CHAPTER 18 ACTIVITY RESOURCE USAGE MODEL AND TACTICAL DECISION MAKING QUESTIONS FOR WRITING AND DISCUSSION 1. Tactical decision making is choosing among alternatives with an immediate or limited end in mind. 2. Tactical decisions should support the overall strategic objectives of an organization. Often, the strategic objectives are served by small-scale actions. For example, making a part instead of buying it may lower costs of production and thus serve the strategic cost leadership objective. Or it may serve the objective of differentiation by helping to produce a higher-quality final product than produced by competitors. 3. Tactical cost analysis is the use of relevant cost data to identify the alternative that provides the greatest benefit to the organization. Steps 3–5 are the major components of tactical cost analysis: predicting costs, comparing relevant costs, and selecting the lowest cost alternative (or alternative with the greatest benefit). 4. Answers will vary. I (second author) have used this as a writing assignment for several years. It has been very successful; students enjoy analyzing their own decisions, whether it is buying a car, moving from the dorm into an apartment, or buying a puppy. Sometimes, the application of the model leads to new insights into their problems. 5. Relevant costs and revenues are future costs and revenues that differ across alternatives. Depreciation on an existing asset represents an allocation of a past cost. Past costs are sunk costs and therefore seldom relevant. 6. A future cost that is not relevant is a future cost that does not differ across the alternatives being considered. For example, rent on a factory in a keep-or-drop decision is a future cost, but it will be there whether one of the factory’s products is dropped or kept. 7. Disagree. Relevant costs are just part of the overall tactical decision model. Strategic effects and other qualitative factors may affect the decision. The effect may be such that a higher-cost alternative may be chosen. 8. Yes, direct materials can be irrelevant. In a make-or-buy decision, any direct materials already in inventory are irrelevant. In a make-or-buy decision, the salary of the production supervisor would be fixed but relevant to the decision. Leasing equipment is relevant if it is a future cost that differs across alternatives. In most cases, this would not be a factor because it entails the acquisition of multiperiod capacity and really belongs to the capital expenditure decision domain. 9. The only role of past costs is predictive. They can be used to help predict future costs. 10. Flexible resources are relevant whenever the demand for an activity changes across alternatives. Resource spending will differ across alternatives, making the cost of the activity relevant. 11. Typically, committed resources acquired through implicit contracting are acquired in lumpy amounts and are not formal commitments. Thus, if changes in demand across alternatives produce a change in resource supply, then resource spending will also change, making the cost relevant. Usually, the cost of committed resources is a sunk cost (since they are acquired in advance). Reductions in demand typically do not lead to reductions in resource spending. Increases in demand beyond the activity capacity usually mean a major resource expenditur e — a decision that is outside the domain of tactical decision making and more in the domain of strategic analysis. 12. A functional-based make-or-buy analysis focuses on unit-level activities and directly attributable fixed cost and assumes that the costs of all other non-unit-level activities are irrelevant. An activitybased analysis exploits activity cost behavior to identify relevant costs. 147 13. Activity-based segmented reports trace costs to segments using activity drivers and provide a more accurate assessment of profitability. Additionally, the use of the activity resource usage model allows a manager to more fully assess the changes in resource spending that will occur if a segment is dropped. 14. Joint costs are present whether the product is processed further or sold at split-off and are not relevant. 15. If a firm has unused production capacity and sufficient unused activity capacity, a 1-time special order may bring in more revenues than the increase in resource spending needed to fill the order. In this case, short-term profits will increase. 148 EXERCISES 18–1 1. Problem: How to obtain additional space needed for warehousing, offices, and the production of plastic moldings. 