Single Phase to Three Phase Converter Ermurachi Iurie, Berzan Vladimir Ivanov Sergiu Institute of Power Engineering Ministry of Education, Culture and Research Chisinau, Republic of Moldova E-mail: ermurachi.iurie@ie.asm.md, berzan@ie.asm.md Craiova University Department of Electromechanics, Environment and Industrial Informatics Craiova, Romania E-mail: sergiu.ivanov@ie.ucv.ro Abstract — The paper addressing the problem of increasing the energy efficiency indices and the lifetime of the mono / three phase inverters powered from the single phase AC grid. The actuality of this problem regarding the efficiency of the use of electricity is determined by the fact that at present most of the receivers in the residential sector are of single-phase type (washing machines, air conditioners, electric pumps, refrigerators, kitchen equipment, etc.). As a solution to increase the efficiency of the use of electricity in the consumption phase, the use of three-phase asynchronous motors is examined, which have higher energy performance indices compared to singlephase asynchronous motors. For the control of three-phase motors when supplying them from the single-phase network, a new three-phase inverter control algorithm is proposed, which has been called frequency-pulse-width-modulation (FPWM). The simultaneous modulation of the frequency and the width of the control impulses leads to the decrease of approximately 25% of the number of the control impulses of the transistors of the threephase inverter. This ensures quality indices of electricity supplied to the three-phase asynchronous motor and minimal pollution of single-phase grid with the higher current harmonics. The proposed frequency-pulse-width-modulation algorithm excluded the function of intermediate energy storage in the electrolytic type DC filter capacitors, which have a shorter lifetime compared to other components of the voltage inverter. As a filter capacitor of the proposed three-phase inverter, only capacitors with dielectric film are used, which have a much smaller capacity value compared to the previously used electrolytic capacitors. The substitution of the electrolytic capacitors was possible because in the proposed inverter the dielectric film capacitors filter switching harmonics of the transistors. Keywords— power conversion; AC-AC converters; pulse width modulation converters; frequency-pulse-width-modulation; energy efficiency. I. INTRODUCTION In the electric power distribution systems, the single-phase grid was considered an alternative for the rural environment or the low-power areas of the electricity consumers [1], because this type of network has a simpler construction compared to the grid with three phases [2]. The low-voltage three-phase distribution networks include as a functional element of the fourth conductor, which is called the null conductor. This conductor is used to ensure the power supply the single-phase receivers. This ensures harmonization of benefits of the threephase electricity transmission system with the reality, which consists in the fact that the electricity receivers, mainly of low power, are designed from supply a single phase of the grid. The significant share of electricity consumption in lowvoltage distribution networks is determined by the need to convert electricity into mechanical work, which is done by electromechanical converters - electric motors. Electric motors ensure the operation of a wide range of equipment and machinery for both domestic and industrial use: electric drives with DC motors, alternating single and three phase motors at industrial frequency, high frequency which is changing into broadband, for example, in the case of automated electrical drives. Single-phase motors with starter coil, with collector, threephase motors used as single-phase motors have lower efficiency compared to motors powered by three-phase systems. The use of the three-phase motors, which have higher energy efficiency indexes and higher mass and size indices in comparison with the single-phase motors, requires the use of specialized converters, which can ensure the multiplication of the number of phases and the frequency. For this purpose, solutions based on the use of passive elements (electrical capacitors, reactors) are used [3] - [6]. Connection equipment made from passive elements has several disadvantages [5] The development of power electronics [7] has opened up new possibilities for powering three-phase motors from singlephase power supplies. The application of technologies based on power electronics contributes to increasing the efficiency of the use of electricity, including, in the electric drive systems with controlled electronic converters [8, 9]. The increase of the performance of the power electronic devices regarding the capacity of operation at high currents and "high" voltages with low reaction time, as well as the decrease of their own losses, mainly of switching, have ensured the increase not only of the energy performance, but also of the reliability level of the converters made with the use of these semiconductor devices. Following the increase in the performance of electronic components, modern converters become economically competitive for applications in most electrical