Uploaded by a.villa

Analysis, Design, and Experimentation on Constant-Frequency DC-DC Resonant Converters With Magnetic Control

advertisement
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
1369
Analysis, Design, and Experimentation on
Constant-Frequency DC-DC Resonant
Converters With Magnetic Control
J. Marcos Alonso, Senior Member, IEEE, Marina S. Perdigão, Student Member, IEEE,
David Gacio Vaquero, Student Member, IEEE, Antonio J. Calleja, Member, IEEE,
and Eduardo Sousa Saraiva, Member, IEEE
Abstract—In this paper, a new technique for controlling dc-dc
resonant converters is investigated. A variable inductance is used
to control and regulate the dc output voltage maintaining constant
switching frequency for the half-bridge transistors. The output
voltage characteristics of the series resonant and parallel resonant
converters under the proposed magnetic control are obtained and
analyzed. In order to evaluate the proposed technique, a laboratory prototype for a 48 V-input 5 V/10 A-output 500 kHz parallel
resonant converter is presented. A methodology for obtaining the
converter dynamic response using a step response test is carried
out. From the dynamic response, a compensator for operating the
converter at closed loop is developed and tested in the laboratory.
The results prove that the proposed technique is suitable for controling resonant inverters at constant frequency using a low-cost
half-bridge inverter.
Index Terms—Closed loop operation, constant switching frequency, dc-dc converters, low EMI, magnetic control, magnetic
regulator, resonant conversion, variable inductance.
I. INTRODUCTION
C-DC converters are used in many applications including
telecommunications, battery chargers, fuel cells, ultracapacitors, electric vehicles, etc. [1]–[16]. DC-DC resonant converters were introduced in an effort to reduce switching losses,
and in turn boost the operating frequency ultimately achieving
a lower profile, a major requirement of today’s appliances. Typical modes of operation are: 1) zero voltage switching (ZVS)
at turn-ON, where the switches do not present losses during the
turn-ON process but do during the turning OFF, and 2) zero cur-
D
Manuscript received April 1, 2011; revised June 22, 2011; accepted July 30,
2011. Date of current version February 7, 2012. This work was supported in
part by the Spanish Government, Education and Science Office, under research
grants DPI2007-61267 and DPI2010-15889 and in part by the Government
of the Portuguese Republic, FCT-MCTES, under research grants PTDC/EEAENE/66859/2006 and SFRH/BD/36143/2007. Recommended for publication
by Associate Editor S. Williamson.
J. M. Alonso, D. G. Vaquero, and A. J. Calleja are with the Universidad
de Oviedo, Electrical and Electronics Engineering Department, 33204-Gijón,
Asturias, Spain (e-mail: marcos@uniovi.es).
M. S. Perdigão is with the Instituto de Telecomunicações, Pólo II, 3030-290,
Coimbra, Portugal. She is also with the DEE, ISEC, IPC, R. Pedro Nunes,
3030-199 Coimbra, Portugal.
E. S. Saraiva is with the DEEC, University of Coimbra, Portugal. He is also
with the Instituto de Telecomunicações, Pólo II, 3030-290, Coimbra, Portugal,
and with the DEE, ISEC, IPC, R. Pedro Nunes, 3030-199 Coimbra, Portugal.
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TPEL.2011.2165083
rent switching (ZCS) at turn-OFF, where the losses are negligible
during the turn-OFF process but are still present during turning
ON [17].
Resonant converters usually employ the switching frequency
as a control parameter to regulate the output voltage. Changes
in the operating frequency vary the impedances of the reactive
elements used in the resonant tank, so that the output voltage is
modified. In some cases, depending on the input-output voltage
ratio and the power handled by the resonant tank, the frequency
excursion can be high. This complicates the design and construction of the EMI filter used to avoid electromagnetic interference
with other equipment, which today is a basic requirement because of the high number of electronic equipment operating
simultaneously in a particular installation. Moreover, the EMI
filter needs to be designed for the lowest frequency of operation, which in many cases coincides with the maximum power
handled by the converter [18]. This is the case, for example,
with the parallel resonant converter operating above resonant
frequency in ZVS mode.
In order to avoid variable frequency operation in dc-dc resonant converters, several approaches have been proposed in the
literature. The most common one makes use of a full-bridge
inverter with phase-shift control, where the gate signals of each
branch are shifted in time to obtain a quasisquare output voltage
waveform with adjustable rms value [19]. This solution can also
be implemented by coupling two inverters in series using an
output transformer. However, this solution requires some extra
components, power switches, transformers and associated control, and driving circuitry, making it costly and not appropriate
for many cost-conscious applications. Another possibility is the
use of a two-stage configuration in which the first stage is used
to modify the input voltage to the second stage [20], [21]. The
main drawbacks of this solution are the higher cost and the lower
efficiency as a result of the two-stage configuration.
In this paper, an alternative solution to implement a singlestage two-switch constant-frequency dc-dc resonant converter is
presented. The new approach is based on the use of a variable inductance to include an additional control parameter, namely the
converter resonant inductance. Variable inductors have extensively been used in power applications in recent years [22]–[30],
[32] and provide a means to changing the inductance that exists in a resonant tank by using a dc-control current circulating
through an additional winding. In Section II, the magnetic control is introduced and the characteristics of two basic dc-dc
0885-8993/$26.00 © 2011 IEEE
1370
Fig. 1.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Proposed constant frequency dc-dc resonant converter.
