Supply Chain Management - Summary Focused Factories – Definition Definition of Pesch: The focused factory is a factory with a (1) limited, (2) strategically linked, and (3) internally consistent set of demands that derive from the plant’s products, processes, customers and suppliers. Limiting the demands placed on the plant in turn limits the number of manufacturing tasks in the plant and establishes a clear set of priorities for both workers and managers. There are several examples in Kassel. Which ones do you know? - Radpanzer, Rohloff Five Ps of Operations Strategy – Focused Factory Concept 1. Products (and Parts) Decision must be made on which products the company offers. This also determines, which parts must be used. One critical decision is the question, what product variety is offered, i.e., what kind of different products would be sold and therefore must be produced. This decision defines the requirements for many of the four others Ps. 2. Processes Productions or operational processes must be set up in every company to fulfil the first P (Products and Parts) Typical questions are: What capacity do you plan for? How do you organize the flow of material and information? 3. People “plant” decisions. skill level do you require? And where do you find it? What processes do you automate, and which ones do you operate by people? 4. Plants Plants might have to be built to produce the products. One critical question is where to build them, so the location of the plant and of stock holding points need to be decided. Link to operations research: Facility location problem Vehicle routing problem 5. Planning and Control To a large extend this is determined by the processes that are used for production. Things to be planned and controlled: o Flows of material, information, and capital for each single product o Quality of inputs, processes, and outputs o Health and safety issues o Environmental impacts Two related theoretical developments - Theory of Performance Frontier Theory of Swift-even flow The product/process matrix: Process types for manufacturing and service Project, e.g. Building Jobbing, e.g. craftsman Batch, e.g. ice cream Mass, e.g. car industry Continuous, e.g. gas Professional, e.g. dentist, lawyer Service shop, e.g. subway Mass service, e.g. call center Product-Process- or Volume-Variety-Matrix: Implications Product-Process- or Volume-Variety-Matrix: Examples Performance objective in operations – QSDFC Linking the Performance Objectives Dealing with Trade-offs For example, if we reduce costs by reducing product quality inspections, we might reduce product quality. Trade off examples – Cost and Flexibility Performance Frontier in a Supply Chain Performance Frontier – Operating and Asset Frontier Strategic capacity planning Basic observation Within a year demand for many products is heavily changing Two basic strategies Chase-Strategy: Production according to demand Level-Strategy: Production independent of demand Production and Demand – Example Icecream The chase strategy The level strategy The effect of the level strategy Push vs. Pull Management and the Decoupling Point Coupling of production and marketing/demand – influence variables Principles and examples of Push Management Principles: Estimation or accumulation of future demand Utilization is the planning criteria for the production process The use of hierarchical planning process to „ascertain“task to specific working stations Examples: Perishable commodities (e.g. Fish, ...) Constrains to continuously run processes (e.g. manufacturing plastics and synthetics, ...) Extreme demand fluctuations (e.g. fireworks, sparkling wine, ...) Principles and examples of Pull Management Principles: Examples: A specific demand activates the production process. Production in service sector (e.g. hairdresser) Realtime production of each individual order. Products made to specification (e.g. jeweller, architect) Production orders reproduce itself like a domino chain along the production chain. Distinguishing Push and Pull Principle Coupling of Push and Pull Coupling is possible and necessary o Push-orientated pre-production (e.g. semi-finished products) and o Pull-orientated management of completion Examples o Prefabricated house o Final assembly of electronic products o Automobile body push-, final assembly pull-management De-Coupling points Nearly every production process has a connection between push- and pull management. This changeover decouples both subsystem and therefore is called De-Coupling point. o Often these are product stocking points. Push/Pull view of supply chain processes Make to stock Warehousing Make to order Decoupling Points in the Supply Chain Olhager (2003) IJPE - Factors affecting the positioning of the OPP Olhager (2003) IJPE - Market related factors 1. 2. 3. 4. 5. 6. Delivery lead-time requirements; global commodities: crude oil, wheat, rice, corn, coffee Product demand volatility; e.g. fashion brands, fireworks Product volume Product range and product customization requirements; how many varies do you have Customer order size and frequency Seasonal demand Olhager (2003) IJPE - Product and Production related factors - Product related factors 1. Modular product design 2. Customization opportunities 3. Material profile 4. Product structure - - Production factors 1. Production lead time 2. Planning points 3. Flexibility 4. Bottleneck 5. Sequence-dependent setup times - Shifting the OPP backward Shifting the OPP forward The Fisher-Matrix - Customer focus Supply chains are driven by customers: o Product and customer characteristics must be considered when designing supply chains Based on differentiating between o Functional and innovative products (e.g., fashion, things change) o Efficient and responsive supply chains can be distinguished - Functional and innovative Products - Efficient and Responsive Supply Chains The Fisher-Matrix - Matching Products and Supply Chains Leanness and Agility (bei Push Pull: Push – Lean, Pull – Agile) Agility: using market knowledge and a virtual corporation to exploit profitable opportunities in a volatile market place Leanness: developing a value stream to eliminate all waste, including time, and to ensure a level schedule Comparison of Lean and Agile SC Strategies Mass Customization – Definition "a strategy that creates value by some form of company-customer interaction at the fabrication / assembly stage of the operations level to create customized products with production cost and monetary price similar to those of mass-produced products". Mass Customization is the customization and personalization of products and services for individual customers at a mass production price. Mass customization separates business process before and after the decoupling point Coupling of Push-Pull The product/process matrix - Understanding Mass Customization SC Postponement Strategy The manufacturing process starts by making a generic or family product that is later differentiated into a specific end-product. o Materials or products stay unspecified in the supply chain as long as possible. Postponement Examples Production Postponement Footwear example – 3D printing Production starts after the customer order has been placed Logistical Postponement Example HP printers, for distribution in Europe Joint warehouse for distribution to Europe based in Ireland Power lead and AC adaptor are placed in the packaging just before it leaves the distribution center – Speculation - Production Postponement – Logistic Postponement – Full Postponement Strategy Postponement – Effects Distribution Channel Structure Direct versus indirect distribution example Indirect sales involve (several) wholesalers and retailers Advantages: • Assortment offered • Access to market / customers Disadvantages: • High costs (retailers often take more than 25% of the final selling price) • Obsolescence of inventory Efficient Consumer Response I Originally process innovations within the grocery industry Electronic Data Interchange o needed when no standards for data exchange were established o today usually internet-based data exchange Category Management o is a development of the brand management approach to product development, and was developed to take account of the growing power of some retailers? o Retail products are broken into like groupings (categories). These groupings managed as business units and will go through business reviews on an ongoing basis to determine growth, profitability, trends and future opportunities. Efficient Consumer Response II Four major components Efficient store assortment (ESA) o Better use of inventory and shelf space at retailers Efficient replenishment (ER) or Continuous Replenishment (CR) o Also, quick response o Inventory at retailers is automatically replenished against current sales data Efficient promotion (EP) o Promotion of products planned jointly with suppliers Efficient product introduction (EPI) o Joint product development and introduction (test sales, promotion) among suppliers and retailers to avoid product failure at market introduction Vendor Managed Inventory is a family of business models in which the buyer of a product provides certain information to a supplier of that product and the supplier takes full responsibility for maintaining an agreed inventory of the material, usually at the buyer's consumption location (usually a store). A third-party logistics provider is involved who makes sure that the buyer has the required level of inventory by adjusting the demand and supply gaps. Collaborative Planning, Forecasting, and Replenishment (CPFR) is a concept that aims to enhance supply chain integration by supporting and assisting joint practices. CPFR seeks cooperative management of inventory through joint visibility and replenishment of products throughout the supply chain. Information shared between suppliers and retailers aids in planning and satisfying customer demands through a supportive system of shared information. This allows for continuous updating of inventory and upcoming requirements, making the end-to-end supply chain process more efficient. Efficiency is created through the decrease expenditures for merchandizing, inventory, logistics, and transportation