2. Alternatives identified by Renslen’s managers: a. Build its own facility with sufficient capacity to handle current and immediate foreseeable needs. b. Lease a larger facility and sublease its current facility. c. Lease an additional, similar facility. d. Lease an additional building that would be used for warehousing only, thereby freeing up space for expanded production. e. Buy shafts and bushings externally and use the space made available (previously used for producing these parts) to solve the space problem. Not feasible: a. Investment too risky at this stage of company’s development. b. Subleasing too difficult. c. Production level doesn’t justify another facility; overkill solution. Feasible: d and e 3. Potential costs: lease payment, cost of materials and labor to produce the parts, materials handling, inspection of shafts and bushings, cost of purchasing shafts and bushings, depreciation on equipment used to produce shafts and bushings, revenue from selling the equipment if shafts and bushings are purchased, etc. Of these costs and benefits, probably all those listed, except depreciation, would be relevant. 18–2 1. Flexible resources: Forms, postage, and other supplies Committed resources: Clerks, PC system 2. Activity availability = + 32,000 = Activity Unused activity 29,320 + 149 usage 2,680 18–2 3. Concluded Activity costa = $135,858 = Cost of activity used + $126,076 + Cost of unused activityb $9,782 [4($27,400 + $1,800)] + [($20,800/32,000) × 29,320]. [4($27,400 + $1,800)] × 2,680/32,000. a b 4. a. Since demand changes for the flexible resources, the cost of supplies increases by $650 ($0.65 × 1,000). For the committed resources, there is sufficient excess capacity (2,680 purchase orders = 32,000 – 29,320) to handle the special order. b. If the special order requires 4,500 purchase orders, there is not sufficient excess capacity to handle it. An additional clerk must be hired (at $27,400) and an additional PC system must be obtained (annual depreciation of $1,800). The extra flexible resource cost of the additional purchase orders is $2,925 (4,500 × $0.65). This all seems excessive for a 1-time special order. There may be other options for dealing with the excess capacity requirement—e.g., using a temporary agency to hire a clerk and having this clerk work outside the normal shift to avoid the need to invest in a new PC system. However, the important point here is that additional resources are needed and are relevant to the decision. 18–3 1. The money already spent on the LeBaron is not relevant. The purchase price and the repair costs are sunk costs; they are the same whether Kelly restores the LeBaron or buys the RAV4. 2. All future costs that differ across alternatives are relevant. The alternatives facing Kelly are restoration and buying the RAV4. Thus, all costs of restoration, the sales price of the LeBaron, and the purchase price of the RAV4 are relevant. The costs of restoration are $2,700. The net purchase cost of the RAV4 is $6,400 ($10,000 – $3,600). If all other things are equal, Kelly should choose the restoration alternative. (However, all things are seldom equal. If the unreliability of the LeBaron, the hassle of having it in the shop, and the lowered desirability of the convertible top are sufficiently important to Kelly, it might be worth it to her to spend the extra money and get the RAV4.) 150 18–4 1. The company should accept the offer as the additional revenue is greater than the additional costs (assuming fixed overhead is allocated and will not increase with the special order): Incremental revenue per croquet set................. Incremental cost per croquet set....................... Incremental income per croquet set............ $21.00 18.05* $ 2.95 Total additional income: $2.95 × 4,000 = $11,800 *$7.90 + $5.40 + $4.75 = $18.05. 2. If the idle capacity is viewed as a temporary state, then accepting an order that shows a loss in order to maintain labor stability and community image may be justifiable. Qualitative factors often outweigh quantitative (at least in the short run). 18–5 1. Direct materials................. Direct labor........................ Variable overhead............. Fixed overhead................. Purchase cost................... Total relevant costs.... Make $1,050,000 300,000 45,000 12,000 0 $ 1,407,000 Buy $ 0 0 0 0 1,410,000 ($94 × 15,000) $ 1,410,000 Darim Company should continue manufacturing the part. 2. Maximum price = $1,407,000/15,000 = $93.80 18–6 1. Direct materials................. Direct labor........................ Variable overhead............. Purchase cost................... Make $140,000 60,000 20,000 0 $ 220,000 Buy $ 0 0 0 230,000 $ 230,000 The offer would be rejected, and the company would continue to produce internally. 18–6 2. Concluded Make 151 Buy Direct materials................... Direct labor.......................... Variable overhead................ Setups................................... Inspections........................... Materials handling............... Purchase cost...................... $140,000 60,000 20,000 3,600 12,300 8,000 0 $ 243,900 $ 0 0 0 0 0 0 230,000 $ 230,000 The outcome now favors the purchase option. 