Fig. 3.
Equivalent circuit of the dc-dc series resonant converter.
between the inductance and the capacitance, it is usually referred
to as a parallel resonant converter because, in this case, the
effective load of the resonant tank is connected in parallel with
the resonant capacitor [31].
A. Analysis of the DC-DC Series Resonant Converter
with Magnetic Control
It is well known that the series resonant converter can be
modeled with the circuit shown in Fig. 3 [31]. The voltage
source V1 represents the fundamental component of the square
waveform generated by the half-bridge transistors. The peak
value of V1 is given by
V1 =
Fig. 2. Basic dc-dc converters with magnetic control. (a) Series resonant tank.
(b) Parallel resonant tank.
2VCC
4VCC /2
=
.
π
π
(1)
The converter net load formed by the rectifier, filter and load
can be modeled as an effective resistance, RES , with its value
given by [31]
8
R
(2)
π2
where R is the converter load resistance.
In this way, it is simple to calculate the current passing through
the resonant tank
V1
I¯R E S =
RES + jωL − j(1/ωCS )
RES =
resonant converters are presented. In Section III, the design and
implementation of the laboratory prototype is shown. Experimental results are provided in Section IV. Finally, the paper is
concluded in Section V.
II. MAGNETIC CONTROL OF DC-DC RESONANT CONVERTERS
Fig. 1 illustrates the block diagram of the proposed converter.
The basic structure is similar to any dc-dc resonant converter.
What differs is that the proposed converter uses a variable inductance in the resonant tank circuit. The variable inductance
is controlled by means of a dc current that makes it possible to
change the effective inductance value by taking certain parts of
the magnetic core to a close-to-saturation region. The effective
magnetic reluctance of the arrangement is, therefore, increased
resulting in a lower value for the inductance [25].
Fig. 2 shows the two most common resonant inverters in
which this technique could be applied. Fig. 2(a) shows the series
resonant converter (SRC), which corresponds to a resonant tank
in which the effective load (given by the arrangement rectifier,
filter capacitor and load resistance) is connected in series with
the resonant elements.
In Fig. 2(b) the parallel resonant converter (PRC) is shown.
Even though this converter makes use of a series resonance
=
V1
(8R/π 2 ) + jωL − j(1/ωCS )
(3)
where ω is the angular frequency of the input voltage ω = 2πf .
This current is rectified and then filtered by the output capacitance, CO . Thus, the dc output voltage VOS will be given by the
rectified mean output current multiplied by the load resistance.
This is
2||I¯R E S ||
R
VOS =
π
1
2V1
=
. (4)
2
2
2
π
(8/π ) + (1/R )(ωL − (1/ωCS ))2
Using (4), the dc output voltage can be plotted for different load
resistances as a function of the resonant inductance, which is the
control parameter in the proposed technique. Fig. 4 illustrates
the output voltage characteristics of the series resonant converter
with magnetic control.
ALONSO et al.: ANALYSIS, DESIGN, AND EXPERIMENTATION ON CONSTANT-FREQUENCY DC-DC RESONANT CONVERTERS
Fig. 4. Output voltage characteristics of the series resonant converter with
magnetic control.
1371
Fig. 6. Output voltage characteristics of a parallel resonant converter with
magnetic control.
Using (5) in (7), the following expression is obtained for the
dc output voltage
VO =
Fig. 5.
Equivalent circuit of the dc-dc parallel resonant converter.
As can be seen in Fig. 4, in the case of the series resonant
inverter, a high inductance excursion might be necessary if the
converter must operate with very light loads. In fact, for no load
operation, the required inductance value would be infinite in the
ideal case. This effect may limit the use of this type of converter
in applications in which a wide load range is required.
B. Analysis of the DC-DC Parallel Resonant Converter with
Magnetic Control
Fig. 5 illustrates the equivalent circuit of the dc-dc parallel
resonant converter. It is well known that for this converter, the
effective load given by the rectifier, filter, and load resistance is
given by the following expression [31]
REP
π2
R.
=
8
(5)
The voltage across the effective resistance can then be easily
calculated by
V̄R E P = V1
−(jREP /ωCP )
.
(L/CP ) + jREP (ωL − (1/ωCP ))
(6)
1
2V1
.
π
((8/π 2 R)ωL)2 + 1(1 − ω 2 LCP )2
(8)
Fig. 6 illustrates the dc output voltage characteristic of the parallel resonant converter obtained by plotting (8). As can be seen,
in the case of the parallel converter, it is possible to attain operation from full load to open load maintaining a reasonable
excursion of the resonant inductance. Therefore, this topology
would be ideal for applications in which operation at light loads
is required.
III. LABORATORY PROTOTYPE
In order to test the possibilities of the dc-dc resonant converters with magnetic control, an experimental prototype has been
developed. The prototype has been designed to operate with
a 48 V input voltage and a 5 V output voltage. The maximum
output current is 10 A. Switching frequency has been selected
to be 500 kHz. The complete electric diagram of the prototype
can be seen in Fig. 7. A step-down transformer is used between
the resonant capacitor and the output rectifier to achieve the
necessary step-down ratio.