across all trading partners. The Product-relationship-matrix - Focused Demand Chains DWV3-Concept Childerhouse, Aitken, Towill (2002) JOM Duration of life-cycle Time to market, continuous replenishment, Time Window for delivery Sales at a given point in time, acceptable response time Volume Production volume: lean versus agility Variety Alternative products and therefore stock-keeping units Variability Spikes in demand and demand variability Integrating the five Ps in Supply Chain Strategy (5Ps) Conceptualizing Supply Chain Strategy in the Product-relationship-matrix Condensing previous arguments to two dimensions Product dimension (product life cycle) o Pre-phase (product design) o Market-phase (production and logistics) o Post-phase (product return) Supply Chain Dimension (Relationships and Processes) o Network design (configurational) o Interface optimization (operational) I – e.g. electronic cars The Product-relationship-matrix in Supply Relating the Product-Relationship-Matrix to the Focused Chain Management Factory Concept The Product-relationship-matrix - Reaching the Performance Frontier The Configurational Decision Fields (I, III, V) Law of trade-offs see Fisher’s model Law of cumulative capabilities Joint supply chain improvements Law of diminishing returns / Law of diminishing synergy Profit and risk sharing The Product-relationship-matrix - Ensuring Swift, Even Flow The Operational Decision Fields (II, IV, VI) Laws of variability, bottlenecks, scientific methods, quality, factory focus Different supply chain demands placed on a single business unit Aiming for “strategic” improvements 03 - Transaction Cost Analysis, Principal Agent Theory, and Information Economics Foundation: Micro-economics Restrictive assumptions of perfect markets (perfect information) and individual rationality (homo oeconomicus). The following two questions cannot be answered: ➢Why do organizations exist? ➢Why do we have traders? Hence, neo-classical micro economics does not consider all abundant information availability and uncertainty. Foundations of economical Organisation analysis Increasing relevance since early 1970s ▪ „Organisation-lessness of Neo-classics “ Assumptions of New Institutional Economics contrast classical Micro Economics Methodological Individualism (Action of the individuals determine social outcomes) Individuals maximize their own utility Bounded rationality Opportunistic behavior Also: • Institutions as key constituent • Information asymmetries Similarities of the different approaches to New Institutional Economics Focus on Efficiency Evaluating the choice among different alternatives Preference for alternative with higher revenue or lower costs Key terminology: Institutions A single actor, choosing to join an institution on a free will basis (voluntarily), knows that he/she would be bound by the institution in his/her action. The actor joins the institution and therefore its rules and objectives that have been agreed upon by others. Basic assumptions of transaction cost economics (TCE) - Markets cannot be used free of cost, but require resources A transaction cost is a cost incurred in making an economic exchange. Transaction cost economics explain how transactions are efficiently fulfilled based on certain institutional arrangements. The criterion for the best solution (preferability) are comparatively lower transaction costs, which the contract partners incur for exchanging a certain good. Transaction characteristics and institutional arrangement must match to yield efficient solutions. The 4 main transaction costs and phases 1. Search cost: for searching for information on goods and suitable transaction partners, their conditions and possible behavior. 2. Contract cost: for negotiating a contract. 3. Monitoring and control cost: for safeguarding delivery at right time, right quantity and at agreed price. 4. Cost of adjustment, e.g. if wrong delivery takes place and a new supplier needs to be searched for. TCE Framework of Williamson (1975) Three conditions: Behavioral assumptions (see slide 7) Transaction atmosphere ➢ all socio-cultural and technical factors which impact the transaction Environmental factors ➢ Uncertainty (forecast on changes in the exchange conditions or relations) o Specificity (value of the intended resource usage and the second-best option for using the resource) o Frequency (how often is the transaction repeated) Organizational / market failure framework Transaction cost and specificity determine the nature Transaction costs- Factors influencing optimal forms of of a transaction coordination 5 points of critique to transaction cost economics 1. Real impact of transaction costs for companies and economies still open 2. Framework is hard to evaluate empirically 3. Qualitative-explanatory Theory: Hard to devise guidance for real problems 4. Rather mechanical comprehension of Organizations 5. Theory application tends to force control Grover and Malhotra (2003) – TCT in SCM and operations management Research aim: „It also summarizes existing empirical work in management and other disciplines that draws from the TCT perspective and examines relationships in manufacturing organizations” Key assumptions of TCT: Bounded Rationality (TCT views bounded rationality as a problem under conditions of uncertainty) Opportunism (indicates that human actors in the exchange relationship will be guided by considerations of selfinterest with guile) Key constructs: o (1) asset specificity, o (2) uncertainty, o (3) governance mechanisms or structures. (1) Refers to the transferability of assets that support a given transaction. (2) Refers to the unanticipated changes in circumstances surrounding a transaction. (3) Represent governance mechanisms in their purest mode. Transaction costs can generally be represented in terms of two major components (Clemons et al., 1993): Transaction costs = coordination costs + transactions risk Co-ordination cost: o Cost of exchanging information and incorporating that information into the decision process. Transactions risk o Risk that parties in the transaction will not fulfil their agreed upon responsibilities (Information asymmetry augments this risk). Key propositions of the model: 1) Bounded rationality and opportunism give rise to transaction costs. 2) Transaction costs are higher under conditions of high asset specificity and high uncertainty. 3) The most efficient governance mechanism needs to be chosen to organize economic activity. In general, lower transaction costs favor markets, while higher transaction costs favor hierarchies. Four purified scales were used: a) Effort required in developing the relationship (effort), b) Monitoring the performance of Supplier (monitor), c) Addressing problems that might arise in the relationship with Supplier S (problem), and d) the likelihood of Supplier taking advantage of the relationship (advantage). Conclusion: “TCT is relevant for studying supply chain management and other relevant issues within the OM discipline, and therefore should be explicitly recognized in our future research and teaching endeavors to create more holistic perspectives.” Future research areas: o Outsourcing and make versus buy decisions o Allocation of investments o Supply chain co-ordination o Supply chain integration The basis: principal-agent-models A Principal is a person–legal or natural–who authorizes an agent to act to create one or more legal relationships with a third party. This branch of law is called agency and relies on the common law proposition “qui facit per alium, facit per se” (Latin "he or she who acts through another, acts personally"). The term Agent is also commonly used in relation to principal-agent models; in this case it refers specifically to the agent who acts on behalf of a principal. Principal-Agent-Theory (PAT): Basic elements Focus: Contracts for settling a transaction among principal and agent Based on information asymmetries o The principal aims for bargains, o while the agent aims at avoiding disadvantages and reduce time, effort and cost for fulfilling the contract Principal-Agent-Theory aims at developing incentive and control systems, which avoid or reduce divergences among objectives Incentive and control systems in PAT A range of institutional arrangements can be used: Ideally, incentives are set so that the agent would fulfil the principals demands as well as his own objectives. Behavioral norms are part of the contract. Agreeing on them also allows monitoring them. Sanctions might be specified. Improved information systems Agency cost in PAT 1. The costs inherently associated with using an agent and 2. The costs of techniques used to mitigate the problems associated with using an agent. Cost of the principal for encouraging the agent to act accordingly (incentives) Cost of the principal for lost profits due to misconduct of the agent Cost of the agent for the promise not to act against the interest of the principal Information asymmetries in PAT Opportunistic behavior of economic actors can only occur if information asymmetries exist. Contract theory deals with the study of decisions in transactions where one party has more or better information than the other. This creates an imbalance of power in transactions which can sometimes cause the transactions to fail. Examples of this problem are adverse selection and moral hazard. This is based on the fact whether the information asymmetries exist before, during or after a transaction. Most commonly, information asymmetries are studied in the context of principal-agent problems. In some cases, the principal might never get to know the information asymmetry. Difference among will-based and will-independent o Will-based conduct: fairness, effort and carefulness o Will-independent relates to the talent and abilities of the actors Foundations of Information Economics Information required for transactions among individuals or institutions Before a transaction, it is necessary to perform processes in searching for information, transforming and exchanging information Two assumptions of information economics 1. Information asymmetries reduce economic efficiency Hence, economic actors aim at reducing them 2. Sourcing