KNITS FABRIC DESIGN AND ANALYSIS Prepared by: R. RAMESH – TTS November 2019, Addis Ababa, Ethiopia Acknowledgement As in the making of any formalized document several contributors are involved, this manual would not have been possible without the invaluable contributions of ETIDI experts and observations & feedback of ETIDI’ respective directorate directors. We would like to express special thanks to the Honorable Mr. Sileshi Lemma, ETIDI Director General, and respected Eanawgaw Nigussie Director, weaving and knitting Directorate. Some experts necessitate special mention due to their untiring support especially Mr.___________and Mr.____________. Last but not the least, we wish to thank all the management and technical personnel who extended backing for the successful completion of the manual. TTS Team Contents Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 1 of 141 1 Introduction Textile Designing is the process of creating designs for Knits Garment industry. This Manual is useful for designing various fabrics used in the industry. A basic fabric structure like Jersey, Jersey derivatives, Rib derivatives, Auto stripers, Mini Jacquard & Full Jacquard Knitting is explained in Details. It explains various Cam and Needle selection mechanisms and its limitations for making variety of Knits fabrics. Also, it helps for the freshers to know about the basic terms associated with Knits fabric manufacturing. Construction of fabric designs are explained with fabric parameters used in the industry. 2 Objective of the manual The objective is to know about various options in Cam and needle selection mechanisms used for making variety of Knits fabrics. 3. Circular Knitting Machines and Technology. For producing Knits fabrics, one should have thorough knowledge about Yarn unravelling and drafting the Needle and cam set outs of Knitting machine and its capacity to produce the required fabric. Knitting Machines can be classified based on the Loop formation technology and Needle selection mechanism. Knitting Machines can be classified based on a number of parameters, as follows: Diameter Gauge No. of. feeders. Loop formation technology. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: Page 1 2 of 141 On the basis of this Weft Knitting Machines can be classified as: (1) Circular Weft Knitting Machine. (2) Flat Knitting Machine. Knitting done with the help of Single set cams in a Carriage Moving In traverse direction. They are mainly used for Collar, Cuff, waist-band. Less productive and limited in no. of. colors, mini motifs, mini jacquards and full jacquards with unlimited course wise repeat size. Limitations: 4 to 6 color feeders. Comparison between Circular weft Knitting and Flat weft Knitting Machine. CIRCULAR KNITTING FLAT KNITTING Yarn feeding by positive drive. Yarn feed no drive-by dragging from cones. Cylinder & Dial bed with needles, rotated by drive mechanism. Front &Back Bed are fixed. Only needles moved up & down by carriage-cam drive mechanism. Cam boxes are fixed. Cam box on carriage is movable between the working width of the needle bed. Fabric Stitch length adjusted mechanically with yarn feed drive, individual Cam box, centralized stitch adjustment. Fabric Stitch length adjusted digitally on Microprocessor Programmed control. Fabric courses repeat is limited with No. of. Feeders on a machine. Fabric courses repeat is un-limited as the Yarn carrier traverse movement is digitally programmable on a machine. Yarn Carriers are fixed on a ring. Yarn carriers are movable with Cam & Carriage. Fabric width limited on a machine, based on Total needles on cylinder. Fabric working width can be changed as per requirement, within the working area of needles on needle bed, as the Needles required to work is also digitally Programmed. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis No. of. Yarn Feeding Colors are between 2 to 10.12… etc., and maximum to the number of Yarn carriers. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 3 of 141 No. of. Yarn Feeding Colors are between 1 to 4 equals to the number of Yarn carriers. (1.A) Jersey Machines. Knitting Loop formation is done with Needles, Sinkers. Basic Single jersey Fabric, every Course have one type of Yarn knitted with Needles and Sinkers. Fabric Structure and Stripe repeat size is limited with the number of Feeders available on the Knitting Machine. There are 3 to 4 feeders per inch(diameter) machine available in the Market. Dobby looms- shedding done by dobby mechanism. Design repeat size increases along with productivity, but it is complicated and costlier that cam looms and hand looms. Max diameter available is 60 inches. The Single jersey Fabric is used as inner wear, outer wear, swim wear, shoe in lay and lining cloths. (1.B) Fleece Knitting Machines. He technical face have ground thread needle loop like jersey fabric and the technical back with laid in thread with courser Yarn count as float stitch. Every Course of a Three Thread fleece Fabric, have a set of three yarns Knitted as ground, binding and laid in yarn. Usually the laid in yarn is a courser yarn compared to the Ground and binding Yarn. This Fleece structure has got the stripe repeat based only on the number of Ground thread Yarn feeders. The number of colors also limited to the number of Ground thread Yarn feeders. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 4 of 141 These fabrics are used as winter wear Jackets. (1.C) Terry Machines. Loop formation is formed between a needle and a Sinker with two throats, one for holding the ground thread and the another for plaited yarn. Every course has got two type of yarn. One as the Ground thread and the another for the plaited loops. Option 1. Both the Ground and the Plaited Yarn are of 100% Cotton. Option 2. The Ground yarn is Cotton and the Plaited Yarn is Polyester. Here mostly the Fabric GSM is varied by adjusting the Loop length of the Ground thread. Keeping the loop length of the plaited Yarn unchanged, if the loop length of the ground thread is increased, Fabric GSM gets reduced and vice versa. If the plaited yarn loop is increased, Fabric GSM is increased. Mostly the plaited yarn loop is increased, whenever the plaited loop of the fabric is determined for shearing process after Knitting from this Terry Machine. Beyond certain range of the GSM adjustment possibility on the knitting machine with Q.A.P drive and the individual stitch cams, if further lower or higher gsm is required , there is option for changing the Sinker with different hook height, to get smaller or longer plaited loops for lower or high pile shearing heights on the technical back of the terry Fabric. (1.D) Single jersey Auto striper Machine. In this Machine, the main advantage is the unlimited stripe repeat of the Courses with different Colour Yarn between 4 to 6 colours. This has production limits between 150 to 250 kgs per day with maximum speed limit of 25 rpm. The disadvantage is there is no Positive storage feeder as this technology if of feeding the dyed yarn as and when required after the colour changeover. (1.E) Single jersey Mini Jacquard. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 5 of 141 In this machine, there is possibility of producing Jersey derivatives, with needle selection repeat of 36 stitches across the wales. In this machine there is no necessity of exchange cams during pattern changeover. As the needles are selected by Jack selector mechanism, the Cam box is designed in such a way that the needles selected by the Jack get moved across the Knit or tuck or Miss stitch track of the Cam profile. Here also there is no positive storage feeder as the needle selection is not consistent enough to receive the constant yarn feed from the positive storage feeder. (1 F) Single jersey Full Jacquard. Here the needle selection across the Knit or Tuck or Miss tracks of the Needle cam box is made by Electromagnetic action of the Jacks. The design or pattern size is unlimited for the course wise and the wales wise limit, is up to the maximum of total number of needles in the cylinder. Yarn feeding is done through individual motor driven mechanism, as the Yarn stitch formation is inconsistent based on the pattern for knit or tuck or miss stitch. The pattern is prepared on a graph chart in computer and then transferred to the Knitting Machine through pen drive. The course wise stitch assignment and colour yarn placement on the creel is assigned in the Designed software and the Yarn is practically creeled as per the Pattern software. (1 G) Rib Machine. Here the loop formation is formed as two layers interconnected as cylinder loop and dial needle loops with two set of needles. Here the machine gauge is mostly limited up to 18 gauge. Still finer gauge is practically not viable as the needle hook space during loop formation cycle between cylinder needle and dial needle is very less and more prone to touching each other. Also, as the fabric density will be more because of finer gauge than 18, there is practical constraint in the needle movement at the Loop formation cycle. Here the cylinder needles and dial needles are position at offsetting as they cannot touch each across the needle hook. Every single cam box, feeder form a Single course. Based on the number of needle tracks and number of butt positions, there is various possibility of Rib Fabric derivatives. Most common are double face, flat back rib, ottoman, mesh, birds eye and waffle varieties, herring bone. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 6 of 141 With the provision of Cam timings like delayed timing and synchronized timings, drop needle structures and self- designs with different needle and Cam arrangement can be produced. Here mostly the feeders are two per machine diametrical inch. For example for 24 inch diameter rib machine 48 feeders are there. (1 H) Interlock Knitting Machine. Here two set of needles on both dial and cylinder are required to form Interlock fabric. Needles are placed exactly opposite to each other. But they cannot touch each other as the Cam arrangement make the needle selection as off set during loop formation. Based on the number of needle tracks, different interlock structures can be produced. Drop needle designs can also be produced. Mostly nowadays Interlock machines are in 24 and 28gg only with 3-3.2 feeders per inch of machine diameter. (1 J) Auto striper Machines in Rib & Interlock options. Similar to Jersey Auto striper, Rib and Interlock Auto stripers are limited with Yarn feeders with 2 feeder per inch and unlimited striped course repeat. (1 K) Rib Mini Jacquard. In this machine, there is possibility of producing Rib derivatives, with needle selection repeat of 36 stitches across the wales. In this machine there is no necessity of exchange cams during pattern changeover. As the needles are selected by Jack selector mechanism, the Cam box is designed in such a way that the needles selected by the Jack get moved across the Knit or tuck or Miss stitch track of the Cam profile. Here also there is no positive storage feeder as the needle selection is not consistent enough to receive the constant yarn feed from the positive storage feeder. (1 L) Rib Full Jacquard. Here the needle selection across the Knit or Tuck or Miss tracks of the Needle cam box is made by Electromagnetic action of the Jacks in the Cylinder. The design or pattern size is unlimited for the course wise and the wales wise limit, is up to the maximum of total number of needles in the cylinder. Yarn