www.acsami.org Research Article Single-Crystalline Mo-Nanowire-Mediated Directional Growth of High-Index-Faceted MoNi Electrocatalyst for Ultralong-Term Alkaline Hydrogen Evolution Zhenpeng Liu, Guoxian Zhang, Jun Bu, Wenxiu Ma, Bin Yang, Hong Zhong,* Shuangming Li, Tao Wang,* and Jian Zhang* Downloaded via NATL TAIWAN UNIV on June 7, 2021 at 19:32:49 (UTC). See https://pubs.acs.org/sharingguidelines for options on how to legitimately share published articles. Cite This: ACS Appl. Mater. Interfaces 2020, 12, 36259−36267 ACCESS Metrics & More Read Online Article Recommendations sı Supporting Information * ABSTRACT: As appealing alternatives to noble-metal-based electrocatalysts for catalyzing hydrogen evolution reaction (HER) in alkali electrolyzers, earth-abundant MoNi-based catalysts have attracted intensive attention. Unfortunately, the exploration of MoNi-based electrocatalysts with superior intrinsic activity and ultralong-term stability still remains a grand challenge. Here, ultralong high-index faceted Mo@MoNi core−shell nanowires were topochemically synthesized through the thermal reduction of Mo@NiMoO4 core−shell nanowires, where single-crystalline Mo support facilitates the topological transformation of NiMoO4 into high-index faceted MoNi. When the as-achieved Mo@MoNi core−shell nanowire film serve as a free-standing cathode in alkaline solutions, it exhibit a remarkably decreased HER overpotential of 18 mV at 10 mA cm−2 and a Tafel slope of ∼33 mV dec−1, which are much lower than those for the state-of-the-art earth-abundant electrocatalysts and even commercial Pt/C. Experimental and theoretical investigations reveal that the exposed high-index (331) facets of MoNi can considerably reduce the energy barriers of initial water dissociation and subsequent hydrogen combination steps, which synergistically accelerates the sluggish alkaline HER kinetics. Significantly, after a 70-day HER operation, the overpotential of Mo@MoNi electrocatalysts at 10 mA cm−2 decreases by only 4 mV. Therefore, this work sheds a bright light on the rational design of high-performance HER electrocatalysts and their practical utilization for alkaline electrolyzers. KEYWORDS: MoNi catalysts, core−shell nanowires, high-index facet, electrocatalytic, hydrogen evolution reaction mechanisms in the alkaline medium.14−16 Principally, the alkaline HER kinetics involves two steps: (1) initial water dissociation process (Volmer step: H2O + e− → H* + OH−) and subsequent hydrogen combination process (Heyrovský step: H2O + e− + H* → H2 + OH−, or Tafel step: H* + H* → H2).15,17 Owing to the strong bonding property of O−H bonds in water molecules, the prior water dissociation process leads to a rate-determining energy barrier (ΔG(H2O)).9,18 Meanwhile, the sequent hydrogen combination process also confronts an energy barrier for the formation and release of hydrogen gas.19,20 Accordingly, synchronously reducing the energy barriers of water dissociation and hydrogen combination steps is of paramount significance for speeding up the slow HER kinetics in alkaline solutions.21 Lately, various NiMo- 1. INTRODUCTION In terms of its high energy density and environmental friendliness, hydrogen is an ideal renewable energy carrier and is thus being pursued as a promising alternative to the exhausting fossil fuels.1−3 Among various strategies for hydrogen production, electrochemical hydrogen evolution reaction (HER) by dissociating water molecules has been commonly considered as the most economical and effective pathway for the future hydrogen economy.4−7 Nevertheless, owing to the sluggish kinetics of HER process, particularly in alkaline electrolytes, it is of vital necessity to develop highactivity and stable electrocatalysts for intrinsically reducing the HER overpotential.8,9 Up to now, precious-metal platinum (Pt)-based materials still remain the benchmark HER catalysts with high intrinsic activity in basic environments.10 However, the scarcity, high cost, and poor long-term durability of Ptbased electrocatalysts seriously impede their large-scale deployment in commercial alkaline water-splitting electrolyzers.11−13 For exploring high-performance HER catalysts, intensive