Heat Transfer CH21004 Figure 5.1,ofthis requirement takesApplying theby form change the internalisenergy. Equation an 1.11c to the contro temperature response determined formulating overall energy b ches T!. This reduction is due to convection heat transfer at the solid–liquid interFigureThis 5.1, this requirement takesthe the rate form solid. balance must of heat loss at the surface t T!. Thisofreduction is due to convection heat transfer at the relate solid–liquid intere.reaches The essence the lumped capacitance method is the assumption that the tem#Ė out " Ė st change of the internal energy. Applying Equation 1.11c to the contr face. The essence of the lumped method is the assumption that the tem5.1 !capacitance The Lumped Capacitance Method ature of the solid is spatially uniforFigure m at any instant during the transient process. #form Ė out " Ė st 5.1,instant this requirement takes the perature of the solid is spatially uni form at any during the transient process. or s assumption implies that temperature gradients within the solid are negligible. This assumption implies that temperature or gradients within the solid are negligible. From Fourier’s law, heat conduction of aa temperature temperature #gradient Ė st"VcddTT out!" From Fourier’s law, heat conductioninin the the absence absence of #hAs(Tgradient #Ė T )" #hAis Tclearly # T!) " "Vc dt plies the the existence of of infinite Such aa condition condition clearly t<0 s(is Ti conductivity. implies existence infinitethermal thermal conductivity. Such dt or = Ti Tapproximated possible. However, the condition is closely if the resistance to conimpossible. However, the condition is closely approximated if the resistance to conIntroducing thethe temperature difference dT Introducing temperature difference ction within the the solid is small compared toheat heattransfer transfer duction within solid is small comparedwith withthe the resistance resistance to #hAs(between Tbetween # T!) " "Vc dt solid andand its surroundings. For is, in infact, fact,the thecase. case. the solid its surroundings. Fornow nowwe weassume assume that that this is, • ! ! T # T = qT ! !consider !Eout T# conv Liquid ! In neglecting temperature gradients withinthe thethe solid, we longer In neglecting temperature gradients within solid, we can canno nodifference longerconsider Introducing temperature the problem from within framework the heat heat equation. equation. Instead, the transient problem from within thethe framework ofof the Instead, the • transient andand recognizing that ( d !/ dt ) " ( d T /dt )) ifif T! is constant, constant,ititfollows followsthat that recognizing that ( d !/ dt ) " ( d T /dt E T(t) st on the temperature response is determinedbybyformulating formulating an overall overall energy mperature response is determined an energybalance balance on the ! ! T # T! t ≥ 0 at the surface to the"Vrate solid. This balance must relate the rate of heat loss of of crate id. This balance must relate the rate of heat loss at the surface to the " V c d ! d T∞ <Applying Ti T =1.11c T(t) to the control volume of" # !! change of the internal energy. Equation and Equation recognizing thatto(dthe !/dtcontrol ) " (dT/dt nge of the internal energy. Applying 1.11c volume hAA)ss ifdt dtT!ofis constant, it follows that h Figure 5.1, this requirement takes the form ure 5.1, this requirement takes the form c d! the initial condition, for whi FIGURESeparating 5.1 Cooling of a hot metal forging. Separating variables andintegrating integrating"V from variables and from condition, for w " #initial ! #Ė out " Ė st (5.1)the h A dt T (0) " T , we then obtain s (5.1) Ė out""TĖ, stwe i T#(0) then obtain Transient Heat Conduction or i !! !! ! ! heatthe t reaches TSeparating is due convection transfer atcondition, the solid–liquid !. This reduction variables andtointegrating initial for wh "Vc from d ! d T ! t " V c " # dt (5.2) # h A ( T # T ) " " V c d ! s Tessence face. The the is the assumption that the (0) !" T of , we obtaincapacitance dthen T lumped hAs method "# ! !