FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 1 of 18 REVISION: A PROYECTO # 1 14 231 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION 1 14 321-TH-EL-SP-001 A 22/07/2020 Original Issue/For Review L.S J.C I.S Rev. Fecha de Emisión Descripción Preparado Revisado Aprobado LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 2 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 CONTENT 1. OBJETIVE .......................................................................................................................................4 2. SCOPE .............................................................................................................................................4 3. REFERENCE DOCUMENTS ........................................................................................................4 4. REFERENCE STANDARDS AND CODES ................................................................................4 4.1. 4.2. International Standards ................................................................................................................4 National Standards ..........................................................................................................................5 5. LOCATION .....................................................................................................................................5 6. DEFINITIONS ................................................................................................................................ 6 7. FUNCTIONAL AND SERVICE REQUIREMENTS ...................................................................6 7.1. 7.2. 7.3. 7.4. 7.5. 7.6. 7.7. 7.8. 7.9. 7.10. Generals ...............................................................................................................................................6 Electrical Power Supply ................................................................................................................7 Input and Output Parameters .....................................................................................................7 Enclosure .............................................................................................................................................7 Interior Structure.............................................................................................................................7 Transformer .......................................................................................................................................7 Rectifier Circuit .................................................................................................................................7 Cables for connection .....................................................................................................................8 Terminals and Connections .........................................................................................................8 Instruments and Measurement..................................................................................................8 8. INSPECTION AND TESTING .....................................................................................................8 8.1. 8.2. 8.3. 8.4. General .................................................................................................................................................8 Factory Testing .................................................................................................................................9 On-site testing ...................................................................................................................................9 Guarantee ............................................................................................................................................9 9. DOCUMENTATION................................................................................................................... 10 9.1. 9.2. 9.3. Documentation to be delivered with the offer.................................................................. 10 Documentation to be delivered two (2) weeks after placing the Purchase Order10 Documentation to be delivered with the equipment ..................................................... 11 10. INSTALLATION, OPERATION AND MAINTENANCE MANUALS ........................ 11 11. RECOMMENDED SPARE PARTS LIST ........................................................................ 11 LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 3 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 12. SHIPPING ........................................................................................................................... 11 13. COMMISSIONING SERVICE ........................................................................................... 