information incurs costs Central are such instruments and activities which allow reducing information asymmetries Types of goods Based on information asymmetries, three types of goods are distinguished: 1. Neo-classical homogeneous goods (all goods are of the same quality) 2. Search and inspection goods (properties can be evaluated) 3. Creadence and trust goods (properties can only be experienced during use) Screening and Signalling Comparative summary of the New Institutional Economics approaches New Institutional Economics – Pro und Contra Pro Contra • Complete and stringent theoretical system • Preferences are set, which are not explained by the • Ex-post explanations of Institutions theory • Explanatory power for originations acting in self • Phenomena of collective action cannot be explained interest • Operational measures are hard to realize, such as for transaction cost • „Paranoid nightmare organization “: Everyone betrays everybody (Schreyögg) 04 The Resource Based View (RBV) The Strategic Management Process Industry Analysis or External Analysis Internal Analysis Internal analysis provides a comparative look at a firm’s capabilities: what are the firm’s strengths and weaknesses? how do these strengths & weaknesses compare to competitors? Internal analysis helps a firm to: determine if its resources and capabilities are likely sources of competitive advantage establish strategies that will exploit any sources of competitive advantage The Theory Behind Internal Analysis The Resource-Based View (RBV) developed to answer the question: Why do some firms achieve better economic performance than others? used to help firms achieve competitive advantage and superior economic performance assumes that a firm’s resources and capabilities are the primary drivers of competitive advantage and economic performance RBV Terminology 1. Resources A firm’s ‘fundamental’ financial, physical, indiv., and organizat. assets, both tangible and intangible 2. Capabilities Attributes of a firm that enable it to exploit those resources 3. Competencies Representative of organizational routines and processes which are enabled when firm-specific assets are assembled in integrated clusters spanning individuals and groups 4. Knowledge-based theory Based on the idea that knowledge is ‘the’ most important resource that can be controlled by a firm to achieve a sustained competitive advantage 5. Competitive Advantage An enterprise has a Competitive Advantage if it can create more economic value than the marginal (break-even) competitor in its product market RBV Framework: VRIO The VRIO Framework gives competitive and economic implications Limitations of the RBV 1. Static and only describe current situation 2. Tautological 3. Firms may accumulate valuable assets but insufficient to support significant competitive advantage 4. A large stock of valuable assets may not translate to useful capabilities 5. “RBV has not adequately explained how and why certain firms have competitive advantage in situations of rapid and unpredictable change.” Complementary theories to supply chain management Papers defines a frame of reference for SCM • Four non-logistics theories applied on SCM: ➢Agency Theory ➢Transaction Cost Analysis ➢Network Theory ➢Resource Based View Showcasing their applicability on third party logistics and new product development Comparison of PAT, TCA, RBV and NT Theoretical frame of reference for SCM: ‘structure’ and ‘manage’ Complementary theories to SCM revisited (2015) From borrowing theories to theorizing SCM Difficult to establish “distinct scientific identity”; “Hampered progression” Advancing theory development of/in SCM Lack of commonality (concepts, theories, methods) → “conceptual slack” Certain divergence in analytical perspectives and methodological approaches Fluid boundaries relative to other disciplines and professions such as logistics, operations management, purchasing, quality management and industrial networks are fluid. Constantly being questioned o Development in other disciplines o Emerging societal challenges → One single theory as a desired state vs. “develop the ability to theorize” Approach Boyer’s “scholarship” as perspective on ‘theorizing SCM’: “Scholarship of integration” → knowledge created at intersections This is in line with the ‘integrative nature of SCM “Scholarship of application” → ➢ Knowledge creation goes in both directions: practice → theory o Sensitivity to the context; From applied field towards actionable knowledge Complementary theories: key assumptions and application in SCM (PAT/TCA I/II) Complementary theories: key assumptions and application in SCM (RBV/NT I/II) Complementary theories: key assumptions and application in SCM (PAT/TCA II/II) Complementary theories: key assumptions and application in SCM (RBV/NT II/II) An inter-related view on the four complementary theories of SCM Theoretical frame of reference for SCM: ‘structure’ and ‘manage’ Scholarship of application - Challenge-driven research: “social problems themselves define an agenda for scholarly investigation?” “Scholarship of application” → o Knowledge creation goes in both directions: practice → theory o Sensitivity to the context o From applied field towards actionable knowledge Actionable knowledge: Assign SCM a “transformative role”: How orgas must transform and act to reach a desired level of achievement Not only “knowing” about the world, but also “producing” it. --> what supply chain is vs. what it can do - Is there an SCM inside? - “SCM offers operational terms to an interorganizational level” Example: VMI, supplier selection criteria - “SCM contributes with an inter-organizational and supply chain perspective to theories that otherwise have the individual firms as their level of analysis” The Strategic Management Process Two Generic Business Level Strategies 1. Cost Leadership: - generate economic value by having lower costs than competitors; Example: Wal-Mart 2. Product Differentiation: - generate economic value by offering a product that customers prefer over competitors’ product - increase the perceived value of the focal firm’s products and/or services relative to the value of competitor’s products and/or services; Example: Harley-Davidson - Almost anything can be a base of differentiation: o tangible things; intangible concept; limited only by managerial creativity Bases of differentiation Bases of differentiation Cases for the group work Competitive Dynamics Imitation will seldom lead to competitive advantage • firms should use resources and capabilities to fill unique competitive space Similar strategies may lead to competitive advantage • some firms can achieve competitive advantage even if they are second movers Proposition of Dynamic Capabilities (DCs) Two key aspects not previously addressed in strategy I. II. 'dynamic' refers to the capacity to renew competences to achieve congruence with the changing business environment; certain innovative responses are required when time-to-market and timing are critical, the rate of technological change is rapid, and the nature of future competition and markets is difficult to determine. The term 'capabilities' emphasizes the key role of strategic management in appropriately adapting, integrating, and reconfiguring internal and external organizational skills, resources, and functional competences to match the requirements of a changing environment. Dynamic Capabilities A Dynamic Capability (DC) can be defined as - “the firm’s ability to integrate, build and reconfigure inter. and exter. competences to address rapidly changing environments.” “the capacity of an organization to purposefully create, extend, or modify its resource base.” Teece (2007): Sensing, Seizing, Transforming Dynamic Capabilities: A Developing Stream of Research “while the concept of dynamic capabilities is appealing, it is a rather vague and elusive one which has thus far proven largely resistant to observation and measurement” concept is “still in its infancy” the “remarkable growth [of attention to the DCs concept] has been associated with a proliferation of definitions of the focal construct as well as the emergence of a complex and disconnected body of research” Extending DCs to Supply Chains 1. Capability literature previously static and firm-level focused 2. Thereby neglecting today’s evolving supply chain environment 3. How to create competitive advantage for whole supply chain through mutual application of DCs? DCs in SCM Dynamic Supply Chain Capabilities 1. Knowledge Accessing a. “A dynamic capability held by two or more parties that fosters an understanding of the current knowledge resources possessed by each party” b. Entails comprehension of skills and capabilities possessed by the others but does not include knowledge acquisition for developing that specific capability 2. Co-evolving a. “The set of routines businesses use to reconnect webs of collaborations within and across companies to generate new and synergistic capabilities” b. Each collaboration, or each link between organizations, must have a defined goal of improving performance through the creation of a new capability Call for Theory in Sustainable SCM Several researchers have called for more theory-driven research in sustainable supply chain management; Therefore, several frameworks have been posited Seuring and Müller (literature review); Pagell and Wu (case study research); Resource-based view freq. adopted Most approaches so far are rather static and describe or analyze current situation Link into more dynamic comprehensions; Dynamic capabilities offer one suitable approach Sustainable Supply Chain Management “SSCM is the management of material, information and capital flows as well as cooperation among companies along the supply chain while taking goals from all three dimensions of sustainable development, i.e., economic, etc.” Influential Framework: DCs in SSCM 05 – Supply Management The Role of Purchasing in an Organization The primary goals of purchasing are: 1. Ensure uninterrupted flows of raw materials at the lowest total cost, 2. Improve quality of the finished goods produced, and 3. Optimize customer satisfaction. Purchasing contributes to these objectives by: Actively seeking better materials and reliable suppliers, Work closely with strategic suppliers to improve quality materials, and Involving suppliers and purchasing personnel in new product design and development efforts. 