efforts have been devoted to probing the underlying HER © 2020 American Chemical Society Received: June 28, 2020 Accepted: July 15, 2020 Published: July 15, 2020 36259 https://dx.doi.org/10.1021/acsami.0c11716 ACS Appl. Mater. Interfaces 2020, 12, 36259−36267 ACS Applied Materials & Interfaces www.acsami.org based nanomaterials like NiMo nanoparticles,22 MoNi4/MoO2 cuboids,23 NiMoNx/C nanosheets,24 NiMoSx hollow prisms,25 etc. have been developed as alkaline HER electrocatalysts. Notably, NiMo-based alloy catalysts show appealing HER performance among the current electrocatalysts. Commonly, there are two strategies for synthesizing NiMo-based alloy nanomaterials: (1) electrodeposition that is utilized for preparing an amorphous NiMo alloy layer,26 MoNi4 alloy hollow nanorods array,27 MoNi4 alloy microsphere,28 etc.; (2) thermal reduction of NiMo-based precursors for the synthesis of NiMo nanoparticles,22 MoNi4/MoO2 cuboids,29 MoNi4/ MoO3−x nanowires or nanosheets,30,31 MoNi4 nanosheets,32 etc. However, for NiMo-based alloy electrocatalysts, the relationship between their crystal structure and electrocatalytic activity remains elusive. In addition, the water dissociation and hydrogen combination properties of the current NiMo-based electrocatalysts are still much inferior to those of the Pt-based catalysts.33−35 Furthermore, the long-term operation stability (more than 1 month) of NiMo-based catalysts is far unsatisfactory (normally <5 days).30,31,36 In this work, we demonstrate a novel strategy for synthesizing high-index faceted Mo@MoNi core−shell nanowires, where the (110) facets of Mo nanowires (length >50 μm; average diameter ∼186 nm) mediate the topochemical transformation of surface NiMoO4 into high-index (331) facets of MoNi shells (thickness 8−25 nm) during the thermal reduction of Mo@NiMoO4 precursors. When the as-assembled ultralong Mo@MoNi core−shell nanowires behaved as a freestanding cathode, it exhibited excellent HER activity with an overpotential of ∼18 mV at a current density of 10 mA cm−2 and a considerably decreased Tafel slope of ∼33 mV dec−1 in a 1 M KOH aqueous solution, which were considerably lower than those for the currently reported Pt-free electrocatalysts and even commercial Pt/C. Remarkably, after a 70-day stability test, the HER overpotential of the Mo@MoNi cathode at 10 mA cm−2 augmented by only 4 mV. Combined with experimental investigations and theoretical calculations, the exposed high-index (311) facets of MoNi in the Mo@ MoNi core−shell nanowires were revealed to effectively reduce the energy barriers of the initial water dissociation and sequent hydrogen combination processes, which eventually accelerated the sluggish HER kinetics. under ultrasound. The obtained suspension was then assembled onto a nylon membrane (pore size 0.44 μm; diameter 4 cm) using vacuum filtration. After drying for 30 min at 60 °C, a free-standing Mo nanowire film was easily peeled off. The diameter of Mo nanowires was adjusted by the growth rate (7.2, 25.2 and 180 cm h−1) of NiAl9Mo in directional solidification. Preparation of the Mo@MoNi Core−Shell Nanowire Film. A piece of Mo nanowire film (diameter 4 cm, thickness 320 μm) was immersed in 80 mL of an aqueous solution containing 0.02 M Ni(NO3)2·6H2O and 0.005 M (NH4)6Mo7O14·4H2O in a 100 mL Teflon autoclave. The autoclave was then heated for 6 h at 150 °C in an oven. After washing and drying, the Mo@NiMoO4 core−shell nanowire film was obtained. Later, the Mo@NiMoO4 core−shell nanowire film was heated for 3 h at 600 °C under a H2/Ar (4/96, v/ v) atmosphere. Eventually, the Mo@MoNi core−shell nanowire film was achieved. Higher reduction temperatures (650, 700, 800, 900, and 1000 °C) were carried out to obtain Mo@MoNi core−shell nanowires with different proportions of high-index (331) facet. The loading weight (3.07, 5.14, 6.23, and 7.12 mg cm−2) of the MoNi catalyst on the Mo nanowires was adjusted by changing the concentration of the Ni(NO3)2·6H2O (0.01, 0.02, 0.03, and 0.04 M) and (NH4)6Mo7O14·4H2O (0.0025, 0.005, 0.0075, and 0.01 M). Pure MoNi catalyst was prepared through a similar method with the Mo@MoNi nanowire film except adding the Mo film substrate. Electrochemical