A. Resonant Tank
The first step for designing the converter is the selection of
the transformer turns ratio. In this prototype, the transformer is
designed so that the resonant tank operates with an input-output
voltage ratio close to unity. This gives the following value for
the transformer secondary to primary turns ratio
n=
π 2 VO
πVO /2
=
2VCC /π
4VCC
(9)
where VO is the dc output voltage and VCC is the total dc input
voltage that supplies the converter. Using the values previously
mentioned, a turns ratio n = 0.26 is obtained. The transformer
was implemented using an EFD20 core with N87 magnetic
2V1
(REP /ωCP )
2||V̄R E P ||
=
. material, with nine turns in the primary side and two turns in
VO =
2 (ωL − (1/ωC ))2
π
π
each secondary winding. This gives a final turns ratio of n =
(L/CP )2 + EEP
P
(7) 0.23. Additional details are shown in Table I.
This voltage is rectified and filtered, so that the dc output
voltage applied to the converter load is equal to the rectified
mean voltage, which can be calculated as follows
1372
Fig. 7.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Closed loop diagram of the dc-dc resonant converter with magnetic control.
TABLE I
EXPERIMENTAL PROTOTYPE MATERIAL LIST
Fig. 8. Inductance as a function of load resistance for different values of tank
capacitance.
Once the turns ratio has been obtained, it is possible to calculate the effective load resistance of the resonant tank transferred
to the primary side
REP =
π2 R
.
8n2
(10)
Using the values for the present prototype R = 0.5 Ω and
n = 0.23, in (10), a value REP = 11.7 Ω is obtained.
The output voltage can be calculated as a function of the
inductance by using (8) and taking into account the transformer
turns ratio, as follows:
VO =
1
2nV1
. (11)
2
2
2
π
((8n /π R)ωL) + 1(1 − ω 2 LCP )2
L=
2ω 2 CP ±
Solving (11) for the inductance L, the necessary inductance
for a given output voltage and load resistance is obtained as
shown in (12), at the bottom of this page.
There are two solutions corresponding to the operation below
and above resonance. In this prototype, operation above resonance is preferred so that ZVS can be achieved. Thus, Fig. 8
illustrates the inductance as a function of the load resistance for
different values of the resonant tank capacitance, obtained by
plotting (12). It is seen how for high values of the load resistance,
the inductance remains nearly constant because the operation is
close to the no load condition. It can also be seen how, as long as
the capacitance decreases, the inductance excursion increases.
Thus, in order to avoid an excessive inductance excursion, a capacitance CP = 45 nF has been selected for this prototype.
(2ω 2 CP )2 − 4[(8n2 ω/π 2 R)2 + (ω 2 CP )2 ][1 − (2nV1 /πVO )2 ]
.
2[(8n2 ω/π 2 R)2 + (ω 2 CP )2 ]
(12)
ALONSO et al.: ANALYSIS, DESIGN, AND EXPERIMENTATION ON CONSTANT-FREQUENCY DC-DC RESONANT CONVERTERS
1373
The inductor must be designed to operate at its maximum value
when no dc-bias current is injected through the control winding.
This condition gives the number of turns necessary for the variable inductor. Then, with the calculated inductance factor and
the maximum inductance value, which in this case is 4.5 μH,
and using (14), a number of turns equal to 6 is obtained.
The expected peak value of the flux density for the ac component can be calculated as follows:
B̂ =
Fig. 9.
Output voltage characteristics of the designed prototype.
Therefore, the inductance will vary between approximately
3 μH and 4.3 μH. In order to check these results, Fig. 9 illustrates the output voltage characteristics obtained by plotting
(11) for the nominal input voltage. As can be seen, operation
from no load to nominal load is achieved.
To conclude the design, the values of the output filter inductance and capacitance must be obtained. These components are
used to filter the rectified sinusoidal output voltage. The design of these components follows the typical methodology for
a low pass filter, given the inductance current ripple and the
output voltage ripple. In this case, the calculated values were
L = 10μH and C = 6.8 μF.
In order to check the design, a simulation was carried out
using the PSIM simulator. Fig. 10 illustrates the circuit used
for the simulation. The results are shown in Figs. 11 and 12.
As can be seen, the output voltage reaches the nominal level
of approximately 5.0 V in 50 μs. The peak inductance current
is around 6.0 A and the transformer primary current is a square
waveform with a peak value of 2.32 A. All simulation results
are in good agreement with the theoretical design.
B. Variable Inductor
An EFD25 core with N87 material by Siemens was selected
to implement the variable inductor. It was built following the
structure shown in Fig. 13(a) [25]–[30]. The selected cores are
0.3 mm gapped each, giving a total gap g = 0.6 mm. (Note that
this selection was made based on laboratory availability. Other
cores and especially other magnetic materials would surely be
more adequate, since the N87 material is in the limit for 500 kHz
operation.) Then, the inductance factor AL for this core can be
calculated as follows:
AL =
μ0 Ae
g
(13)
where μ0 is the vacuum permeability and Ae is the effective area
of the core. Using the values for the EFD25, an inductance factor
equal to 121.5 nH is obtained. With this value it is possible to
calculate the number of turns necessary for a given inductance
L
.
