ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) TECHNICAL CENTER (ENGINEERING) ENGINEERING PROJECTS ATTACHMENT -11 MINIMUM ENGINEERING DELIVERABLES PROJECT NO. : P11692 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field TABLE OF CONTENTS 1 MINIMUM ENGINEERING DELIVERABLES ....................................... 3 2 GENERAL / COMMON DELIVERABLES .......................................... 3 3 PROCESS DELIVERABLES ........................................................... 3 4 PLANT LAYOUT AND PIPING DELIVERABLES ................................... 4 5 INSTRUMENTATION DELIVERABLES .............................................. 7 6 ELECTRICAL DELIVERABLES ....................................................... 9 7 CIVIL AND STRUCTURAL DELIVERABLES .......................................10 8 HSE AND LOSS PREVENTION....................................................11 9 CATHODIC PROTECTION DELIVERABLES .......................................13 10 PIPELINE .............................................................................14 11 MATERIAL & CORROSION CONTROL ............................................18 Page 2 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 1 MINIMUM ENGINEERING DELIVERABLES CONTRACTOR shall utilize the lists below as the basis of its proposed engineering document deliverables. These lists of deliverables are not definitive and indicate the minimum requirements only. CONTRACTOR shall review these lists and update them adding all deliverables required for CONTRACTOR to satisfactorily complete the Project and meet all associated Contract requirements. The deliverable list shall not constitute any limitation on the CONTRACTOR scope for the job completion. Deliverables are to be issued by Plant area. CONTRACTOR shall not provide “typical” drawings covering multiple areas (i.e. although the layout of each WIC will be the same, separate GAs, Layout Drawings, etc. are required for each W IC). CONTRACTOR shall also not provide single schedules and lists for the Project. Schedules and Lists shall be prepared for each Plant area, as appropriate (i.e. Line Schedules, Load Schedules, I/O Lists, etc.) CONTRACTOR shall issue, within three (3) calendar weeks of the Effective Date of the Contract, its proposed deliverable lists for ADNOC Onshore approval. In progression of the project detail engineering development the CONTRACTOR shall include the deliverables necessary for the job completion. The deliverables prepared & issued by Planning are as per the Planning & Scheduling requirements attached to the EPC SOW. 2 GENERAL / COMMON DELIVERABLES All common and applicable discipline deliverables shall be refer from BIFP Project. EPC Contractor to raise the need list upon the award of the project. 3 FEED endorsement report PROCESS DELIVERABLES Process Design Basis Process Flow Diagram Piping and Instrument Diagram (Process, Utilities and Tie-in) Cause & Effect Matrix diagrams Line schedule Utilities, Chemical Consumption summary Vent and drain Summary OPERATION & CONTROL NARRATIVE - PAD,MINIPAD,WELLBAYS Process Conditions / Data sheets for Instruments. Page 3 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 4 Isolation Philosophy Relief, Vent, Drainage & Blowdown Philosophy Overpressure Protection Philosophy Smart Plant P&ID Execution Philosophy Smart Plant P&ID Extraction Procedure Operating & Control Philosophy Design Pressure And Temperature Philosophy Sparing Philosophy Emergency Depressurization Philosophy ESD Philosophy Pigging Philosophy Equipment List Heat & Material Balance For Pads, Minipads, Wellbays Steady State Hydraulic Study Report - Pipelines Design Review Close-Out Report Process Simulation Report Line Sizing Report Hazop Review Report Ram Study Sow For 3rd Party Consultant Third Party Scope Of Work – Hazop Study Line List Tie-In Lists. Site Visit Report - Process PLANT LAYOUT AND PIPING DELIVERABLES ADNOC onshore specifications are available and Contractor shall amend those to add specific project requirements if any, for those new specification is not required. Specification For Pipe Supports Piping Material Specification Page 4 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field Specification For Piping Stress Analysis Datasheet For Gate Valves Data Sheet