Measurements. Electrochemical measurements were performed using an electrochemical workstation (CHI760E) with a three-electrode system in a 1 M KOH aqueous solution. A standard Hg/HgO electrode and a graphite rod were used as the reference and counter electrodes, respectively. The Mo@MoNi nanowires were assembled into a free-standing film and directly used as the working electrode for electrochemical measurements. Linear sweep voltammetry (LSV) curves were acquired at a potential sweep rate of 2 mV s−1. Electrochemical impedance spectroscope (EIS) was carried out from 105 to 0.01 Hz with an amplitude of 5 mV. Cyclic voltammetry was applied to measure the electrochemical double layer at various scan rates. All of the potentials were referred to a reversible hydrogen electrode (RHE) based on the equation: ERHE = EHg/HgO + 0.099 + 0.059 V × pH. All polarization curves were corrected using iR compensation. For comparison, commercial 20 wt % Pt/C was dropcast onto the Ni foam as a HER electrocatalyst (with the same loading weight of MoNi at Mo film: 5.13 mg cm−2). The overall water splitting was performed in a standard two-electrode system using the Mo@MoNi core−shell nanowire film and NiFe-LDH on Ni foam as the cathode and anode in a 1 M KOH aqueous solution, respectively. Theoretical Calculations. All of the calculations were carried out with the plane-wave-based density functional theory (DFT) method as implemented in the Vienna ab initio simulation package (VASP).38,39 The electron−ion interaction was described with the projector-augmented wave (PAW) method,40,41 and the electron exchange and correlation energy was solved with the Perdew−Burke− Ernzerhof (PBE) exchange-correlation functional within the generalized gradient approximation.42 An energy cutoff of 400 eV was used. The convergence criteria for energy and force are 10−5 eV and 0.02 eV/Å, respectively. To avoid the errors caused by the interactions between the periodically repeated slabs, a vacuum layer of 12 Å was set. To correctly describe the magnetic properties of Ni element, spin polarizations were included for the computations of Ni and MoNi systems. The transition state of H2O dissociation is identified with the climbing image Nudged Elastic Band method.43 The Ni catalyst was simulated with a (3 × 3) supercell of the FCC Ni(111) surface, and the Mo catalyst was simulated with a (3 × 3) supercell of the BCC metal Mo(110) surface, while the high-index facet of MoNi catalyst was simulated with a (3 × 3) supercell of the FCC MoNi(210) surface with step and terrace sites, respectively. A (3 × 3 × 1) k-points mesh grid was used for all three surfaces. 2. EXPERIMENTAL SECTION Preparation of Mo Nanowire Film. Mo nanowires were synthesized through selective phase dissolution of directionally solidified NiAl-9Mo (45.5 atom % Ni-45.5 atom % Al-9 atom % Mo) eutectic alloys. First, NiAl-9Mo ingots were prepared from pure Ni plate, Al rod, and Mo plate using vacuum induction melting furnace. The diameter and length of the formed NiAl-9Mo ingot were about 80 and 100 mm, respectively. A rod with a diameter of 10 mm and a length of 100 mm was cut from the NiAl-9Mo ingot using a wire electrodischarged machine and placed into an alumina crucible 10/11 mm in diameter (inside/outside diameter) and 120 mm in length for directional solidification in an improved Bridgman vertical vacuum furnace.37 The rod was heated by a graphite heater to 1900 ± 10 K for 1 h and thermally stabilized for 20 min. Then, it was directionally solidified with a growth rate of 180 cm h−1 at a thermal gradient of approximately 300 K cm−1. Second, the directionally solidified NiAl-9Mo rod (6.58 g) was immersed into the mixture of HCl (36 wt %), H2O2 (30 wt %), and H2O (10:10:80; v/v/v) for 24 h at room temperature so that NiAl matrix phase was selectively etched away. After washing in deionized water and drying at 60 °C, the Mo nanowires were obtained. Finally, 200 mg of Mo nanowires were dispersed into 50 mL of deionized (DI) water and treated for 30 min Research Article 3. RESULTS AND DISCUSSION Synthesis and Characterization of Mo@MoNi Core− Shell Nanowire Film. The fabrication procedure of the Mo@ 36260 