(14)
N=
AL
N AL ˆ
I
Ae
(15)
where Iˆ is the peak value of the ac current through the inductance. In the design, the peak current is nearly 6.0 A for
the nominal operating point. Employing (15), the calculated
ac peak flux density is 75 mT. Using this value in the losses
characteristics given by the manufacturer, the estimated loss per
volume is 400 kW/m3 . This means that the total loss for the
core set is 1.3 W. To this should be added the losses in the winding. This calculation is not however obvious and is therefore
out of the scope of this paper. These losses will be evaluated
experimentally as shown in next section. The control winding
was implemented using NDC = 65 turns and with a 0.15 mm
diameter wire.
Fig. 13(b) shows a photograph of the variable inductor. The
measured inductance as a function of the dc control current
applied through the control windings is illustrated in Fig. 14.
As can be seen, an inductance variation from 3.0 to 4.5 μH
is achieved with a maximum control current of 180 mA. This
current level is perfectly handled by a linear regulator without
excessive efficiency penalty.
The details of the laboratory prototype are shown in Table I
and the electric diagram of the prototype for open-loop operation
is illustrated in Fig. 15.
C. Dynamic Response
The dynamic response of the laboratory prototype was obtained by means of a step-response test. For this, a dc voltage
with a 100 mV peak-to-peak superposed square waveform was
applied to the control input shown in Fig. 15. The result is illustrated in Fig. 16. From the obtained waveform, it is clear that the
system follows a second-order response that can be expressed
as
kωn2
vo (s)
= 2
(16)
G(s) =
vc (s)
s + 2ξωn s + ωn2
where vo and vc are the small-signal perturbations of the output voltage and control voltage, respectively, and k, ξ, and ω n
are the dc gain, the damping factor and the angular frequency
of the response, respectively. These values can be calculated
from the waveforms shown in Fig. 16 using traditional control
theory [33], as shown in Appendix I. The values obtained for
the different parameters in (16) are shown in Table II. Using
these parameters, the Bode diagram illustrated in Fig. 17 can be
represented.
In order to test the converter in closed loop, a compensator
based on the electric diagram shown in Fig. 18 was designed.
The dynamic response of the compensator can be expressed as
1374
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Fig. 10.
Electric diagram of the prototype for simulation under PSIM.
Fig. 11.
Simulation results at nominal load. (a) Output voltage. (b) Resonant tank input voltage and resonant tank current.
ALONSO et al.: ANALYSIS, DESIGN, AND EXPERIMENTATION ON CONSTANT-FREQUENCY DC-DC RESONANT CONVERTERS
Fig. 12.
Fig. 13.
1375
Simulation results at nominal load. (Top) Transformer primary voltage. (Bottom) current.
Developed variable inductor. (a) Schematic diagram. (b) Photograph.
The compensator was designed using traditional techniques,
obtaining the values for the constant K, and the zero and pole
frequencies ω z and ω p , respectively. Capacitor CA is used to
avoid high frequency noise at the input of the error amplifier.
Therefore, the frequency of the pole is selected to be around
1 kHz. The frequency of the zero is selected to compensate the
effect of the filter pole and it is placed around 10 kHz. In this
manner, the compensator behaves mainly as an integral action,
thus making zero the steady state error. The exact parameters
used in the compensator are shown in Table III. The Bode diagram of the compensator is illustrated in Fig. 19 and the system
open-loop Bode diagram is shown in Fig. 20. With the values
shown in Table III, a 75◦ phase margin is achieved. The obtained
gain margin was 24 dB and the 0 dB bandwidth was 350 Hz.
Thus, the theoretical step response of the converter operating
in closed loop is illustrated in Fig. 21. As can be seen, an over
damped response is obtained with a settling time around 1 ms.
IV. EXPERIMENTAL RESULTS
Fig. 14.
Inductance value as a function of the dc control current.
follows:
C(s) = K
1 + s/ωz
s(1 + s/ωp )
(17)
where K = RA [R1 C2 (RA + RB )]−1 , ωz = (R2 C2 )−1 , ωp =
(Rp CA )−1 and RP = RA RB /(RA + RB ).
Fig. 22 illustrates the complete electric diagram of the laboratory prototype, including the error amplifier circuit and the
voltage-controlled current source used to generate the dc control
current for the variable inductance.
Fig. 23 shows the gate-to-source driving signals of the bridge
transistors. As can be seen, the operating frequency is 500 kHz
with a dead time of approximately 250 ns, which is used to
assure ZVS operation.
Fig. 24 illustrates the waveforms at the input of the resonant
tank, i.e., the square input voltage and the resonant current,
for 48 V input voltage and 50 W output power. Note that the
voltage was measured using an isolated voltage probe with a
5:1 attenuation. It can be observed a ZVS operation because
the voltage transition is smooth with no voltage spikes. A
good agreement is found with the simulation results shown in
Fig. 11. Fig. 25 shows the voltage and current waveforms in the
1376
Fig. 15.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Electric diagram of the prototype for open-loop operation.