drives, regardless of the unit power of electric motors. The advantage using the converters power electronics with adjustable frequency is very evident in the electric drive systems, which 978-1-7281-4011-7/19/$31.00 ©2019 IEEE Authorized licensed use limited to: Fondren Library Rice University. Downloaded on May 16,2020 at 19:51:26 UTC from IEEE Xplore. Restrictions apply. have the speed band of the working organs 500-20000 rotations per minute. The purpose of this paper is to elaborate and argue the technical solution for manufacturing the electronic AC / AC converter for transforming the single-phase current into threephase current with high energy and economic indices, as a result of reduced switching losses and of the influence of the switching disturbances on the energy receivers and on the power network, increasing the life of the converter as a result of the exclusion of the functional elements (electrolytic capacitors) with short life. single-phase power supply network. The single-phase bridge rectifier consists of diodes D11, D12, D21, D22 and the capacitor C2. The capacitor C2 has the function of filtering the harmonics of switching of the three-phase voltage inverter, which operate at high switching frequency of the transistors. The three-phase inverter consists from semiconductors components: TA1, TA2, DA2, TB1, TB2, DB2, TC1, TC2, DC2. II. THE PROPOSED TECHNICAL SOLUTION AND THE OPERATION PRINCIPLE OF THE CONVERTER Most of the electric power receivers have relatively low installed power and as a result, where are supplied from single-phase circuits, for example, the receivers that present: washing machines, chippers, electric tools, pumps, refrigerators, air conditioners, etc. In order to increase the energy efficiency of these electricity users, innovative solutions are needed to increase the efficiency of the conversion of electricity into the required form, mainly, in mechanical work. In order to ensure economic competitiveness, it is necessary for these equipment to have low costs, high performance indices and high flexibility regarding their ability to connect to single-phase power networks. At the same time, these equipment must ensure a high degree of adaptability to the network parameters, whether the network has the frequency 50 or 60 Hz, or direct current. The connection equipment must ensure the security of supply of the electricity receivers and in the event of significant disturbances of the voltage of the mains supply. In order to meet the criterion of economic competitiveness, these equipments must be based on the use of components, which are easily available on the market at reasonable prices. The design of these equipments, taking into account the listed requirements, will allow to ensure their technical-economic competitiveness in the area of use. A. Energy converter diagram Electricity conversion is done using voltage inverters and current inverters. The voltage inverters have several advantages regarding the inverter topology, the realization of the control system with devices of the power electronics, because the voltage on the load is used as an informative signal. To correspond to these advantages, a inverter topology adapted to the purpose of the work is proposed. The equivalent electrical diagram of the inverter is shown in Fig. 1. The converter includes a single-phase AC voltage source, a singlephase rectifier, the three-phase voltage inverter, which the supplies of the three-phase load Zload - three-phase asynchronous motor. The converter is equipped with a filter consisting of inductor L and the capacitor C1. The LC1 filter is intended to limit the penetration of higher current harmonics into the Fig. 1. Equivalent diagram of AC / AC power supply with phase multiplication. The single-phase bridge rectifier with diodes D11, D12, D21 and D22 has a simple topology. As a requirement to the rectifier, when solving the formulated problem, it was considered to reduce the cost of this rectifier by optimizing the parameters of the passive components. The semiconductor components TA1, TB1, TC1 they must have characteristics very good switching characteristics (short shut-off time) in order to reduce switching energy losses. To this requirement correspondings to the state-of-the-art Cool MOSFET type transistors. The semiconductor elements TA2, TB2, TC2, work at the frequency of the load current and for these devices the requirements regarding the switching regime (opening closing) are not as harsh as for the transistors TA1, TB1, TC1. For use in this circuit, IGBT type transistors with of low voltage drop are recommended, which also have a low price. The semiconductor elements DA2 DB2 DC2 should have a minimum value of the reverse flow current. It is recommended to the use SIC-type diodes.should have a minimum value of the reverse flow current. It is recommended to use SIC-type diodes. B. Overview of inverter modulation techniquesŃ The electronics converter powers the electromechanical converter, which can operate in the broadband diapason of the speeds. For this it is necessary to acording the characteristics converters of the power electronics with the mechanical characteristics of the actuated working organs. A this can be done by using flexible control