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BEVPAK HSE Programme

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BEVPAK NIGERIA LIMITED
PORTHARCOURT
QHSE PROGRAMME
Doc. Reference No: BNL-MGT-1.105
Page 1 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021
OHS PROGRAMME
S/N
1. 1
Department/ Section
Hazard
Harm
All Departments
Contact with
 Death,
asymptomatic
persons
 Severe illness
Objective
Target
Means/Program
Responsibility
Time Frame
Prevention
of Infectious
Disease such
as corona
virus and
Ebola
Disease
Zero
Incidence of
Corona virus
infection

Use sanitizers to
disinfect hands.
QAQC
Manager
Daily

Practice social
distancing whilst
within the
company's
premises,
Plant Head


Use nose and
mouth cover at all
times
Staff are subjected
to Covid 19 Test
every 15 days
Documented
Information
Visitors and
Staff
Attendance
Record
HR Officer
Logistics
Manager
Sales &
Marketing
Coordinator
Finance
Manager
Production
Manager
2. 2
Closure QAQC
Stepping on
Spilled HDPE
and
Masterbatch
on the Floor



Death,
Dislocation
Injury
Prevention
of Accident
relating to
spilled HDPE
on the Floor
Zero
accident
related to
Spilled HDPE
on the floor


Sweep HDPE
Immediately it
spilled on the floor
Train the entire
staff on the
Maintenance
Manager
Closure
Production
Manager
Assistant HSE
Officer
Page 2 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021
Daily
Incidence
and Accident
Record
when taking
Sample
3. 3
Closure Production
Stepping on
Spilled HDPE
and
Masterbatch
on the Floor



Death,
Dislocation
Injury
Prevention
of Accident
relating to
spilled HDPE
on the Floor
Zero
accident
related to
Spilled HDPE
on the floor




4. 4
5. 5
6. 7
Closure Production
Maintenance
Maintenance
DOC NO: BNL-MGT-1.105
Noise
generation
from Sacmi
Machines
Noise
generation
from
Production
and Utility
Machines
Contact with
exposed
electrical




Hearing
disturbance
Discomfort
Hearing
disturbance
Electrocution
Rev No: 00
Prevention
of accident
related to
hearing
disturbance
Zero
accident
related to
hearing
disturbance

Prevention
of accident
related to
hearing
disturbance
Zero
accident
related to
hearing
disturbance

Prevention
Zero
of accident
accident
related to
related to
Page 3 of 10


implication of
stepping on spilled
HDPE and
Masterbatch
Use of Safety boots
Sweep HDPE
Immediately it
spilled on the floor
Train the staff
pouring the HDPE
on how to pour it in
the Hopper to
prevent spillage
Train the entire
staff on the
implication of
stepping on spilled
HDPE
Effective/regular
maintenance of
machine
Job rotation.
Use of ear plug.


Effective/regular
maintenance of
machine
Job rotation.
Use of ear plug.


Access control
Display of warning
Human
Resources
Officer
Closure
Production
Manager
Assistant HSE
Officer
Daily
Incidence
and Accident
Record
Quarterly
Noise
monitoring
record.
Quarterly
Noise
monitoring
record.
Human
Resources
Officer
Closure
Manager
Maintenance
Manager
Maintenance
Manager
Maintenance
Manager
Issue Date: January, 2021
As per
Maintenance
maintenance record
schedule
7. 8
8. 9
Preform Grinding
Preform Production
cables during
transformer
inspection
and
maintenance
Noise
Generation
from Grinding
Machines
Stepping on
Spilled PET
Resins on the
production
Floor and PET
Resin
Charging Area
electrocution electrocution






Hearing
disturbance
Death,
Dislocation
Injury
Prevention
of accident
related to
hearing
disturbance
Prevention
of Accident
relating to
spilled PET
Resins on the
Floor and
PET Resin
Charging
Area
Zero
accident
related to
hearing
disturbance
Zero
accident
related to
Spilled PET
Resins on the
floor and PET
Resin
Charging
Area






10
Sales & Marketing
Accident




Bruises.
Dislocation.
Permanent
disability.
Death.
Prevention
of Accident
related to
Driving
Zero
accident
related to
Travelling



signage
Routine inspection
Use of hand glove,
safety boot.
Effective/regular
maintenance of
Utility machine
Job rotation.
Use of ear plug.
Sweep PET Resins
Immediately it
spilled on the floor
Train the staff
pouring the PET
Resins on how to
pour it in the
Hopper to prevent
spillage
Train the entire
staff on the
implication of
stepping on spilled
PET Resins
Recruitment of
competent drivers,
Periodic
maintenance of the
operational
vehicles,
Regular training of
drivers
Production
Manager
Quarterly
Noise
monitoring
record.
Preform
Production
Manager
Daily
Incident and
Accident
Record
Every Trip
Made
Record of
incident and
Accident
Investigation
Assistant HSE
Officer
Human
Resources
Officer
Sales &
Marketing
Coordinator
Human
Resources
Officer
Page 4 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021

Health care
facilities for the
staff.
EMS PROGRAMME
S/N
1.
Department/
Section
Closure
Production
Environmental
Aspect
Consumption of
Raw Materials e.g.
HDPE, and Master
batch among
others
Environme
ntal Impact
Resource
depletion
Objective
Target
Means/Program
Responsibility
Time Frame
To prevent
Raw
Materials
wastage
To ensure
that
Materials
consumptio
n does not