Fig. 17. Bode diagram of the open-loop control-to-output voltage response of
the laboratory prototype.
TABLE III
PARAMETERS OF THE COMPENSATOR
Fig. 16. Experimental dynamic response of the laboratory prototype. (Bottom)
Reference voltage step (1 V/div). (Top) Output voltage (200 mV/div). Horiz.
scale: 500 μs/div.
TABLE II
PARAMETERS OF THE DYNAMIC RESPONSE OF THE LABORATORY PROTOTYPE
half-bridge low transistor. Fig. 26 illustrates the transformer input voltage and current. These waveforms also match quite well
the theoretical analysis and the simulation results illustrated in
Fig. 12.
Fig. 18.
Electric diagram of the compensator.
ALONSO et al.: ANALYSIS, DESIGN, AND EXPERIMENTATION ON CONSTANT-FREQUENCY DC-DC RESONANT CONVERTERS
Fig. 19.
Bode diagram of the compensator.
Fig. 20.
Bode diagram of the system in open loop.
Fig. 27 shows the measured output voltage as a function
of the resonant inductance for several load resistances when
operating at 48 V input voltage. The voltage response is as expected from the theoretical analysis and demonstrates that the
inductance can be used as a control parameter for the output
voltage. It must be noted that in this figure, the normal operation range for which the converter was designed goes from
approximately 3 to 4.5 μH. This can be seen by the fact that the
5 V output for the 0.5 Ω load is achieved for an inductance of
nearly 3 μH. This point represents the full load operating point.
The rest of the data represented out of the normal operation
point were measured in order to check the static response of the
converter.
The closed-loop operation results are illustrated in Fig. 28. As
can be seen, a good voltage regulation is achieved as long as there
is margin for the dc control current to control the inductance.
The regulation is limited in the higher input voltage range by
Fig. 21.
Step response of the converter in closed loop operation.
1377
1378
Fig. 22.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Schematic diagram of the complete prototype.
Fig. 23. Gate-to-source voltage in the bridge transistors illustrating the dead
time between the two driving signals. 5 V/div, 500 ns/div.
Fig. 24. Resonant tank waveforms: input voltage, input current and input
power (top). 25 V/div, 10 A/div, 500 ns/div.
the dc control current reaching zero and in the lower range by
the ZVS-ZCS boundary. When ZCS is reached, the switching
losses of the bridge transistors increase greatly, mainly due to
the poor behavior or the MOSFETs body diodes. This reduces
efficiency and could even destroy the switches due to excessive
junction temperature. Therefore, operation in this region was
avoided.
Fig. 29(a) shows the experimental results for a load step from
5 to 10 A. The converter output voltage and the compensator
ALONSO et al.: ANALYSIS, DESIGN, AND EXPERIMENTATION ON CONSTANT-FREQUENCY DC-DC RESONANT CONVERTERS
1379
Fig. 27. Experimental results for open-loop operation at 48 V input voltage.
Measured dc output voltage as a function of the variable inductance for different
loads.
Fig. 25. Current and voltage waveforms in the half-bridge low transistor.
20 V/div, 5 A/div, 500 ns/div.
Fig. 28. Experimental results for closed-loop operation. Measured output voltage and inductance control current as a function of the dc input voltage.
TABLE IV
ESTIMATED LOSSES FOR THE LABORATORY PROTOTYPE
Fig. 26. Transformer input voltage and current at nominal operation. 20 V/div,
5 A/div, 1 μs/div.
output voltage are shown. Similarly, Fig. 29(b) shows the same
waveforms for a load step from 10 to 5 A. As can be seen, in
both tests, the output voltage is compensated in around 1 ms,
which is in good agreement with the theoretical design.
One of the main drawbacks of the developed prototype was
found in the low efficiency attained, which reached a maximum of only 82% at full load (48 V input, 5 V-10 A output). Even though synchronous rectification was implemented
using IRFZ48 transistors, the efficiency was not improved
significantly.
In order to investigate the low efficiency attained, the losses
in the variable inductor were measured using the oscilloscope
method [34]. This is not the most accurate method for measuring inductor losses but it is admissible in this case in order to
determine if an excessive efficiency penalty is being caused by
this component. Thus, Fig. 30 illustrates the inductor voltage,
current, and power waveforms. The power waveform is calculated by the digital scope from the inductor voltage and current,
and then averaged to obtain the losses. Taking into account
the voltage probe attenuation the measured inductor losses are
5·0.768 = 3.84 W. Since the estimated core losses were 1.3 W,
this leaves 2.54 W for the winding losses. Table IV gathers the
losses in each component, which were estimated by using both
electrical and thermal procedures.
1380
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Fig. 29. Experimental results for closed-loop operation. CH1: Output voltage (2 V/div). CH2: Compensator output (0.5 V/div). (a) Load step from 5 A to 10 A.
(b) Load step from 10 A to 5 A. Horiz. scale: 1 ms/div.
energy. To improve the efficiency a new design with a closer
operation to resonance, especially at full load, could be carried
out. Future research will include the application of the magnetic
control to other resonant converter topologies such as the LLC
resonant converter. The LLC converter has proven to be highly
efficient under variable frequency control, achieving ZVS over
the entire operating range with small variation of the switching
frequency and low component count [35]. It is expected that
using magnetic control same efficiency could be attained and,
therefore, it makes a good objective for a future work.