11 13.1. Technical Assistance .................................................................................................................... 11 14. DATA SHEETS................................................................................................................... 12 14.1. 14.2. Automatic Rectifiers for Cathodic Protection ................................................................... 12 Dart Plus Interrogator Specifications ................................................................................... 14 LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 4 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 1. OBJETIVE This document defines minimum technical requirements for fabrication, inspection, testing and shipping of cathodic protection Transformer Rectifier Units, to be installed in the stations of “FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL”. 2. SCOPE This specification describes the minimum requirements for design, fabrication, inspection, testing, shipping, and documentation of cathodic protection Transformer Rectifier Units. This specification together with the datasheets indicates the requirements to met by Vendor in the fabrication, inspection, testing and supply. The Vendor shall guarantee that the design and the fabrication shall be according with the applicable codes, standards and this specification. All deviations from this Technical Specification, Data Sheet, the Purchase Order, or the drawings shall have the written approval of the Client or Contractor representative. 3. REFERENCE DOCUMENTS 1 14 231-TH-EL-DE-001 1 14 321-TH-EL-DT-004 1 14 321-TH-EL-60-001 1 14 321-TH-EL-60-006 Design Basis Cathodic Protection Calculation Report Single Line Diagram Cathodic Protection Equipment Layout 4. REFERENCE STANDARDS AND CODES The cathodic protection Transformer Rectifier Units shall designed, manufactured and tested according to the requirements of the relevant applicable NMX, NOM and ANSI/IEEE and NEMA standards. The listed standards and Codes, together with their all parts and subparts, shall applied considering their latest applicable issue available. 4.1. International Standards IEEE - Institute of Electrical and Electronic Engineers IEEE 142 Recommended Practice for Grounding of Industrial and Commercial Power Systems LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 5 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 NACE - National Association of Corrosion Engineers NACE RP0169 Control of External Corrosion on Underground or Submerged Metallic Piping Systems NACE SP0572 Standard Practice Design, Installation, Operation, and Maintenance of Impressed Current Deep Anode Beds DNV - Det Norske Veritas DNVGL-RP-B401 Cathodic protection designs 4.2. National Standards NOM - Norma Oficial Mexicana NOM-001-SEDE-2005 Instalaciones eléctricas (Utilización) NMX - Normas Mexicanas NMX-J-098-ANCE-1999 Sistemas Eléctricos de Potencia – Suministro - Tensiones Eléctricas Normalizadas PEMEX - Petróleos Mexicanos NRF-047-PEMEX-2014 Diseño, Instalación y Mantenimiento de los Sistemas de Protección Catódica. 5. LOCATION Starting at: Location Tuxpan, Veracruz. Latitude Length Altitude Arrival at: Location Cdad. Sahagún, Hidalgo. Latitude 19º 46´ 32” N Length 98º 34´ 28” O Altitude 2346 m.s.n.m. Higher Point: Distance 20º 46´ 97” N 97º 24´ 1” O 10 m.a.s.l. 196 + 000 km LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 6 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A Altitud PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 2721 m.a.s.l. The final point of trajectory in Cdad. Sahagún is located at 11 Km from the higher point, which is 375 m below this point. 6. DEFINITIONS Definition presented in this Specification have precedence over other definitions. Conflict between various definitions shall be brought to the attention of Company Representative and Contractor for resolution. CLIENT: Is the party which promotes the project and defines the design and construction of the scope of work. The CLIENT may also include an agent or consultant (PMC), authorized to act on its behalf. CONTRACTOR: Is the party which carries out all or part of the design, engineering, procurement, construction and commissioning for the project. MANUFACTURER/ SUPPLIER/ Is the party which manufactures or supplies equipment and VENDOR: services to perform the duties specified by the EPC CONTRACTOR. Within the context of this Specification the following words shall have the meanings stated: “Must” or “Shall” - indicates a mandatory requirement “Should” - indicates a preferred course of action “May” - indicates one acceptable course of action 7. FUNCTIONAL AND SERVICE REQUIREMENTS 7.1. Generals This section includes the basic criteria required by the transformer rectifier units to be used for the cathodic protection system. Fluctuations in the electrical system shall be within the following values: Voltage: ± 5% Nominal Frequency: ± 2% The equipment shall be designed to minimize any risk of short circuit and to offer maximum personal and operational safety during all operating, inspection and maintenance conditions, as well as commissioning and testing the unit while the equipment is energized and in operation. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 7 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 7.2. Electrical Power Supply The transformer rectifier units shall be two-phases power supply, 240-220 V, 60 Hz, of sufficient power for the required service. 7.3. Input and Output Parameters The nominal input and output parameters of the transformer rectifier units are as follows: Input voltage 240-220 V AC, 2 phases, 60Hz Output voltage 100 V DC Output current 50 A DC 7.4. Enclosure The enclosure shall be for NEMA 3R interior use, or NEMA 4X type shall used for outdoor locations and/or NEMA 7 type for hazardous area outdoor installation. 7.5. Interior Structure Components shall be installed so that all connections are accessible. In oil-immersed units, the components shall be fixed to a removable structure for repair and maintenance purposes. In aircooled units, all structures and fixings must be resistant to corrosion. 7.6. Transformer The transformer shall be an isolated type, and must have an individual winding for each phase used by the rectifier, with a capacity 10% greater than the nominal AC power of the rectifier. The secondary winding must have adjustments for 10% of the DC output voltage, in steps not greater than 2 V. The output filters must have a useful life similar to that of the transformer. They shall be designed to increase the efficiency of the rectifier by at least 10% operating at full DC load. 7.7. Rectifier Circuit The rectifier circuit shall be a solid state, full-wave rectifier diode bridge type, designed for the total output capacity of the rectifier. Proper fuses and surge suppressors shall be installed to avoid overcurrents. The rectifier must be equipped with a dry contact type output, normally closed, for signaling DC output failure. The DC output voltage must be adjustable from 0-100%, through continuous control, without steps. The output filters shall be dimensioned for a maximum ripple voltage of 5% operating at full load. The rectifier shall be equipped with an external ground connection for the structure. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 8 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 7.8. Cables for connection It shall be internally wired with insulating THHW or TTU type cables, the equipment shall have two rectifier power cables of minimum size 2 AWG, in addition to this the equipment shall be contain the following connection terminals: Outlet terminals for connection of pipes and other elements, suitable for 2 AWG size cables, with a minimum number of 6 terminals for connection. Terminals for reference cells, suitable for 8 AWG size cables, with a minimum quantity of 6 terminals for connection. Terminals for potential measurement, suitable for 10 AWG size cables, with a minimum quantity of 6 terminals for connection. Ground connection terminals, suitable for 2 AWG size cables, with a minimum quantity of 2 connection terminals. 7.9. Terminals and Connections The connectors shall be of the double nut bolted type. All terminals shall be crimped to the cables. The positive and negative terminals shall be dimensioned to wire the maximum output capacity of the equipment, both in size and quantity, whichever is greater. 7.10. Instruments and Measurement Individual output voltage and current meters shall be provided. The ammeters shall be of the External Calibration Resistance type, with said resistance mounted on the front of the meter for calibration. The meters shall be equipped with isolating switches that allow disconnecting and isolating the meter when it is not in use. The meters shall be visible from the outside, and protected with a hinged cover, with provisions for a padlock. 8. INSPECTION AND TESTING 8.1. General The transformer rectifier units shall be inspected and approved in accordance with the standards established in this specification. The CLIENT shall be designate inspectors who will act as their representatives in the execution of the tests to which the teams are subjected. Inspectors shall have authority to: Attend the tests and accept or reject the procedures and results if they do not agree with the standards and specifications, or when in cases of doubt, THE MANUFACTURER cannot LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 9 of 18 REVISION: A TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 demonstrate to the satisfaction of the INSPECTOR, the reliability of the procedures and the results. THE MANUFACTURER shall carry out the specified tests using their own equipment or will rent them if necessary. THE MANUFACTURER shall prepare, in good time, a complete program indicating the dates on which the tests shall be carried out and the main stages of the equipment assembly shall be completed. This program shall be submitted to THE CLIENT for approval. The results of the tests shall be recorded in Test Reports, of which three (3) copies shall be sent to THE CLIENT, duly signed. The tests to which the teams shall be subjected shall be mainly the following: Factory testing. On-site testing. 