Rational Growth of Various r-MnO2 Hierarchical Structures and β-MnO2 Nanorods via a Homogeneous Catalytic Route Zhengquan Li,†,‡ Yue Ding,‡ Yujie Xiong,‡ and Yi Xie*,†,‡ CRYSTAL GROWTH & DESIGN 2005 VOL. 5, NO. 5 1953-1958 School of Chemical and Materials Engineering, Southern Yangtze University, Wuxi, Jiangsu, 214036, People’s Republic of China, and Nanomaterials and Nanochemistry, Hefei National Laboratory for Physical Sciences at Microscale, University of Science and Technology of China, Hefei, Anhui 230026, People’s Republic of China Received May 19, 2005 ABSTRACT: Heterogeneous catalytic reactions involved in the vapor-liquid-solid (VLS) or solution-liquid-solid (SLS) growth of 1-D nanostructures have been intensively investigated in recent years. But how to control the homogeneous catalytic route and apply it to design new structures of materials has rarely been discussed. In this work, a homogeneous catalyst was successfully controlled via changing the catalyst feed way, and three novel R-MnO2 hierarchical structures, namely, urchin-like structures, sphere networks, and nanowire networks, were selectively synthesized at room temperature. β-MnO2 nanorods were also prepared via this method at higher temperatures. The present work indicates that the homogeneous catalytic route not only can produce one certain structure of inorganic materials but also can be rationally controlled and therefore used to grow more new structures. On the other hand, this homogeneous catalytic method is a solution-based self-assembly route, providing a simple, mild, and template-free way to the fabrication of hierarchical structures. Introduction In recent years, 1-D nanostructures have been demonstrated to exhibit superior electrical, optical, mechanical, and thermal properties, showing their potential applications as building blocks in microscaled devices.1-4 To achieve the goal of the integration of 1-D nanostructures, developing rational routes to construct 2- or 3-D hierarchical structures is of great significance. Many efforts have been made on the synthesis of hierarchical 1-D nanostructures, and several hierarchical structures, such as hierarchical ZnO nanostructures, penniform BaWO4 nanostructures, and a trigonal Se nanowire network, have been successfully obtained.5-7 In particular, organization of 1-D nanostructures by a solution-based self-assembly route is very attractive due to its mildness, simplicity, and large-scale production.8 Heterogeneous catalytic reactions are usually involved in the vapor-liquid-solid (VLS) or solutionliquid-solid (SLS) growth of 1-D nanostructures since catalysts can act as energetically favorable sites for adsorption of reactant molecules.9,10 Hitherto, a homogeneous catalytic route has been rarely used in the formation of 1-D nanostructures. It is generally believed that a homogeneous catalyst can reduce the potential energy of a chemical reaction, but whether it can control the growth of inorganic materials is rarely discussed. Recently, we have reported that a novel R-MnO2 coreshell structure could be obtained by introducing a homogeneous catalyst of a Ag+ solution,11 identifying * Corresponding author. E-mail: yxielab@ustc.edu.cn. Tel: 86-5513603987. Fax: 86-551-3603987. † School of Chemical and Materials Engineering, Southern Yangtze University, Wuxi, Jiangsu, 214036, People’s Republic of China. ‡ Nanomaterials and Nanochemistry, Hefei National Laboratory for Physical Sciences at Microscale, University of Science and Technology of China, Hefei, Anhui 230026, People’s Republic of China. the feasibility of this idea. But how to control the homogeneous catalytic route, and then apply it to design new strucutrues of materials, is a new challenging work faced by us. In this work, we first promote a homogeneous catalytic route to prepare R-MnO2 solid urchin-like structures. Then, we control the homogeneous catalytic route by changing the catalyst feed way and successfully obtain two new hierarchical structures (R-MnO2 sphere networks and nanowire networks) through different manipulations. Moreover, β-MnO2 nanorods are prepared via this method when lifting the reaction temperature. The present work indicates that the homogeneous catalytic route not only can produce one certain structure of inorganic materials but also can be rationally controlled and used to design more new structures. On the other hand, this homogeneous catalytic method is a solution-based self-assembly route, having lots of advantages such as its low cost, mildness, convenience, and use without additional templates and apparatus. Thus, it is very easily scaled up to industrial