1. Supply policy Overall frame and conditions for supply issues → highest decision level o Based on the corporate philosophy and strategy Basic rules and conditions for purchasing good or services o Restricting supply choices to countries and corporations Normative judgements – binding for following levels of interventions 2. Supply Strategy Directions for organizations on supply issues o Providing operational performance improvement Support of an overall strategic mission integrated with other corporate strategies 3. Supply management Planning and control o Managing and monitoring supply activities Development of suppliers to be able to meet the requirements 4. Supply operations Decisions – day-to-day business → lowest decision level o Which goods and services?; Which suppliers? Support of an overall strategic mission integrated with other corporate strategies The four level framework structures “interventions” in a company and their effect on the supply function Supply Management – Kraljic matrix Critique to the Kraljic matrix (and matrices in general) The selection of variables: ‘‘How could one know whether the most appropriate variables are being used?’’ The supplier’s side: ‘‘Why is the supplier’s side disregarded in most portfolio models?’’ The operationalization of dimensions: ‘‘What is exactly meant by profit impact and supply risk?’’ The measurement of variables: ‘‘How should the weighting of factors take place?’’ The lines of demarcation: ‘‘What is the exact difference between a ‘high’ and a ‘low’ supply risk?’’ The simplicity of recommendations: ‘‘How could one deduce strategies from an analysis that is based on just two dimensions?’’ Buyer’s and supplier’s dependence The interrelation of power and dependence: The relative power of an organization over another is the result of the net dependence of the one on the other. If A depends on B more than B depends on A, then B has power over A. Power is ‘‘the dependence of one party compared to the dependence of the other party’’. Power and interdependence Supplier Development “Supplier development is defined as any effort of a buying firm with its supplier to increase the performance and/or capabilities of the supplier and meet the buying firm's supply needs. From the buying firm's perspective, effective two-way communication, top management involvement, teams, and purchasing a relatively large percentage of the supplier's output are critical to the supplier development effort.” Importance of Supplier Development Supplier development is important from at least three perspectives: (a) A purchasing perspective: - Purchasing function's basic objectives is to develop effective and reliable sources of supply. (b) A corporate perspective: - Supplier development efforts can help the firm meet is strategic objectives. Purchasing has the primary responsibility of linking suppliers' capabilities with the internal requirements specified by corporate and manufacturing strategies. (c) National perspective: - Development of the performance and capabilities of domestic suppliers by buying firms could benefit not only suppliers and their customer firms, but the domestic country. Critical Elements of Supplier Development 1. 2. 3. 4. 5. 6. 7. 8. Effective two-way, multi-functional communication Top-Management Involvement Cross-functional buying firm teams Price versus the total cost of ownership Long-term perspective Large percentage of suppliers’ annual sales Supplier evaluation Supplier recognition Direct and indirect supplier development From the Bow Tie to the Diamond The five SCM schools of Bechtel/Jayaram (1997) Supply Chain Integration Dimensions: 1. Organizational relationship linkages 2. Information integration 3. Co-ordination and resource-sharing Arcs of integration Theoretical grounding of SC integration Arcs of supply chain integration Theory Relevant Resource based view (RBV) Transaction cost economics (TCE) Themes Sample Firms can develop a unique capability and excel in integrating with firms in the supply chain. Supply chain integration as a strategic resource can lead to a sustained competitive advantage and superior firm performance. Supply chain integration may help firms reduce the burden of transaction cost and implement safeguard mechanisms to mitigate the threat of opportunism. Asset specificity and uncertainty are important factors to consider when selecting the most appropriate interorganizational governance form. Empirical Studies Chen et al. (2009b), and Mesquita et al. (2008) Lee, Kwon, and Severance (2007) Research Framework by Leuschner et al. (2013) Supply Chain Integration Information Integration When management in two firms first engages in SCI, they share data and information: Information Integration refers to the coordination of information transfer, collaborative communication and supporting technology among firms in the supply chain. Operational Integration (impact on firm performance not supported) When management integrates activities in addition to the sharing of information: Operational integration refers to the collaborative joint activity development, work processes and coordinated decision making among firms in the supply chain. Relational Integration Relational integration refers to the adoption of a strategic connection between firms in the supply chain characterized by trust, commitment and long-term orientation. Firm Performance Business Performance o Financial firm performance is measured using either revenue minus cost-based measures, such as profitability and return on assets, or purely revenue-based measures, like sales and market share. o Customer-oriented performance consists of measures related to an improvement in customer satisfaction and customer loyalty, or closely related constructs. Relational performance consists of measures related to among others long-term orientation. Operational performance consists of improvements in key competitive capabilities including cost, quality, delivery, flexibility and innovation. Scope of Supply Chain Integration can be integration with: Customer integration is the mirror image of supplier integration and it depends on proactively determining the requirements of the customer and ensuring to meet those requirements. Supplier integration moves beyond just buying and selling activities and involves close relationships that involve suppliers in activities like product development and manufacturing support. External integration is integration with customers and suppliers simultaneously. Internal Integration refers to the integration between functions or departments within a single firm. 06 – Supply Chain Risk Risk related terminology The SC Risk Management Process Social Capital Theory Definition: „The sum of the actual and potential resources embedded within, available through, and derived from the network of relationships possessed by an individual or social unit.” → can be used to explore how networking relationships bring value to actors such as individuals or organizations by enabling them to access resources embedded in those relationships and by facilitating actions → actions such as the identification or communication of risks The three dimensions of social capital, all of which are beneficial to risk management Dimension Definition Structural capital “properties of the social system and of the network of relations as a whole” Meaning or examples who you reach and how you reach them The two levels of Social Capital Theory Cognitive capital “those resources providing shared representations, interpretations, and systems of meaning among parties” shared visions and collective goals among partners Relational capital “the kind of personal relationships people have developed with each other through a history of interactions” characteristics and qualities of individual relationships, and the identity that a individual has within a network” Enablers and barriers of social capital at the organizational level Enablers Structural capital Adoption of IT systems and software; corporate communication; local sourcing; regular meetings and forums; Supplier directory; supplier’s contacts Cognitive capital Shared codes and language; shared culture; standardization; training Relational Relationship capital history/length; firmlevel loyalty; firmlevel reciprocity Barriers Lack of timely communication; lack of top management support; lack of participation; long distance; lack of visibility; supplier’s competitors; conflicts among departments Lack of standards; miscommunication Enablers and barriers of social capital at the individual level Enablers Barriers Interpersonal Different communication; points of personal contact; contacts collusion; limited capacity to process information Lack of absorptive capacity; collective blindness Supplier staff Personal Change in turnover; lack of firm- contacts; personnel; level trust; exposure Commitment; motivation to supplier Goodwill to switch opportunism; reduced supplier; monitoring lack of purchasing skills or experience Exercise: Please indentify one characteristic of each of the three institutional arrangements prescribed by TCE that either drives or hinders the building of social capital. Driving characteristic Personal contacts; Tacit understanding or agreement Hindering characteristic Market Hybrid Hierarchy Findings: A) Too much cognitive capital can lead to collective blindness in an organization or SC. B) Moreover, too much social capital can lead to a lack of motivation to change a supplier. - Please compare for the hybrid and the hierarchy institutional arrangements: Which one is more likely to adopt collective blindness and - lacking motivation to change a supplier Sources of SC Risks Summary of SCRs and risk identification strategies by Fan & Stevenson (2018) Supply-side risk - ISC1 Failure to supply required quantity - ISC2 Interrupted supply or supply shortage - ISC12 Contract breach - ISC13 Moral hazard - ISC22 Reputation risk Risks internal to the organisation (ORG) - ORG2 Corruption - ORG3 Delayed payments to suppliers - ORG4 Exploiting suppliers - ORG5 Internal coordination problems - ORG7 Lack of purchasing skills - ORG8 Unbalanced power between departments - ORG11 Lack of risk awareness Four basic approaches for managing SC risks Demand-side risks - ISC23 Changes in customer requirements - ISC24 Market price fluctuation - ISC25 Seasonal demand - ISC26 Single customer (strong power) Risk identification strategies - RIS1 Observed supplier’s abnormal behavior - RIS12 Customer complaints - RIS14 Feedback from downstream SC - RIS16 Third-party inspection - RIS3 Buyer performs cause-effect analysis - RIS4 Scenario analysis - RIS6 SWOT analysis Risk management plans Supply Chain Resilience Definitions: - “The ability of the system to return to its original state or move to a new more desirable state after being disturbed.” - “The adaptive capability of a supply chain to reduce the probability of facing sudden disturbances, resist the spread of disturbances by maintaining control over structures and functions, and recover and respond by immediate and effective reactive plans to transcend the disturbance and restore the supply chain to a robust state of operations.” The CIMO framework Context SC Disruption - External sources: natural disasters and man-made disasters Internal sources: UNCERTAIN demand, supply yields, lead times, supply capacity and supply cost SC Risk - Internal to the firm: process and control risk - External to the firm and internal to the SC network: demand and supply risks External to the SC: environmental risks Interventions try to balance SC Vulnerability and SC Capabilities SC Vulnerability - External: turbulence, regulatory, legal and bureaucratic, financial Internal: resource limits, sensitivity, supplier, customer, infrastructure, deliberate threats Structural: supply chain structure, design characteristics, complexity SC Capabilities - Readiness Responsiveness: agility - flexibility, visibility and velocity; redundancy Recovery Outcomes - Improved Performance when a SC balances capabilities and vulnerabilities Excessive Risk when a SC has high vulnerabilities and low capabilities Eroded Profitability when a SC has low vulnerabilities and high capabilities Sustained Competitive Advantage 07 – Bullwhip Summarizing PAT in SCM Types of information asymmetries in PAT Comparative summary of the New Institutional Economics approaches The problem of information distortion and the Bullwhip Effect - As information moves up and down a supply chain, it can be distorted This distortion is the cause of the Bullwhip effect Four Causes of the Bullwhip Effect - Four major causes of the bullwhip effect can be identified: a) Demand forecast updating - Every company in a supply chain does product forecasting for its production scheduling, capacity planning, inventory control, and material requirements planning. - When a downstream operation places an order, the upstream manager processes that piece of information as a signal about future product demand. The upstream manager readjusts his demand forecasts and, in turn, the orders of the upstream operation. b) Order batching - In a supply chain, each company places orders with an upstream organization using some inventory monitoring or control. It often batches or accumulates demands before issuing an order. - Instead of ordering frequently, companies may order weekly, or even monthly, thus orders are more likely to overlap. - As a result, the variability from the bullwhip effect is very high. c) Price fluctuation - Manufacturers and distributors periodically have special promotions like price discounts, quantity discounts, coupons, rebates, and so on. These promotions result in price fluctuation. - As a result, the customer’s buying pattern does not reflect its consumption pattern, and the variation of the buying quantities is much bigger than the variation of the consumption rate. d) Rationing and shortage gaming - When product demand exceeds supply, a manufacturer often rations its product to customers - Customers place duplicate orders with multiple suppliers and buy from the first one that can deliver, then cancel all other duplicate orders. - Each of the four forces in concert with the chain’s infrastructure and the order managers’ decision making create the bullwhip effect. Counteracting the Bullwhip Effect Four major causes of the bullwhip effect can be identified: 1. Demand forecast updating 2. Order batching 3. Price fluctuation 4. Rationing and shortage gaming Four major actions can be identified to counteract the bullwhip effect: 1. Avoid multiple demand forecast 2. Break order batches 3. Stabilize prices 4. Eliminate gaming in shortage situations Counteracting the Bullwhip Effect Avoid Multiple Demand Forecast: - One remedy is to make demand data at a downstream site available to the upstream site. Hence, both sites can update their forecasts with the same raw data. Supply chain partners can use electronic data interchange to share data. Another approach is to sell directly to consumer without going through the reseller and distribution channel. Break Order Batches: - Companies need to devise strategies that lead to smaller batches or more frequent re-supply. Standardized terms across all units can simplify the process of ordering A truckload may contain different products from the same manufacturer, which leads to higher order frequency. The use of third-party companies also helps make small batch replenishments economical Stabilize Prices: - The simplest way to control the bullwhip effect caused by forward buying and diversions is to reduce both the frequency and the level of wholesale price discounting. The manufacturer can reduce the incentives for retail forward buying by establishing a wholesale pricing policy. Eliminate Gaming in Shortage Situations: - When a supplier faces a shortage, instead of allocating products based on orders, it can allocate in proportion to past sales records. Customers then have no incentive to exaggerate their orders. The sharing of capacity and inventory information helps to alleviate customers’ anxiety and lessen their need to engage in gaming. Some companies are beginning to enforce more stringent cancellation policies. Reflecting the Bullwhip Effect Four major causes 1. Demand forecast updating 2. Order batching 3. Price fluctuation 4. Rationing and shortage gaming → Which parts of TCT and PAT do you see in the causes of the Bullwhip Effect? → Mentzer et al (2001) define three levels of analysis for a SC. Which one(s) make most sense here and why? Four counteractions 1. Avoid multiple demand forecast 2. Break order batches 3. Stabilize prices 4. Eliminate gaming in shortage situations → Which counteractions of TCT and PAT do you see for the Bullwhip Effect? → Which of the four postponement strategies are suitable to mitigate at least some causes of the Bullwhip Effect and why? The Role of IT in the Supply Chain - - Information Characteristics in Supply Chain Decisions: 1. Information must be accurate 2. Information must be accessible in a timely manner 3. Information must be of the right kind Information is used for planning and running of: 1. Inventory 2. Transportation 3. Facility The Supply Chain Macro Process MRP: Material Requirments Planning MRP II: Manufactering Ressource Planning ERP: Enterprise Res. Planning The Macro Processes and their Processes Information Functionalities of IT systems in SCM SC IT systems characteristics and justification 08 - SC Performance (kommt das dran?) Notes on performance measurement A historical one: A major cause of companies getting into trouble with manufacturing is the tendency for many managers to accept simplistic notions in evaluating the performance of their manufacturing facilities. The general tendency in many companies is to evaluate manufacturing primarily based on cost and efficiency. There are many more criteria to judge performance. A recent one: There is no evidence that meaningful measures that span the supply chain exist. Definitions on Performance Measurement can be defined as the process of quantifying the efficiency and effectiveness of action. can be defined as a metric used to quantify the efficiency and effectiveness of an action. can be defined as a set of metrics used to quantify both the efficiency and effectiveness of actions. The four necessary characteristics of a Performance Measurement System 1. 2. 3. 4. Inclusiveness: measurement of all pertinent aspects Universality: allows for comparison under various operating conditions Measurability: the data required are measurable Consistency: the chosen measures are consistent with organizational goals Performance Measurement Process Performance Measurement Systems The Framework of the Balanced Scorecard I Explaining the single elements of objective setting Objectives: Setting a goal for what has to be achieved Measures: Measuring the goal Targets: Setting a specific target and when to achieve it Initiatives: Specific action to be taken to reach the target The Balanced Scorecard as a Strategic Framework for Action SCBSC Features Supply Chain Performance Measurement Systems What is a SCPMS? Slides 09 - Digital Technologies in the Supply Chain Conceptual Classification of Big Data challenges Big Data opportunities for supply chain management 1. Enhanced information management - Big Data enables enhanced discovery, access, availability, exploitation, and provisioning of information within companies and the supply chain. It can enable the discovery of data sets that arent yet being used to drive value. 2. Increased operations efficiency and maintenance - Better modelling enabled by Big Data analytics allows for more accurate decisions, continuous productivity improvements through automation, leaner operations, and optimized servicing through predictive analytics. 3. Increased supply chain visibility and transparence - Big Data can increase supply chain visibility and transparency through real-time control, and multi-tier visibility irrespective of data location. According to the experts in the study, the impact of enhanced corporate information availability on the visibility and transparency of the supply chain represents the second most relevant opportunity on the corporate level. 