(5.2) 0 dt #hAs(T # T!) " "i Vc dt perature of the solid isdtspatially uniformhAats any the transient pr !i !instant during 0 ! t Introducing the temperature difference where implies that temperature"gradients Vc d! within the solid are negligib This assumption " # dt where roducing the temperature difference ! h A From Fourier’s !the 0 of a temperature gr s! (5.3) i Tabsence !! T # T! law, heat conduction in i! i # T! implies! the of infinite thermal conductivity. !i !(5.3) Ti # T! Such a condition is c ! Texistence # T! where and recognizing that (d!/dtimpossible. ) " (dT/dt) ifHowever, T! is constant, follows that the itcondition is closely approximated if the resistance to !i ! # T! d recognizing that (d!/dt) " (dT/dt"within )Vifc dT!! is it follows that with duction theconstant, solid is small compared theTiresistance to heat transfer be ! "#! i Chapter 5 ! " # #t ! (!Vc) ! R tCt hAs Transient Conduction hAs the integrals, it follows to convection heatthat transfer and Ct is the lumped thermal where REvaluating t is the resistanceor capacitance of the solid. Any increase in Rt or Ct will cause a solid to respond more Evaluating the integrals, it follows that This behavior is analogous to the slowly to changes in its thermal environment. !Vc "i " hAs (5.5) T " T! ln ! t!through voltage decay that occurs when a capacitor is discharged a resistor in an ! exp " t hAs " " T " T ! V c i ! i electrical RC circuit. !Vc "i (5.5) ln ! tup to some time t, we simTo determine the total energy transfer hQAoccurring " s or Equation 5.5 may be used to determine the time required for the solid ply write Lumped Capacitance Method $ " #% ! ! $ " #% t t temperature T, or, conversely, Equation 5.6 may be used to compu hAs T! " hTA!s " dt Q ! " q dt (5.6) ! by the ! expat"some time t t. ture reached solid !Vc "i 0 Ti " T! 0 The foregoing results indicate hAs that the difference between the " T " T! (5.6) infini ! exp " t must!decay exponentially to zero as t approaches 1 Equation 5.5 maytemperatures be used " T! the time required !Vc for the solid to reach some "i toTidetermine iorconversely, is shown Equation in Figure5.65.2. Equation 5.6 it also evident th temperature T, or, mayFrom be used to compute theistemperaVc ρ ___ τt = = RtCt may time be interpreted as a thermal time constant expressed as (!Vsolid A )some hAc/h ture reached by the t. time required s Equation 5.5 may be used toatsdetermine the for the solid to reach some The foregoing results indicate that the difference between the solid and fluid temperature T, or, conversely, Equation 5.6 may be used to compute the temperatemperatures must decay exponentially to zero as t approaches infinity. This behavture reached by the solid at some time t. 1 (!Vcthat ior is shown in Figure 5.2. From Equation 5.6 it#tis!also evident ) ! the R tCquantity t h A The foregoing results indicate that the difference between the solid and fluid s (!Vc/hAs) may be interpreted as a thermal time constant expressed as temperatures must decay exponentially to zero as t approaches infinity. This behav0.368 resistance heat that transfer and Ct is the l where ior is shown in Figure 5.2.RFrom Equation 5.6toit convection is also evident the quantity t is the (5.7) a solid t capacitance in Rt orasCt will cause as a#tof the rm1asolid. l ti(!mVecAny const atCntt expressed (!Vc/hAs) may be interpreted ! the ) ! Rincrease hAs slowly to changes in its thermal environment. This behavior is an 0 voltage decay that occurs when aand capacitor discharged τt, 2 τt, to τt, 4 1 convection heat transfer Ct is theislum ped thermathrough l where Rt is theτtresistance ,1 3 (5.7) # ! (! V c ) ! R C t electrical Rt Cincrease circuit. t t cause a solid to respond more capacitance of the solid. Any hA in Rt or Ct will or $ " #% θ ______ T – T∞ __ = θ i Ti – T∞ " # " # " # voltage decay the thatintegrals, occurs when a capacitor is discharged through a resistor in an Evaluating it follows that electrical RC circuit. To determine the total energy transfer Q occurring up to some time t, we sim!Vc "i (5.5) ply write ln ! t " h A s t t Q ! q dt ! hAs " dt 0 0 or Lumped Capacitance Method ! 5.2 ! ! 