application and brings us new light to the synthesis and integration of functional materials. Experimental Procedures Synthesis. Five identical homogeneous solutions were prepared by mixing MnSO4‚H2O (0.3380 g, 2 mmol) and (NH4)2S2O8 (0.4564 g, 2 mmol) in 50 mL of distilled water, and each of them was used once to prepare a target nanostructure of R- or β-MnO2. A 10 mL AgNO3 solution used as a catalyst was prepared by dissolving solid AgNO3 (0.1052 g, 0.059 mmol) in 10 mL of distilled water. Ag foil was also used to slowly feed Ag+ as a catalyst without any extra treatment. The concentration of sulfuric acid was 98%. (a) Synthesis of r-MnO2 Urchin-Like Structures. A 1 mL AgNO3 solution was added in a 50 mL solution of MnSO4‚ H2O and (NH4)2S2O8. After the homogeneous solution stood 10.1021/cg050221m CCC: $30.25 © 2005 American Chemical Society Published on Web 08/19/2005 1954 Crystal Growth & Design, Vol. 5, No. 5, 2005 for 2 days at room temperature, the products were filtrated off, washed with absolute ethanol and distilled water for several times, respectively, and then dried in a vacuum (product 1). (b) Synthesis of r-MnO2 Sphere Networks. A 2 cm × 2 cm Ag foil was put in the bottom of a 50 mL solution of MnSO4‚ H2O and (NH4)2S2O8 and then stood for 3 days at room temperature. The black products were washed with absolute ethanol and distilled water several times, respectively, and then were collected and dried in a vacuum (product 2). (c) Synthesis of r-MnO2 Nanowire Networks. A 2 cm × 2 cm Ag foil was put in the bottom of a 50 mL solution of MnSO4‚H2O and (NH4)2S2O8. When the solution stood for about 10 h at room temperature, the whole solution was ultrasonically dispersed for 1 min. The long stand (10 h) and short ultrasonic treatment (1 min) of the solution was periodically taken until 5 days had passed. The black products were washed by absolute ethanol and distilled water several times and then dried in a vacuum (product 3). (d) Synthesis of β-MnO2 Nanorods. Two parallel hydrothermal processes were carried to synthesize β-MnO2 nanorods. One was to heat a 50 mL solution of MnSO4‚H2O and (NH4)2S2O8 with a 2 cm × 2 cm Ag foil in the bottom of a sealed flask at 80 °C for 1 day. When the flask cooled to room temperature naturally, the back product was collected and washed by absolute ethanol and distilled water several times and then dried in a vacuum (product 4). The other experiment was carried out similarly to the previous procedures, just replacing the 2 cm × 2 cm Ag foil with a 1 mL AgNO3 solution (product 5). Characterization. X-ray powder diffraction (XRD) analysis was performed using a Japan Rigaku D/max-γA X-ray diffractonmeter equipped with graphite monochromatized highintensity Cu KR radiation (λ ) 1.54178 Å). The accelerating voltage was set at 50 kV, with a 100 mA flux at a scanning rate of 0.06°/s in the 2θ range of 10-70°. Field emission scanning electron microscopy (FESEM) images were taken on a JEOL JSM-6700F SEM. The transmission electron microscopy (TEM) images were taken on a Hitachi Model H-800 instrument with a tungsten filament, using an accelerating voltage of 200 kV. Results and Discussion XRD Patterns of the Prepared Products. The X-ray diffraction (XRD) patterns of the prepared products are shown in Figure 1. All the peaks of the products prepared at room temperature, including products 1-3, were much alike. All the diffraction peaks from them can be indexed to tetragonal symmetry with space group of I4/m (No. 87). Lattice constants are calculated to be a ) 9.79 Å and c ) 2.87 Å, which were in good agreement with those reported for pure phase of R-MnO2 (JCPDS Card, No. 44-0141, a ) 9.784 Å and c ) 2.863 Å). The peaks of products 4 and 5 that were prepared at 80 °C are apparently indexed to the pure tetragonal phase of β-MnO2 (JCPDS Card, No. 24-0735, a ) 4.399 Å and c ) 2.874 Å). Obviously, room temperature favors the formation of R-MnO2, while a higher temperature favors the formation of β-MnO2 in this homogeneous catalytic route. It is known that some counterions are usually left in the tunnel of R-MnO2, and a further analysis of these products is shown in the Supporting Information (SI). Morphologies of the Prepared Products. The morphologies of R-MnO2 prepared in different ways are observed by the field emission scanning electron microscope (FESEM) and transmission electron microscopy (TEM), shown in Figures 2-4, respectively. Figure 2A is a panoramic FESEM image of product 1, indicating Li et al. Figure 1. XRD patterns of the prepared products. (A) R-MnO2 urchin-like structures; (B) R-MnO2 sphere networks; (C) R-MnO2 nanowire