APPENDIX I
Fig. 30. Voltage, current and power waveforms in the variable inductance at
nominal current. 50 V/div, 10 A/div, 500 ns/div.
V. CONCLUSION
A new methodology for controlling dc-dc resonant converters
has been proposed in this paper. The proposed control method
is based on the use of a variable inductor in the resonant tank so
the inductance can be used as the control parameter to regulate
the converter output voltage. The proposed solution allows the
converter to operate at constant frequency, thus reducing the size
of the EMI filter, which otherwise would be high in the case of
using variable frequency control. A 48 V/5 V/10 A prototype operating at 500 kHz was developed showing the correct operation
of the proposed control methodology. The one weakness of the
prototype was the attainment of only 82% efficiency. This may
be caused by the operation of the converter far from resonance,
as can be seen in Fig. 9, thus making use of a higher reactive
In order to calculate the different parameters of a second order
response as that shown in (18), the following expressions can
be found in the literature (e.g., [33])
DC gain:
Δvo
(I.1)
k=
Δvc
where Δvo and Δvc are the dc values of the output voltage and
control voltage, respectively.
Damping factor:
−Ln Mp
ξ=
.
(I.2)
π 2 + (Ln Mp )2
Mp being the per-unit overshoot.
Angular frequency:
ωn =
tp
π
1 − ξ2
(I.3)
where tp is the time instant in which the overshoot takes place.
REFERENCES
[1] S. Dwari and L. Parsa, “An efficient high-step-up interleaved DC–DC
converter with a common active clamp,” IEEE Trans. Power Electron.,
vol. 26, no. 1, pp. 66–78, Jan. 2011.
ALONSO et al.: ANALYSIS, DESIGN, AND EXPERIMENTATION ON CONSTANT-FREQUENCY DC-DC RESONANT CONVERTERS
[2] R.-L. Lin, C.-C. Hsu, and S.-K. Changchien, “Interleaved four-phase buckbased current source with center-tapped energy-recovery scheme for electrical discharge machining,” IEEE Trans. Power Electron., vol. 26, no. 1,
pp. 110–118, Jan. 2011.
[3] Y.-C. Chuang, “High-efficiency ZCS buck converter for rechargeable batteries,” IEEE Trans. Ind. Electron., vol. 57, no. 7, pp. 2463–2472, Jul.
2010.
[4] C. Yoon, J. Kim, and S. Choi, “Multiphase DC–DC converters using a boost-half-bridge cell for high-voltage and high-power applications,” IEEE Trans. Power Electron., vol. 26, no. 2, pp. 381–388, Feb.
2011.
[5] M. Nymand and M. A. E. Andersen, “High-efficiency isolated boost DC–
DC converter for high-power low-voltage fuel-cell applications,” IEEE
Trans. Ind. Electron., vol. 57, no. 2, pp. 505–514, Feb. 2010.
[6] P. Das, S. A. Mousavi, and G. Moschopoulos, “Analysis and design of
a nonisolated bidirectional ZVS-PWM DC–DC converter with coupled
inductors,” IEEE Trans. Power Electron., vol. 25, no. 10, pp. 2630–2641,
Oct. 2010.
[7] P. J. Grbovic, P. Delarue, P. Le Moigne, and P. Bartholomeus, “A bidirectional three-level DC–DC converter for the ultracapacitor applications,”
IEEE Trans. Ind. Electron., vol. 57, no. 10, pp. 3415–3430, Oct. 2010.
[8] M. B. Camara, H. Gualous, F. Gustin, A. Berthon, and B. Dakyo, “DC/DC
converter design for supercapacitor and battery power management in
hybrid vehicle applications—polynomial control strategy,” IEEE Trans.
Ind. Electron., vol. 57, no. 2, pp. 587–597, Feb. 2010.
[9] N. Kondrath and M. K. Kazimierczuk, “Control current and relative stability of peak current-mode controlled pulse-width modulated dc-dc converters without slope compensation,” IET Power Electron., vol. 3, no. 6,
pp. 936–946, Nov. 2010.
[10] H. Kim, C. Yoon, and S. Choi, “A three-phase zero-voltage and zerocurrent switching DC–DC converter for fuel cell applications,” IEEE
Trans. Power Electron., vol. 25, no. 2, pp. 391–398, Feb. 2010.
[11] S. Jalbrzykowski, A. Bogdan, and T. Citko, “A dual full bridge resonant
class-E bidirectional DC-DC converter,” IEEE Trans. Ind. Electron.,
vol. 58, no. 9, pp. 3879–3883, Sep. 2011.
[12] M. Sippola and R. Sepponen, “DC/DC Converter technology for distributed telecom and microprocessor power systems – A literature review,” Helsinki Univ. Technol. Appl. Electron. Lab. Series E: Electronic
Publications E3, 2002, pp. 1–8.
[13] M. M. Peretz and S. Ben-Yaakov, “Digital control of resonant converters:
Resolution effects on limit cycles,” IEEE Trans. Power Electron., vol. 25,
no. 6, pp. 1652–1661, Jun. 2010.