259 Validity of the Lumped Capacitance Method $ " #% hAs " T " T! ! ! exp " t !Vc "i Ti " T! 1 (5.6) Substituting for ! from τEquation 5.6 and integrating, we obtain Vc ρ ___ = = R C t hA t t Equation 5.5 may be used tos determine the time required for the solid to reach some temperature T, or, conversely, Equation 5.6 may be used to compute the tempera(5.8a) Q # ("Vc)!i 1 " exp " #t ture reached by the solid at some time t. t The foregoing results indicate that the difference between the solid and fluid temperatures exponentially to zero as t in approaches infinity. This The quantity Qmust is, ofdecay course, related to the change the internal energy of behavthe solid, ior0.368 is shown in Figure and from Equation 1.11b5.2. From Equation 5.6 it is also evident that the quantity (!Vc/hAs) may be interpreted as a thermal time constant expressed as "Q # $E st (5.8b) θ ______ T – T∞ __ = θ i Ti – T∞ ! " #$ " # (5.7) For quenching Q is positive and Equa#t !the 1solid (!Vexperiences c) ! R tCt a decrease in energy. h A 0 5.6, and 5.8a also apply to situations s tions 5.5, where the solid is heated (! ! 0), in τt, 2 τt, 3 τt, 4 τ t, 1 t internal energy of the solid increases. which is negative the resistanceand to convection heat transfer and C is the lumped thermal wherecase R isQthe t t capa5.2 citance of the solid. Any increase will cause asolids solid for to different respond more FIGURE Transient temperature responseinof Rlumped t or Ct capacitance thermal timetoconstants slowly changes# .in its thermal environment. This behavior is analogous to the tions, this criterion is readily extended to transient processes. One su kA (T T"s,1Tand tained at a temperature the other surface is exposed to a fluid s,1 s,2) # hA(Ts,2 " T!) L T! ! Ts,1. The temperature of this surface will be some intermediate Validitywhich of the Lumped Capacitance Method T! ! Ts,2 ! Ts,1. Hence under steady-state conditions the surfa ance, Equation reduces to Chapter 5 ! 1.12, Transient Conduction T kA (T " T ) # hA(T " T ) s,1 s,2 s,2 ! qconv L where k is the thermal conductivity of the solid. Rearranging, we the qcond Bi << 1 Ts, 1 Bi ≈ 1 T Bi >> 1 T s, 1 x Ts, 2 Ts, 2 Ts,1 & Ts,2 (L/kA) R cond hL $ $ $ ! Bi Ts,2 & T! (1/hA) R conv k qcond qconv T s, 2 Bi = number The quantity in Biot Equation 5.9 is a dimensionles Bi << 1 T∞,(h h L /k)Fappearing T 2 mberIGURE termedBthe , and 5.3 it plays a fundamental role in condu i ≈ 1 Biots, nu Effect of Biot number on steady-state temperature L is that involve surface convection effects. According to Equation 5. distribution in a plane wall with surface convectio T s, 2 the Biot number provides a measure of the temp trated in Figure 5.3, the solid relativeT to the temperature difference between the surfac s, 2 Bi >> 1 Note especially the conditions corresponding to Bi ! 1. The resul T∞, h FIGURE 5.3 for these conditions, it is reasonable to assu me a uniform temperat of Biot number on steady-state x a solid Lat any time during aEffect within transient process. This result ma distribution in a plane wall with surfa ciated with interpretation of the Biot number as a ratio of therm Equation 5.9. If Bi ! 1, the resistance to conduction within the sol 2 lem, the very first thing that one should do is calculate the Biot lowing condition is satisfied Bi ! T(x, 0) = Ti hL c " 0.1 k T(x, 0) = Ti T∞, h Validity of the Lumped Capacitance Method with using the lumped capacitance 261 method is the error associated t 5.2 ! Validity of the Lumped Capacitance Method 261 nience, it is customary to define the characteristic length of Eq ! ratio of the solid’s volume to surface area, Lc ! V/As. Such a d nsient heating and cooling problems. Hence, confronted with such a probcalculation of Lwhen c for solids of complicated shape and reduces to t hst thing that one should do is calculate the Biot number. If the folm, veryT∞fi,rheating entthe Conduction for aproblems. of thickness (FigureT∞5.4), to rsuch a long cy T∞plane wallHence, T∞ when2L o /2 for transient and cooling confronted with aT∞probwinglem, condition satisfied for a sphere. However, if –one wishes to implement –L L L L –L L the criterion the veris –y L firstLthing that one should do is calculate the Biot number. If the folBishould << 1 Bi ≈ 1 with the length Bi >> 1scale correspo fashion, L be associated x c lowing condition is satisfied T ≈ T(t) T = T(x, t) T = T(x, t) rals, it follows that hL c temperature difference. Accordingly, for a symme mum spatial (5.10) Bi ! plane " 0.1 FIGURE 