B757 Fuel Boeing B757 - Systems Summary [Fuel] 12.20 Fuel-System Description Introduction The fuel system supplies fuel to the engines and the APU. The fuel is contained in a center tank, and left and right main tanks. Fuel Quantity Fuel quantity data, measured by probes in each tank, is fed to the fuel quantity processor where it is corrected for density then displayed on a fuel quantity indicator for each tank. Total fuel quantity, from a separate calculation, is shown on the total fuel quantity indicator and is also provided to the FMC. When total usable fuel in either the left or right main tank drops below approximately 2200 pounds, the FUEL CONFIG light illuminates and the LOW FUEL caution message is displayed. Fuel Temperature Temperature of the fuel in the right main tank is displayed on the fuel temperature indicator. Fuel Pumps Each fuel tank contains two AC–powered fuel pumps. A single pump can supply sufficient fuel to operate one engine under all conditions. The two center tank fuel pumps have greater output pressure than the left and right main tank fuel pumps. When all six pumps are operating, the center tank pumps override the left and right main tank pumps so that center tank fuel is used before left or right main tank fuel. If any pump has low output pressure, the appropriate switch PRESS light illuminates and the pump pressure EICAS message is displayed. If the left or right main tank pump switches are OFF, the low pressure lights are illuminated and EICAS messages for the pumps are displayed. When the center pump switches are OFF, the low pressure lights and EICAS messages for the center pumps are inhibited. To reduce electrical loads, the center tank pumps are inhibited when the associated N3 is less than 50% RPM. Thus both center tank pumps are inhibited when the engines are shutdown. As an engine is started and N3 RPM increases above 50%, the inhibit is removed for the associated center tank pump. Page 1 Boeing B757 - Systems Summary [Fuel] To reduce electrical loads, the center tank pumps are inhibited when the associated N2 is less than 50% RPM. Thus both center tank pumps are inhibited when the engines are shutdown. As an engine is started and N2 RPM increases above 50%, the inhibit is removed for the associated center tank pump. The EICAS caution messages, L or R FUEL SYS PRESS, displays when all fuel pumps have low output pressure or all fuel pumps on one side have low output pressure and the crossfeed switches are off. The fuel pump low pressure messages are inhibited by the corresponding L or R FUEL SYS PRESS messages. During normal operation, the EICAS advisory messages CTR L FUEL PUMP and CTR R FUEL PUMP display to indicate depletion of center tank fuel. With either messages displayed, a small amount of center tank fuel maybe indicated. A scavenge system will operate automatically to transfer any remaining center tank fuel to the left main tank. Fuel scavenge begins when the left main tank is approximately half empty. The left main tank contains a DC–powered fuel pump. It has no controls or indicators. The DC pump operates automatically to provide fuel to the APU when AC power is not available and the APU selector is ON. Fuel Crossfeed The fuel manifolds are arranged so that any fuel tank pump can supply either engine. Two crossfeed valves isolate the left fuel manifold from the right. These valves are normally closed providing fuel feed from tank to engine. Both valves are opened any time it becomes necessary to feed an engine from an opposite fuel tank. Only one open crossfeed valve is required for successful crossfeed operation. A VALVE disagreement light illuminates and the EICAS advisory message FWD FUEL X–FEED or AFT FUEL X–FEED displays if a valve position does not agree with its switch position. The L or R FUEL SYS PRESS messages are inhibited with either crossfeed valve open. Page 2 Boeing B757 - Systems Summary [Fuel] Suction Feed When main tank fuel pump pressure is low, each engine can draw fuel from its corresponding main tank through a suction feed line that bypasses the pumps. As the airplane climbs, dissolved air is released from the fuel in the tank due to the decrease in air pressure. This air may collect in the suction feed line and restrict fuel flow. At high altitude, thrust deterioration or engine flameout may occur as a result of the fuel flow reduction. Fuel pressure can be provided from a main tank with operating fuel pumps to both engines by opening the fuel crossfeed valves. Continued crossfeed use will result in a progressive fuel imbalance. The dissolved air in the fuel tank will eventually deplete after reaching cruise altitude. The depletion time is dependent upon airplane altitude, fuel temperature, and type