feeding is done through individual motor driven mechanism, as the Yarn stitch Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 7 of 141 formation is inconsistent based on the pattern for knit or tuck or miss stitch. The pattern is prepared on a graph chart in computer and then transferred to the Knitting Machine through pen drive. The course wise stitch assignment and colour yarn placement on the creel is assigned in the Designed software and the Yarn is practically creeled as per the Pattern software. More commonly 30-34inch dia with 18-20gauge machines are in the market. (1 M) Rib Transfer Jacquard. In this machine also, the needle selection across the Knit or Tuck or Miss tracks of the Needle cam box is made by Electromagnetic action of the Jacks in the Cylinder. The design or pattern size is unlimited for the course wise and the wales wise limit, is up to the maximum of total number of needles in the cylinder. Yarn feeding is done through individual motor driven mechanism, as the Yarn stitch formation is inconsistent based on the pattern for knit or tuck or miss stitch. The pattern is prepared on a graph chart in computer and then transferred to the Knitting Machine through pen drive. The course wise stitch assignment and colour yarn placement on the creel is assigned in the Designed software and the Yarn is practically creeled as per the Pattern software. More commonly 30-34inch dia with 18-20gauge machines are in the market. The main difference is the cylinder needles are with loop Transfer design. And compared to the normal Rib Jacquard the productivity is 1/3rd less, as1/3rd of the Yarn feeders are used for the transfer stitch design. More commonly 30-34inch dia with 18-20gauge machines are in the market. One should know the following fabric parameters associated with cloth analysis. Fabric Density The Knits fabric density is defined as grams per square meter. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 8 of 141 Wales per inch (WPI) This is defined as the number of wales in one inch of the fabric. To get the required Wales density, Cylinder and dial bed of different gauge are used. Knitting Machine Gauge The gauge is defined as number of needles for one inch measured on the Circumferential surface of Cylinder. For example, if you are using a Machine Gauge of 24, it means there are 24 needles in one inch. Generally Finer Yarn counts are used on Machine Gauge on 24 and above 24 gauge making finer and Medium to Low gsm, where the Fabric hand feel is very soft fabric. Machine Gauge lower than 20, will be used for Coarser Yarn counts for high GSM fabric with more thickness. Course per inch This is defined as the number of Courses in one inch of the Knitted fabric. The density of Course can be varied by changing the rate of Yarn feed and finally the loop length. If the yarn feed is high, then long loop length and so Course per inch is less. This is so because as the Yarn delivered at the greater speed, becomes slack and to balance this slackness, the length of the loop is increased by adjusting the central stitch adjustment mechanism and the individual stitch adjusting knob on the cam box .Similarly when the Yarn feeding delivery is less speed, the yarn becomes tight between the storage feeder and the needles. To balance this the loop length is reduced by adjusting the central stitch adjustment mechanism and the individual stitch adjusting knob on the cam box. So, the course per inch becomes more. Knits Design Fundamentals 2.1 Classification of Knitted Fabrics The nature in which interlacement of Loops occur between One weft Yarn and another weft is referred to as the Knitting of the fabric. Based on the different types of Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: Page 1 9 of 141 Knitting that are possible, Knits fabrics can be broadly classified into the following categories: The Structures are classified as Plain Jersey Knits, Rib Knits and Interlock Knits. All these are knitted on Basic Knitting Machines, only the restrictions being the number of Needle & Cam tracks available on Knitting Machine and the Course repeat is restricted to Number of Feeders. 2.2 Classification of Knitted Structure Knitted Structures are classified into the following categories: (i) Simple Knit Structures Examples: Jersey, Rib, Interlock. (ii) Compound structures Terry Knit fabrics, Two different Yarn feeding with Different Loop length on Same Yarn Carrier, in a Single fabric (Ground Yarn, Pile Yarn) In case of simple structures, there is only one Type of weft yarn. These Yarn interlace with one another parallelly. In case of compound structures, there may be more than one series threads, of which one set forms the body or ground and the other forms the figuring or ornamentation and, in some cases, sandwiched between the two layers. Single Jersey Fabric. For Knitting Single jersey Fabric, a set of Single knit cam, Single needle track and Sinker is required. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis PIQUE Knits. Polo Pique Knits. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 10 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Double Pique Knits Double LOCASTE Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 11 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 12 of 141 Knit Denim YARN FEEDING B W B WB W B W In this structure, as shown above loop notation, on the Yarn no.1,3,5,7, the Yarn count will be finer than the Yarn feed on No.2,4,6,8. So, the Yarn feed speed should be controlled separately. Usually the Loop yarn , courser Yarn Count will between 10s to20s and the loop length will be between 1.2 mm to 1.6 mm per needle. The Ground Yarn ie., technical face will be with Finer Yarn count between 24s to 30s with loop length between 2.85 to 3.0 mm per needle. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 13 of 141 Tuck Denim. In this structure, as shown above loop notation, on the Yarn no.1,3,5,7, the Yarn count will be finer than the Yarn feed on No.2,4,6,8. So, the Yarn feed speed should be controlled separately. Usually the Loop yarn , courser Yarn Count will between 10s to20s and the loop length will be between 1.2 mm to 1.6 mm per needle. The Ground Yarn ie., technical face will be with Finer Yarn count between 24s to 30s with loop length between 2.85 to 3.0 mm per needle. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Jersey Derivative. Bubble design. Technical Face POPCORN KNIT. Technical Back. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 14 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Needle Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 15 of 141 123 4 In this above design the tuck stitches shown as five tucks hold by one needle on subsequent courses. This is the maximum safer limit. More tuck stitch than this will lead to needle breakages. HERRING BONE KNITS Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis NEEDLE TRACK 1 K M K NEEDLE TRACK 2 M K K NEEDLE TRACK 3 K K M CAM BOX NO. 1 2 3 Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 16 of 141 The above design can also be tried with tuck stitch instead of Miss stitch also. Usually alternate Yarn feeding with dark and contrast colours will give the prominent effect of the Herring bone design. The more the needle set out repeat, the wider the herringbone design effect and vice versa. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis HONEYCOMB STRIPES Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 17 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 18 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 19 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Jersey Derivative Structure I Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 20 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Jersey Derivative structure II. TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 21 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 22 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis SINGLE JERSY DERIVATIVE III TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 23 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: 1 TWO THREAD FLEECE STRIPES. Needle track 1 Needle track 2 Needle track 3 Needle track 4 Feeder No. Colour 8 K K K K T M M M TECHNICAL BACK M M T M WKD/OM/EX/01 Issue No.: Fabric Design and Analysis TECHNICAL FACE Doc No.: K K K K 1,11,21 2,,6,10,14,…86 4,8,12,16,20,….88 23,25,27,29,…...87 Black White White Blue Page 24 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis HERRING BONE-FLEECE STRUCTURE. Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 25 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Jersey Derivative-Honeycomb. Technical Face Technical Back. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 26 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Jersey Derivative. Technical Face Technical Back. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 27 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis JERSEY DERIVATIVE. TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 28 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 29 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Single Jersey Derivative Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 30 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Two thread Fleece with Lycra. Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 31 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis PIQUE STRIPES Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 32 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Special Pique. Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 33 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis PIN STRIPE &DESIGN. Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 34 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 35 of 141 SINGLE JERSEY-MINI JACQUARD FEEDER NO.S TECHNICAL FACE 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 48 40 32 55 47 39 31 54 46 38 30 53 45 37 29 52 44 36 28 51 43 35 27 50 42 34 26 49 41 33 25 NEEDLE -JACK 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 TECHNICAL BACK 8 7 6 5 4 3 2 1 K K T K K K K M 1 Y-C=YARN COLOUR N=NAVY W=WHITE K K M K K K M K 2 K K M K K K M K 3 K K K M K K T K 4 K K M K K K M K 5 K K M K K K M K 6 K K T K K K K M 7 K K M K K K M K 8 K K M K K K M K 9 K K K K K K K K K K K K K K K K K K K K K K K K K K K N K K K K K K K K K K K K K K K K K K K K K K K K K K K N K M M T M M K M M T M M K M M T M M K M M T M M K M M W M K K K K K M K K K K K M K K K K K M K K K K K M K K N K K K K K K K K K K K K K K K K K K K K K K K K K K K N K K K K K K K K K K K K K K K K K K K K K K K K K K K N T M M K M M T M M K M M T M M K M M T M M K M M T M M W K K K M K K K K K M K K K K K M K K K K K M K K K K K N 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Y-C Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis SINGLE JERSEY MINI JACQUARD-DENIM TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 36 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Single Jersey Feeder Stripes Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 37 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Single jersey -white dot stripes. Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 38 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis SINGLE JERSEY-DERIVATIVE-DENIM. TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 39 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Single jersey Derivative-Popcorn. Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 40 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis POPCORN-Single Jersey Derivative. Technical Face Technical Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 41 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis PIN STRIPE-FLEECE. TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 42 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 43 of 141 Doc No.: Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute WKD/OM/EX/01 Document Title: Page Issue No.: Fabric Design and Analysis 44 of 141 1 SINGLE JERSEY MINI JACQUARD FEEDER NO.S TECHNICAL FACE 72 60 48 36 71 59 47 35 70 58 46 34 69 57 45 33 68 56 44 32 67 55 43 31 66 54 42 30 65 53 41 29 64 52 40 28 63 51 39 27 62 50 38 26 61 49 37 25 NEEDLE -JACK 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 K K K K K K K K K K K M 1 Y-C=YARN COLOUR N=NAVY W=WHITE K K K K K K K K K K K K 2 TECHNICAL BACK K K K K K K K K K K K K 3 K K K K K M K K K K K K 4 K K K K K K K K K K K K 5 K K K K K K K K K K K K 6 K K K K K K K K K K K M 7 K K K K K K K K K K K K 8 K K K K K K K K K K K K 9 K K K K K M K K K K K K 10 K K K K K K K K K K K K 11 K K K K K K K K K K K K 12 K K K K K K K K K K K M 13 K K K K K K K K K K K K 14 K K K K K K K K K K K K 15 K K K K K M K K K K K K 16 K K K K K K K K K K K K 17 K K K K K K K K K K K K 18 K K K K K K K K K K K M 19 K K K K K K K K K K K K 20 K K K K K K K K K K K K 21 K K K K K M K K K K K K 22 K K K K K K K K K K K K 23 K K K K K K K K K K K K 24 K K K K K K K K K K K M 25 K K K K K K K K K K K K 26 K K K K K K K K K K K K 27 K K K K K M K K K K K K 28 K K K K K K K K K K K K 29 K K K K K K K K K K K K 30 K K K K K K K K K K K M 31 K K K K K K K K K K K K 32 K K K K K K K K K K K K 33 K K K K K M K K K K K K 34 K K K K K K K K K K K K 35 K K K K K K K K K K K K 36 N W N W N W N W N W N W Y-C Doc No.: Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute WKD/OM/EX/01 Document Title: Issue No.: Fabric Design and Analysis Page 45 of 141 1 SINGLE JERSEY MINI JACQUARD FEEDER NO.s TECHNICAL FACE 64 62 60 58 56 54 52 50 63 48 47 32 61 46 45 30 59 44 43 28 57 42 41 26 55 40 39 24 53 38 37 22 51 36 35 20 49 34 33 18 NEEDLE -JACK 31 29 27 25 23 21 19 17 16 14 12 10 8 6 4 2 15 13 11 9 7 5 3 1 TECHNICAL BACK M M K K M M M M 1 M M K K M M M M 2 K K M M K K M M 3 M M M M M M K K 4 M M M M M M K K 5 K K M M K K M M 6 M M K K M M M M 7 M M K K M M M M 8 K K M M K K M M 9 M M M M M M K K 10 K M K M K M M M M M K M K K M K M 11 12 KNIT M M K K M M M M 13 M M K K M M M M 14 K K M M K K M M 15 T M M M M M M M M M M M M K K K K 16 17 TUCK K K M M K K M M 18 M M K K M M M M 19 M M K K M M M M 20 K K M M K K M M 21 M M M M M M M M M M M M M K K K K 22 23 MISS K K M M K K M M 24 M M K K M M M M 25 M M K K M M M M 26 FEEDER NO. 1,3,5,7..GREEN COLOUR Feeder No.2,4,6…Navy colour Jack selector Opposite between Knit & Miss for Feeders 1,2 and vice versa Wherever Knit For Feeder No.1, The same jack selction will be Miss for Feeder No.2 and like wise for the subsequent courses K K M M K K M M 27 M M M M M M K K 28 M M M M M M K K 29 K K M M K K M M 30 M M K K M M M M 31 M M K K M M M M 32 K K M M K K M M 33 M M M M M M K K 34 M M M M M M K K 35 K K M M K K M M 36 Doc No.: Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute WKD/OM/EX/01 Document Title: Issue No.: Fabric Design and Analysis Page 46 of 141 1 SINGLE JERSEY MINI JACQUARD FEEDER NO TECHNICAL FACE TECHNICAL BACK 71 70 69 68 67 66 65 64 63 62 47 46 45 44 43 42 41 40 39 38 23 22 21 20 19 18 17 16 15 14 M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K D.O. D.O. D.O. D.O. D.O. D.O. D.O. D.O. D.O. D.O. 61 60 59 58 57 56 55 54 53 52 51 50 37 36 35 34 33 32 31 30 29 28 27 26 13 12 11 10 9 8 7 6 5 4 3 2 K K M K T K M K T K M K M K M K M K M K M K M K M K T K M K T K M K T K T K M K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K M K K K T K M K T K M K T K M K M K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K K K M K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K M K T K T K M K T K M K T K M K M K M K M K M K M K M K M K M K M K M K M K K K M K T K M K T K M K M K M K M K M K M K M K M K T K M K T K M K T K T K M K M K M K M K M K M K M K M K M K M K M K M K M K T K M K T K M K K K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K T K M K M K M K M K M K M K M K T K M K T K M K M K M K M K M K M K M K K K T K M K T K M K T K M K M K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K T K M K T K M K T K M K M K M K M K M K M K D.O. D.O. D.O. D.O. D.O. D.O. D.O. D.O. D.O. D.O. D.O. L 49 25 1 T M M K M M T M M K M M T M M K M M T M M K M M T M M K M M T M M K M M L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Y-C. K KNIT T TUCK M MISS FEEDER NO. 1,,13 LUREX- YARN Feeder No.2 TO 12,14 TO 24 Dark Orange colour NEEDLE -JACK Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 47 of 141 Doc No.: Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute WKD/OM/EX/01 Document Title: Issue No.: Fabric Design and Analysis Page 48 of 141 1 Single Jersey Mini Jacquard. FEEDER NO.s Technical Face NEEDLE -JACK 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 Technical Back. 