3. In making this decision Golf-2-Go should consider such qualitative factors as the quality of the part, the reliability of the supplier, the effect of labor reductions on employee morale, the possibility of price increases in the future, and the effect on the overall strategic position of the firm. The strategic implications are particularly important. Does Golf-2-Go really want to reduce the level of backward integration? If Golf-2-Go is pursuing a cost leadership strategy, is purchasing the part the best way of reducing costs? Or should it first examine ways of reducing costs internally before making a purchase decision? It may be possible to reduce waste and inefficiency to the point where internal production is much better (from a cost reduction point of view) than external purchase. 4. The controller does have a point. Purchasing the part will affect a number of other activities such as purchasing, receiving, and paying bills. If these activities do not have unused capacity that can absorb the increased demands associated with the new part, then resource spending could increase and this should be factored into the analysis. An ABC system would tend to make this focus a natural outcome and thus avoid the likelihood of missing any incremental costs. 152 18–7 1. Income effect: Revenues ($35 × 14,000)..................................... Direct materials ($20 × 14,000)........................... Direct labor ($15 × 10,500).................................. Setups ($175 × 25) + ($8 × 50)............................. Inspection ($1 × 400)............................................ Machining ($20 × 2,500) + ($3 × 7,000)............... Income change.............................................. $ 490,000 (280,000) (157,500) (4,775) (400) (71,000) $ (23,675) The initial analysis favors rejecting the order because income decreases by $23,675. 2. If machining had 7,500 hours of unused capacity, it would be unnecessary to acquire the additional 2,500 hours to deal with the order. This makes the fixed activity component irrelevant. The only increase in resource spending for the machining activity would be the variable amount of $21,000 ($3 × 7,000 hours). Thus, income would increase by $26,325 ($50,000 – $23,675), making the special order profitable. 3. The setup activity’s 80 hours of unused capacity increases the benefit of accepting the order by $4,375 ($175 × 25). However, the unused machining capacity is still not sufficient to cover the order’s requirements and so the additional capacity must be acquired by leasing another machine—for $50,000 per year ($20 × 2,500). The order is still unacceptable, but with a loss of $19,300 instead of $23,675. (23,675 – 4,375 = 19,300) 153 18–8 1. Functional-based statement: Smooth Crunchy Revenues........................................ $ 5,000,000 $ 800,000 Variable expenses: Direct materials....................... (2,500,000) (480,000) Direct labor.............................. (500,000) (80,000) Variable overheada.................. (360,000) (90,000) Contribution margin...................... $ 1,640,000 $ 150,000 Less: Direct fixed expenses......... 200,000 60,000 Product margin........................ $ 1,440,000 $ 90,000 Common fixed expensesb................................................................. Income before taxes.................................................................... Total $ 5,800,000 (2,980,000) (580,000) (450,000) $ 1,790,000 260,000 $ 1,530,000 567,500 $ 962,500 Only direct labor benefits and machine costs vary with direct labor hours. Why direct labor hours as driver for machine costs? Use two overhead rates as follows: a Direct Labor Benefits $200,000 / 50,000 hours = $4/hr; $160,000 to Smooth, $40,000 to Crunchy Machining: $250,000 / 12,500 machine hours = $20 per machine hour; $200,000 to Smooth, $50,000 to Crunchy Total Var OH allocated to Smooth is still $360,000 and $90,000 to Crunchy All other overhead costs are fixed with respect to this driver. Thus, Variable overhead rate = $450,000/50,000 direct labor hours = $9 per direct labor hour. Smooth: $9 × 40,000 = $360,000 Crunchy: $9 × 10,000 = $90,000 b $567,500 = $500,000 + $22,500 + $45,000. Activity-based statement: Revenues........................................ Variable costsa................................ Contribution margin............... Traceable expenses: Advertising: Direct fixed....................... Receiving:b Activity fixed.................... Non-unit variable............. Packing:c Activity fixed.................... Non-unit variable............. Smooth $5,000,000 3,360,000 $1,640,000 Crunchy $800,000 650,000 $150,000 Total $ 5,800,000 4,010,000 $ 1,790,000 (200,000) (60,000) (260,000) (100,000) (15,000) (50,000) (7,500) (150,000) (22,500) (50,000) (30,000) (25,000) (15,000) (75,000) (45,000) 154 Product margin.............................. $ 1,245,000 $ (7,500) $ 1,237,500 d Unused activity expenses: Receiving..................................................................................... (50,000) Packing........................................................................................ (25,000) Common fixed expenses (machine depreciation).......................... (200,000) Income before taxes................................................................... $ 962,500 See functional-based statement for detail. Fixed activity rate = $200,000/1,000 = $200/receiving order; Variable activity rate = $22,500/750 = $30/receiving order Activity fixed = ($200 × 500) and ($200 × 250); Non-unit variable = $30 × 500 and $30 × 250 c Fixed activity rate = $100,000/2,000 = $50/packing order; Variable activity rate = $45,000/1,500 = $30/packing order; Activity fixed = ($50 × 1,000) and ($50 × 500); Non-unit variable = ($30 × 1,000) and ($30 × 500) d $200 × 250; $50 × 500. a b 2. In a functional-based analysis, the segment margin will signal how much profits will change if a line is dropped. Thus, for the Crunchy line, the analysis indicates that profits will drop by $90,000 and the line should be kept. 3. ABC keep-or-drop analysis (Crunchy line): Contribution margin Advertising: Direct fixed Receiving:a Nonunit variable Traceable fixed Unused capacity Packing:b Nonunit variable Traceable fixed Total a 18–8 Keep Alternative $150,000 Drop Alternative $ 0 (60,000) 0 (7,500) (50,000) (50,000) 0 0 0 (15,000) (25,000) $ (57,500) 0 0 $0 ($22,500/750) × 250; $200 × 250 (traceable fixed); $200 × 250 (unused capacity needed to achieve the entire step). One step can be saved by dropping the Crunchy line (250 orders used by that line plus 250 orders of current permanent unused capacity). The savings from eliminating one step of capacity are broken down into these two sources and listed as traceable fixed and unused capacity. Concluded 155 b ($45,000/1,500) × 500; ($100,000/2,000) × 500 (Two steps can be reduced by dropping the Crunchy line; the permanent unused packing capacity can produce more savings but these are possible whether or not this line is dropped and so are not relevant.) The ABC analysis favors dropping the Crunchy line, producing a savings of $57,500. 18–9 1. Sales........................................ Cost of goods sold................ Gross profit...................... $168,000 138,000 $ 30,000 Revenues................................. Further processing cost........ Gross profit...................... Split-Off $15,000 0 $15,000 2. Process Further $ 58,500 39,675 $ 18,825 Difference $ 43,500 39,675 $ 3,825 Further processing will increase profit by $3,825. Joint costs are irrelevant; they will be incurred whether or not the organ meats are processed further. PROBLEMS 18–10 1. Sales........................................ Variable expenses................. Contribution margin........ Direct fixed expenses.......... Segment margin............... Keep $16,200,000 13,430,000 $ 2,770,000 900,000 $ 1,870,000 Drop $10,200,000 8,160,000 $ 2,040,000 500,000 $ 1,540,000 If the company stops selling auto insurance, income will decrease by $330,000 ($1,870,000 – $1,540,000). Therefore, the company should continue to sell automobile insurance. 18–10 Concluded 2. Sales........................................... Automobile Insurance $ 4,620,000 156 Life Insurance $12,360,000 Total $16,980,000 Less: Variable costs................. 4,213,000 9,888,000 Contribution margin........... $ 407,000 $ 2,472,000 Less: Direct fixed expenses.... 400,000 500,000 Segment margin................. $ 7,000 $ 1,972,000 Less: Common fixed costs............................................................... Net income.................................................................................... 14,101,000 $ 2,879,000 900,000 $ 1,979,000 350,000 $ 1,629,000 The advertising should be increased as income would increase by $59,000 ($1,629,000 – $1,570,000). 18–11 1. Creemy Shiney Revenue................................. $1,728,000 $1,872,000 Variable expenses................ 1,008,000 432,000 Contribution margin....... $ 720,000 $ 1,440,000 Joint cost........................................................................................... Operating income....................................................................... 2. If the order is accepted, Lancaster must manufacture two additional standard production runs (2 × 240,000 gallons = 480,000 gallons requested). The two added production runs will also generate 720,000 gallons of Creemy. Creemy Shiney Revenue................................. $2,304,000 $3,504,000 Variable expenses............... 2,016,000 816,000 Contribution margin....... $ 288,000 $ 2,688,000 Joint cost........................................................................................... Operating income (loss)............................................................. Yes, the special order will result in a $1,296,000 profit. 