networks; (D) β-MnO2 nanorods prepared with Ag foil; and (E) β-MnO2 nanorods prepared with AgNO3 solution. that the product consisted of spherical structures with high quantities. The magnified FESEM image (Figure 2B) shows that the surfaces of these spherical structures are fixed with many nanorods and take on an urchinlike appearance. The diameters of these urchin-like structures are about 1.6 to ∼2.0 µm. More careful observation of a typical urchin-like structure is shown in Figure 2C, indicating that these nanorods with uniform diameters of 30 to ∼40 nm are spherically and densely aligned. The R-MnO2 urchin-like structures are also studied by TEM (SI), which confirms the structural characteristics of the products observed by the FESEM. The TEM images also show that the inner parts of the products are solid. The panoramic FESEM image of product 2 is shown in Figure 3A, revealing that many regular spheres are stacked together. The magnified FESEM image (Figure 3B) shows that these spheres are interconnected by many nanowires, forming a big sphere network. The diameters of the nanowires connecting these spheres are about 30 to ∼40 nm, while their lengths are determined by the distance between two adjacent spheres. A typical single sphere in the sphere networks is shown in Figure 3C, indicating that the surface of these spheres is composed of many ends of flexible 1-D nanowires with diameters of 20 to ∼30 nm. Although the inner structures of the sphere cannot be observed directly, it is believed that the spheres are composed of tightly aggregated nanowires, judging from the morphologies of their intermediates (SI). When the reaction time of this product prolongs to 5 days, many nanowires can be directly observed on the surface of these spheres (SI). The fact indicates that the epitaxial growth of R-MnO2 nanowires is continuous when Ag foil is used to feed the catalyst Ag+ at room temperature. Figure 4A is the panoramic FESEM image of product 3, showing that the product consists of loosely inter- Homogeneous Catalytic Growth of MnO2 Crystal Growth & Design, Vol. 5, No. 5, 2005 1955 Figure 2. (A), (B) and (C) were the FESEM images of the R-MnO2 urchin-like structures with different magnification. The products were prepared by standing the solution for 2 days with AgNO3 solution. Figure 3. Panels A-C were the FESEM images of the R-MnO2 sphere networks with different magnification. The products were prepared by standing the solution for 3 days with Ag foil. Figure 4. FESEM images of the R-MnO2 nanowire networks. (A) Panoramic image and (B) magnified image. The products were prepared by periodical ultrasonic treatment and by standing the solution for 5 days with Ag foil. twisting nanowires, and many of them form irregular spherical structures. But, these spherical structures have no distinctive region between each other, and most of them are connected together. The magnified image (Figure 4B) shows that these nanowires are flexible with diameters of 30 to ∼50 nm, and their lengths are up to several micrometers. Products 4 and 5 prepared at 80 °C were studied by TEM. Figure 5A,C is the panoramic image of products 4 and 5, respectively, and Figure 5B,D is their corresponding magnified TEM image. From these images, one can see that both products are β-MnO2 nanorods with high quantities. More careful observation shows that the diameters of the nanorods prepared with Ag foils (Figure 5B) are about 30 to ∼40 nm and that their lengths range from 100 to 800 nm, while the diameters of the nanorods prepared with Ag+ solution (Figure 5D) are about 30 to ∼80 nm and their lengths are about 100 to ∼500 nm. Obviously, catalytic growth of β-MnO2 nanorods with Ag foil favors the formation of thinner and uniform products. The β-MnO2 nanorods prepared with different catalytic resources are also observed by FESEM, which indicates that the nanorods obtained in both products are on a large scale (SI). Formation of Various R-MnO2 Hierarchical Structures with Different Catalyst Feedways. The chemical reaction in the homogeneous catalytic route to synthesize various R-MnO2 structures at room temperature could be described as follows: Ag+ MnSO4 + (NH4)2S2O8 + 2H2O 98 The trace amount of Ag+ was known to act as an 1956 Crystal Growth & Design, Vol. 5, No. 5, 2005 Li et al. Figure 5. Panoramic TEM image (A) and magnified TEM image (B) of the β-MnO2 nanorods prepared with Ag foil. Panels C and D were the panoramic and magnified TEM images of the β-type MnO2 nanorods prepared with AgNO3 solution. effective catalyst in this reaction, and several steps were involved in it.12 S2O82- f 2SO4- (1) 2SO4- + Ag+ f 