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 K K M K K M K K M K K M K K K K K K K K K K K K 1 K K T K K T K K T K K T K K M K K M K K M K K M 2 K K M K K M K K M K K M K K K K K K K K K K K K 3 K K M K K M K K M K K M K K M K K M K K M K K M 4 K K M K K M K K M K K M K K K K K K K K K K K K 5 K K T K K T K K T K K T K K M K K M K K M K K M 6 K K M K K M K K M K K M K K K K K K K K K K K K 7 YARN COLOUR W=WHITE, R=RED K K M K K M K K M K K M K K M K K M K K M K K M 8 K K M K K M K K M K K M K K M K K M K K M K K M 9 K K K K K K K K K K K K K K M K K M K K M K K M 10 K K K K K M K K K K K M K K K K K M K K K K K M K K K K K T M K K K K T M K K K K T M K K K K T M 11 12 KNIT K K M K K M K K M K K M K K M K K M K K M K K M 13 K K K K K K K K K K K K K K M K K M K K M K K M 14 K K M K K M K K M K K M K K T K K T K K T K K T 15 T K K K K K M K K K K K M K K K K K M K K K K K M K K K K M M K K K K M M K K K K M M K K K K M M 16 17 TUCK K K M K K M K K M K K M K K M K K M K K M K K M 18 K K M K K M K K M K K M K K K K K K K K K K K K 19 K K T K K T K K T K K T K K M K K M K K M K K M 20 K K M K K M K K M K K M K K K K K K K K K K K K 21 M K K K K M M K K K K M M K K K K M M K K K K M M K K K K M K K K K K M K K K K K M K K K K K M K 22 23 MISS K K T K K T K K T K K T K K M K K M K K M K K M 24 K K M K K M K K M K K M K K K K K K K K K K K K 25 K K M K K M K K M K K M K K M K K M K K M K K M 26 K K M K K M K K M K K M K K M K K M K K M K K M 27 K K K K K K K K K K K K K K M K K M K K M K K M 28 K K M K K M K K M K K M K K T K K T K K T K K T 29 K K K K K K K K K K K K K K M K K M K K M K K M 30 K K M K K M K K M K K M K K M K K M K K M K K M 31 K K K K K K K K K K K K K K M K K M K K M K K M 32 K K M K K M K K M K K M K K T K K T K K T K K T 33 K K K K K K K K K K K K K K M K K M K K M K K M 34 K K M K K M K K M K K M K K M K K M K K M K K M 35 K K M K K M K K M K K M K K M K K M K K M K K M 36 R R W R R W R R W R R W R R W R R W R R W R R W YC Doc No.: Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute WKD/OM/EX/01 Document Title: Page Issue No.: Fabric Design and Analysis 49 of 141 1 Single Jersey Mini Jacquard. FEEDER NO Technical Face 64 48 63 47 62 61 46 45 60 59 44 43 58 57 42 41 56 40 55 39 54 53 38 37 52 51 36 35 50 49 34 33 NEEDLE -JACK Technical Back. 30 28 26 22 20 18 32 31 29 27 25 24 23 21 19 17 14 12 10 6 4 2 16 15 13 11 9 8 7 5 3 1 K K M M M K K K M K 1 K K M K M K K M K M 2 K K M M M K K K M K 3 K K M M M K K M M M 4 K K K M K K K M M M 5 K K M K M K K M K M 6 K K K M K K K M M M 7 K K M M M K K M M M 8 K K M M M K K K M K 9 K K M K M K K M K M 10 K K K K K M M M M M M K K K K K M M M K M 11 12 KNIT K K K M K K K M M M 13 K K M K M K K M K M 14 K K K M K K K M M M 15 T K K K K M M M M M M K K K K M K M M M K 16 17 TUCK K K M K M K K M K M 18 K K M M M K K K M K 19 K K M M M K K M M M 20 K K K M K K K M M M 21 M K K K K M K K M M K K K K K M M K M M M 22 23 MISS FEEDER NO. 1,3,5,9,11,13 WHITE COLOUR YARN Feeder No.2,4,6,7,7,10,12,14,15,16 Navy colour Jack selector Opposite between Knit & Miss for Feeders 1,2 and vice versa Wherever Knit For Feeder No.1, The same jack selction will be Miss for Feeder No.2 and like wise for the subsequent courses Doc No.: Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute WKD/OM/EX/01 Document Title: Page Issue No.: Fabric Design and Analysis 50 of 141 1 SINGLE JERSEY-MINI JACQUARD. TECHNICAL FACE FEEDER NO.S 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 NEEDLE -JACK 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K M M K M M T K K M K K K K K M K K K K K M K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K M M T M M K K K K K K M K K K K K M K K K K K M 1 2 3 4 5 6 Y-C=YARN COLOUR C=COTTON-GREIGE P=POLYESTER-BLACK TECHNICAL BACK K K K K K M K K K K K K K K M K K K 7 K K K K K M K K K K K K K K M K K K 8 K K K K K K M M M K K K K K T K K K 9 K K K K K M K K K K K K K K M K K K 10 K T M K K K K K K K K K K M T K K K K K K K K K K K K K K K K M K K M K M K M 11 12 KNIT TUCK MISS K K K K K M K K K K K K K K M K K K 13 K K K K K M K K K K K K K K M K K K 14 K K K K K K M M M K K K K K T K K K 15 K K K K K M K K K K K K K K M K K K 16 K K K K K M K K K K K K K K M K K K 17 K K K K K T K K K K K K K K K M M M 18 K K K K K M K K K K K K K K M K K K 19 K K K K K M K K K K K K K K M K K K 20 K K K K K K M M M K K K K K T K K K 21 K K K K K M K K K K K K K K M K K K 22 K K K K K M K K K K K K K K M K K K 23 K K K K K T K K K K K K K K K M M M 24 K K K K K M K K K K K K K K M K K K 25 K K K K K M K K K K K K K K M K K K 26 K K K K K K M M M K K K K K T K K K 27 K K K K K M K K K K K K K K M K K K 28 K K K K K M K K K K K K K K M K K K 29 K K K K K T K K K K K K K K K M M M 30 K K K K K M K K K K K K K K M K K K 31 K K K K K M K K K K K K K K M K K K 32 K K K K K K M M M K K K K K T K K K 33 K K K K K M K K K K K K K K M K K K 34 K K K K K M K K K K K K K K M K K K 35 K K K K K T K K K K K K K K K M M M 36 C C C C C P C C C C C C C C P C C C Y-C Doc No.: Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute WKD/OM/EX/01 Document Title: Page Issue No.: Fabric Design and Analysis 51 of 141 1 SINGLE JERSEY -MINI JACQUARD -HERRING BONE FEEDER NO.S TECHNICAL FACE NEEDLE -JACK 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 K K K K K M M T M M K K K K K M M M T M K K K K K T M M M T K K K K K M T M M M K K K K K M M T M M K K K K K M M M T M K K K K K T M M M T K K K K K M T M M M K K K K K M M T M M K K K K K M T M M M K K K K K T M M M T K K K K K M M M T M K K K K K M M T M M K K K K K M T M M M K K K K K T M M M T K K K K K M M M T M K K K K K M M T M M K K K K K M T M M M 1 2 3 4 5 Y-C=YARN COLOUR N=NAVY W=WHITE TECHNICAL BACK K M K M K M K T K M K M K M K T K M K T K M K M K M K T K M K M K M K T 6 K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M 7 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 8 K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M 9 K M K M K M K T K M K M K M K T K M K T K M K M K M K T K M K M K M K T 10 K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M 11 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 12 K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M 13 K M K M K M K T K M K M K M K T K M K T K M K M K M K T K M K M K M K T 14 K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M 15 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 16 