18–12 1. The company would save $49,625 per year by making the blades: Prime costs..................... Setupsa............................ Machiningb...................... Make $ 500,000 145,000 155,000 157 Buy $ 0 0 0 Total $3,600,000 1,440,000 $2,160,000 840,000 $1,320,000 Total $5,808,000 2,832,000 $2,976,000 1,680,000 $1,296,000 Purchasingc.................... Materials handlingd........ Purchase cost................ Total......................... 0 375 0 $ 800,375 50,000 0 800,000 $ 850,000 ($200 × 100) + ($500 × 250). (Another whole unit of activity capacity needs to be purchased.) b (2 × $40,000) + ($1.50 × 50,000). (Since each line is capable of producing 80,000 sets, two lines will be needed, calling for two supervisors and 50,000 machine hours.) c The unused activity capacity increases by 2,500 orders (6,500 – 4,000). Thus, the total unused capacity would increase from 3,000 to 5,500 orders. Since the step size for purchasing is 5,000 orders, resource spending can drop by $10 × 5,000, or $50,000. This $50,000 can be interpreted as a benefit for the make alternative or an opportunity cost for the buy alternative. d The demands on materials handling increase by a net 250 moves (650 – 400). Since there are 300 moves of unused capacity, the company does not need to expand handling capacity—fixed resource spending does not change. Only variable materials handling is relevant. Inspection cost is not relevant because resource spending remains unchanged. There are 2,000 hours of unused capacity, and demand for this resource, if the blades are produced internally, is only 1,500 hours. a 2. The ABC resource usage model provides insight concerning activity supply, activity excess capacity, and the need to acquire more capacity. ABC offers a more complete assessment of how activities are affected by decisions. A conventional approach would probably have viewed setups, purchasing, inspection, and material handling as part of fixed overhead and, therefore, would have ignored their effect. At best, a special study may have revealed the consequences. It seems more desirable to have the information system structured to provide this kind of information on a regular basis. 18–13 1. Cost Item Raw materialsa..................... Direct laborb......................... Variable overheadc............... Fixed overheadd................... Purchase coste..................... Make $180,000 50,000 12,500 50,000 0 $ 292,500 ($60 × 1,500) + ($90 × 1,000). a 158 Buy $ 0 0 0 0 282,000 $ 282,000 b c ($5 × 2,500). d e ($20 × 2,500). ($30,000 + $20,000). ($100 × 1,500) + ($132 × 1,000). Net savings = $10,500; Gray should purchase the crowns. 2. Quality of crowns, reliability and promptness of producer, reduction of workforce 3. It reduces the cost of making the crowns to $272,500, which is less than the cost of buying. 4. Cost Item Raw materials...................... Direct labor.......................... Variable overhead................ Fixed overhead.................... Purchase cost...................... Make $360,000 100,000 25,000 50,000 0 $ 535,000 Buy $ 0 0 0 0 564,000 $ 564,000 Gray should produce its own crowns if demand increases to this level, as the fixed overhead is spread over more units. 18–14 1. @ 1,000 gals. Process Further a Revenues ............... $ 85,000 Containersb............. 0 Shippingc................. (4,000) Processingd............ (5,000) Packaginge.............. (48,600) $ 27,400 1,000 × 10 × $8.50 = $85,000; $25 × 1,000. $1.65 × (1,000/5). a b 159 Sell $ 25,000 (330) (40) 0 0 $ 24,630 Difference $ 60,000 330 (3,960) (5,000) (48,600) $ 2,770 [(10 × 1,000)] × $0.40; $0.20 × 200. $5.00 × 1,000. e 10 × 1,000 × $4.86. c d Chemco should process the suppressant further. 2. $2,770/1,000 = $2.77 additional income per gallon $2.77 × 360,000 = $997,200 (additional income) 160 18–15 1. First year (in thousands): Cost Item Materials............................ Labor.................................. Pension expense.............. Cost of buying................... Make $12,000 20,000 4,000 0 $36,000 Following years (in thousands): Cost Item Make Materials............................ $12,000 Labor.................................. 20,000 Pension expense.............. 4,000 Cost of buying.............. 0 Total recurring........... $36,000 Buy $ 1,800 (penalty) 1,000 3,000 30,000 $35,800 Buy $ 0 0 3,000 30,000 $33,000 The salaries of Pam and her staff are irrelevant; they continue whether or not the Denver plant closes. Nonrecurring costs (first year): $2,800,000. If these nonrecurring costs are removed, there is a $3 million annual difference in favor of buying. The annual opportunity cost associated with the nonrecurring cost of $2,800,000 is surely less than $3 million. For example, if we assume that the $2,800,000 could have been invested to earn as much as 50%, the amount foregone would be $1,400,000 per year. 2. Qualitative factors include the quality of purchased parts, reliability of the supplier, GianAuto’s responsibility to society (the employees losing their jobs), and the effect it could have on the feeling of job security of other GianAuto employees. The annual savings could easily disappear if the supplier increases its selling prices. (A 10% increase in the purchase price is all that is needed.) I would not close the plant unless I was certain that quality and reliability were assured and unless I had a long-term contract providing some confidence that the price advantage would continue in the future. 