For Ball Valves Data Sheet For Double Block & Bleed Valves Data Sheet For Globe Valves Data Sheet For Check Valves Data Sheet For Access Fittings (Chemical Injection Quill, Sample Connection, Etc) Datasheet For Quick Coupling And Flexible Hose Data Sheet For Access Fittings (Corrosion Coupon, Corrosion Probe, Etc.) Data Sheet For Access Fittings (Chemical Injection Quill, Sample Connection, Etc.) Data Sheet For Insulating Gasket Plant Layout & Piping Basis Of Design Pipe Support Schedule Wellbays Pipe Support Schedule Mini Pads Pipe Support Schedule Pads Piping Specialty Items List (Pads) Piping Specialty Items List (Minipad) Piping Specialty Items List (Wellbays) Material Requisition For Piping Ball Valves Material Requisition For Solid CRA (Alloy 825/625) Pipes (SMLS) Material Requisition For Carbon Steel Pipes (SMLS And Welded) Material Requisition For SS Pipes (SMLS And Welded) Material Requisition For Solid CRA (Alloy 825/625) Fittings & Flanges (SMLS) Material Requisition For Carbon Steel Fittings & Flanges (SMLS And Welded) Material Requisition For SS Fittings & Flanges (SMLS And Welded) Material Requisition For Ltcs Cladded Pipes, Fittings & Flanges Material Requisition For Piping Valves (Gate, Globe, Check) Material Requisition For Double Block & Bleed Valves Page 5 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field Material Requisition For Access Fittings (CC, CP) Material Requisition For Gaskets Material Requisition For Bolts And Nuts Material Requisition For Access Fittings (Chemical Injection Quills, Sampling Connection) Material Requisition For Insulating Gasket Technical Bid Evaluation For Piping Ball Valves Technical Bid Evaluation For Solid CRA (ALLOY 825/625) PIPES (SMLS) Technical Bid Evaluation For Carbon Steel Pipes (SMLS AND WELDED) Technical Bid Evaluation For SS PIPES (SMLS AND WELDED) Technical Bid Evaluation For Solid CRA (ALLOY 825/625) FITTINGS & FLANGES (SMLS) Technical Bid Evaluation For Carbon Steel Fittings & Flanges (SMLS AND WELDED) Technical Bid Evaluation For SS Fittings & Flanges (SMLS AND WELDED) Technical Bid Evaluation For Ltcs Cladded Pipes, Fittings & Flanges Technical Bid Evaluation For Piping Valves (GATE, GLOBE, CHECK) Technical Bid Evaluation For Double Block & Bleed Valves Technical Bid Evaluation For Access Fittings (CC, CP) Technical Bid Evaluation For Gaskets Technical Bid Evaluation For Bolts And Nuts Technical Bid Evaluation For Access Fittings (CHEMICAL INJECTION QUILLS, SAMPLING CONNECTION) Technical Bid Evaluation For Insulating Gasket Plot Plan General Arrangement Piping Piping Layout Piping Isometric Drawing Index Piping Isometric Method Statement For Preheat And Piping PWHT Method Statement for Operation of Automatic Welding Equipment Page 6 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 5 Material Take-Off For Piping Bulk Items (PADS / MINIPADS / Well bays) Addendum To 3d Model Execution Philosophy 3D Modelling Procedure 2D Drawing Extraction Procedure (PDS 3D) 3D Model Review Procedure Piping Stress Analysis Report AIV Report 60%Model Review Report 90% Model Review Report Scope Of Work For Flow Induced Vibration (FIV) & Acoustic Induced Vibration (AIV) STUDY Site Visit Report ISO certificate and Quality Manual for Piping fabrication at Shop As-built Drawings Physical Tagging list INSTRUMENTATION DELIVERABLES For the purpose of project the Instrumentation deliverables inclusive of Design Basis, Philosophies, Specifications, Reports, Study Reports, etc of the BIFP Project shall be used for this project works. The attached Engineering deliverables were developed based on the latest available revisions of BIFP project deliverables available at the time of preparation of this scope of works. During the residual engineering phase the CONTRACTOR shall obtain the latest deliverables from BIFP project and shall utilize the same for development during Residual Engineering. CONTRACTOR shall develop instrumentation engineering deliverables to address works as required in this project. Requirements of standards and specifically of SHELL DEP 32.31.00.34- Instrumentation Documents and Drawings shall be complied. As a minimum following instrument engineering deliverables shall be developed as the part of Engineering by the CONTRACTOR: Site Survey Reports