Geothermal Power Analysis of a Dual-Fluid Organic Rankine Cycle CEEN 501 Energy System Fundamentals Nick Mangione Charlotte Xu Mark de Lucovich Agenda Background System Diagram Methodology Results T-s Diagrams Analysis Exergy Destruction Efficiencies Comparisons Conclusions Background Journal: Applied Thermal Engineering, March 2017 Title: Conventional and advanced exergy analyses of a geothermal driven dual fluid organic Rankine cycle (ORC) Authors Hossein Nami, Arash Nemati, Farshad Jabbari Fard Faculty of Mechanical Engineering, University of Tabriz, Iran Objectives Reproduce the paper’s results and solution approach for the “Ideal” case using data from NIST’s Chemistry Web Book Determine the energy and exergy efficiency, and exergy destruction for each component Analyze the effect of at least two operating parameters on cycle performance to compare to the combined effect of the 3 non-idealities in the “real” and “unavoidable” cases Identify the largest effects on cycle performance System Dual-Fluid Organic Rankine Cycle System Adiabatic High pressure loop Isopentane Low pressure loop Isobutane Geothermal loop Water System System The pre-heater output is always saturated liquid at high pressure The evaporator output is always saturated vapor at high pressure The input to the pump is always saturated liquid at low pressure HPT high and low pressures are 1300 kPa and 400 kPa 1. Saturated vapor P=1300 System 1. Saturated vapor P=1300 System 1. Saturated vapor P=1300 2. Super heated s1=s2 P=400 System 1. Saturated vapor P=1300 2. Super heated s1=s2 P=400 3. Sat.Liq. P2=P3 X3=0 System 1. Saturated vapor P=1300 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 3. Sat.Liq. P2=P3 X3=0 1. Saturated vapor P=1300 System 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 3. Sat.Liq. P2=P3 X3=0 1. Saturated vapor P=1300 System The evaporator output is always saturated vapor at high pressure, so x6 = 1 In the ideal case, ∆T in the HPE, LPE, and Condenser = 0, so T6=T3 This determines P6 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 3. Sat.Liq. P2=P3 X3=0 6. Sat.Liq. T6=T3 X6=1 1. Saturated vapor P=1300 System Determine State 8, before 7: We don’t know P7 (=P8)! The input to the pump is always saturated liquid at low pressure 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 3. Sat.Liq. P2=P3 X3=0 T8 = Tcw2 (given): 35C This is enough to determine P8. 8. Sat.Liq T= Given, 35C X8=0 6. Sat.Liq. T6=T3 X6=1 1. Saturated vapor P=1300 System Condenser is isobaric P8=P7 Low pressure turbine Isentropic s6=s7 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 3. Sat.Liq. P2=P3 X3=0 8. Sat.Liq T= Given, 35C X8=0 6. Sat.Liq. T6=T3 X6=1 7. Superheatd P8=P7 s6=s7 1. Saturated vapor P=1300 System 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 3. Sat.Liq. P2=P3 X3=0 9.Comp.Liq. S8=s9 P9=P6 8. Sat.Liq T= Given, 35C X8=0 6. Sat.Liq. T6=T3 X6=1 7. Superheatd P8=P7 s6=s7 1. Saturated vapor P=1300 System Given system Wnet = 3,443 kW Now have all enthalpies, no mass flows to calculate Wnet E-bal on LPE: mHP(h2-h3) = mLP(h6-h10) Solve simultaneous equations to get mHP and mLP 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 6. Sat.Liq. T6=T3 X6=1 3. Sat.Liq. P2=P3 X3=0 9.Comp.Liq. S8=s9 