161 18–16 1. Cost Item Purchase cost...................................... Variable manufacturing costs............ Lease expenses................................... Supervisor salary................................. Total relevant costs...................... Lease and Make $ 0 14,000* 27,000 10,000 $51,000 Buy $50,000 0 0 0 $50,000 *$7 × 2,000. Purchase cost...................................... Variable manufacturing costs............ Lost contribution margin.................... Total relevant costs...................... Drop Thickness Gauge and Make $ 0 14,000 34,000 $ 48,000 Note: The direct fixed expenses are the same across all alternatives. Best alternative: Drop the thickness gauge and make the subassembly. 2. Analysis with complementary effect: Loss in sales for density gauge ............. Cost of making componentb.................... Reduction of other variable costs c.......... Loss in contribution margin for thickness gauge................................... Cost to purchased..................................... Total relevant cost............................. a Make $15,000 12,600 (3,000) 34,000 0 $58,600 Buy $ 0 0 0 0 50,000 $50,000 0.10 × $150,000. a b 0.90 × 2,000 × $7.00. 0.10($80,000 – $50,000); since sales decrease by 10% if the component is manufactured, other variable costs (those other than the cost of the component) will reduce proportionately. c d If the buy alternative is chosen, then there is no reduction in sales and the same number of components will be needed. The correct decision now is to keep the thickness gauge and buy the component. 162 18–16 Concluded 3. Lease and Make $19,600 27,000 10,000 0 $56,600 Variable manufacturing costs Lease Salary (supervisor) Purchase cost* Total relevant costs Buy $ 0 0 0 70,000 $70,000 *$25 × 2,800. Lost sales from density gauge................... Variable cost of manufacturinga................. Reduction of other variable costs b............ Loss in contribution margin (thickness)... Purchase cost.............................................. Total relevant costs.............................. Drop Thickness Gauge and Make $ 15,000 17,640 (1,000) 34,000 0 $ 65,640 0.90 × 2,800 × $7.00. a b 0.10 × ($80,000 – $70,000). The correct decision now is to lease and make the component. 18–17 1. Committed resources: Sonogram equipment and technicians Flexible resources: Supplies and power, verification 2. Activity costs: Technician salaries.................... Depreciation............................... Supplies and power................... Verification.................................. Total expected costs.......... Practical capacity.............................. Activity rate........................................ $ 180,000 30,000 10,000 50,000 $ 270,000 ÷ 5,000 tests $ 54 Fixed activity rate = ($180,000 + $30,000)/5,000 = $42 per test Variable activity rate = ($10,000 + $50,000)/5,000 = $12 per test Relevant: Supplies and power and physician verification. These are flexible resources; if activity demand changes, then they are relevant. In this case, the demand for tests increases by 500 units. Irrelevant: Depreciation (sunk cost); technician salaries (demand increase is less than unused capacity). 18–17 Concluded 163 3. If the offer is accepted, PMC receives $35 per test and will spend $12 per test, for a net per test benefit of $23. In total, the benefit is $11,500 ($23 × 500). The offer should be accepted since it reduces the hospital’s operating costs by $11,500. 4. Harry is thinking about the long-term effects. If demand for sonogram testing remains at 4,200 units, then the current charge of $65 will not cover the hospital’s full cost. To provide the same revenues, the charge per test must now be $77.38 [($65 × 5,000)/4,200)]. The ability to charge this amount depends on what competitors are charging, the loyalty of physicians who refer patients, and the insurance companies’ payment policies. Harry has a good point about word getting out to user physicians; their reaction affects long-term demand for the hospital’s services. A short-term benefit that adversely affects the strategic position of the hospital is unwise. 