https://dx.doi.org/10.1021/acsami.0c11716 ACS Appl. Mater. Interfaces 2020, 12, 36259−36267 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 1. Schematic illustrations for the fabrication of the Mo@MoNi core−shell nanowire film. Figure 2. The SEM images of (a) Mo nanowires and (b) Mo@MoNi core−shell nanowires. (c) TEM, (d−f) HRTEM, and (g) HAADF-STEM images of the Mo@MoNi core−shell nanowires. The corresponding elemental mapping images of (h) Mo, (i) Ni, and (j) Mo + Ni elements in Mo@MoNi core−shell nanowires. (k) XRD pattern of the Mo@MoNi core−shell nanowires. The inset in (a) is the photograph of Mo nanowire film. The insets in (b) and (e) are the SEM image and the related SAED pattern of the Mo@MoNi core−shell nanowires. MoNi on Mo nanowires was changed from ∼3.07 to 7.12 mg cm−2 through adjusting the loading amount of NiMoO4 precursors. Unless specially annotated, the loading weight of MoNi on the ultralong Mo nanowires was 5.14 mg cm−2. By comparison, Ni nanoparticles were grown on commercial nickel foam (Figures S14−S16). To investigate the nanostructure and morphology of the resultant Mo@MoNi core−shell nanowires, the SEM and TEM characterizations were carried out. As shown in Figure 2b, dense nanoparticles with sizes of 20−100 nm anchor on the nanowires. The corresponding elemental mapping images in Figure S17b,c clearly reveal the overlapped distributions of Ni and Mo elements over the whole nanowires. In addition, the morphologies of the Mo@MoNi core−shell nanowires under higher reduction temperature were investigated using the SEM. As shown in Figure S18, along with increased reduction temperature, the nanowire structure was retained. Unless specially noted, the sample used in this work was achieved under 600 °C. Afterward, the TEM image in Figure 2c shows the core−shell structure. The diameter of core nanowires was 140−230 nm, which was consistent with that for the Mo nanowires. The thickness of the shells was about MoNi core−shell nanowire film is schematically illustrated in Figures S1 and 1. First, ultralong single-crystal Mo nanowires with a diameter of ∼186 nm and the length of >50 μm were prepared in gram scale through selectively etching the directionally solidified NiAl-9Mo (DS−NiAl-Mo) eutectic alloys (Figures S2−S7). Transmission electron microscopy (TEM), the corresponding selected area electron diffraction (SAED) pattern, and X-ray diffraction analyses (XRD) revealed that the Mo nanowires were single crystalline, and the (110) facets were predominantly exposed (Figures S8 and S9). Then, above ultralong Mo nanowires were easily assembled into a free-standing film through the vacuum filtration and the weight density was 0.53 g cm−3 (inset in Figures 2a and S10). Second, precursor NiMoO4 nanoparticles with sizes of 30−200 nm were then grown on the Mo nanowires via a hydrothermal process at 150 °C in an aqueous solution containing Ni(NO3)2 and (NH4)6Mo7O14 (Figures S11−S13a). Eventually, after a 3 h heating treatment at 600 °C in H2/Ar (4:96, v/v) atmosphere, the NiMoO4 precursors on the Mo nanowires were topochemically transformed into the MoNi shells. The ultralong Mo@MoNi core−shell nanowires were thus achieved (Figure S13b). The loading weight of the 36261 https://dx.doi.org/10.1021/acsami.0c11716 ACS Appl. Mater. Interfaces 2020, 12, 36259−36267 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 3. (a) XRD patterns of the Mo@MoNi core−shell nanowires under different reduction temperatures. (b) Proportions of the (331) facet in MoNi shells under different reduction temperatures. Figure 4. (a) Linear sweep voltammetry (LSV) curves and (b) the corresponding Tafel plots of the Mo@MoNi core−shell nanowires, Mo nanowires, Ni nanoparticles, MoNi catalysts, and commercial Pt/C on a nickel foam in a 1 M KOH aqueous solution. (c) Comparison with the state-of-the-art HER electrocatalysts under alkaline conditions. (d) Ultralong-term HER stability test of the Mo@MoNi core−shell nanowires at a current density of 10 mA cm−2. 