algorithms of the electronic power converters. The control algorithms with the converters of the power electronics are based on the following methods of forming the current or voltage of the load: Pulse-amplitude modulation (PAM), Pulse-density modulation (PFM), Pulsewidth modulation (PWM). Pulse-amplitude modulation (PAM) (Fig.2). This is a modulation process in which the amplitudes of the pulses of the voltages during the period of the output signal are variable, which allows adjusting the power absorbed by the load. The Authorized licensed use limited to: Fondren Library Rice University. Downloaded on May 16,2020 at 19:51:26 UTC from IEEE Xplore. Restrictions apply. scope of this type of modulation in AC / AC converters is limited. Most inverters in the AC drive applications use PWM in the inverter output voltage forming process. The converter with the PWM algorithm can be designed and manufactured with relatively little effort, since the components of the power electronics used in these inverters are available in the market. Obtaining the signal close to the sinusoid requires the operation of the transistors at a high frequency of switching during the output signal period of the AC voltage with which the load is fed. Fig. 2. The diagrams for the realization of the PAM process, in which u the voltage on the load, the VT- the control pulse with the variable amplitude, the pulse frequency f = const, which coincides with the frequency of the load current. Pulse-density modulation (PFM) (Fig.3). It is the modulation procedure in which the number of impulses is adjusted, which have the same width during the output signal period (frequency adjustment), which ensures the regulation of the power absorbed by the load. This process is also known as Variable Frequency Modulation (VFM). Mostly, the PFM algorithm is used in DC-DC converters, chargers and other applications regarding the power supply of the DC receivers. This process is difficult to use for the purpose of the electric power supply of AC motors. In order to form a sinusoidal signal it is necessary to use a very large number of impulses, which consequently requires the use of the high frequency of switching of the transistors of the three-phase voltage inverter. Fig. 3. The diagrams for the realization of the PFM process, in which u - the voltage on the load, the VT - the train of the control impulses with the constant width and the variable frequency, f = var.- the law of the variation of the switching frequency of the inverter transistors. Pulse width modulation (PWM) (Fig. 4) The modulation process in which the width of the pulse (operating cycle) is variable to ensure the regulation of the power absorbed by the load. Fig. 4. The diagrams for the realization of the PWM process, in which u - the voltage on the load, VT - the train of the control pulses with the variable width, f = const the switching frequency of the inverter transistors. Frequency-pulse-width-modulation (FPWM) (Fig. 5). The flexible modulation process in which the variation of the pulse width and of the switching frequency of the power electronics devices within the voltage inverter occurs simultaneously to ensure the regulation of the power absorbed by the load. This solution has advantages compared to the PWM and PFM method, as it allows to reduce the number of transistors switching during the output signal period (the AC voltage) with the assurance of quality indices for limiting the value of the voltage distortion coefficient applied to the load, in the compared to the separate use of the PWM processes and PFM for forming the signals with similar quality indices of the output voltages of the inverter. Reducing the costs of microcontrollers has described new possibilities for using these elements, as a result of programming and of using more complex control algorithms with transistors the voltage inverter, which would be difficult to achieve if these algorithms were based on analog electronic components. Fig. 5. The diagrams for the realization of the FPWM process, in which u - the voltage on the load, VT - the train of the control impulses with the variable width and frequency, f = var.- the law of the switching frequency of the transistors of the inverter. C. Three-phase inverter operating algorithm with FPWM As a result of the application of the complex control algorithm, a sinusoidal form of the three-phase inverter voltage is obtained, but at a lower commutation frequency of the voltage inverter transistors. As a beneficial result we will have the reduction of energy losses in the inverter. The FPWM type algorithm can provide advantages for reducing switching losses by establishing specific operating regimes of the transistors in the three-phase inverter operating cycle. This specific mode of operation of the transistors is determined based on the output voltage curves of the three-phase inverter, which is described in [10, 11]. In Fig. 6 presents the switching laws of the voltage inverter transistors in order to obtain a sinusoidal three-phase voltage on the load. The line voltage curves u AB , u BC , uCA of the three-phase system are obtained by calculation and are Authorized licensed use limited to: Fondren Library Rice University. Downloaded on May 