2SO42- + Ag3+ (2) Ag3+ + Mn2+ + 2H2O f R-MnO2V + Ag+ + 4H+ (3) Without the existence of a catalyst Ag+ solution or Ag foil, no products were formed at room temperature. It was known that the role of catalyst Ag+ could reduce the potential energy of this chemical reaction so that the reaction could proceed with the existence of catalyst Ag+ even at room temperature. In our experiments, Ag+ was also found to play important roles in the formation of various R-MnO2 structures besides being an effective catalyst. Comparing the synthetic procedures of different products in the Experimental Procedures, it was clearly revealed that the catalyst feedway plays a crucial role to selectively synthesize different products; the experimental manipulation and temperature also can greatly alter the growing process. Before the investigation of formation processes of various R-MnO2 hierarchical structures, it was noteworthy that both R- and β-MnO2 had the growth habit of forming 1-D nanostructures at suitable environments.13,14 Although there is still no report about the synthesis of R-MnO2 nanorods/nanowires at room tem- perature, considering that no any additional template materials were added in our formation processes, the nanorods/nanowires on the surface of various R-MnO2 hierarchical structures were believed to be epitaxially grown when the homogeneous catalytic environment was comparatively stable. On the basis of this consideration, the key step to build various R-MnO2 hierarchical structures was thought to result from different intermediates, which were produced before the epitaxial growth of nanorods/nanowires. To investigate the formation process of the R-MnO2 urchin-like structures, we collected some intermediates of them during the formation process and observed them by the FESEM. Two kinds of morphologies could be found in these intermediates. For instance, the intermediates collected in 3 h were large spheres with size of 600 to ∼800 nm constructed by small nanoparticles, while the intermediates collected after 6 h were even larger spherical particles with diameters of 1.4 to ∼1.6 µm, but the surface of them was wholly covered by little nanorods (SI). Compared the intermediates with the final products, the nanorods on the surface of R-MnO2 urchin-like structures were believed to be epitaxially grown from the surface nanoparticles of the big spheres. The studies of the intermediates revealed that two growing environments emerged during the growth of the urchin-like structures, one favoring the growth of aggregate nanoparticles and the other favoring the growth of 1-D nanoparticles. The formation of urchin-like structures could be interpreted based on the process of the homogeneous reaction. At the beginning of the catalytic reaction, the concentration of reactants and catalyst Ag+ was comparatively high, so the formation rate of R-MnO2 was very fast, and nanoparticles were quickly built and aggregated to big spheres. As the reaction proceeded, the concentration of the reactants was reduced. Meanwhile, the effective concentration of catalyst Ag+ may also decrease through ways such as confinement by the aggregate colloids or being trapped in the large 2 × 2 tunnels of R-MnO2. As a result, the whole system was transferred to a thermodynamically stable environment. The newly formed MnO2 colloids tended to nucleate heterogeneously and grow larger, so R-MnO2 nanorods were then epitaxially grown from the surface nanoparticles of the spheres and finally formed the urchin-like structures. When Ag foil was used instead of a Ag+ solution, the Ag+ released from Ag foil also could act as homogeneous catalyst in solution. But there were two significant changes if the catalyst feedway varied. One was that the concentration of Ag+ released from Ag foil was fairly low. The other was that the Ag foil could continuously provide Ag+ in the solution. In our experiments, it was observed that MnO2 colloids were formed at a very slow rate with Ag foil. The initial black products were precipitated from the solution rather than from the surface of the Ag foil, confirming that the catalytic reaction was promoted by Ag+ in the solution released form Ag foil. To investigate the role of Ag foil in the formation of R-MnO2 sphere networks, we used trace amounts of Ag+ solution (1/100 of that used for urchinlike structures) to replace Ag foil. But, the final products were also the urchin-like structures, showing that the continuous feed of catalyst was very important for the Homogeneous Catalytic Growth of MnO2 formation of sphere networks. We also prolonged reaction time of the experiments with AgNO3 