5.4 Transient temperature Biot2numbers in a plane wall equal to th cooled) wall for of different thickness L, Lc would remain kdistributions h L c symmetrically by convection. !Vc "cooled However,Bifor a long or sphere, Lc would equal the actu i (5.10) ! " cylinder 0.1 (5.5) ln ! t k " using thethan hAswith ro /2 or ro /3. e error associated lumped capacitance method is small. For convenote that, of with Lc ! V5.10 /As, the exponent of Eq ence, it is customary to define the Finally, charactewe ristic length Equation as the thethe error associated using the method isfacilitates small. For conveexpressed asLc ! Vcapacitance io of solid’s volumewith to surface area,lumped /As. Such a definition nience, to define the chaand ractereduces ristic length of Equation 5.10 as the culation of it Lc isforcustomary solids of complicated shape to the half-thickness L t . Such L c k t facilitates hL c #t ht !a hdefinition hAs to surface area, Lc ! hVA/sA T " T " ratio of the solid’s volume ! s ! ! a plane!wall of thickness a long cylinder, and!to ! exp " 2L (Figure t 5.4), to ro /2 for(5.6) c Lr2o /3 k L 2 ! V c ! c L k T " T ! V c " c i ! L for solids of complicated shape and reduces to the half-thickness i c c L calculation of c if one wishes to implement the criterion in a conservative a sphere. However, forLac plane wall of thickness 2L the (Figure 5.4), to corresponding ro /2 for a longtocylinder, and to ro /3 hion, should be associated with length scale the maxior e used to determine the time required for the solid to reach some $ " #% ransient Conduction or where integrals, it follows that hAst ! Bi ! Fo !hVAcst !Vc where where ! Bi ! Fo (5.11) #t Fo ! 2 Lc (5.11) !Vc "i (5.5) ln ! t # t " his As termed the FourierFnumber. a dimensionless o ! #2t It isFourier (5.12) with number time, which, Fo !L cconduction (5.12) Equa ber, characterizes transient problems. Substituting 2 Lc 5.6, we obtain is termed the Fourier number. It is a dimensionless time, which, with the Biot numis termed the Fourier number. It is a dimensionless time, which, with the Biot number,ber, characterizes conduction problems. Substituting Equation5.11 5.11 into T! hAconduction " T" T " T! transient " characterizes s transient problems. Equation ! Substituting ! exp(" Bi ! Fo) into (5.6) ! ! exp " t Tobtain !Vc 5.6,5.6, we obtain "i we "i Ti " T! i " T! $ " #% " " TT" "Tthe T!!! ay be used to determine the time required solid to reach !! for BBii !! some F (5.13) !exp(" exp(" Fo o)) (5.13) T " T " iTi " !! i"i used or, conversely, Equation 5.6 may be to Tcompute the temperathe solid at some timeEt.XAMPLE 5.1 oing results indicate that the difference between the solid and fluid ust decay exponentially zero as t approaches infinity. Thismay behavA to thermocouple junction, which be approximated as a sphere, is EXAMPLE 5.1 E XAMPLE 5.1 Figure 5.2. From Equation 5.6 it ismeasurement also evident that quantity temperature in athegas stream. The convection coefficien be interpreted as a thermal time constant expressed as 2 junction surface and the gas is h ! 400 W/m ! K, the junction A thermocouple junction, which may be approximated as a sphere, isisand totobe used for A thermocouple junction, which may be approximated as a sphere, be used for t properties in are ! stream. 20 W/mThe ! K,convection c ! 400 J/kg ! K, and ! ! 8500 kg/ temperature measurement ina akgas gas stream. The convection coefficient between the temperature measurement coefficient between the 1 and junction surface the gas is h ! 400 W/m22for ! K,the and the junction thermophysical the junction diameter needed thermocouple to have a time con (5.7) # ! (! V c ) ! R C t tist h ! 400 W/m ! K, and the junction thermophysical junction surface and the gas Aks ! 20 W/m ! K, c ! 400 J/kg ! K, and ! ! 8500 kg/m3. Determine properties arehthe junction is atc 25°C and is !placed in! a!gas stream that is at 200°C, 3 properties are k ! 20 W/m ! K, ! 400 J/kg K, and 8500 kg/m . Determine the junction diameter needed for the thermocouple to have a time constant of 1 s. If it take for thefor junction 199°C? resistance to convection heat transfer and is to thereach lumped the mal a time constant of 1 s. If the junction diameter needed theCthermocouple to rhave " #