16,2020 at 19:51:26 UTC from IEEE Xplore. Restrictions apply. considered standard signals. These curves are used to obtain the operating diagram of the FPWM switching the voltage inverter transistors, which operate in switching mode simultaneously in only two phases of the inverter. Using the standard curves of the line voltages and the operation diagrams of the transistors of the inverter phases (the transistors TA1 and TA2 ; TB1 and TB 2 ; TC1 ܈i TC 2 of the respective phases) allows us to obtain the law of switching the transistors for the elementary duty cycle (over a period of the alternating current from the load). This operating mode has 240 electric degrees of active modulation of the transistors TA1, TB1 and TC1 of the respective phases. The transistors TA2, TB2 and TC2 are opened in the intervals corresponding to the duration 120 electric degrees and this interval does not overlap with the interval of 240 electric degrees of operation of the transistors TA1, TB1 and TC1. The other two phases of the inverter have the same operating algorithm as phase A. The only difference is that the operating regimes of these transistors in phases B and C have phase differences of 120 and 240 degrees electric against the angle of phase voltage A. The law of time evolution of the frequency of the control impulses of the transistors TA1, TB1 and TC1 (bottom arm) is formed based on the evolution curves of the signals uA, uB and uC, which are shown in Fig. 7 (curves f A , f B , fC ). Depending on the ratio (u A / uR ) of the instantaneous voltage values, the switching frequency of the transistors TA1, TB1 and TC1 is determined according to the relations (1) or (2). In Fig. 7 are presents the diagrams of the control impulses of the transistors forming the upper arm TA2, TB2 and TC2 of the three-phase inverter, which have a switching frequency equal to the output frequency of the inverter. Fig. 6. The law of switching transistors in three-phase inverters of voltage. The operating regime of the transistors TA1, TB1 and TC1 is determined by the law of evolution of the curves noted in Fig. 6 through uA, uB and uC and is a variable frequency operating mode that is determined by the relations: f FPWM = ( u A / u R ) f nom for u A ≤ uR , 2 § u − uA · uR f FPWM = ¨ R , ¸ f nom for u A > 2 © uR ¹ (1) (2) in which u R - the instantaneous value of the output voltage of the single-phase current rectifier; u A - instantaneous voltage value at common transistors connection points TA1 ܈i TA2; f nom - the nominal frequency, which is determined by the allowable value of the switching frequency of the transistors used in the three-phase inverter. Fig. 7. The law of the evolution of the frequency of the control impulses and the diagrams of these impulses of the transistors that make up the upper arm and the lower arm of the three-phase inverter. Authorized licensed use limited to: Fondren Library Rice University. Downloaded on May 16,2020 at 19:51:26 UTC from IEEE Xplore. Restrictions apply. We have the operating regime of the transistors (TA1, TB1 and TC1) of the lower arm with variable frequency modulation of the type FPWM ( f FPWM ) the during 2/3 time of output voltage period of the three-phase inverter. On the next time portion of output voltage period equal to 1/3 the transistors TA1, TB1 and TC1 are in the closed state. The use of this algorithm for the operation of transistors TA1, TB1 and TC1 leads to a decrease in switching losses in the inverter. This is a very important tcondition to increasing the efficiency of the proposed three-phase inverter. Due to the decrease in switching losses of transistors TA1, TB1 and TC1, radiators with smaller cooling surfaces can be used. The shapes of the standard three-phase signals u A , uB , uC (Fig. 6), used to form the law of the variation of the switching frequency f FPWM when supplying of the energy three-phase asynchronous motor from the inverter, are synchronized with the rotor speed of this motor. Applying this control algorithm with the inverter ensures the limitation of the maximum current value when starting the asynchronous motor. Depending on the mechanical characteristics and the speed of the working organ coupled with the asynchronous motor the speed of the rotor varies in very wide band, from zero to the maximum value allowed for this working organ. TABLE I. THE VALUES OF THE PARAMETERS OF THE MATHEMATICAL MODEL AT THE SIMULATION OF THE THREE-PHASE INVERTER Parameters Pout u~ i~ fm cosij fLoad fnom fFPWM L1 C1 C2 Z R L III. SIMULATION OF THE OPERATING MODES OF THR THREEPHASE INVERTER A. The mathematical model for inverter regime simulation In Fig. 8 is present of the mathematical model simulation ɨf modes of the three-phase inverter when supplying energy to the asynchronous motor from the single-phase alternating current network. Fig. 8. The model for simulating the operating modes of the three-phase inverter. The simulations were performed for the case of powering a three-phase asynchronous motor with the nominal frequency 200 Hz. The values of the parameters of the mathematical simulation model are presented in Table I. Description Nominal output power Pout, kW Single-phase source voltage (rms), V Source current (rms), A Mains frequency of single