4. Greater responsiveness - With Big Data, companies are able to react quicker to changing market conditions, made possible through visibility and a deeper understanding of their information-enriched ecosystem. This can increase real-time responsiveness to customer needs and changing market conditions, reduce time-to-market, and increase the robustness of supply chains. 5. Enhanced product and market strategy 6. 7. 8. 9. 10. 11. 12. - Big Data analytics can enhance customer segmentation, allowing for better scalability and mass personalization. It can improve customer service levels, enhance customer acquisition and sales strategies, as well as enabling customization of delivery. Improved demand management and production planning - Big analytics can provide insights for product launch and release planning, and increased granularity of planning levels allows for optimized, shorter planning cycles. Innovation and product design benefits - A wide variety of data streams can aid innovation and product design. These include utilizable product usage data, point-of-sales data, field data from devices, customer data, and supplier suggestions to drive product and process innovation. Positive financial implications - Big Data can reduce long-term costs, increase ability to invest, and improve understanding of cost drivers and impacts. More integration and collaboration - Big Data can enable better integration and collaboration within supply chains. Adopting cross-functional integration and collaboration approaches with key partners can build a culture of trust, leading to higher levels of information sharing, and helping to optimize across the whole supply chain ecosystem. Enhanced logistics - Product traceability enabled by data leads to lead-time reduction, for example by in-transit processing of goods. It can enable real-time rescheduling, route planning, re-routing and road-side service planning. More efficient inventory management - Vital information becomes more transparent and available at a much higher frequency as parties cooperate and share Big Data insights across the supply chain. This allows shortening of planning cycles and the operation of planning with higher levels of granularity, leading to more efficient inventory management practices, ultimately resulting in optimized inventory stocks. Improved risk management - Big Data can enhance risk evaluation, aiding continuity management at industry and supply chain level to reduce the impact of disruptions. Traceability system Traceability research involves two types of traceability: o tracking, meaning the ability to find the locality of a product as it moves downstream through the supply chain, and o tracing, meaning the ability to find the origin of a product upstream in the supply chain Four elements o Physical lot integrity, which determines the traceability solutions o Collection of tracing and process data o Product identification and process linkage o Report / systems data retrieval. Blockchains Distributed Database Peer-to-peer-transmission Transparency with Pseudonymity Irreversibility of Records Computational Logic Blockchain applications in Green SCM Purchasing, Materials Management, Inbound Logistics o Trace Sustainability values in the history of materials and products o Facilitate crowdsourcing and crowd logistics Production and internal operations o Track information’s related to eco-design of products and shop-floor processes o Store life-cycle analysis information Outbound logistics o Verify sustainability performance of transportation o Track transportation information and ride sharing Energy o Support emission trading mechanism o Track green-house gas emissions and carbon credits Vendor selection and Supplier Development o Track supplier’s sustainability performance o Remove intermediaries o Supplier development using smart contracts Reverse logistics o Trace location of materials and authenticate actors for recycling purposes o Facilitate circular economy activities and financial transactions Some directions – Information Management in SSCM Information management as an under researched issues in supply chain management (Kache, 2015) Managing information in supplier integration, supplier relationship management and (product) decommunization evident Links into recent information technology and management development Promising topics for future research Intersection with Sustainable SCM hardly explored! Blockchain applications in SC, transport and logistics There is an inclination to adopt blockchain technology, especially in the context of supply chains We are still in the early stages of unlocking the true potential of blockchain technology in global supply chains, and logistics and transport operations Blockchains and other advanced technologies are predicted to rapidly transform supply chains, transport and logistics Key features of blockchains Blockchains are ledgers that record transactions in a trustless environment and are protected by cryptography To create a valid digital signature for each user on the blockchain, each user is given a public key and a private key Blockchains are immutable, transparent, secure, decentralized, irreversible and based on consensus Blockchains offer unique opportunities such as the use of smart contracts and tokenization of assets Smart contracts are protocols on blockchain that are executed automatically by machine if the terms of the contract are met Blockchain: Implementation, values and impact Implementation o Blockchains guarantee a single version of truth in a trustless environment across various entities or agents o Envisaged to be implemented in machine-to-machine coordination through IoT or to create decentralized electronic marketplaces Advantages of implementation in organizations and SCs o Increased speed of data and financial transactions. Improved security of shared data o Digitized assets, Reduced number of intermediaries Decision rules for consideration before implementation: o Considering incremental changes rather than radical disruptions to operations o Avoid use cases with large amounts of data and transactions as this will slow down the blockchain and reduce its efficiency o Build a sandbox for pilot implementing and understanding the risks of blockchain projects Values and impact: o Blockchains impede data and transaction frauds since all transactions on a block are continuously validated o The use of smart contracts with no centralized entity to control operations, increases the transparency of transactions and therefore trust among agents o Blockchains can help protect both digital and information assets from being copied, stolen or infringed o The increased transparency and traceability enabled by implementing blockchains can help resolve disputes The 4 Ts of blockchain The 4Ts of blockchain are interconnected concepts rooted blockchains. They are inherently designed for non-trusting members doing business with each other Technology Relevance to SCM o One of the most important aspects of blockchain application is their interface with the physical world, which requires the right tools and technology such as IoT o IOT describes interconnected sensing devices that can share information on a common platform Relevance to logistics and transport management o Tracking tools and blockchains can be coupled with smart contracts that can facilitate payments to suppliers or 3PLs once they fulfil their tasks o Better control of physical environment characteristics provided by the fleet, hence the term “cold chain” Trust Relevance to SCM o Trust and trustworthiness in supply chains affect information sharing and forecasting accuracy o Cybersecurity of supply chain members can decrease the level of trust in supply chains Relevance to logistics and transport management o An ideal application of blockchain technology is in complex extended transportation networks where there are multiple modes of transportation (e.g. road, rail, air) and multiple transport intermediaries o Such a transportation network includes multiple players that do not necessarily trust or even know each other Trade Relevance to SCM o Most P2P energy trading models are based on the notion of smart contracts o Blockchain technology can facilitate the transfer of funds within a network o This can be applied to supply chain networks for various payment purposes Relevance to logistics and transport management o Applying a trustless and immutable distributed ledger technology for streamlining logistics and transport operations has already been considered by the Chinese Government o In international projects there will need to be a fast and efficient way of transferring funds across borders Traceability/Transparency Traceability aims to answer the ‘what/when/where’ questions of inventory transfer in supply chains. Transparency attempts to shed light on the ‘how’ aspect Relevance to SCM o Transparency is at the core of developing sustainable supply chains o Early use of RFID tags and online verification codes in supply chains has been argued to help with transparency Relevance to logistics and transport management o Faster processing of insurance claims in cases where cargo has been lost or damaged Exam 2017 Question 1: Purchasing Portfolio (18 points) a) Please explain the Kraljic (1983) Purchasing Portfolio. Please describe the dimensions as well as the 4 resulting boxes. (6 points) high Profit Impact Leverage item: exploitation of purchase power Noncritical item: efficient processing e.g., screw, pen, etc. low Strategic item: diversity, balance, or exploit Bottle neck item: volume assurance search for alternatives supply risk high The aim: maximize profit while reducing risk. Supply risk: number of supplier alternative or substitute Profit/ cost impact: the importance of the items/ services related to the profit/ cot of the business Noncritical item: low impact and low risk. A lot of supplier and alternative supplier. Can also be outsourced to spend as little time as possible Leverage: high impact and low risk. Example: Marketing packaging supplier. A lot of supplier alternative or substitution. Buyer usually has high power Bottleneck: low impact and high risk. Example: pigment, low value inventory. Substitution is limited, power as buyer is low. Contract agreement is recommended Strategic item: high impact, high risk: relationship and collaboration with supplier are very important. Independency is very high. Agreement usually profitable for both parties. Contract is needed to have strategic alignment and control. b) What are three key points criticized about this portfolio? Please explain each point briefly. (6 points) 1. The selection of variables: how could one know whether the most appropriate variables are being used? 2. The supplier side: why is the supplier side disregarded in most portfolio model? 