Adequacy report Instrument Data Sheets Instrument Loop Diagrams Page 7 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field IO list Instrument Index Alarm and trip setting Controller set point Cable Block Diagrams including F & G detector System architecture drawing Cause & Effect Diagram Logic Diagrams/ Software Configuration Diagrams Modification scope of work for ICSS systemLayouts- Instrument Equipment Room (Update BIFP drawing) Layouts- Control Panel/ Auxiliary Racks (Update BIFP drawing) Layouts- Instrument and JB Location Layouts- Fire & Gas Detectors Location Layouts Instrument Hook Up Diagrams Instrument Tubing schedule Instrument Interconnection/ Schematic/ Termination/ Wiring Diagrams Lists/ Schedules/ Bill of Materials (Instrument Index/ Input Output Lists, MTOs) Layouts- Instrument and F&G Cable Routing Layouts Engineering Sheets Material Requisitions Technical Bid Evaluations Reports/ Calculations Method Statements Specification Vendor Deliverables (All applicable instrument, VDRL and system drawing and documents etc) WHCP drawing (Vendor deliverables) ICSS drawing and documents (Vendor deliverables) Instrument part 3D model Safety Requirement Specification Instrumentation Page 8 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 6 All required deliverable to fulfil the project requirement ELECTRICAL DELIVERABLES Electrical Design Basis Drawing index Electrical Specifications Electrical Data Sheets Electrical Load Lists Electrical Procedures Electrical Calculations and Equipment sizing calculations including cable sizing, conductor sizing andEarthing Calculation, All Single Line Diagrams, including Key Single Line Diagram Electrical Schematic and Wiring Diagrams Electrical Interconnection Diagrams Substation Control and Monitoring System (SCMS) Architectural Block Diagram Equipment layout arrangement update Instrumentation interface block diagram, SCMS Detail Diagrams SCMS I/O Schedules Electrical Power Skid Layouts update Electrical Cable Routing Layouts Lighting Layouts and Detail drawings Earthing Layouts and Detail drawings Material and purchase requisitions for all equipment’s and materials Technical Bid Evaluations for all equipment’s and materials Electrical Equipment (Vendors) drawings and data Vendors quality plans Topographical survey/site survey report including existing underground services/facilities Electrical Equipment List Electrical Cable Schedule Electrical Junction Box (JB) Schedule Page 9 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field Material Take-offs (MTOs) Installation Details, including Power, Lighting and Earthing Hazardous Area Schedule Hazardous Area Classification drawings and layouts Tie-in Schedule Electrical junction box schedule Cable Joints location Schedule Site Visit Reports Method statements Protection relay Co-ordination Study Report, setting and update existing schedule and curves (including modifications to the existing relay settings, as required) and submit a comprehensive relay co-ordination study report and setting schedule for whole system Electrical Legend and Symbol drawings Key Plan Drawings Field Test Procedure for electrical installation and equipment, plus test record forms Pre-Commissioning, Commissioning and SAT and ISAT procedure Change-over procedure, Operation and maintenance manuals, Electrical data books, Modification of all existing drawings/ documents affected by the works carried out under the Project, Factory Test Procedure and QCP for all electrical equipment Electrical Part of 3D Model List of tag plates and painting schedule for physical tagging Legend and symbols Any other drawing/ document required for completion of project o 7 Other systems as required CIVIL AND STRUCTURAL DELIVERABLES Page 10 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 8 Topographic survey, Underground detection and Geotechnical investigation Scope of work documents and reports. Construction specifications. Site grading plans and sections and fence layout drawings Roads and paving layout as applicable Civil General Arrangement (GA) drawings including UG services, trenches, etc. Structural General Arrangements including Pipe support layout and details. Structural Fabrication Drawings with supporting connection design calculation