[14] O. Lucia, J. M. Burdio, L. A. Barragan, J. Acero, and I. Millan, “Seriesresonant multiinverter for multiple induction heaters,” IEEE Trans. Power
Electron., vol. 25, no. 11, pp. 2860–2868, Nov. 2010.
[15] Y.-C. Hsieh, H.-L. Cheng, J.-Y. Hong, and F.-J. Lin, “Single-stage high
power factor half-bridge resonant technique for linear ultrasonic motor
driving circuit,” IET Power Electron., vol. 3, no. 3, pp. 315–322, May
2010.
[16] R. Beiranvand, B. Rashidian, M. R. Zolghadri, and S. M. H. Alavi, “Optimizing the normalized dead-time and maximum switching frequency of
a wide-adjustable-range LLC resonant converter,” IEEE Trans. Power
Electron., vol. 26, no. 2, pp. 462–472, Feb. 2011.
[17] N. Mohan, T. Undeland, and P. Robins, Power Electronics. Converters,
Applications and Design, 2nd ed. Hoboken, NJ: John Wiley & Sons,
1989.
[18] R. Lenk, Practical Design of Power Supplies. Hoboken, NJ: John Wiley
& Sons, 2005.
[19] P. K. Jain, “Constant Frequency Resonant DC-DC Converter,” US Patent
5157593, Oct. 1992.
[20] B.-C. Kim, K.-B. Park, C.-E. Kim, B.-H. Lee, and G.-W. Moon, “LLC
resonant converter with adaptive link-voltage variation for a high-powerdensity adapter,” IEEE Trans. Power Electron., vol. 25, no. 9, pp. 2248–
2252, Sep. 2010.
[21] C. Klumpner and M. Corbridge, “A two-stage power converter for
welding applications with increased efficiency and reduced filtering,”
in Proc. IEEE Int. Symp. Ind. Electron. (ISIE), Jun. 30, 2008–Jul.
2, 2008, pp. 251–256. DoI: 10.1109/ISIE.2008.4677248. Available:
http://ieeexplore.ieee.org/stamp/stamp.jsp?tp = &arnumber = 4677248
&isnumber=4676877
[22] I. Bonanni, “A.C. regulator controlled by liner variable inductor,” in Proc.
Eur. Power Electron. Conf. (EPE), 1993, pp. 101–105.
[23] A. S. Kislovski, “Linear variable inductor (LVI) in single-phase off-line
telecom rectifiers,” in Proc. IEEE Int. Telecom. Energ. Conf. (INTELEC),
1995, pp. 93–98.
1381
[24] A. S. Kislovski, “Linear variable inductor in dc current sensors utilized
in telecom solar battery chargers,” in Proc. Int. Telecom. Energy Conf.,
1989, pp. 1–3.
[25] D. Medini and S. Ben-Yaakov, “A current-controlled variable inductor
for high frequency resonant power circuits,” in Proc. IEEE Appl. Power
Electron. Conf., 1994, vol. 1, pp. 219–225.
[26] J. M. Alonso, M. A. Dalla Costa, J. Cardesı́n, and J. Garcia, “Magnetic
dimming of electronic ballasts,” Electron. Lett., vol. 41, no. 12, pp. 718–
719, Jun. 2005.
[27] J. M. Alonso, M. A. Dalla Costa, M. Rico-Secades, J. Cardesı́n, and
J. Garcia, “Investigation of a new control strategy for electronic ballasts
based on variable inductor,” IEEE Trans. Ind. Electron., vol. 55, no. 1,
pp. 3–10, Jan. 2008.
[28] J. M. Alonso, M. S. Perdigao, D. Gacio, L. Campa, E. S. Saraiva, and E.
S., “Magnetic control of DC-DC resonant converters provides constant
frequency operation,” Electron. Lett., vol. 46, no. 6, pp. 440–442, Mar.
18, 2010.
[29] J. M. Alonso, M. S. Perdigão, D. Gacio, L. Campa, and E. S. Saraiva,
“Achieving constant frequency operation in DC-DC resonant converters
through magnetic control,” in Proc. IEEE Energy Convers. Congr. Exposition (ECCE), Sep. 2010, pp. 2011–2018.
[30] M. Perdigao, J. M. Alonso, and E. Saraiva, “Magnetically-controlled dimming technique with isolated output,” IET Electron. Lett., vol. 45, no. 14,
pp. 756–758, Jul. 2009.
[31] R. W. Erikson and D. Maksimovic, Fundamentals of Power Electronics,
New York: Kluwer Acad. Pub., 2001.
[32] A. S. Kislovski, “Quasi-linear controllable inductor,” Proc. IEEE, vol. 75,
no. 2, pp. 267–269, Feb. 1987.
[33] K. Ogata, Modern Control Engineering. Upper Saddle River, NJ: Pearson, 1998.
[34] A. Van den Bossche and V. C. Valchev, Inductors and Transformers for
Power Electronics. New York: Taylor and Francis, 2005.
[35] H. Huang, “Designing an LLC resonant half-bridge power converter,”
Texas Instruments 2010–2011 Power Supply Design Seminar, SEM1900,
2011.