47.3°, respectively. Noticeably, in comparison with the very weak signals of the (240) and (233) facets of MoNi, its highindex (331) facet gave a particularly intensified diffraction peak, which was well in agreement with the HRTEM results.36 In principle, the formation and exposure of high-index facets are closely related to the calcination temperature. For comparison, the crystal information of the Mo@MoNi core− shell nanowires under different reduction temperatures (500− 1000 °C) were examined (Figures 3a and S20). As revealed in Figure S20, under 500 °C reduction, the sample consists of Mo, MoO2 and MoNi phases, indicating that the NiMoO4 was partially transformed into MoNi. Markedly, at 600 °C, the proportion of the high-index (331) facet in MoNi reached 78.3%. However, along with increased temperature, the intensity and proportion of the (331) facet of MoNi sharply decreased, as shown in Figure 3b. Later, X-ray photoelectron spectroscopy (XPS) analyses were managed to probe the chemical compositions and bonding information of the Mo@ MoNi core−shell nanowires. The XPS survey curve in Figure S21a confirms the existence of Mo and Ni elements in the Mo@MoNi core−shell nanowires. As depicted in Figure S21b, Mo 3d peaks appeared at 228.6 and 232.2 eV, which were assigned to metallic Mo° (3d5/2) and metallic Mo° (3d3/2), respectively.45 The high-resolution Ni 2p spectrum in Figure 8−25 nm. The related SAED analysis exposed that the diffraction signals of the (331), (240), (352), and (265) facets of MoNi and the (110) facet of Mo were well distinguished (the inset in Figure 2d), indicating that the core−shell nanowires consisted of Mo and MoNi. Subsequently, in highresolution TEM (HRTEM) images in Figure 2e,f, lattice spaces of 0.220 and 0.209 nm were exclusively distinguished in the core and shell, which were attributed to the (110) facet of Mo and the high-index (331) facet of MoNi, respectively (Figure S19). Obviously, similar lattice distances facilitate the topochemical growth of the high-index (331) facet of the MoNi on the (110) facet of Mo. The high-angle annular darkfield scanning transmission electron microscopy (HAADFSTEM) and the corresponding elemental mapping images indicated that the distributions of Mo and Ni elements were well overlapped over the core−shell nanowires, but the Mo element mainly existed in the cores (Figure 2g−j). To survey the crystal information of the Mo@MoNi core− shell nanowires, the XRD analyses were conducted. As shown in Figure 2k, the sharp diffraction peaks at 40.5, 58.6, 73.7, and 87.6° originated from the (110), (200), (211), and (220) facets of Mo (JCPDS no. 42-1120), respectively.44 The characteristic peaks of the (331), (240), and (233) facets of the MoNi (JCPDS no. 48-1745) appeared at 43.2, 44.3, and 36262 https://dx.doi.org/10.1021/acsami.0c11716 ACS Appl. Mater. Interfaces 2020, 12, 36259−36267 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 5. (a) Polarization curves of the Mo@MoNi core−shell nanowires/NiFe-LDH couple and the Pt/C−Ir/C couple for overall water splitting. (b) Long-term stability tests for the Mo@MoNi core−shell nanowires/NiFe-LDH couple and the Pt/C−Ir/C couple. KOH aqueous solution at −0.1 V vs RHE with 5 mV amplitude of AC potential from 10 kHz to 0.01 Hz (Figure S27). The electron transfer resistance (Rct) of the Mo@MoNi core−shell nanowires was ∼2.8 Ω, which was much lower than those for Mo nanowires (126.7 Ω), Ni nanoparticles on Ni foam (>800 Ω), and Mo@NiMoO4 (>800 Ω), indicating fast electron transport during the HER. To clarify the influence of the active surface area on the electrocatalytic HER activity, the electrochemical double-layer capacitances (Cdl) of the Mo@ MoNi core−shell nanowires, Mo nanowires, and Ni nanoparticles were estimated based on cyclic voltammetry (CV) scans at different scan rates.50 As demonstrated in Figure S28, the Mo@MoNi core−shell nanowires had a considerably higher Cdl (0.67 F) than those of Mo nanowires (0.075 F) and Ni nanoparticles on Ni foam (0.007 F). The turnover frequency (TOF) was derived for further understanding the intrinsic catalytic activity of the Mo@MoNi core−shell nanowires. As illustrated in Figure S29, the TOF value of the Mo@MoNi core−shell nanowires was about 0.65 s−1 at the HER overpotential of 100 mV, which was far higher than 0.047 s−1 for Mo nanowires and 0.006 s−1 for Ni nanoparticles on Ni