of fuel. Once the dissolved air is depleted, the engine may be capable of suction feed operation at cruise power. Fuel Configuration Light When the fuel quantity in left and right main tanks differ by 1800 pounds or center fuel pump switches are OFF with more than 1200 pounds in the center tank, the FUEL CONFIG light illuminates and the EICAS advisory message FUEL CONFIG is displayed. The FUEL CONFIG light also illuminates when the LOW FUEL EICAS message is displayed. Fuel Imbalance Fuel balancing is accomplished by opening the crossfeed valves and turning off the fuel pump switches for the left or right main fuel tank that has the lowest quantity. Fuel balancing may be done in any phase of flight. Page 3 Boeing B757 - Systems Summary [Fuel] Fuel Tank Locations and Capacities Fuel Tank Locations RIGHT MAIN TANK CENTER TANK LEFT MAIN TANK Fuel Tank Capacities Total Tank U.S. Gallons Pounds * Left main 2,176 14,579 Right main 2,176 14,579 Center 6,924 46,391 11,276 75,549 * Usable fuel at level attitude, fuel density = 6.7 LB/U.S. Gallon Page 4 Boeing B757 - Systems Summary [Fuel] Fuel System Schematic L PUMPS AFT FWD FUEL XFEED ON PRESS VALVE ON PRESS VALVE C PUMPS L ON P R E S S ENGINE VALVE SPAR VALVE CENTER CROSSFEED VALVES LEFT MAIN DC APU FUEL VALVE APU Page 5 Boeing B757 - Systems Summary [Fuel] APU Fuel Feed APU fuel is supplied from the left fuel manifold. APU fuel can be provided by any AC fuel pump supplying fuel to the left fuel manifold or by the left main tank DC fuel pump. On the ground, with the APU selector ON and no AC power available, the DC pump runs automatically. With AC power available, the left forward AC fuel pump operates automatically, regardless of fuel pump switch position, and the DC fuel pump turns off. In flight, the left forward AC fuel pump can be turned off with the fuel pump switch. Fuel System FMS CDU Messages The CDU can display the following messages: INSUFFICIENT FUEL – Predicted fuel at destination is less than the FMC reserves FUEL DISAGREE–PROG 2 – The fuel totalizer and calculated fuel quantity disagree Page 6 Boeing B757 - Systems Summary [Fuel] 12.30 Fuel-EICAS Messages Fuel System EICAS Messages The following EICAS messages can be displayed. Message Level Light Aural FUEL CONFIG Advisory FUEL CONFIG Both center pump switches are OFF with fuel in the center tank, or a fuel imbalance between left and right main tanks AFT FUEL X-FEED Advisory VALVE The crossfeed valve position disagrees with the commanded position Advisory PRESS Fuel pump output pressure is low FWD FUEL X-FEED CTR L FUEL PUMP CTR R FUEL PUMP Condition L AFT FUEL PUMP R AFT FUEL PUMP L FWD FUEL PUMP R FWD FUEL PUMP L FUEL SYS PRESS Caution Beeper All fuel pumps have low output pressure or all fuel pumps on one side have low output pressure and the crossfeed switches are off Beeper Fuel quantity is low in either left or right main tank R FUEL SYS PRESS LOW FUEL Caution FUEL CONFIG Page 7 Boeing B757 - Systems Summary [Fuel] 12.10 Fuel-Controls and Indicators Fuel System L PUMPS 1 2 AFT FWD FUEL XFEED R PUMPS VALVE PRESS VALVE PRESS ON ON PRESS ON ON PRESS L ON P R E S S AFT FWD 5 C PUMPS P R E S S 4 FUEL CONFIG ON R 3 OVERHEAD PANEL 1 Left/Center/Right (L/C/R PUMPS) Switches ON – the fuel pump is selected ON Off (ON not visible) – the fuel pump is selected off 2 Left/Right Pump Pressure (PRESS) Lights Illuminated (amber) – fuel pump output pressure is low 3 Center Pump Pressure (PRESS) Lights Illuminated (amber) – • fuel pump output pressure is low with the pump selected ON • associated N3 below 50% with pump switch ON • associated N2 below 50% with pump switch ON 4 Fuel Crossfeed (FUEL XFEED) Switches On (bar visible) – the crossfeed valve is selected open Off (bar not visible) – the crossfeed valve is selected closed 5 Crossfeed VALVE Light Illuminated (amber) – the crossfeed valve is not in the selected position Page 8 6 Boeing B757 - Systems Summary [Fuel] Fuel Configuration (FUEL CONFIG) Light 6 Illuminated (amber) – • low fuel quantity • imbalance between left and right main tanks • center tank fuel pumps off with fuel in center tanks Fuel Indications Fuel Quantity Indicator C L R 1 LB LB LB FUEL QTY 2 3 X 1000 TEMP oC TOTAL OVERHEAD PANEL 1 Fuel Quantity (L/C/R FUEL QTY) Indication Displays usable fuel quantity in the left main, center, and right main tank (pounds x 1000) 2 Fuel Temperature (TEMP) Indication Displays temperature of fuel in the right main tank (degrees celsius) 3 TOTAL Fuel Quantity Indication Displays total usable fuel quantity in all tanks (pounds x 1000) Page 9 Boeing B757 - Systems Summary [Fuel] Fuel Quantity Test 1 FUEL QTY ACCESSORY PANEL 1 Fuel Quantity (FUEL QTY) Test Switch – Spring–loaded to center Initiates fuel quantity test Page 10