P9=P6 10. Sat.Liq P9=P10 X10=0 8. Sat.Liq T= Given, 35C X8=0 7. Superheatd P8=P7 s6=s7 System 1. Saturated vapor P=1300 1gw. Comp.Liq Given P=7000 T=175C 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 6. Sat.Liq. T6=T3 X6=1 3. Sat.Liq. P2=P3 X3=0 9.Comp.Liq. S8=s9 P9=P6 10. Sat.Liq P9=P10 X10=0 8. Sat.Liq T= Given, 35C X8=0 7. Superheatd P8=P7 s6=s7 System 1. Saturated vapor P=1300 1gw. Comp.Liq Given P=7000 T=175C 2gw. Comp.Liq T2gw = T5 5. Sat.Liq P4=P5 X5=0 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 6. Sat.Liq. T6=T3 X6=1 3. Sat.Liq. P2=P3 X3=0 9.Comp.Liq. S8=s9 P9=P6 10. Sat.Liq P9=P10 X10=0 8. Sat.Liq T= Given, 35C X8=0 7. Superheatd P8=P7 s6=s7 System 1. Saturated vapor P=1300 1gw. Comp.Liq Given P=7000 T=175C 2gw. Comp.Liq T2gw = T5 5. Sat.Liq P4=P5 X5=0 Energy balance high pressure pre-heater 3gw. Comp.Liq h3gw=h2gw(h5-h4)*(mHP/mgw) 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 6. Sat.Liq. T6=T3 X6=1 3. Sat.Liq. P2=P3 X3=0 9.Comp.Liq. S8=s9 P9=P6 10. Sat.Liq P9=P10 X10=0 8. Sat.Liq T= Given, 35C X8=0 7. Superheatd P8=P7 s6=s7 System 1. Saturated vapor P=1300 1gw. Comp.Liq Given P=7000 T=175C 2gw. Comp.Liq T2gw = T5 5. Sat.Liq P4=P5 X5=0 3gw. Comp.Liq h3gw=h2gw(h5-h4)*(mHP/mgw) Energy balance low pressure pre-heater 4gw. Comp.Liq h4gw= h3gw(h10-h9)*(mLP/mgw) 2. Super heated s1=s2 P=400 4. Comp.Liq. S3= S4 P=1300 6. Sat.Liq. T6=T3 X6=1 3. Sat.Liq. P2=P3 X3=0 9.Comp.Liq. S8=s9 P9=P6 10. Sat.Liq P9=P10 X10=0 8. Sat.Liq T= Given, 35C X8=0 7. Superheatd P8=P7 s6=s7 Results Loop Fluid stream State P (kPa) T ( C) quality ψ (kJ/kg) X_dot (kW) none 0 dead state 100 25 – High Pressure Isopentane 1 Sat vapor 1300 129.49 1 500.13 1.3317 38.61 103.32 3989 High Pressure Isopentane 2 super heated 400 94.28 – 456.47 1.3317 38.61 59.66 2303 High Pressure Isopentane 3 sat liquid 400 74.54 0 113.31 0.3479 38.61 9.66 373.0 High Pressure Isopentane 4 compressed 1300 75.01 – 114.91 0.3479 38.61 11.26 434.7 High Pressure Isopentane 5 sat liquid 1300 129.49 0 265.82 0.7498 38.61 42.42 1638 Low Pressure Isobutane 6 sat vapor 1199 74.54 1 651.11 2.3568 50.54 99.41 5025 Low Pressure Isobutane 7 super heated 465.2 41.68 – 613.76 2.3568 50.54 62.06 3137 Low Pressure Isobutane 8 sat liquid 465.2 35 0 283.69 1.2861 50.54 51.04 2580 Low Pressure Isobutane 9 compressed 1199 35.42 – 285.05 1.2861 50.54 52.40 2649 Low Pressure Isobutane 10 sat liquid 1199 74.54 0 388.98 1.6028 50.54 61.95 3131 geothermal water 1gw compressed 7000 175 – 744.27 2.0826 46.28 geothermal geothermal water water 2gw 3gw compressed compressed 7000 7000 129.49 99.65 – – h (kJ/kg) s (kJ/kg.K) m_dot (kg/s) – 548.79 422.88 1.6228 1.2979 46.28 46.28 geothermal water 4gw compressed 7000 72.54 – 309.36 0.9817 46.28 cooling water 1cw compressed 100 25 – 104.92 0.3672 399.11 cooling water 2cw compressed 100 35 – 146.72 0.5051 399.11 128.16 69.70 40.61 21.34 0.00 0.71 5931 3225 1879 987.3 0 281.7 Exergy Destruction equipment HP-turbine LP-Turbine inlet stream 1 6 outlet stream 2 7 work (kW) 1685.6 1887.8 X_d (kW) 0 0 HPVG (HPE+HPPH) 497 LPVG (LPE+LPPH) 0 61.7 68.7 446 275 0 0 0 0 0 0 1218.82 143.20 354.07 37.037 409.39 Condenser HPF-Pump LPF-Pump 1cw,7 3 8 2cw,8 4 9 TOTAL HP-PreHeater HP-Evaporator LP-Evaporator