foam. Then, the recorded cathodic current density of the Mo@ MoNi core−shell nanowires was further normalized versus their Brunauer−Emmett−Teller specific surface area (18.1 m2 g−1) (Figure S30). Clearly, the HER overpotential of the Mo@ MoNi core−shell nanowires at 0.1 mA cm−2 was 120 mV, which was much lower than 165 mV for the Pt/C (Figure S31). Besides, the HER performance in acid and neutral solutions were also evaluated. As shown in Figure S32, in an Ar-saturated 0.5 M H2SO4 and 1.0 M PBS aqueous solutions, the Mo@MoNi core−shell nanowire cathode showed overpotentials of ∼108 mV and ∼43 mV at a current density of 10 mA cm−2, respectively. The electrocatalytic durability is another crucial parameter for assessing a HER catalyst. The electrochemical stability of the Mo@MoNi core−shell nanowires was first evaluated using the CV scans. After 2000 CV cycles between 0.075 and −0.625 V vs RHE at 50 mV s−1, the HER overpotential of the Mo@ MoNi core−shell nanowires increased by only 1 mV (Figure S33). Significantly, the ultralong-term stability measurement of the Mo@MoNi core−shell nanowires was operated in a 1 M KOH aqueous solution at a current density of 10 mA cm−2. Unprecedentedly, after a 70-day stability test, the HER overpotential of the Mo@MoNi core−shell nanowires augmented by only 4 mV, which unambiguously proved its excellent durability and promising implementation for commercial water-splitting electrolyzers (Figure 4d). Meanwhile, the experimentally detected hydrogen amount using gas S21c shows two peaks at 852.6 and 870.3 eV, which originate from metallic Ni° (2p2/3) and Ni° (2p1/3), respectively.30 HER Performance. The electrocatalytic HER performance of all electrocatalysts was evaluated using a typical threeelectrode system in an Ar-saturated 1 M KOH aqueous solution with a Hg/HgO electrode and a graphite rod as the reference and counter electrode, respectively (Figure S22). All potentials were referred to the reversible hydrogen electrode (RHE) and the ohmic potential loss from the electrolyte had been compensated (Figure S23). As disclosed in Figures 4a, S24, and S25, the Ni nanoparticles on a nickel foam and the Mo nanowires and pure MoNi on a nickel foam exhibited HER overpotentials of ∼278, ∼157, and ∼62 mV, respectively, at a current density of 10 mA cm−2. By contrast, the Mo@MoNi core−shell nanowire cathode performed a near-zero onset HER overpotential. Remarkably, the HER overpotential of the Mo@MoNi core−shell nanowire cathode at 10 mA cm−2 drastically decreased to ∼18 mV, which was extremely lower than ∼36 mV for commercial Pt/C and the values for preciously reported alkaline HER electrocatalysts, e.g., MoNi porous nanosheets (∼72 mV at 10 mA cm−2),35 MoNi nanowires on nickel foam (∼30 mV at 10 mA cm−2),36 Ni/ NiO heterostructures (∼30 mV at 10 mA cm−2),46 Ni-doped MoS2 nanosheets (∼98 mV at 10 mA cm−2),47 Co@Co3O4 nanosheets (∼95 mV at 10 mA cm−2),48 and Ni0.89Co0.11Se2 mesoporous nanosheets (∼85 mV at 10 mA cm−2)49 (Table S1). Moreover, for delivering a large current density of 500 mA cm−2, the Mo@MoNi nanowires required an overpotential of as low as 268 mV. Figure 4b displays the Tafel plots of various electrocatalysts, which provide deep insights into their HER kinetics. Apparently, the Mo@MoNi core−shell nanowires showed a substantially declined Tafel slope of 33 mV dec−1, which was much lower than 98 mV dec−1 for the Ni nanoparticles on a nickel foam, 152 mV dec−1 for the Mo nanowires, 104 mV dec−1 for pure MoNi, and even 34 mV dec−1 for commercial Pt/C. Accordingly, the electrocatalytic HER kinetics on the Mo@MoNi core−shell nanowires proceeded following a Volmer−Tafel mechanism and the rate-deciding step was the Tafel process, suggesting that the energy barrier of the initial water dissociation process had been drastically reduced.21 In addition, the exchange current density of the Mo@MoNi core−shell nanowires was calculated to be ∼4.5 mA cm−2, which was larger than those for Ni nanoparticles on Ni foam (∼0.02 mA cm−2), Mo nanowires (∼1.2 mA cm−2), pure MoNi (∼2.2 mA cm−2), and commercial Pt/C (∼3.3 mA cm−2) (Figure S26). The electrochemical impedance spectroscopy (EIS) of the catalysts was measured in