K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M 17 K M K M K M K T K M K M K M K T K M K T K M K M K M K T K M K M K M K T 18 K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M 19 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 20 K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M 21 K M K M K M K T K M K M K M K T K M K T K M K M K M K T K M K M K M K T 22 K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M 23 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 24 K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M 25 K M K M K M K T K M K M K M K T K M K T K M K M K M K T K M K M K M K T 26 K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M 27 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 28 K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M 29 K M K M K M K T K M K M K M K T K M K T K M K M K M K T K M K M K M K T 30 K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M 31 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 32 K M K M K T K M K M K M K T K M K M K M K T K M K M K M K T K M K M K M 33 K T K M K M K T K T K M K M K T K T K T K M K M K T K T K M K M K T K T 34 K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M K M 35 K M K T K M K M K M K T K M K M K M K M K M K T K M K M K M K T K M K M 36 N W N W N W N W N W N W N W N W N W N W N W N W N W N W N W N W N W N W Y-C Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis DOUBLE JERSY KNITS RIB Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 52 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis 1X1 RIB STRIPES. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 53 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 54 of 141 DOUBLE FACE RIB KNITS— RIB -Gating. In this Double Face pattern, initially the machine should be ready with 1x1 rib fabric for atleast 1 meter below the Cylinder. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 55 of 141 Then make the Yarn coils on the Positive storage feeder to Single coil only. Set the Q.A.P. Disc to the Maximum level of the Diameter. Then Check the settings of Synchronise Cam Timing, Yarn carrier, Dial Needle Latch closing, dial height, Yarn tension with Individual Stitch ca adjusting Knobs on Cylinder and dial., Take down. For this design cam set out exchange the Cams in the Cam box, for only one repeat and knit for few revolutions without any fabric defects. Check yarn for slackness or tight between the Positive storage feeder to the Yarn carrier. If found correct then proceed similarly for every repeat wise 12 revolutions .Because if holes, needle not catching the yarn loops ,Yarn carrier setting, any sort of troubles can be set right initially within these earlier repeat of Cams, instead of getting into trouble for full cams changed to design and then searching for on which Cam box, there is trouble. Knit Few meters and set the required loop length and the Gsm. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis RIB-BONDED JERSEY TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 56 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 57 of 141 Drop Needle Ribs In preparing the needle arrangement , enough care should be taken while needle drop count,, failing which lead to delay in the design start to finishing knitting. 2x1 Rib. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: Page 1 58 of 141 Depending upon the sequence of the drop and the number of dropped needles per repeat, the needle loop formation timing should be adjusted precisely by trial and error. Also the Yarn carrier should be precisely set as there is more chances of needle latch rubbing on the Yarn carrier surface. Insertion of elastomeric yarn will further give a rich outlook and stretch recovery when the fabric is made as Garment. Drop Needle rib Knits. 5X2 DROP NEEDLE RIB 10x1 drop needle rib TECHNICAL FACE TECHNICAL BACK Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis BIRDS EYE. TECHNICAL FACE & BACK. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 59 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 60 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 61 of 141 Drop needle Rib Pattern no.2 In this drop needle pattern,initially the machine should be ready with 1x1 rib fabric for atleast 1 meter below the Cylinder. Then make the Yarn coils on the Positive storage feeder to Single coil only. Set the Q.A.P. Disc to the Maximum level of the Diameter. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 62 of 141 Before drop needle work, knit few revolutions with single Yarn coil on Positive storage feeder. Then start the Drop needle work. Initially on Cylinder. Check the sequence of drop as shown above, for every few cam box areas. If any corrections do it correctly for the drop. Then proceed dropping the needles and follow the checking procedure of drop for every few cam boxes. After Completing the drop in needle knit few revolutions to check on the fabric also for the drop .Then initiate for the dial -needle drop. Follow the check procedure sequence till completion of the dial needle drop to full area of the dial. Then Check the settings of Synchronise Cam Timing, Yarn carrier, Dial Needle Latch closing, dial height, Yarn tension with Individual Stitch ca adjusting Knobs on Cylinder and dial., Take down. Set the Elastomeric Plaiting yarn feed guide wheel setting in such a way to catch the plaited yarn only on Dial needles. Knit Few meters and set the required loop length and the Gsm. Drop Needle Rib Lycra Technical Face Technical Back Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: WKD/OM/EX/01 Issue No.: Fabric Design and Analysis 1 Rib Plaiting Reversible Technical Face Doc No.: Technical Back. Page 63 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis 2x1 WAFFLE KNITS. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 64 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis NEEDLE ARRANGEMENT. Cam Box Number 1 2 3 4 5 6 7 8 DIAL K K K K K T T T CYLINDER K T T T K K K K 1 2 3 4 5 6 7 8 Cam Box Number Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 65 of 141 2X1 WAFFLE KNITS. Yarn Feeding speed should be controlled separately for Cam box No.1, 5. Similarly, Separate control for Cam box no.2,3,4 &6,7, 8…… Compared to the Feeder No.1, 5… the loop length should be less by around 38-39% To knit this design, initially the fabric inside the machine should be set for 1x1 rib. Then drop the needles as required, i.e. For every 2 needle, 1 drop needle, like this follow for the full cylinder and dial area. After this drop work, set the machine timings, yarn feed speed to the required loop length and knit down 1-2 metres without any defect. After this Change the waffle design cam set set out for only one repeat and knit for few revolutions without any fabric defects, yarn slackness or tight. If found correct then proceed similarly for every repeat wise 1-2 revolutions .Because if holes, needle not catching the yarn loops ,Yarn carrier setting, any sort of troubles can be set right initially within these earlier repeat of Cams, instead of getting into trouble for full cams changed to design and then searching for on which Cam box, there is trouble. The above shown waffle design can also be knitted with Needle set out as follows. Needle should be set as Interlock Gating. In this setting Courser yarn count, i.e. At least 15% courser yarn can be used, as the spacing between the dropped needles for Yarn passage during loop formation is little more than 2x1 drop needle waffle design. These Designs or Waffle Knit Structure is used for outerwear as well as for bath towels, as the moisture absorbency is good, because of the Tuck stitch and dropped needle. Self-Design 1 . Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doube Face Rib II. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 1 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 2 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Interlock Ripple effect. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 3 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 4 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Interlock Ottoman Structure. Technical Face Technical Back. Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 5 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis INTERLOCK-OTTOMAN STRIPES. TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 6 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 7 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis CRINKLE BONDED JERSEY. TECHNICAL FACE TECHNICAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 8 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Pin stripe Interlock. Technical Face & Back Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 9 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Rib-2 track Self Design III TECHNICAL FACE-Cylinder side Fabric TECHNICAL BACK- Dial side Fabric Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 10 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 11 of 141 Loop Unravel Notation for Coursewise. From the Above Loop notation drawing, there are Four different type of courses. So, we need four different Yarn feed speed control. Similarly, as indicated above, on the relevant Cam box Numbers the individual stitch adjustment knob should be adjusted for proper tension to get consistent Yarn loop formation and the defect free fabric. Cam Box Arrangement with Yarn Placement detail. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: Page 1 12 of 141 To knit this design, initially the fabric inside the machine should be set for 1x1 rib. The cam box arrangement shown above, indicates this design is repeating in every Eight feeders (Cam box). So, after setting the Exchange cams, for Eight cam boxes, set the Yarn in storage feeder just for only one coil, from 1-8, with little free yarn feeding, without any high tension. Then Check the Yarn carrier, timing setting, fabric take down setting, dial height setting for the required level to knit these 8 courses perfectly without any fabric defects. Once few revolutions are knitted with Jog mode, without any fabric defects, then proceed for subsequent eight feeders, cam changes. Once the fabric is knitted for 1-2 meters below the take down rollers, check the required loop length and then fine tune the required loop length for every course per repeat. Green Checked Rib Derivatives. Technical face Technical Back. Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 13 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis INTERLOCK PIQUE TECHNICAL FACE TECHNCIAL BACK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 14 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: Page 1 Rib-Checked Design on Cylinder 4 track machine. TECHNICAL FACE TECHNICAL BACK 15 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 16 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis INTERLOCK AUTO STRIPES. GATING-INTERLOCK Doc No.: WKD/OM/EX/01 Issue No.: 1 Page 17 of 141 Company Name: የኢትዮጵያጨርቃጨርቅእንዱስትሪልማትኢንስቲትዩት Ethiopian Textile Industry Development Institute Document Title: Fabric Design and Analysis Doc No.: WKD/OM/EX/01 Issue No.: Page 1 18 of 141 ISO 9001:2015 Certified ISO/IEC/17025 Accredited Ethiopian Textile Industry Development TEXCOMS TEXTILE SOLUTIONS Institute, A business division of P.O.Box: 5637, AkakiKality Sub city, Addis Ababa, Eastern Ghats International Pte. Ltd. 203 Henderson Road #12-11 (Wing B) Ethiopia Tel: - +251 114 395 007 Henderson Industrial Park Fax: +251 114 395 003 Singapore 159546 www.tidi.gov.et/