3. Operationalization of dimension: what is meant by profit impact and supply risk? 4. Measurements of variable: how should the weighting factors take place? 5. The line of demarcation: what is the exact difference between high and low? 6. The simplicity of recommendation: how could one reduce strategies from an analysis that is based in two dimensions? c) Which advancements of the portfolio have been introduced? Please explain two aspects, how the original portfolio by Kraljic can be amended to overcome some of the criticism! (6 points) The main objective of which is to identify the strategic significance of the different item categories, both internally and externally, in order to adapt purchasing strategies An organization can professionalize and improve its purchasing performance which may produce considerable cost savings To avoid unnecessary risks, it is important to spread the goods across the four quadrants The purchasing strategy can be prepared for each part of the Kraljic portfolio purchasing model It can be concluded whether a product is in the right quadrant or whether it would be better to move it to another quadrant In that case, discussions must be had with the supplier and new supply terms and conditions should be drawn up 1. The classification of the purchasing portfolio Here, the author suggests producing a matrix according to two new criteria that are broadly similar to the previous ones: The "profit impact", which is the volume of purchase, the percentage of total purchase cost, the impact on product quality or the growth of the company. The "supply risk", which concerns the availability of products, the number of suppliers or the competitiveness of the demand. Based on this analysis, these purchases can be classified into one of the four main purchasing categories mentioned above: noncritical, bottlenecks, leveraged or strategic purchases. 2. Market analysis 3. Positioning of strategic products Following this classification, the company, and more particularly the purchasing department, must consider these elements in the light of the current market situation. To do this, the company must assess its purchasing power, in other words, the balance of power between it and the supplier market, based on some twenty criteria. These criteria are, for example, the size of the market in relation to the supplier's capacity, the market shares held by the company compared to its competitors, etc. It is then time to position the strategic purchases (as identified in the first step) within the final matrix, according to the market analysis carried out beforehand. 4. Action plan From this final Kraljic matrix, three main strategic directions emerge:Exploit; Balance; Diversify. These pillars will serve to secure long-term purchases while taking advantage of short-term opportunities. In conclusion, the matrix Kraljic is an effective analytical tool, which makes it possible to identify areas for improvement in one's procurement strategy, but also, and above all, to better manage resources according to priorities. Question 2: Performance objectives (13 points) a) Please explain briefly the product-process-matrix (Hayes and Wheelwright, 1979) (5 points) A product-process-matrix (ppm) is a tool for analyzing the relationship between the product life cycle and technology life cycle and to estimate the process of a product and its related processes. Manufacture operation process type Increase variety Service operation process type Increase volume e.g., building house utilization of fixed Professional service capital is too high e.g., wood working e.g., shampoo/ beer Service shop e.g., cars e.g., water/ energy supply Mass service utilization of fixed capital is too low Agile Lean 1. project 2. jobbing 3. batch 4. mass 5. continuous d) Please explain the term mass customization (2 points) Mass customization is a strategy that creates value by some form of company customer integration at the fabrication/ assembly stage of the operation level to create customized products with production cost and monetary price like those of mass-produced products (Kaplan, 2006). e) Mass customization can be a source of competitive advantage. Please name and outline the VRIO criteria used in the Resource Based View (RBV) first and then explain how mass-customization can be characterized in these four criteria as a source of competitive advantage compared to a traditional supply chain. (10 points) Criteria Explanation oft the criteria Characterization of mass customization in the criteria Value Does one offer a resource that adds value for customers? Is one able to exploit an opportunity or neutralize competition with an internal capability? No: One is at a competitive disadvantage and need to reassess one’s resources and capabilities to uncover value. Does one control scarce resources or capabilities? Does one own something that’s hard to find yet in demand? No: One has value but lack rarity, putting one’s company in a position of competitive parity. One‘s resources are valuable but common, which makes competing in the marketplace more challenging (but not impossible). It’s recommended to go back one step and reassess. Rarity Yes: If value is established, move on in your VRIO analysis to rarity. Yes: With value and rarity identified, one’s next hurdle is imitability. Imitabillity Is it expensive to duplicate one’s organization’s resource or capability? Is it difficult to find an equivalent substitute to compete with your offerings? No: If one’s resource has value and rarity, but is affordable or easy to copy, one has a temporary competitive advantage. It will require considerable effort to stay ahead of competitors and differentiate your services—go back one step and reassess. Yes: One‘s offer something that’s valuable, rare, and hard to imitate—now the focus is on one’s organization. Organization Does one company have organized management systems, processes, structures, and culture to capitalize on resources and capabilities? No: Without the internal organization and support, it will be difficult to fully realize the potential of one’s valuable, rare, and costly-toimitate resources. One’s company will have an unused competitive advantage and will need to reassess how to attain the needed organization. Yes: One‘s company has achieved the ultimate goal of sustained competitive advantage when it has successfully identified all four components of the VRIO framework. f) How is the concept of mass customization related to the product-process-matrix? Please make sure that both aspects of this relationship among mass customization and the product-process-matrix are explained! Please use an example for illustrating your argument. (6 points) � Mass customization separates business process before and after the decoupling point Question 3: Decoupling point and focusing supply chains (18 points) a) Please explain the concept of the decoupling point. (4 Points) The decoupling point is coupling of production and marketing/ demand – influence variables. It is a standard term given to the position in the material pipeline where the product flow changes from “push” (market to stock) into “pull” (make to order). b) Your company applies a make-to-order strategy. Please explain the location of the decoupling point in such a strategy. Then relate your explanation to the four product related factors that Olhager (2003) used to structure the decision for the decoupling or order-penetration-point. (8 points) The decoupling point in such a strategy is right after the supplier (make to order) at the manufacturer (customized product) with the distributor and then the customer following. Product related factors include modular product design, customization opportunities, material profile, and product structure. Reasons to push order-penetration-point backward: 1. Increase degree of customization 2. Reduce reliance on forecast 3. Reduce and eliminate work in progress 4. Reduce risk of inventory Advantages: increase product range, product mix flexibility and quality c) Would such product related factors rather go hand in hand with production or logistics postponement? Please make at least 2 related arguments (6 points) It would rather go hand in hand with the production postponement, because we follow the postponement strategy on the production side, which means that the products stay unspecified in the SC as long as possible Then the decoupling point is located: On the logistic side we follow the speculation strategy which means we have a decentralized stock keeping After that the product becomes more customized Question 4: Supply chain risk management (17 points) A manufacturing company is exposed to three different supply chain risks: Minor injury of a blue-collar worker at the assembly line of the company. (a) A severe bottleneck in the supply with out-of-stock of a key component due to a long- lasting unforeseen capacity breakdown at a single supplier. (b) Delayed product delivery to customers in urban areas due to traffic congestion. (c) 1. a) Assign each risk to the respective box in the risk management matrix illustrated below. (3 points) b) Describe briefly counter measures to mitigate the three risks (one per risk). For each measure, do also describe its effect, i.e. if it eases the financial impact of the risk or if it reduces the occurrence probability of the risk (or both). (6 points) Risk Description Counter measure Effect A B C Question 5: Supply Chain Relationships and Integration (12 points) a) Why should the relationships in