8.2. Factory Testing Inspections and tests shall be carried out on the fully assembled equipment. The equipment shall be inspected to verify compliance with the approved disposition drawing, as well as the identification and capacity of the components, fuses, meters, among others. Inspections shall be made in order to verify: Proper assembly of components and good execution of internal wiring. Required output parameters. Adequate operation of the measurement and signaling. The main and auxiliary circuits shall be inspected to verify that they correspond to the corresponding schematic diagrams. To this end, functional tests shall be carried out, simulating the operation with the equipment in service. This includes testing under simulated load. Verification of the operation of all protection systems for ground fault and output overcurrent. 8.3. On-site testing On-site testing shall include, but is not limited to the following: Inspection of assembly and structural integrity. Measurement of empty output voltage levels. Measurement of current and voltage levels with the equipment connected to the cathodic protection system. Functional testing. 8.4. Guarantee The equipment shall be built according to the latest applicable standards using only new, high quality materials. All items necessary for a complete and satisfactory installation shall be included, even if they do not appear in this specification. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 10 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 The equipment to be supplied shall be guaranteed as suitable for continuous operation under load operation and specified services. The equipment shall be guaranteed against defects in materials and workmanship for a period of 12 months from start-up or 18 months from the date of delivery, whichever occurs first. THE MANUFACTURER shall guarantee the immediate supply of parts and spare parts as well as reliable technical assistance to the equipment, ensuring a rapid restoration of operations in the event of its failure. 9. DOCUMENTATION The documentation to be supplied during the bidding stage and the manufacturing stage of the equipment covered by this document is specified below: 9.1. Documentation to be delivered with the offer Detailed description of the equipment offered, including catalogs, drawings and any other document that allows evaluating its technical and constructive characteristics, as well as its components. Guaranteed Technical Data Sheets duly supplemented. Commercial offer, presented according to the Commercial Conditions requested by THE CLIENT. List of recommended spare parts to guarantee the maintenance operations of the equipment for a minimum period of 2 years. The list of spare parts shall be made based on THE MANUFACTURER's experience and will be accompanied by the unit prices of said spare parts. Work program for the supply, factory tests and transportation of the equipment. List of deviations to the specifications. If there is no deviation, a certification to fully comply with them. 9.2. Documentation to be delivered two (2) weeks after placing the Purchase Order Drawings indicating the dimensions, weight, equipment layout, front view and sections. Dimensional diagram with plan views, front, side section and details for anchoring. Bill of materials. Electrical and Electronic Diagrams. Wiring and interconnection diagrams. In addition, it shall include: Nameplates (Manufacturer name, Serial number, Model, Physical dimensions, degree of protection, Year of manufacture, Nominal voltage, Nominal current, Nominal power). List of materials supplied and their characteristics. Complete parts list. List of spare parts. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 11 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 9.3. Documentation to be delivered with the equipment Factory test certificates, duly signed by the technical representative of THE CLIENT, as a sign of compliance. Equipment assembly and installation manual. Equipment operation and maintenance manual. 10. INSTALLATION, OPERATION AND MAINTENANCE MANUALS THE MANUFACTURER shall deliver three (3) copies of manuals that shall contain, without being limited, the following: Instructions for use and installation. Operation characteristics, calibration instructions and technical data. Maintenance instructions. List of parts with their identification. Reduced copies of construction drawings. 