solution, but there were no longer 1-D nanostructures obtained regardless of how much AgNO3 solution was added. But, in contrast, if prolonging the experiments with Ag foil, namely, changing the catalyst feedway, longer nanowires continuously grew on the sphere networks (SI). The previous results suggested that Ag foil was unique to the formation of sphere networks and longer nanowires. As mentioned in the previous text, Ag+ decreased as the homogeneous reaction proceeded; thus, providing a continuous supply of Ag+ in the solution was necessary for the continuous growth of 1-D R-MnO2 nanostructures. So, the changing of the catalyst feedway exhibited obviously different products. The intermediates of the sphere networks collected at different times were also studied via FESEM (SI). The initial formed intermediates (collected after 12 h) were aggregate 1-D nanostructures rather than nanoparticles, confirming that Ag foil could provide a stable homogeneous catalytic condition and favor the growth of 1-D R-MnO2 nanostructures. The intermediates collected later, such as those collected at 24 h, were even larger spheres composed of longer nanowires, showing that the 1-D nanostructures were epitaxially grown around the sphere’s surface and that the tightly aggregate nanowires still took on a spherical appearance. The nanowires connecting two adjacent spheres in the final product were believed to grow from one sphere and then were enwound by other nanowires grown from adjacent spheres. From the growing process of the sphere networks, it was clearly shown that Ag foil favored the growth of long nanowires and that these nanowires were likely to tightly aggregate together. To obtain dispersed nanowires, it was found that periodical ultrasonic treatment of the solution for a short time could achieve the goal. It should be noted that long time ultrasonic treatment or stirring of the solution could not produce any 1-D nanostructures, and only irregular R-MnO2 particles were produced. This fact revealed that the epitaxial growth of 1-D R-MnO2 needed a calm environment, while a chaotic environment did not favor the selfassembly process. However, the epitaxial growth of 1-D nanostructures was not disrupted by short ultrasonic treatment. Short and periodical ultrasonic treatment not only could enlarge the distance of the growing spheres but also induce outward growing of the nanowires on their surface. The intermediates of the nanowire networks prepared for 2 and 4 days were also observed by FESEM (SI), confirming that the short ultrasonic treatment could effectively induce R-MnO2 nanowires growing outward rather than being spherically enwound tightly like the sphere networks. Formation of β-MnO2 Nanorods at High Temperature. Manganese dioxide has many kinds of polymorphs, such as R-, β-, δ-, and -type, when the basic unit [MnO6] octahedron links in different ways. The R-type is constructed from double chains of [MnO6] with 2 × 2 tunnels, while the β-type consists of a single chain of [MnO6] with 1 × 1 tunnels.15 Although many researches on the synthesis of a certain phase of MnO2 have been reported, the development of a simple and convenient route to selectively prepare R- and β-type Crystal Growth & Design, Vol. 5, No. 5, 2005 1957 MnO2 with 1-D nanostructures is rarely reported, while in our experiments, it can be clearly seen that R- and β-type MnO2 nanorods could be selectively obtained via a homogeneous catalytic route at different reaction temperatures. It is noteworthy that 1-D β-MnO2 nanostructures also can be obtained by heating the solution of Mn2+ and S2O82- above 120 °C without Ag+.13,14 The result indicates that the main role of catalyst Ag+ in the synthesis of β-MnO2 nanorods is to reduce the formation temperature. Therefore, the formation of various phases at different temperatures does not result from catalyst Ag+ but from the growth nature of MnO2 at different temperatures. Previous research has revealed that the formation of R-MnO2 generally needed large stabilizing ions in their large 2 × 2 tunnels.16-20 In our experiments, it is thought that NH4+ and H3O+ may act as stabilizing ions temporarily to induce the formation of R-type MnO2 at room temperature. At high temperature, the diffusing speed of NH4+ and H3O+ was so fast that they cannot act as stabilizing ions anymore. Therefore, the formation of 1 × 1 tunnels is advantageous. At the same time, the fast diffusing speed at high temperature makes the formation environment of β-MnO2 comparatively stable, so nanorods rather than hierarchical structures are obtained. It has been mentioned that Ag foil could provide Ag+ in the