Daily


Ensure use of
competent staff
Careful handling of
Raw Materials
Monitor
Production
Manager
Page 5 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021
Documented
Information
Raw Materials
consumption
record
exceed
target set
based on
production
plan
2.
Closure
Production
Use of energy to
power production
machines
Resource
depletion
To prevent
energy
wastage
To ensure
energy
consumptio
n does not
exceed
1150KW/M
T







3.
Closure
Production
Consumption of
nylons, Carton,
Cellotape, Cable
Tie, edge
Protector and
Stretch wrapper,
strapping rope
among others
Resource
depletion
To prevent
Carton,
Cellotape,
Cable Tie,
edge
Protector
and
Stretch
To ensure
that
Carton,
Cellotape,
Cable Tie,
edge
Protector
and Stretch




consumption
Compare
consumption rate
against set target
Implement
corrective measure
when results
exceed set target
Switch off lighting
points, A/Cs or
equipment when
not in use
Report any faulty
switch for
immediate repair
Monitor energy
usage
Compare energy
usage against set
target
Implement
corrective measure
when results
exceed set target
Ensure use of
competent staff
Careful handling of
nylons, cartons,
and cellotape
Monitor
consumption
Compare
Production
Manager
Monthly
Energy
consumption
record
Daily
Packaging
Materials
consumption
record
Maintenance
Manager
Plant Head

Production
Manager
Page 6 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021
wrapper,
strapping
rope
wastage


consumption rate
against set target
Implement
corrective measure
when results
exceed set target

4.
Closure
Production
Use of diesel for
powering forklift
Resource
depletion
5.
Closure
Production
Noise generation
from Sacmi
Machines
Hearing
Prevention 100%
Monthly
 Closure
disturbance of Noise
adherence
Production
Pollution
to Sacmi
Manager
Machine
 Maintenanc
Preventive
Quarterly
e Manager
Maintenanc Sacmi Machines are
e Schedule used in a Confined Area
preventing the noise
from not getting to the
environment
Page 7 of 10
Rev No: 00
Issue Date: January, 2021
DOC NO: BNL-MGT-1.105
To prevent
diesel
wastage
wrapper,
strapping
rope
consumptio
n does not
exceed
target set
based on
production
plan
To ensure
diesel
consumptio
n does not
exceed
3,200 liters
per month
Avoid waste of any
kind
 Keep records of
usage
 Monitor
consumption level
 Compare
consumption level
with set target
 Implement
corrective measure
when results
exceed set target
Machine is frequently
maintained and as such
the level of noise
generated is very low.
Production
Manager
Daily
Diesel
consumption
record.
Sacmi Machine
Maintenance
Schedule and
Checklists
Noise
monitoring
record.
6.
Preform
Production
Consumption of
Raw Materials e.g.
PET Resins, Master
batch and liquid
pigment among
others
Resource
depletion
To prevent
Raw
Materials
wastage
To ensure
that
Materials
consumptio
n does not
exceed
target set
based on
production
plan
7.
Preform
Production
Use of energy to
power production
machines
Resource
depletion
To prevent
energy
wastage
To ensure
energy
consumptio
n does not
exceed
1150KW/M
T
8.
Preform
Consumption of
Resource
To prevent
To ensure
Use of PPEs
 Ensure use of
competent staff
 Careful handling of
Raw Materials
 Monitor
consumption
 Compare
consumption rate
against set target
 Implement
corrective measure
when results
exceed set target
 Switch off lighting
points, A/Cs or
equipment when
not in use
 Report any faulty
switch for
immediate repair
 Monitor energy
usage
 Compare energy
usage against set
target
 Implement
corrective measure
when results
exceed set target
 Ensure use of

Production
Manager
Production
Manager
Daily
Raw Materials
consumption
record
Monthly
Energy
consumption
record
Daily
Packaging
Maintenance
Manager

Plant Head

Production
Page 8 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021
Production
9.
Preform
Production
nylons, layer pad
and stretchable
film
Use of diesel for
powering forklift
depletion
Resource
depletion
nylon,
layer pad
and
stretchabl
e film
wastage
To prevent
diesel
wastage
that nylon,
layer pad
and
stretchable
film
consumptio
n does not
exceed
target set
based on
production
plan
To ensure
diesel
consumptio
n does not
exceed
3,200 liters
per month









10.
Preform
Production
Use of Water to
wash Cages
Resource
depletion
To prevent
water
wastage
To ensure
Water
usage does
not exceed
1,000,000
liters



competent staff
Careful handling of
nylons, cartons,
and cellotape
Monitor
consumption
Compare
consumption rate
against set target
Implement
corrective measure
when results
exceed set target
Avoid waste of
diesel
Keep records of
usage
Monitor
consumption level
Compare
consumption level
with set target
Implement
corrective measure
when results
exceed set target
Avoid waste of any
water
Keep records of
usage
Monitor
consumption level
Manager
Materials
consumption
record

Production
Manager
Daily
Diesel
consumption
record.

Production
Manager
Daily
Water
consumption
record.
Page 9 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021


Compare
consumption level
with set target
Implement
corrective measure
when results
exceed set target
Prepared and Reviewed by
Approved by
Assistant HSEF Officer
Site Head
Erhunmwunsee Kelvin Ikponmwosa
Velappan Neelankanta
Page 10 of 10
DOC NO: BNL-MGT-1.105
Rev No: 00
Issue Date: January, 2021
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