11. RECOMMENDED SPARE PARTS LIST THE MANUFACTURER shall supply for each equipment supplied, a list of the recommended spare parts for starting and two years of operation. 12. SHIPPING All shipping locks, binding, etc., shall be clearly marked so that their removal is assured. Any special precautions that must be observed in the removal of the these shipping restraints shall be clearly marked on the shipping container or crate. The units shall be shipped at the maximum preassembly extent. Receiving location shall be notified two working days in advance so that handling equipment will be available. 13. COMMISSIONING SERVICE Installation, check-out, start-up and training service of installed system shall be provided. 13.1. Technical Assistance THE MANUFACTURER shall include in its offer the costs of technical assistance for supervision services of assembly, start-up and start-up for the equipment. These costs shall be broken down as follows: Time of duration of the works in normal conditions. Required technical personnel. Technical staff rates. Fees for travel expenses and personnel transportation. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 12 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 Other applicable expenses. 14. DATA SHEETS 14.1. Automatic Rectifiers for Cathodic Protection 14.1.1. Description Switching rectifier with remote control and monitoring, automatic, potential, constant voltage and current, with on / off capability, synchronizable with G.P.S. (according to calculation memory) 100 V / 50 A D.C. 6 kVA, air-cooled, 240 VAC two-phase power, 16 modules of 5 Amp, manufactured by Ametek or similar approved. The equipment must have technology in Automatic Rectifiers with multiple switching outputs architecture, for application in cathodic protection, with robustness and great management capacity via communications, based on IGBT (Insulated Gate Bipolar Transistor) technologies and microprocessors. The IGBT switching elements shall have at least a voltage VCEs = 1,200 Volts and an IC current capacity> 200% of the defined nominal current at maximum operating temperature. The Table #1 shows the specifications of these equipments. 14.1.2. Technical Specifications Table #1 Specifications of Automatic Rectifiers for Cathodic Protection System. GUARANTEED TECHNICAL CHARACTERISTICS 1. INPUT CHARACTERISTICS Input voltage Biphasic 240 VAC, ±10 % Frequency 60 Hz, ±5% 2. OUTPUT CHARACTERISTICS Equipment up to 16 Switching Regulation Modules of 5 Amp. Max 12 kVA Nominal output voltages 100 V DC Output currents 50 A DC Voltage regulation 0-100% Current regulation 0-100% Potential regulation -650 a -3000 mV Operation mode At constant potential (±1%) < 5 % (no load and for output voltage >10 %) Exit Ripple <3 % (full load and for output voltage > 10 %) Number of exits 6 of 16 A. or 24 of 5 Amp. for each rectifier Output voltage adjustment By high frequency switching 3. ELECTRIC PROTECTIONS Input Thermomagnetic switch Input overvoltages Metal oxide varistors Output overvoltages Metal oxide varistors LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 13 of 18 REVISION: A TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 GUARANTEED TECHNICAL CHARACTERISTICS NH type fuses Output 4. ALARMS Power failure Protection Output voltage limit 5. MONITORING AND CONTROL Cathodic protection potential Cathodic current of each output 6. COMMUNICATIONS Local configuration Remote communication Satellite, Radio UHF/VHF, 7. ACCESSORIES Backup batteries Synchronized On-Off Test Control Count hours of operation 8. MECHANICAL CHARACTERISTICS Ventilation Access to input / output terminals Termination 9. ENVIRONMENTAL CHARACTERISTICS Ambient temperature Relative humidity Altitude 10. MANUFACTURING STANDARDS IEC 255-4/76 Class III (High Voltage Impulses) IEC 68-2-1/2 (Ambient heat and cold) IEC 146 (Current Converters) Over temperature Low battery voltage Output current limit Cathodic voltage of each output (Synchronization with GPS) Serial RS-232 Serial RS-485 (four wires), MODBUS RTU Ethernet, Cellular Phones Autonomy 24 h Ton 1.0 to 999.9 sec Natural By lower front Pearl gray epoxy paint 40 °C 80% <1000 m IEC 255-4/68 Class III (High Frequency Disturbances) IEC 255-21 / 1 Class 1 Part 3 (Vibrations) In its front part, the equipment has a control module provided with an LCD display that indicates the values of the magnitudes and the status of the parameters, set point alarms, etc. Below are: Keyboard that allows data entry. DB9 connector for RS 232C connection, through which the equipment can communicate to the PC. A female BNC connector labeled "Synchronism Output" from which pulses can be obtained to command a synchronized start (Miller mode) of an ON-OFF test on external equipment. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 14 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 A telecommunications module that allows to set and consult parameters in the equipment remotely. Satellite communication services shielded by ORBCOMM, Communication Systems, through the use of a Subscriber. Communication through RADIO-MODEM using MODBUS RTU protocol. Communication using MODBUS RTU protocol carried over TCP/IP. An additional GPS device that allows synchronizing the start and end of ON/OFF tests at predetermined times and dates (locally or remotely) with great precision. Rectifier Equipment Regulation Modules Keyboard and Display Figure 1. Cathodic Protection Rectifier 14.2. Dart Plus Interrogator Specifications 14.2.1. Remote Measurement Point Description. Dart Plus RMI model for progressive pole with permanent reference cell Stelth 7 Cu/CuSO4 with coupon of 10 cm2 and cable length 8 m, manufactured by Borin Manufacturing or similar approved. 14.2.2. Remote Measurement Point Description. Dart Plus RMI model for progressive pole with permanent reference cell Stelth 7 Cu/CuSO4 with coupon of 1 cm2 and cable length 8 m, manufactured by Borin Manufacturing or similar approved. 14.2.3. Measurement Point Connection Cable Description. Type TTU, size 8 AWG, 600V monopolar, 7-strand Class B stranded soft copper conductor, insulated with 90 ° C PVC and approved external polyethylene or similar sheath. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 15 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 14.2.4. Composition of the DART Plus Interrogator Package Centrino laptop or core dos duo, with the latest update of Windows operating system and 4 minimum USB ports, 80 MB hard drive, Ram 512 Mega memory and CD/DVD reader, WideScreen display (One for the whole set of points to install). Global positioning system - GPS receiver. high performance. Radiofrequency interrogation system - IRF. and an integral antenna for interrogation. A Software (at no additional cost) for the operating system ”Microsoft Windows® version Vehicle mounting device to secure the laptop in a safe position while it is used in the most updated car (truck, truck, ship, helicopter or airplane, etc. (Windows 2000 minimum) and the "global positioning system". Figure 2. Dart Plus RMI (Remote Potential Monitoring Module On/Off o 100 mV) 14.2.5. Technical Specifications Table #2 Dart Plus Technical Specifications. GUARANTEED TECHNICAL CHARACTERISTICS Batteries, using two (2) SAFT C-size LS 3.6V 1. ELECTRICAL POWER SUPPLY Primary lithium-thionyl chloride (Li-SOCl2) cells. Frequency: 902-928 MHz ISM band Power: 130dB link budget (250mW) 2. RADIO SPECIFICATION Data Rate: 152.34kbit / sec maximum RF data rate Antenna: cable antenna 3. DIMENSIONS (Approximately) Length: 4 ¼ "(ca. 11 cm) Dart kit without screws, cable and battery Width: 2 ½ "(ca. 6.5 cm) pack Height: 1 "(ca. 2.5 cm) Longitud: 6 ½ “(ca. 16,5 cm) Battery Pack Diámetro: 1 ½ “(ca. 3,75 cm) 4. TERMINALS (Rear View) B101 (Lower Left): Reference Cell Multi structural mode B102 (Bottom Right): Structure 1 LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 16 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A Instant off mode PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 GUARANTEED TECHNICAL CHARACTERISTICS B103 (Upper Left): Structure 2 B104 (Upper Right): Structure 3 B101 (Lower Left): Reference Cell B102 (Bottom Right): Coupon, IR-Free B103 (Upper Left): Structure B104 (Upper Right): Coupon, IR-Drop Input range of all channels: +/- 7189.56 mV (Depending on Calibration) Impedance all channels:> 20 M (During measurements, otherwise n.c.) 5. ELECTRICAL CHARACTERISTICS Resolution all channels: <0.2mV All Channel Accuracy: <1% Relay max. voltage: 24v Relay max. current: 50 mA Coupon Resistance: User selectable: 253560125n.c. The Dart Plus Remote Module (RM) system is built with military hardware quality and assembled in an ISO-9000 quality facility using the strictest and most up-to-date procedure to ensure product quality. Data acquisition is accomplished with the integration of three separate technologies. By combining the global positioning system "GPS", with the personal computer "laptop" and the mixing of advanced radio technology with advanced microprocessors, it is now possible to monitor isolated areas that were impossible to interrogate with conventional remote monitoring techniques using the remote monitoring interrogation system (RMIS). It can take up to 600 readings a day, they can be recorded depending on traffic conditions and at speeds from 8 Km - h to 160 Km - h. RMIS equipment is powered by a long-life size C lithium-thionyl chloride battery with a life expectancy of 10 years depending on the frequency of use. (Normally using the interrogation module between one and three times a year). It has the ability to receive electrical power C.A. normal (110-220 VAC, 50-60 Hz) when available, such as inside rectifiers, anode box or internal plant applications) It has an operating temperature between -40°C and 85°C in 100% humidity, meeting military specifications for any type of environment or application. The electronics are encapsulated in a level grade resin layer that prevents moisture migration in the electronics and any weakening of the resin in saturated seawater conditions. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 17 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 It is built using military electronics grade and its enclosure is made of materials for high impact and high content of black carbon in order to eliminate degradation by exposure to ultraviolet. It has a unique serial number assigned to it and it is registered in its GIS map by the GPS system that will permanently locate the module. This allocation is established in the field at the time of installation. It is important to note that the number of Dart Plus RMI concentrates in one area (such as in a pipeline corridor) does not matter. The system will only take the corresponding modules or serials and will have no effect towards other modules in the corridor even if they are touching each other. When interrogated by an RF connection, with its assigned serial number, it will respond by sending the stored readings and at the same time provide the operating voltage of the Lithium battery and synchronize the time of the remote module with the GPS time on the PC of the Laptop. The Dart Plus RM wireless communication system has an effective range of 30 to 325 feet (9 m to 100 m) for modules installed below ground level in valve boxes, buffalo boxes, buried directly in the ground, etc. The Dart Plus RM's wireless communication system has an effective range greater than 3,000 feet (1,000 m) for modules installed above ground level on test posts and interrogated from a car, truck, boat, helicopter, or airplane. The band for the Dart Plus RM wireless connection system for North America does not require a license in 902-928 Mhz ISM using communication frequency with “Hopping Spread Spectrum” technology. It has an internal clock with a precision of “days/minutes/month”, when it is operating at maximum operating temperature. This clock is reset / reset each time the remote module is powered, through the use of ultra low power RF microprocessors and TransmittersReceivers, and the use of power controllers via software in the "standby" mode of operation. It has three analog monitoring channels. The normal range is ± 7.0 volt for readings with reference cells with internal impedance of 20 meg-Ohm, ± 250 V for the voltage output of rectifiers, ± 150 mV for the current output of rectifiers in the shunt with rejection capability 60 Hz AC and a Transient Voltage trapping capacity of 2500 volt. Other working ranges are available for special applications. It has an accuracy of 1 mV or less in all reading ranges, regardless of the reading range being used. Provides the current output of a sacrificial anode, as well as the Instant On/Off reading, in compliance with DIN 50925 Stelth 7 standard (reference cell Ag/AgCl), using one amp, dual contact, zero power at latching relay. Measure and store 12 readings on each channel, at the interval programmed in the field, from 1 min to 30 days. It is conveniently designed to be housed in a "top hat" style on test posts under the Cott Manufacturing trade name "FINK" and "Bullet Box" Test post that is produced and manufactured by Borin Manufacturing, INC. This consideration maintains easy compatibility of the Dart Plus RM enclosure with existing test stations that have been previously installed. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 18 of 18 TRANSFORMER - RECTIFIER TECHNICAL SPECIFICATION REVISION: A PROYECTO # 1 14 231 1 14 321-TH-EL-SP-001 14.2.6. Permanent Reference Cell "IR- Free" Figure 3. Permanent reference cell "IR- Free" with coupon model Stelth 7 Table #3 Technical Specifications of Permanent reference cell "IR- Free" Model Stelth SRE022-CIY. Model Stelth SRE-022-CIY 1. CHEMICAL 2. CHARACTERISTICS 3. CABLE Copper Copper Sulfate (Cu-CuSO4) IR-Free cell with 1cm2 coupon and “Bullet Box” Switch that allows reading of ON & OFF potentials, 100mV shift, and current reading for chloride-free environment #16 RHH-RHW Length: 8 m Table #4 Technical Specifications of Permanent reference cell "IR- Free" Model Stelth SRE023-CIY. 1. CHEMICAL 2. CHARACTERISTICS 3. CABLE Model Stelth SRE-023-CIY Copper Copper Sulfate (Cu-CuSO4) IR-Free cell with 10cm2 coupon and “Bullet Box” Switch that allows reading of ON & OFF potentials, 100mV shift, and current reading for chloride-free environment #16 RHH-RHW Length: 8 m LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita.