report. Reinforced concrete foundation drawings including Pipe Support layouts, plans, and elevation and section drawings showing rebar details / schedule. Platform Layout Drawings and details as applicable Crossovers / Ladder / Stair / Handrail Layouts and details as applicable Design Calculation Reports for Pipe supports, platforms, crossovers and all foundations with all software printouts including native files. Adequacy verification of existing Sleepers on Pipe corridor based on the latest stress analysis. Cable tray supports and Trench layout & detail Drawings Layouts and details of all other miscellaneous civil and Structural works. As-built Red Mark-up drawings, and Master drawings of new and existing drawings wherever applicable. HSE AND LOSS PREVENTION In addition to those HSE deliverables mentioned herein, CONTRACTOR shall be required to provide any additional HSE deliverables required by ADNOC CoPs, ADNOC ONSHORE Manual 10, ADNOC ONSHORE standard 30.99.90.015 Appendix-II, or by any of the other ADNOC ONSHORE HSE policies, procedures, guidelines or manuals provided in Volume 5 – HSE Requirements for Contractors. HSE Philosophy Fire Protection and Fire and Gas Detection Philosophy Project HSE Plan Page 11 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field Engineering HSE Plan HAZID / ENVID / OHID Report HAZID Closeout Report HAZOP Report HAZOP Closeout Report (By Process) Fire and Gas Datasheet (by I&C) Fire and Gas layouts Fire and Gas Cause and Effects Hazardous Area Classification Schedule Hazardous Area Classification Layouts Firefighting and Safety Equipment Specification Firefighting and Safety Equipment datasheets Firefighting and Safety Equipment layouts Escape Route and Safety Sign layouts Fireproofing schedule Fireproofing Zone layouts SIMOPS Report Constructability Review Report SIMOPS and Constructability Closeout Report Flare / vent Dispersion Radiation Analysis Assumptions Flare / vent Dispersion Radiation Analysis Report SIL Assessment Report Safety Requirement Specifications SIL Verification Report Page 12 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 9 HSE Action Tracking Register PHSER III Report PHSER III Closeout Report PHSER IV Report PHSER IV Closeout Report PHSER V Report PHSER V Closeout Report PSSR Report PSSR Closeout Report CATHODIC PROTECTION DELIVERABLES Cathodic Protection System Design Report, including calculations Specifications for Cathodic Protection Equipment and Materials Data Sheets for Cathodic Protection Equipment and Materials Cathodic Protection System I/O List for remote monitoring General Arrangement drawing of Cathodic Protection Equipment Schematic Layout of Cathodic Protection System Cathodic Protection Appurtenance Schedule Typical Cathodic Protection Installation Details (potential monitoring facilities, welded pad brazing connection, pin brazing connection, test facilities, termination details, etc.) Cathodic Protection Cable Schedules Cathodic Protection Material Schedules Cathodic Protection Material Take-off Corrosion Monitoring Schedule Corrosion Monitoring Frame Work Page 13 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 10 Corrosion Inhibitor Injection Point and Corrosion Monitoring Equipment Installation drawings UT Baseline Wall Thickness Survey Report Soils Resistivity Test Reports Scope Of Work For Cathodic Protection System CP Preworks Survey Report - For Pipelines And Crossings Technical Bid Evaluation For Cathodic Protection Systems PIPELINE ADNOC onshore specifications are available and Contractor shall amend those to add specific project requirements if any, for those new specification is not required. Pipeline Design Basis Pipeline Material Specification Datasheet For Seamless Line pipes Datasheet For Anchor Flange Datasheet For Pig Signaller (INTRUSIVE TYPE) Datasheet For Pipeline Induction Bends Datasheet For Monolithic Isolating Joints Datasheet For Pipeline Valves Datasheet For Barred Tees Pipeline Stress Analysis Report Pipeline Mechanical Design Calculation Report (WALL THICKNESS,ROAD CROSSING,BUOYANCY,PRESSURE TEST,ANCHOR FORCE) Specification For Pig Signallers (INTRUSIVE TYPE) Specification For Anchor Flange Specification For Pipeline External Field Joint Coating Specification For Pipeline Flanges And Fittings