14 Rev.A - Sep 2021 PART C: FULL-WAVE BRIDGE RECTIFIER CIRCUIT 29. Turn off the design trainer and disconnect CH2 test probe from your oscilloscope. Modify your circuit to Figure 4-6. You're going to use both 6.3 VAC transformer terminals (12.6VAC), without connecting the CT. A short circuit could result if D1, D2, D3, or D4 are not installed correctly. Have the instructor check if your circuit is wired correctly before you turn on the design trainer. 30. Adjust CH1 reference line to the centre “X” axis. Repeat steps 5 to 18. Fill in Tables 4-6 and 4-7 instead of Tables 4-1 and 4-2. For this part of the Lab the AC power supply MUST be ISOLATED from ground, so you don't have a short circuit thru the oscilloscope’s chassis ground. Disconnect the oscilloscope’s CH2 probe and make sure the oscilloscope’s GROUND binding post is not connected to the PB-505 design trainer’s transformer or DC power supply. Figure 4-6 To fill Table 4-6, measure VAC from point A to point B (Figure 4-6 above) AC Sine Wave Input Voltage (Full-Wave Bridge Rectifier Circuit) Oscilloscope Period T (time to complete 1 full cycle) = DMM N/A Frequency = Volts peak = N/A VAC (VRMS) = Table 4-6 MECH-10127 Lab 4 Page 9 of 14 Rev.A - Sep 2021 Figure 4-7 To fill the pulsating DC Table 4-7, measure from point C to point D (Figure 4-7 above). Pulsating DC Output Voltage (Full-Wave Bridge Rectifier Circuit) Oscilloscope Period T (time to complete 1 full cycle) = DMM N/A Frequency = Volts peak = N/A Vavg (average or VDC) = Table 4-7 31. What is the voltage difference between the AC peak before the diode (Table 4-6) and the DC peak after the diode (Table 4-7)? ___________________________________________________________________________ 32. Neatly draw the waveforms on the CRT grid below – Figure 4-8. NOTE: Do not disassembly your circuit! MECH-10127 Lab 4 Page 10 of 14 Rev.A - Sep 2021 Volts/Div. __________ Time/Div. __________ Coupling AC/DC ?____ Figure 4-8 PART D: VOLTAGE REGULATOR WEAR YOUR SAFETY GLASSES ELECTROLYTIC CAPACITORS MAY EXPLODE IF INSERTED IN A CIRCUIT REVERSED OR IF THE APPLYED VOLTAGE EXCEEDS THE MAXIMUM ALLOWED. MECH-10127 Lab 4 Page 11 of 14 Rev.A - Sep 2021 33. Turn off your power supply and modify your circuit to Figure 4-8 connecting a 100μF filter capacitor in parallel with the resistor. Be careful with the capacitor polarity! Figure 4-8 34. Turn on the power supply and compare the waveform on the oscilloscope screen with Figure 4-8. The 100μF capacitor is filtering the DC pulses leaving a small ripple on the DC voltage. 35. Turn off your power supply and modify your circuit removing the resistor RL (5.6KΩ) and connecting the LM7805 Linear Voltage Regulator according to Figure 4-9. Figure 4-9 MECH-10127 Lab 4 Page 12 of 14 Rev.A - Sep 2021 36. Turn on the power supply and measure the DC voltage Vout (the regulator’s output voltage across the 0.1uF capacitor). Vout = ___________________________ 37. Turn off your power supply and disassemble the bridge rectifier part of the circuit. Connect the variable 1-18 VDC power supply from the design trainer to the input of the Figure 4-10 circuit. Figure 4-10 38. Connect your DMM to the power supply and adjust the voltage to the values below. For each value of Vin (Input voltage) you adjust, record the output voltage in Table 4-8. Vin (Input voltage) Vout (Output voltage) 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 15V Table 4-8 MECH-10127 Lab 4 Page 13 of 14 Rev.A - Sep 2021 MECH10127 SOLID STATE ELECTRONICS Lab #4 Professor Approval Sheet Student Name: __________________________ Student #: ____________________ Student Name: __________________________ Student #: ____________________ Class Day/Time/Date: __________________________________________________ PROFESSOR NOTE: CHECK ONE ONLY i) Student was present and completed all required steps. ii) Student was present but did not complete all required steps. Notes and Comments ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Professor Approval: _______________________ Date: ______________________ MECH-10127 Lab 4 Page 14 of 14 Rev.A - Sep 2021