supply chains change from bow tie to diamond? (4 points) To increase integration between processes involved in supply chain from only two department (Sales and Purchasing) talking to each other, into whole process involved (Production, Marketing, Logistic, Finance), hence the diamond form. By flipping the triangles from bow tie (points facing in) to a diamond (points facing out) – the person in charge of the overall business relationships from each side can get different people throughout the organization to mingle and strengthen the overall business commitment from both sides. Ideally, the Relationship Manager (or similar) takes point to encourage this – using client calls, email, com calls to ensure people from other areas of their own business have skin in the game. From the c-suite down we work with our opposite numbers to talk, network, help, enable, add value, and develop relationships. b) How does this idea affect the arcs of integration put forward by Frohlich and Westbrook (2001) and elaborated further by Childerhouse and Towill (2011)? Please explain the arcs of integration first and then relate the two concepts to each other! (8 points) Question 6: Sustainable SCM (10 points) a) The framework of sustainable supply chain management by Beske and Seuring (2014) contains elements of supply chain risk management. Please explain them. (6 points) Individual monitoring made easier through standards, while changing business environments impact on this positive aspect. Standards and certification (codes of conduct) as a source of competitive advantage. Social certification standards are underrepresented, while environmental management systems are well implemented. Pressure groups: NGOs address corporate vulnerability on environmental and social issues and put pressure on companies Can be valuable partner integrated into the chain, e.g., to provide their knowledge of possible risks and add legitimacy b) How is this approach conceptually different from the one by Tang (2006)? Please explain! (4 points) Question 7: Resource based view and Sustainable SCM (12 points) a) The resource-based view explains how differentiation is achieved. The three core factors are product attributes, customer linkages and supplier linkages. Please explain these three terms briefly. (6 points) Product attributes generate economic value by adding value to product attributes: Product features Product complexity (e.g., multifunction) Timing of introduction (e.g., being first) and Location (e.g., located next to the highway exit) Customer linkage generates economic value by adding value through increase of customer relationship: Customization (e.g., create unique products) Customer Marketing (e.g., creating brand loyalty) Reputation (e.g., CSR to increase brand image) Supplier linkage generates economic value by adding value through increasing in supplier relation: Relation with supplier Distribution channel Service and support Product mix b) The resource-based-view argues that competitiveness can be derived from supplier linkages. Take this as a starting point and argue how focal companies would act in implementing (supplier) risk related measures in sustainable supply chain management. Please formulate at least two respective arguments. (6 points) To implement (supplier) risk related measures in sustainable SCM it is recommended to: 1. Increase communication regarding RBV on supplier linkages, collaboration can be used to gain access to critical information and knowledge. Therefore, reducing social and economic risk, also could lead to supplier development (lean and green). 2. Communication of criteria supplier related to RBV, through communication and a good supplier relation, supplier could provide knowledge that can be used by focal firm to build dynamic capabilities. Therefore, generate a trade-off and set standard of minimum criteria requirement. Exam 2019 Question 3: Transaction Cost Theory in SCM and the bullwhip effect (27 points) a) Please name and outline the three important variables to determine the most suitable institutional arrangement as well as the three institutional arrangements in Transaction Cost Theory (9 points) Supply chain integration may help firms reduce the burden of transaction cost and implement safeguard mechanisms to mitigate the threat of opportunism. Asset specificity and uncertainty are important factors to consider when selecting the most appropriate interorganizational governance form. b) A supply manager claims: “We source material X, which is quite important for us, from one big supplier only in order to have the most efficient logistics. Moreover, we do not have a fixed contract, but buy whenever prices are low. So in the end, we have lowest costs.” Does this buyer-supplier relationship conform to the implications given by Williamson (2008) in his frameworks for Transaction Cost Theory in SCM? Please outline which institutional arrangement is currently chosen and use one of the three variables in Transaction Cost Theory to explain which institutional arrangement(s) might be more beneficial. (6 points) c) How does the buyer-supplier relationship explained in part b) of this question relate to the bullwhip effect? Please name and outline two causes of the bullwhip effect that can be related to the described relationship. Moreover, please outline how a change of the institutional arrangement as prescribed by Transaction Cost Theory could reduce two of the causes of the bullwhip effect. (8 points) d) Information Technology (IT) has been found useful to reduce the bullwhip effect in supply chains. Please outline two applications of IT in supply chain management and how these could reduce the bullwhip effect. (4 points) Question 4: Supply chain risk management (20 points) a) Please outline the supply chain risk concept by Tang (2006). Please explain each of the 4 risk components briefly and give an example each! (8 points) Product management: strategic = product variety tactical = postponement and process sequencing o New Technologies used in the product; for example a new DB server, a new programming language, a new integration, etc. Supply management: strategic = supply network design tactical = supplier selection, supplier order allocation, supply contract o Global trade wars and Brexit. Demand management: strategic = product rollover and product pricing tactical = shift demand across time, markets, and products o A business may produce too much or too little product to meet demand, resulting in lost profits and wasted sales opportunities Information management: strategic = supply chain visibility tactical = information sharing, vendor managed inventory, collaborative planning, forecasting and replenishment o Organisations must regularly check for vulnerabilities that could be exploited by criminal hackers to avoid unauthorized access to the network b) The visible horizon of a focal firm can hinder supply chain risk management. Please outline the meaning of the visible horizon and briefly name and explain on which three factors the visible horizon is dependent on (6 points). Visible horizon: what focal firm may see in the supply chain. This is bound to what they can manage. 3 Factors of visible horizon: physical distance, cultural distance, and closeness centrality c) Turning again to the visible horizon of a focal firm as a barrier to supply chain risk management. Please explain for two of the four supply chain risks management approaches by Tang (2006) how they are affected by the visible horizon. (6 points) Question 6: Terminology and aims of Supply Chain Management (16 points) a) Please outline three main characteristics of supply chain management according to Mentzer et al. (2001). (3 points) 1. A system approach: view SCM, to manage total flow of goods inventory from supplier to ultimate customer. 2. A strategic orientation: cooperative effort to synchronize converge intra-firm and inter-firm operational and strategic capabilities into a unified whole. 3. A customer focus: to create unique and individualized source of customer value, leading to customer satisfaction. b) Please name and outline the two levels of Social Capital that can be investigated. Moreover, please name and explain the three sub-dimensions of social capital (7 points) Internal social capital – resides in the relationship among the members of the group or organization External social capital – exist in the shape of relationship with the external actors that may be individuals or other social groups. 3 dimensions: Structural: network ties, network configurations, appropriable organization Relation: respect, trust, norms, obligation, identification with groups Cognitive: shared codes and language, shared narratives c) Please explain how three main characteristics of SCM according to Mentzer et al. (2001) are supported by Social Capital. (6 points) Question 7: Sustainable SCM (16 points) c) Pagell and Wu (2009) argue that “New Behaviors” can be a source of performance. Please name and outline the two behaviors they propose (6 points) 1. Re-conceptualizing: Who is who in the Supply Chain with NGO, competitors, and trade groups 2. Focus on supply base continuity with transparency, traceability, supplier certification and decommodization d) Information asymmetries and bounded rationality are two core causes of inefficiency in a supply chain. Please outline the two concepts. (3 points) 1. Based on information asymmetries the principal aims for bargains, while the agent aims at avoiding disadvantages and reduce time, effort and cost for fulfilling the contract. Most commonly, information asymmetries are studied in the context of principal-agent problems. In some cases, the principal might never get to know the information asymmetry. 2. Bounded rationality is a human decision-making process in which we attempt to satisfice, rather than optimize. In other words, we seek a decision that will be good enough, rather than the best possible decision.TCT views bounded rationality as a problem under conditions of uncertainty. f) Please outline how the two new behaviors proposed by Pagell and Wu (2009) can reduce information asymmetry and bounded rationality in a sustainable supply chain. (7 points)