Page 14 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field Specification For Flexibility Analysis Pipeline Hydrostatic Pressure Test Calculation Report Pipeline Anti-Buoyancy Calculation Report Pipeline Anchor Force Calculation Report Field Layout - Overall Facilities Overall Field Layout For Water Injection System Overall Field Layout Field Area layout Line routing Plan Pipeline route survey sketches Pipeline Route Plans Pipeline/flowline approach drawings Pipeline Alignment Sheet Pipeline Hydrostatic Test Diagram Pipeline Schematic Diagram Flowline Schematic Diagram with all flowlines in PAD/RDS Pipeline Crossing matrix for each pipeline/flowline Material Requisition For Seamless Line Pipe Material Requisition For Field Joint Coating Material Requisition For Isolating Joints Material Requisition For Barred Tees Material Requisition For Pipeline Bulk Materials Material Requisition For Anchor Flanges Material Requisition For Pipeline Valves Page 15 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field Material Requisition For Hot Induction Bends Technical Bid Evaluation For Seamless Line Pipe Technical Bid Evaluation For Field Joint Coating Technical Bid Evaluation For Isolating Joints Technical Bid Evaluation For Barred Tees Technical Bid Evaluation For Pipeline Bulk Materials Technical Bid Evaluation For Anchor Flanges Technical Bid Evaluation For Pipeline Valves Technical Bid Evaluation For Hot Induction Bends Technical Bid Evaluation Topography & Underground Detection Survey Report -Pipeline Geotechnical Investigation Report For Pipelines Scope Of Work For Topographic & Underground Detection Survey (Pipelines) Typical Pipeline Drawing - (PLAN & SECTION) Cable Crossing Typical Pipeline Drawing - (PLAN & ELEVATION) GATCH ROAD / SAND Track Crossing For Buried Typical Pipeline Drawing - (PLAN & SECTION) Buried Pipeline Crossing (TYPE-1) Typical Pipeline Drawing - (PLAN & SECTION) OVERHEAD POWER LINE CROSSING. Typical Pipeline Drawing - (PLAN & ELEVATION) ASPHALT ROAD CROSSING ABOVE GROUND PIPELINES/PIPELINES Typical Detail Of Pipeline Identification Slab & Cable Identification Typical Detail Of Concrete Safety Barriers For Asphalt Road Crossing Typical Details Of Access Barrier For Road/Track/Rig Crossing Page 16 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field Typical Pipeline Drawing - (Plan & Elevation) Rig Road Crossing For Above Ground Pipelines/Pipelines Typical Pipeline Drawing - (Plan & Section) Overhead Power Line Crossing For Above Ground Pipelines/Pipelines Typical Pipeline Drawing - Right Of Way Typical Pipeline Drawing - Pipeline Markers & Warning Sign Typical Pipeline Drawing - (Plan & Elevation) Asphalt Road Crossing For Buried Pipeline Typical Road Crossing Drawing For Pipeline Typical Track Crossing Detail For Above Ground Pipelines Typical Pipeline Drawing - Configuration/Details For New Above Ground Pipeline Crossings To Existing Roads/Tracks & Pipelines Typical Pipeline Drawing - Marker Post And Warning Notice Detail For Aboveground Pipelines/Pipelines Typical Pipeline Drawing - (Plan & Section) Underground Pipe Crossing Above Existing Pipeline Crossing (Type-2) Typical Pipeline Drawing - (Plan & Elevation) New Buried Pipeline Crossing Existing Aboveground Pipeline Typical Pipeline Drawing - Pipe Hurdles Support Detail In SABKHA Area For Above Ground One Pipeline Typical Pipeline Drawing - Hurdle Support In Expansion Loop & Station Approach (Sandy Area) For Single Pipeline Typical Sleeper Details Pipelines/Pipelines Typical Pipeline Drawing - CICPA Fence Crossing (Trenchless) Typical Pipeline Drawing - Pipe Trench Details Site Visit Report- Pipeline In SABKHA Area For Above Ground Page 17 of 18 ADNOC Classification: Internal TECHNICAL CENTERS & PROJECTS (TC&P) EPM for Non-Conventional Well Tie-Ins at BAB Field 11 MATERIAL & CORROSION CONTROL Material Selection & Corrosion Control Report Corrosion Monitoring Philosophy Specification for Positive Material Identification Specification For External Pipeline Coating Specification For External Painting & Coating Of Equipment Specification For CRA Clad Pipelines & Piping Material Chemical Treatment Philosophy Corrosion Management Framework Specification For Piping, Forging, Plates & Castings For Sour Service Page 18 of 18