J. Marcos Alonso (S’94–M’98–SM’03) received the
M.Sc. and Ph.D. degrees, both in electrical engineering, from the University of Oviedo, Spain, in 1990
and 1994, respectively.
From 1990 to 1999, he was an Assistant Professor in the Electrical and Electronic Department of the
University of Oviedo. From 1999 to 2007, he was
an Associate Professor in the same department, and
then in 2007 he was appointed a Full Professor. He
is the primary author of more than 70 journal and international conference papers in power and industrial
electronics, and has coauthored more than 200. He was the advisor of six Ph.D.
theses in the field of power electronics. He is the holder of six Spanish patents.
He has been awarded national funding for the intensification of research activity, for the period 2008–2012. His research interests include high-frequency
electronic ballasts, discharge lamp modeling, power converters for ozone generation, power converters for electrostatic applications, power factor correction
topologies, and high frequency switching converters in general.
Dr. Alonso is a member of the European Power Electronics Association and
belongs to the International Steering Committee of the European Conference
on Power Electronics and Applications (EPE), where he usually collaborates
as Topic Co-Chair. He is also a member of the International Ozone Association (IOA). In 2006, he was awarded the Early Career Award of the IEEE
Industrial Electronics Society. He received the Best Paper Award of the 2009
IEEE International Symposium on Industrial Electronics, the Second Prize Paper Award of the 2005 IEEE Industry Applications Society Meeting, Production
and Application of Light Committee, and the IEEE Industrial Electronics Society Meritorious Paper Award for 1996. Since October 2002, he has served as an
Associate Editor of the IEEE TRANSACTIONS ON POWER ELECTRONICS in the
field of lighting applications. He has served as a Guest Editor for the Special
Issue on Lighting Applications, published in IEEE TRANSACTIONS ON POWER
ELECTRONICS, in May 2007.
1382
Marina S. Perdigão (S’06) was born in Coimbra,
Portugal, in 1978. She received the M.Sc. degree in
electrical engineering from the University of Coimbra, Portugal, in 2004. Since 2006, she has been
working toward the Ph.D. degree at the University
of Coimbra in cooperation with the University of
Oviedo, Spain.
Since 2002, she is an Assistant Professor in the
Electrical Department of the Superior Institute of Engineering of Coimbra, Portugal,. She is also a Researcher at the Instituto de Telecomunicações, Coimbra, Portugal, since 2001. Her research interests include high-frequency electronic ballasts, discharge lamp modeling, high-frequency switching converters,
resonant converters, power electronics for renewable energies, and computer
simulation applications.
Prof. Perdigão received the Best Paper Award of the 2009 IEEE International
Symposium on Industrial Electronics. She also collaborates as a reviewer of the
IEEE transaction papers.
David Gacio Vaquero (S’08) received the M.Sc. degree in electrical engineering from the University of
Oviedo, Spain, in December 2007. He has been working toward the Ph.D. degree in the field of LED lighting in the Electrical and Electronics Department of
the University of Oviedo, Spain, since July 2008.
He has been a Lecturer and Researcher in the Electrical and Electronics Department of the University
of Oviedo, Spain, since March 2008. He has authored
or coauthored more than sixteen international conference papers in power and industrial electronics. His
research interests include power factor correction topologies, electronic ballasts,
power converter modeling, LED modeling, and solid state lighting in general.
He collaborates as a transactions’ paper reviewer with the IEEE.
Mr. Vaquero received the Best Paper Award of the 2009 IEEE International
Symposium on Industrial Electronics.
IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Antonio J. Calleja (S’96–A’98–M’04) was born in
Leon, Spain, in 1964. He received the B.Sc., M.Sc.,
and Ph.D. degrees from the University of Oviedo,
Gijon, Spain in 1987, 1995, and 2000, respectively.
From 1995 to 2001, he was an Assistant Professor. Since 2002, he has been an Associate Professor.
His research interests include areas of high frequency
electronic ballast, discharge lamps modeling, power
factor correction topologies, and industrial control
system.
Eduardo Sousa Saraiva (M’79) received the Degree
of Electrical Engineer from the University of Oporto,
Portugal, in 1970, and the Ph.D. degree in electrical engineering from the University of London, in
1979. He received the Aggregation in Electrical Engineering from the University of Coimbra, Portugal,
in 1985.
He worked at the Faculty of Science and Technology of the University of Coimbra, Portugal, as
Assistant Eventual from July 1973 to July 1975, as
Assistant from July 1975 to July 1979, as Auxiliary
Professor from July 1979 to November 1979, as Associated Professor from
December 1979 to November 1986, and since from November 1986 to July
2011, as a Full Professor. He retired on August 1, 2011. He is the coauthor of
approximately one hundred papers in national and international journals and
conferences. His research interests included electric machines, power electronics, the influence of the electromagnetic field in the human body, and most
recently, electronic ballasts for fluorescent lamps. He served as advisor or coadvisor to over a dozen Masters and Ph.D. candidates. He has been collaborating
as reviewer of the IEEE papers. He is one of the founders of the IEEE Portugal
Chapter.
Dr. Saraiva is a member of the Portuguese “Ordem dos Engenheiros,” having
in the past been elected to positions in the Central Region and on National
Boards.
Download