CHE 314 - Heat Transfer Midterm Exam (Fall 2021), October 25, Lecture time Formula Sheet (10 Pages) Energy Balance • Fourier’s law for the one-dimensional plane wall: 00 qx = −k dT dx • Newton’s law of cooling: 00 q = h (Ts − T∞ ) 00 q [W/m2 ] is the heat flux, q = As · q 00 • The net heat flux of radiation heat transfer from the surface: 00 4 qrad = ε σ Ts4 − Tsur σ is the Stefan-Boltzmann constant, σ = 5.67 · 10−8 (W/m2 · K4 ). ε is emissivity, a radiative property of the surface. • Energy Conservation Principle for a Control Volume: Ėst = Ėin − Ėout + Ėg where dT 00 00 ; Ėin = A · qin ; Ėout = A · qout ; Ėg = q 000 · Vol dt where A is the surface area perpendicular to the direction of the heat flux q 00 , q 000 is the specific heat generation rate [W/m3 ]. Ėst = ρ · V ol · c · • Surface Energy Balance for a Control Surface: Ėin − Ėout = 0 • Example of the heat fluxes balance for the surface, where the heat is transferred to the surface by the conduction and removed from the surface by the convection and radiation: 00 00 00 qcond − qconv − qrad = 0 1 Steady State Conductive Heat Transfer • General Fourier’s law for 3D Cartesian coordinate system 00 00 00 00 ~q = −k∇T = i qx + j qy + k qz where i = ~i, j = ~j, k = ~k 00 qx = −k ∂T ∂T ∂T 00 00 ; qy = −k ; qz = −k ; ∂x ∂y ∂z • The heat diffusion equation written in the general form in Cartezian coordinates: ∂T ∂ ∂T ∂ ∂T ∂ ∂T k + k + k + q̇ = ρ cp ∂x ∂x ∂y ∂y ∂z ∂z ∂t • One-Dimensional (1D) conduction in a planar medium with constant properties and no heat generation: 1 ∂T ∂ 2T = α ∂t ∂x2 where α = k ρ cp is the thermal diffusivity [m2 /s]. 1D Steady State Conduction-Plane Walls ,1 8 T Ts,1 qx q conv q conv q cond T s,2 Hot Fluid h1 ,2 8 T Cold Fluid x=L x h2 Figure 1: Heat Transfer through a plane wall. 2 • Heat Rate T∞,1 − T∞,2 Rtot qx = where Rtot = L 1 1 + + A h1 Ak A h2 = Rt,conv,1 + Rt,cond + Rt,conv,2 A is the surface. • Thermal Resistances – The thermal resistance for conduction in a plane wall: Rt,cond = L Ak – The thermal resistance for convection: Rt,conv = 1 Ah – The thermal resistance for radiation: Rt,rad = 1 1 = 2 2 ) (T + T A hr A σ ε (Ts + Tsur s sur ) – The thermal resistance for convection and radiation (parallel): Rt,par = 1 Rt,conv + 1 Rt,rad −1 1 = A 1 h + hr • Circuit representations of heat the conduction problem shown in Fig. (1) Figure 2: The equivalent thermal circuit for the plane wall with convection surface conditions shown in Fig. 1. 3 • Thermal Resistance for Unit Surface Area is called as the area-specific contact resistance: 00 Rtot = ∆T = A Rtot (K m2 /W ) 00 qx • Overall heat transfer coefficient, U , which is defined by an expression analogous to Newton’s law of cooling: qx = U · A · ∆T ; =⇒ U = 1 Rtot · A • Complex Composite Wall, see Fig. 3. The total heat transfer through this composite system can be expressed as follows: qx = Tl − T∞ Rtotal cond cond Rtotal = Rparal + R3 + Rconv ; Rparal = and R1 = 1 1 + R1 R2 −1 L2 L3 1 L1 ; R2 = ; R3 = ; Rconv = K1 A1 K2 A 2 K3 A3 h A3 1D Steady State Conduction-Radial Sysytems • The heat rate and heat flux at which energy is conducted across any cylindrical surface in the solid may be expressed using Fourier’s law 2π L k(Ts,1 − Ts,2 ) dT = qr = −k (2π r L) | {z } dr ln(r2 /r1 ) A 00 qr = qr k(Ts,1 − Ts,2 ) = A r ln(r2 /r1 ) • Conduction Resistance: Rr,cond = 4 ln(r2 /r1 ) 2π L k X A1 Tl insulation A3 K1 K3 T h 8 K2 A2 convection insulation L3 L 1= L 2 q R convec R3 R1 T 8 Tl q 1 R2 q q2 Figure 3: Complex Composite Wall • Considering the composite system (see Fig. (4)) the heat transfer rate may be expressed as qr = T∞,1 − T∞,4 1 ln(r2 /r1 ) ln(r3 /r2 ) ln(r4 /r3 ) 1 + + + + L kA} |2π {z L kB} |2π {z L kC} |2π r{z 1 L h1} 4 L h4} |2π r{z |2π {z Rt,conv1 Rt,condA Rt,condB Rt,condC Here the interfacial contact resistances was neglected. • The Resistance for convection and radiation (parallel): −1 1 1 Rt,par = + Rt,conv Rt,rad • The Resistance for radiation: 1 1 Rt,rad = = 2 ) (T + T As hr As σ ε (Ts2 + Tsur s sur ) • Critical insulation radius: rcr = 5 k h Rt,conv4 ,1 T s,1 A B C Ts,2 Ts,3 Ts,4 r1 r2 r3 T ,4 8 symmetry line 8 T r4 h4 h1 Hot fluid Cold fluid Figure 4: Cylindrical composite system • Heat Transfer Rate for a Spherical Wall: qr = −k(4πr2 ) 4π k(Ts,1 − Ts,2 ) dT = 1 1 dr r1 − r2 • Conduction Resistance for a Spherical Wall: 1 1 1 − Rt,cond = 4π k r1 r2 • Convection Resistance for a Spherical Wall: Rt,conv = 1 h As • The Resistance for convection and radiation (parallel) for a Spherical Wall:: −1 1 1 Rt,par = + Rt,conv Rt,rad • The Resistance for radiation for a Spherical Wall:: Rt,rad = 1 1 = 2 ) (T + T As hr As σ ε (Ts2 + Tsur s sur ) 6 • The composite system for a Spherical Wall: qr = Ts − T∞ , Rt,total = Rt,cond1 + Rt,cond2 + ... + Rt,conv Rt,total Conduction with Thermal Energy Generation • The heat diffusion equation for a solid cylinder dT q̇ 1 d r + =0 r dr dr k • If q̇ = const., the general solution is T (r) = − q̇ 2 r + C1 ln(r) + C2 4k • The heat diffusion equation for a solid sphere dT q̇ 1 d r2 + =0 2 r dr dr k • If q̇ = const., the general solution is T (r) = − q̇ 2 C1 r − + C2 6k r • Boundary conditions are dT = 0 ; T (r = r1 ) = Ts or r=0 dr | {z } −k dT dr due to the symmetry Transient Heat Transfer • The Lumped Capacitance Method - LCM t T − T∞ = exp − Ti − T∞ τt where τt is the thermal time constant τt = 7 ρ · V ol · c h As r=r1 = h(T − T∞ ) • The Biot number h Lc k where Lc is the characteristic length, Lc = Bi = V ol As . • LCM model is valid if Bi < 0.1. • The total energy transfer Q occurring up to some time t: t Q = Qmax 1 − exp − τt Qmax = Ct · Θi = ρ · V ol · c · Θi Θi = Ti − T∞ Convective Heat Transfer: External Flow Boundary Layer & Dimensional Analysis • The total heat transfer rate: q = h · As · (Ts − T∞ ) • An average convection heat transfer coefficient 1 h= As Z h dAs As The special case of flow over a flat plate 1 h= L ZL h dx 0 • Local convection heat transfer coefficient h= • Biot number: Bi = −kf ∂T (Ts − T∞ ) ∂y hL ks 8 y=0 • Nusselt number: N u = hL kf • Prandtl number: P r = cp µ k • Reynolds number: Re = • Fourier number: F o = ρ V∞ L µ αt L2 Flat Plate • Mean boundary layer temperature Tf , termed the film temperature: Tf ≡ Ts + T∞ 2 • The laminar boundary layer thickness δ: 5x u∞ · x δ=√ ; Rex = ν Rex • For P r ≥ 0.6 the ratio of the velocity to thermal boundary layer thickness is δ ≈ P r1/3 δt The velocity tubrbulent boundary layer thickness may be expressed as δ = 0.37 · x · Re−1/5 x Isothermal plate • For laminar flow (Rex < 5·105 ) over an isothermal plate the local Nusselt number has the form: hx x = 0.332 · Re1/2 · P r1/3 f or P r ≥ 0.6 (gase & water) N ux ≡ k N ux = 0.564 · Re1/2 · P r1/2 f or P r ≤ 0.5(liquid metals), P ex ≥ 100 P ex ≡ Rex · P r is the Peclet number. • For laminar flow over an isothermal plate the average Nusselt number has the form: N ux ≡ hx · x 1/3 = 0.664 · Re1/2 f or P r ≥ 0.6 x · Pr k 9 • The local Nusselt number for turbulent flow is 1/2 N ux = 0.0296 · Re4/5 f or 0.6 ≤ P r ≤ 60 x · Pr Uniform surface heat flux • For a uniform surface heat flux imposed at the plate and for laminar flow the local Nusselt number can be estimated as follows: 1/3 N ux = 0.453 · Re1/2 f or P r ≥ 0.6 x · Pr • For turbulent flow: 1/3 N ux = 0.0308 · Re4/5 f or 0.6 ≤ P r ≤ 60 x · Pr • The average Nusselt number for laminar flow: 1/2 N uL = 0.68 · ReL P r1/3 • An average surface temperature from 00 Ts − T∞ q ·L hL L = s ; N uL = k k · N uL Cylinder & Sphere Re = V∞ D ρ V∞ D = µ ν where D is the diameter. • Cylinder: Overall average Nusselt number according to Whitaker (Re > 0): 1/2 2/3 N u ≈ 0.4Re + 0.06Re P r0.4 • Sphere: Average Nusselt number according to the Ranz and Marshall correlation: N u = 2 + 0.6 · Re1/2 · P r1/3 10