phase source, Hz The power factor of the three-phase asynchronous motor Mains frequency of the three-phase asynchronous motor, Hz The nominal switching frequency of the transistors of the lower arm, kHz The switching frequency band of the transistor of the lower arm, kHz Filter inductance, mH Filter capacitance, ȝF DC-link film capacitance, ȝF The phase impedance of the threephase asynchronous motor, Ohm Active resistance of the phase of the asynchronous motor, Ohm Inductance of the phase of the asynchronous motor, mH Value 2.2 230 9.56 50.0 0.71 200.0 16.0 1.0-16.0 0.5 2x4.7 3x4.7 15.55 10.99 13.0 B. Simulation of the operating mode of the three-phase inverter The mathematical simulations aim to obtain information regarding the behavior of the equipment in different operating modes. The speed characteristics of the working organes are determined by the technological peculiarities. As the speed of asynchronous motors is determined by the frequency of the supply current, it is reasonable to study the particularities of the operation of the three-phase asynchronous inverter-motor system at different frequencies generated by the three-phase inverter. In order to obtain an image of the peculiarities of adjusting the speed of the three-phase asynchronous motor and with the purpose of estimating the impact on the power grid and on the asynchronous motor of the distortion currents of the inverter, simulations were performed for frequency of the inverter: 12.5, 50 and 200 Hz. In the simulated scenarios, the frequency deviation of the inverter from the network frequency is symmetric. The deviation of the limit values constitutes 4 times from the frequency of the supply network. The output voltage of the inverter is subject to the law (UA,RMS / fLoad) = const., where UA,RMS - the output voltage of the threephase inverter; fLoad - voltage frequency on the load. In Fg. 9-11 presents the diagrams of the currents in the output circuit of the three-phase voltage inverter when powered supplying it from the single-phase AC grid with the frequency 50 Hz. The proposed inverter is not sensitive to changing the frequency of the mains supply and can be used in case of voltage supply from other frequencies (random), including, and from a DC network. Authorized licensed use limited to: Fondren Library Rice University. Downloaded on May 16,2020 at 19:51:26 UTC from IEEE Xplore. Restrictions apply. Fig. 9. The voltage u and current i of the single phase network with the frequency 50 Hz and the phase currents curves of the three phase inverter iA, iB and iC, which have the frequency of 12.5 Hz. Fig. 10. The voltage u and current i of the single phase network with the frequency 50 Hz and the phase currents curves of the three phase inverter iA, iB and iC, which have the frequency of 50 Hz. When supplying the three-phase inverter from the singlephase AC grid, the output currents of the three-phase system have variable values, which are determined by the instantaneous current value of the supply voltage. The phase currents of the three-phase inverter have the phase difference equal to 120 electrical degrees. The variation of currents in the output circuit is periodic for all phases (Fig. 9 - 11) and is determined by the frequency fm of the single phase alternating current source. The instantaneous value of the torque of the asynchronous motor has a time-varying character over the input voltage period u~ of the powering network. However, the torque formed by the three-phase current system generated by the three-phase inverter has the same sense permanently and does not influence the variation of the rotation speed of the three-phase asynchronous motor. IV. CONCLUSIONS It has been proposed and argued a new topology of the single-phase / three-phase inverter intended for supplying the three-phase asynchronous motors from the single-phase network in which the function of energy storage by electrolytic capacitor from the single-phase network is eliminated. The exclusion of the function and the substitution of this capacitor with the capacitor with dielectric film ensures the increase of the life of the inverter, because the electrolytic capacitors have the shortest life in the power inverters. In the inverter is used a combined control algorithm that ensures the operation of transistors at variable frequency switching of the PWM type, which leads to a substantial decrease in the number of switches on the during the output signal period output of the inverter (estimated 25% compared to the PWM algorithm). Reducing the number of switching’s of the transistors ensures an increase in the inverter efficiency with the improvement of the inverter thermal regime. Fig. 11. The voltage u and current i of the single phase network with the frequency 50 Hz and the phase currents curves of the three phase inverter iA, iB and iC, which have the frequency of 200 Hz. 5()(5(1&(6 [1] B. Saint, “Rural distribution system planning using smart grid technologies,”in Proc. IEEE Rural Electr. Power Conf., Apr. 2009, pp. B3–B3-8. [2] H.-C. Chen, “Single-loop current sensorless control for singlephaseboost-type SMR,” IEEE Trans. Power Electron., vol. 24, no. 1, pp. 163–171, Jan. 2009. [3] A.H. 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