solution with a low concentration continuously, so the formation speed of β-MnO2 was stably slow, leading to the growth of uniform nanorods. Addition of Acid in Different Formation Processes. It has been reported that if acid was added in the homogenous catalytic reaction with AgNO3 as a catalyst resource, R-MnO2 core-shell structures could be obtained,11 while urchin-like structures were obtained with nonacid conditions in this work. The fact revealed that the acid could play a key role to selectively synthesize different R-MnO2 hierarchical structures. In our experiments, it was found that the addition of 1 to ∼3 mL sulfuric acid favored the formation of R-MnO2 core-shell structures, while a mixture of R-MnO2 coreshell structures and urchin-like structures was built with less acid (<1 mL). It was known that when suitable amounts of acid exist in the homogeneous catalytic reaction, the catalytic course changed due to the formation of intermediate Mn3+ in acidic conditions. Ag3+ + 2Mn2+ f Ag+ + 2Mn3+ (4) 2Mn3+ + 2H2O f R-MnO2V + Mn2+ + 4H+ (5) Too much acid (>5 mL) would produce no product since Mn3+ was very stable in high acidic conditions and would not disproportionate to R-MnO2 and Mn2+ anymore. With the addition of 2 mL of acid, the solution was slightly red, the characteristic color of Mn3+, while the solution was colorless without the addition of acid. At the same time, the formation rate of MnO2 greatly reduced with the addition of acid. For example, black precipitates appeared after 3 h in the formation of urchin-like structures, while appearing 8 h later in core-shell structures. The growing processes of the core-shell structures have been investigated to be three stages, in which the first and second stages were similar to those of the urchin-like structures. The third stage 1958 Crystal Growth & Design, Vol. 5, No. 5, 2005 was the crystallization, which separated the core and shell. We have revealed that the last crystallization step of the core-shell structures was promoted for their poor crystallinities of intermediates formed in acidic conditions.11 To further confirm this conclusion, the XRD patterns of the intermediates of urchin-like structures were also investigated, and no amorphous components were detected. From the different reaction processes of the urchin-like structures and core-shell structures, it was thought that the amorphous components built in acidic condition might result from the formation of intermediate Mn3+. But the detailed reason was not yet clear. It was noteworthy that the addition of acid had little effect on the final products prepared with Ag foil since the growth rate of nanowires was slow and the whole system constantly maintained a thermodynamically stable environment. Although R-MnO2 was also disproportionate from Mn3+ with Ag foil and the addition of acid, the formation rate of R-MnO2 was very slow due to the low concentration of Ag+ released from Ag foil, thus avoiding the rapid formation of MnO2, which likely built amorphous components in R-MnO2. The XRD analyses of the intermediates of products 2 and 3 were also carried out, and no amorphous components were detected, confirming our previous speculation. At high temperature, no products were produced if more that 1 mL of acid was added, for Mn3+ was very stable at high temperature even if the acid concentration was lowered. At the same time, no obvious morphological changes were observed in the final products if a small amount of aid was added. Conclusion In summary, we promoted a homogeneous catalytic route to prepare R-MnO2 solid urchin-like structures. We then controlled the homogeneous catalytic route by changing catalyst feedway and successfully obtained two new hierarchical structures, R-MnO2 sphere networks and nanowire networks, through different manipulations. Moreover, β-MnO2 nanorods are prepared via this method at higher temperature. The formation process of the hierarchical structures was also investigated and interpreted. This low-cost, mild, template-free, and Li et al. solution-based self-assembly route will bring new light to the synthesis and integration of new functional materials. Acknowledgment. The National Natural Science Foundation of China, Chinese Academic of Science, and Chinese Ministry of Education are acknowledged. Supporting Information Available: TEM images of the products and FESEM studies of the intermediates. This material was available free of charge via the Internet at http:// pubs.acs.org. References (1) Xia, Y. N.; Yang, P. D.; Sun, Y. G.; Wu, Y. Y.; Mayers, B.; Gates, B. Adv. 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