RISK ASSESMENT FORM Task: Annual Maintainance of Asset : Boiler, Feed Tank, Heat Exchanger, e.t.c Date:-12/12/2021 Ref No. Items that are considered to be Medium and High Risks shall be controlled by plans to eliminate or reduse the impact S.No 1 2 Activity NON-CONFORMANCE/ IMPACT/ HAZARD WHO/WHAT MAYBE EXPOSED Boiler Furnace Cleaning Workers, Assistant, Burn, Suffocation, Cut, Wear and Tear Engineer, Employee Boiler Maintenance and Overhauling Burn, Suffocation, Cut, Electrocuted. Workers, Assistant, Explosion and Property Damage, Cut, Engineer, Employee Abrasion and Entaglement Pro QD, Risk L/ Seve ba QC, Ratin M irty bilt E,S g /H y Page 1 of 5 3 2 3 4 CONTROLS Inspection to be done inside the boiler to identify the temprature, oxgen level and safe working condition. Proper PPE to be worn at all time. Proper inspection of all cleaning tools to be done 6M by the supervisor. Proper air ventilation to be provided inside the boiler to avoid suffocation. Houskeeping to be done regularly to avoid human contact with the boiler ash waste. Proper PPE must be worn all time. Ensure proper Ventillation and oxgen availibilty at the area of job. All the cables and sockets should be checked for any damage by a competent person and replaced 5 M if found damaged. Cables should not be left lying around on the ground but managed on such a way so as to avoid trips, falls and entanglement. All shifting and work to be done with proper inspection. HSE/MS/RA/002 Pr Risk L/ Seve ob Ratin M irty abi g /H lty 3 1 3L 3 1 2L RISK ASSESMENT FORM Task: Annual Maintainance of Asset : Boiler, Feed Tank, Heat Exchanger, e.t.c Date:-12/12/2021 Ref No. Items that are considered to be Medium and High Risks shall be controlled by plans to eliminate or reduse the impact S.No 3 Activity Hot Work: Welding, Grinding, Cutting NON-CONFORMANCE/ IMPACT/ HAZARD Fire Hazard. Worker getting electrocuted. Suffocation due to accumulation of to much smoke. Worker getting burn. Explosion and Property Damage Cut, Abrasion or Entanglement. WHO/WHAT MAYBE EXPOSED Pro QD, Risk L/ Seve ba QC, Ratin M irty bilt E,S g /H y Workers, Assistant, Engineer, Employee Page 2 of 5 3 4 CONTROLS Proper PPE to be worn at all time. For example a welder must wear safety apron, safety goggles, face shield, gas mask, welding gloves, welding sleeves apart from wearing safety helmet and safety boot. The area should be checked for any combustible material before starting hot work. Fire extinguisher must present around the work area along with fire blankets, sand buckets, and water buckets. Proper TBT to all personalls involved. Adequate supervision. Proper barricading and sinages must be provided. Fire watch also be provide. The area should be 14 H continously checked for every hour and monitored for 3 hours after completion of hot work. All the powered hand tools such as grinder should be without any damage and provided with monthly colour code. Proper Hot Work Permit and PTW are obtained and displayed at the work area. Visual checks must be completed by operatives on tools prior to their use.Ensule work area is clear of any material which can cause trips or snagging/ damage to equipment. Suitable signages in place " HOT WORK UNDER PROGRESS" must be posted on work place. HSE/MS/RA/002 Pr Risk L/ Seve ob Ratin M irty abi g /H lty 3 1 3L RISK ASSESMENT FORM Task: Annual Maintainance of Asset : Boiler, Feed Tank, Heat Exchanger, e.t.c Date:-12/12/2021 Ref No. Items that are considered to be Medium and High Risks shall be controlled by plans to eliminate or reduse the impact S.No 4 Activity Using electrical equipments NON-CONFORMANCE/ IMPACT/ HAZARD Electrocution. Trips and Falls due to cable mismanagements WHO/WHAT MAYBE EXPOSED Pro QD, Risk L/ Seve ba QC, Ratin M irty bilt E,S g /H y Workers, Assistant, Engineer, Employee Page 3 of 5 3 2 CONTROLS All the cables and sockets should be checked for any damage by a competent person and replaced if found damaged. Cables should not be left lying around on the ground but managed on such a way so as to avoid trips, falls and entanglement. All the tools must be inspected and coded with monthly colour sticker. 