Ar-saturated 1 M 36263 https://dx.doi.org/10.1021/acsami.0c11716 ACS Appl. Mater. Interfaces 2020, 12, 36259−36267 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 6. (a) HER polarization curves of the Mo@MoNi core−shell nanowires with different proportions of the high-index (331) facet. (b) Correlation between the proportion of the high-index (331) facet and the HER overpotential at 10 mA cm−2. Figure 7. (a) Adsorption free energy diagrams of the initial Volmer process and (b) sequent hydrogen combination process on the MoNi surface (red), Ni surface (green), and Mo surface (black). The initial state, the transition state (TS), and the final state are indicated in the diagrams with the corresponding adsorption free energies on the catalyst surfaces. The red, white, blue, and gray spheres represent O, H, Ni, and Mo atoms, respectively. atmosphere (Mo@NiMoO4-Ar, Figure S41) and Mo nanowires presented large overpotentials of 204 and 157 mV at 10 mA cm−2, respectively (Figures S42 and 4a). Therefore, the high HER activity of the Mo@MoNi core−shell nanowires originated from outer MoNi shells rather than inner Mo cores. The inner Mo nanowires mainly served as conductive substrates. To profoundly demonstrate the correlation between the facets and HER activity of MoNi shells, the Mo@MoNi core−shell nanowires with different proportions of the MoNi (331) facets were evaluated for the alkaline HER. As shown in Figure 6a,b, when the proportion of the high-index (331) facet in MoNi shells decreased from 78.3 to 20.5%, the HER overpotential of the Mo@MoNi core−shell nanowires at 10 mA cm−2 drastically increased from 18 to 222 mV. Unambiguously, these results evidence that the high-index (331) facet of MoNi shells primarily contributes to the outstanding HER performance of the Mo@MoNi core−shell nanowires. DFT Computations. To better understand the outperformance of MoNi catalyst in HER than its parental Mo and Ni metals, the energy barriers of the initial Volmer step (water dissociation) and the Tafel step (hydrogen combination) on three catalysts were calculated with the density functional theory (DFT) method. The potential energy diagram in Figure 7a shows that MoNi has a substantially reduced energy barrier of 0.56 eV for the water dissociation step, which is much lower than 0.91 eV for Ni and 0.65 eV for Mo. Meanwhile, the energy barrier of the hydrogen combination step on MoNi dramatically decreased to 0.49 eV compared with 0.57 and 0.73 eV on the Ni and Mo catalysts, respectively (Figure 7b). Eventually, the reduced chromatography was well equal to the theoretical hydrogen production, suggesting a Faradic efficiency of ∼100% (Figure S34). After the long-term stability measurement, the XRD, SEM, and TEM characterizations (Figures S35−S37) were conducted for investigating the structural durability of the Mo@MoNi core−shell nanowires. Decidedly, the structural morphology and chemical composition of the Mo@MoNi core−shell nanowires showed no apparent variations. Encouraged by its excellent HER performance, an alkaline electrolyzer (Figure S38) was assembled using the Mo@MoNi core−shell nanowire film as the cathode and a reported NiFelayered double hydroxide (NiFe-LDH) on Ni foam as the anode51 (Figures S39 and S40) for catalyzing the overall water splitting in a 1 M KOH aqueous solution. As revealed in Figure 5a, the Mo@MoNi core−shell nanowires/NiFe-LDH couple needed a very small cell voltage of only ∼1.48 V to deliver a current density of 10 mA cm−2, which was greatly lower than that of a noble-metal-based Pt/C−Ir/C couple (1.60 V at 10 mA cm−2). The Mo@MoNi core−shell nanowires/NiFe-LDH couple exhibited superior stability with a negligible overpotential augment over 20 hours at 10 mA cm−2. However, the cell voltage of the Pt/C−Ir/C couple sharply increased with increasing operation time (Figure 5b). Additionally, the current density of the water-splitting electrolyzer using the Mo@MoNi core−shell nanowires/NiFe-LDH couple reached 100 mA cm−2 at a low voltage of ∼1.73 V (Video S1). HER Active Centers. For unveiling the high-performance HER active centers in the Mo@MoNi core−shell nanowires, a series of reference electrocatalysts were