LP-PreHeater 2gw,4 1gw,5 2,10 3gw,9 3gw,5 2gw,1 6,3 4gw,10 T-s Diagrams Isopentane T-S diagram 200,00 200,00 180,00 180,00 160,00 160,00 140,00 120,00 140,00 1 5 120,00 60,00 100,00 4 2 T [C˚] T [C˚] 100,00 80,00 3 60,00 40,00 20,00 20,00 0,5000 1,0000 1,5000 s [kJ/kg-K] 2,0000 2,5000 6 10 80,00 40,00 0,00 0,0000 Isobutane T-S diagram 0,00 0,0000 9 7 8 0,5000 1,0000 1,5000 S [kJ/kg-K] 2,0000 2,5000 Energy and Exergy Efficiency “Ideal” exergy efficiency from paper: 69.85% Calculated exergy efficiency: 69.65% Using exergy destroyed: 75.35% Using ηrev between T1 and T8: 72.87% Calculated energy efficiency: 17.11% Real vs Ideal Case The “Real” and “Unavoidable” cases in the paper change 3 operating conditions at the same time: Turbines’ & pumps’ isentropic efficiency ΔP for all heat exchangers ΔT in the HPE, LPE, and Condenser Paper exergy efficiency results: Ideal 69.85% Real 47.03% Effect of Changed Conditions Varying the isentropic efficiency of only the turbines had a large negative effect Varying that of the pumps would be much smaller Adding pressure drops had a small negative effect on energy efficiency Higher P in HPE increased exergy efficiency very slightly because it reduced ∆T between the geothermal water and HP loop Ideal ηT = 0.85 ∆P = 3% for HPE, HPPH, LPPH Real Energy Efficiency 17.11% 14.5% 17.07% — Exergy Efficiency 69.9% 70.1% 47.0% 59.2% Results The remaining drop in exergy efficiency in the “Real” case must come from the 10°C drops in the heat exchangers This could be mitigated by larger heat exchangers, but this adds cost As the paper suggests, improvements in turbine isentropic efficiency would bring the largest improvements in efficiency, even though they are not the largest sources of exergy destruction Summary We were able to closely duplicate the results of the “Ideal” analysis, and recreated the design logic used in the paper despite it not being stated The isentropic efficiency of the turbines has a large effect on cycle energy and exergy efficiency, whereas pressure drops do not, unlike gas power cycles The low exergy efficiency of the “Real” case presented in the paper is due to a combination of turbine and pump isentropic efficiency and temperature drops through real heat exchangers As the original authors concluded, most of the exergy destruction in the heat exchangers is unavoidable given technical limitations, and so improvements to turbine isentropic efficiency are the most promising route Questions? References [1] Çengel Yunus A., & Boles, M. A. (2011). Thermodynamics: an engineering approach. New York, NY: McGraw-Hill. [2] Nami, H., Nemati, A., & Fard, F. J. (2017). Conventional and advanced exergy analyses of a geothermal driven dual fluid organic Rankine cycle (ORC). Applied Thermal Engineering, 122, 59–70. doi: 10.1016/j.applthermaleng.2017.05.011 [3] National Institute of Standards and Technology Chemistry WebBook, SRD 69. (n.d.). Retrieved from https://webbook.nist.gov/chemistry/fluid/ [4] J. P. Roy & Ashok Misra (2017) Comparative performance study of differentconfigurations of organic Rankine cycle using low-grade waste heat for power generation,International Journal of Green Energy, 14:2, 212-228, DOI: 10.1080/15435075.2016.1253570