6M Worker must be fully trained, competent to use all kind of tools. Do not work in wet area. Lock out/ Tag out system must be followed where applicable. Ensure gaurds are correctly fitted and fully functional before using power tools. Supervisor must continously monitor their areas for compliance by all teams. HSE/MS/RA/002 Pr Risk L/ Seve ob Ratin M irty abi g /H lty 3 1 3L RISK ASSESMENT FORM Task: Annual Maintainance of Asset : Boiler, Feed Tank, Heat Exchanger, e.t.c Date:-12/12/2021 Ref No. Items that are considered to be Medium and High Risks shall be controlled by plans to eliminate or reduse the impact S.No Activity 5 Using Manual tools 6 Working at hieght NON-CONFORMANCE/ IMPACT/ HAZARD WHO/WHAT MAYBE EXPOSED Pro QD, Risk L/ Seve ba QC, Ratin M irty bilt E,S g /H y Blows and cuts to the hands or other parts of the body . Eye injuries due to the projection of fragnents or Workers, Assistant, particles. Sprains due to very abrupt Engineer, Employee movements or strains. Electrical contacta Fall of Personnel. Fall of Material Workers, Assistant, Engineer, Employee Page 4 of 5 3 2 3 5 CONTROLS Use quality tools in accordance with the type of work to be carried. Proper instruction must be given to the personnal about the usage of tool. Use tools with an insulating cover during working in vicinity of live parts. Use protective googles in all cases and above all 6 M when there is a risk of projected particles. Use gloves to handle sharp tools. Periodically check tools ( repair, sharpening, cleaning,e.t.c) Periodically check the state of handles, insulating coverings, e.t.c. Store and/or transport tools in boxes, tool bags or on suitable panels, where each tool has its place Wear full body harness at 2.5 meters hieght. User to ensure acess equipment is of adequate height and suitable for job. All workers to be trained in working at hieght . All acess equipment suitable for pupose, 15 H inspected before use and maintained in good condition. Safe working load must be marked on the equipment. All users trained in use of mobile towers for inspection/ maintenance tasks. HSE/MS/RA/002 Pr Risk L/ Seve ob Ratin M irty abi g /H lty 1 3L 1 5L RISK ASSESMENT FORM Task: Annual Maintainance of Asset : Boiler, Feed Tank, Heat Exchanger, e.t.c Date:-12/12/2021 Ref No. Items that are considered to be Medium and High Risks shall be controlled by plans to eliminate or reduse the impact S.No 7 Activity COVID-19 NON-CONFORMANCE/ IMPACT/ HAZARD Headache, Muscle pain, High Fever, Cough, Shortness of breath, e.t.c WHO/WHAT MAYBE EXPOSED Pro QD, Risk L/ Seve ba QC, Ratin M irty bilt E,S g /H y Workers, Assistant, Engineer, Employee, Visitors Page 5 of 5 3 3 CONTROLS Protocols should be followed according to MOPH and Who guidlines. The awareness consist of MOPH and WHO guidelines informative material must be circulated to the workers. Display information posters in all areas. 9 M Awareness through signages, poster. Increase the frequency of hand wash and sanitization. Personnal should wear the minimum PPE like mask, disposal coverall, eye protection and gloves. Proper disposal of waste. HSE/MS/RA/002 Pr Risk L/ Seve ob Ratin M irty abi g /H lty 1 3L