evaluated. First, in contrast to ∼18 mV for the Mo@MoNi core−shell nanowires, the Mo@NiMoO4 that was annealed for 3 h at 600 °C in an Ar 36264 https://dx.doi.org/10.1021/acsami.0c11716 ACS Appl. Mater. Interfaces 2020, 12, 36259−36267 ACS Applied Materials & Interfaces www.acsami.org energy barriers for both Volmer and Tafel processes on MoNi synergistically accelerate its sluggish alkaline HER kinetics for rapid hydrogen evolution. Engineering, Northwestern Polytechnical University, Xi’ an 710129, P. R. China Jun Bu − Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi’ an 710129, P. R. China Wenxiu Ma − Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi’ an 710129, P. R. China Bin Yang − State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’ an 710129, P. R. China Shuangming Li − State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’ an 710129, P. R. China Complete contact information is available at: https://pubs.acs.org/10.1021/acsami.0c11716 ■ CONCLUSIONS In summary, we have highlighted a unique strategy for synthesizing an ultralong Mo@MoNi core−shell nanowire featuring high-index (331) facets, which simultaneously reduce the energy barriers of the water dissociation and the hydrogen combination processes for accelerating alkaline HER kinetics. When the achieved Mo@MoNi core−shell nanowires behaved as a free-standing cathode in alkaline electrolytes, they showed an excellent HER activity, which exceeds those of the previously reported Pt-free electrocatalysts and even Pt/C catalysts. Furthermore, the Mo@MoNi core−shell nanowires exhibit an unprecedented 70-day HER stability. Therefore, this work not only provides a high-activity and stable HER electrocatalyst for replacing Pt/C for commercial alkali water-splitting electrolyzers but also opens up a window for designing high-performance electrocatalysts for other energy conversion processes, e.g., water oxidation, oxygen reduction reaction, and CO2 reduction. ■ Notes The authors declare no competing financial interest. ■ ASSOCIATED CONTENT sı Supporting Information * ACKNOWLEDGMENTS This work was financially supported by the Fundamental Research Funds for the Central Universities (Grant nos. G2019KY05318 and 3102017jc01001) and the National Natural Science Foundation of China (Nos. 51705407 and 51674201). This work is partially sponsored by the Specialized Research Fund for the Doctoral Program of Higher Education (2016M600785, 2016BSHEDZZ126, and 2018T111048). We would like to thank Prof. Xuetao Gan and the Analytical & Testing Center of Northwestern Polytechnical University for the morphologic and spectroscopic characterizations. We acknowledge Prof. Kaijie Chen and Jianwei Cao for the XRD and BET measurements. We also appreciate Yumin Wang and Long Yang for helpful discussions. The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsami.0c11716. Materials, characterizations, XRD results, SEM images, TEM images, XPS results, polarization curves, CV curves, EIS, Faradic efficiency, BET results, and comparison of HER performance of the state-of-the-art MoNi-based and other electrocatalysts (PDF) Video S1: Water splitting at a current density of 100 mA cm−2 (MP4) ■ Research Article AUTHOR INFORMATION Corresponding Authors Hong Zhong − State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’ an 710129, P. R. China; Email: zhonghong123@nwpu.edu.cn Tao Wang − SUNCAT Center for Interface Science and Catalysis, Department of Chemical Engineering, Stanford University, Stanford, California 94305, United States; orcid.org/0000-0003-4451-2721; Email: twang86@ stanford.edu Jian Zhang − Key Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi’ an 710129, P. R. China; orcid.org/0000-0002-0912-1197; Email: jianzhang@nwpu.edu.cn ■ REFERENCES (1) Seh, Z. W.; Kibsgaard, J.; Dickens, C. F.; Chorkendorff, I.; Nørskov, J. K.; Jaramillo, T. F. Combining Theory and Experiment in Electrocatalysis: Insights into Materials Design. Science 2017, 355, No. eaad4998. (2) Abe, J. O.; Popoola, A. P. I.; Ajenifuja, E.; Popoola, O. M. Hydrogen Energy, Economy and Storage: Review and Recommendation. Int. J. Hydrogen Energy 2019, 44, 15072−15086. 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