5. Elaine has been able to change units of purchase of the sonogram activity— from 1,000 to 1,050. Thus, in one stroke, the unused activity capacity for the short-term technician resource has been wiped out. PMC now has the capability of offering only 4,200 tests per year. Accepting the HMO offer would require an increase in resource spending— probably equivalent to hiring another technician—at least for a year. If $36,000 is required to hire another technician to provide 500 tests, this is $72 per test ($36,000/500)—a cost well in excess of the $35 price offered by the HMO, not even considering the $12 variable cost per test. The offer should be rejected. 6. The charge to receive the same revenues as before, less the resource spending reduction, is computed as follows: Price = [($65 × 5,000) – $28,000*]/4,200 = $70.71 *$36,000 – 4($2,000) = $28,000. 164 18–18 1. Sales revenues....................... Variable costs: Commissions.................. Materials........................... Power............................... Contribution margin............... Traceable expenses: Activity fixed: Scheduling................ Personnel.................. Cafeteria................... Non-unit variable: Cafeteria................... Direct fixed: Labor......................... Depreciation............. Advertising............... Segment margin..................... Regular $9,000,000 Heavy Duty $ 3,500,000 Total $ 12,500,000 (180,000) (3,500,000) (250,000) $5,070,000 (70,000) (1,000,000) (100,000) $ 2,330,000 (250,000) (4,500,000) (350,000) $ 7,400,000 (120,000) (75,000) (36,000) (120,000) (18,750) (9,000) (240,000) (93,750) (45,000) (15,200) (3,800) (19,000) (900,000) (800,000) (400,000) $ 2,723,800 (315,000) (300,000) (200,000) $ 1,363,450 (1,215,000) (1,100,000) (600,000) $ 4,087,250 Unused activity costs: Scheduling................................................................................. (60,000) Cafeteria..................................................................................... (36,000) Personnel................................................................................... (56,250) Common fixed costs: Plant depreciation....................................................................... (900,000) Administrative............................................................................. (500,000) Income before taxes.......................................................................... $ 2,535,000 Two activities, scheduling and cafeteria, have unused activity that can be exploited to reduce resource spending. Scheduling can be reduced by $60,000 (50 × $1,200). This is possible because the resource must be acquired in increments of 25 and there are 50 units of excess capacity. Cafeteria can be reduced by $27,000 ($1,800 × 15). This resource is acquired in increments of 15 and there are 20 units of excess capacity. Personnel has 15 units of excess capacity but must be acquired in increments of 20 so no reduction is possible. 165 18–18 Continued 2. Profits will decrease by the segment margin adjusted for the lumpy nature of activity fixed expenses. Adjustments: Scheduling: $120,000/$1,200 per run = 100 runs 100/25 = 4 lumpy units Conclusion: Resource spending for scheduling can be reduced by exactly $120,000; thus, no adjustment is needed for this activity. Personnel: $18,750/$3,750 per cell worker = 5 workers The unused capacity of 15 workers (40 supplied – 25 used) plus the 5 workers released by eliminating the Heavy Duty line equals 20 workers, exactly equal to the lumpy quantity for personnel. Therefore, one step ($75,000 = 20 × $3,750) can be saved. Conclusion: Resource spending for personnel can be reduced if the Heavy Duty Model is dropped. Adjust segment income by adding back the additional $56,250 ($75,000 – $18,750). Cafeteria: $9,000/$1,800 = 5 workers Since the company could already reduce spending on cafeteria by 15 workers, or $27,000 (see answer to Requirement 1), the additional reduction in workers by dropping the Heavy Duty line does not enable the company to save enough for still another lumpy amount. Therefore, the spending on cafeteria workers remains. Conclusion: Resource spending of $9,000 remains, and segment income must be adjusted by $9,000. Change in profits: Lost segment margin................... Adjustments: Personnel............................... Cafeteria................................. Total change.................................. 166 $(1,363,450) 56,250 (9,000) $(1,316,200) 18–18 Concluded 3. No, the president is not correct. The Regular Model cell is operating at 80% capacity and can produce the special order without displacing any current production (150,000/0.8 = 187,500 units); thus, the cell is capable of producing an additional 37,500 units. Incremental revenues and costs of the order are as follows: Revenues ($30 × 30,000)........................ Direct materials ($23.33 × 30,000)......... Power ($1.67 × 30,000)........................... Incremental benefit......................... $ 900,000 (699,900) (50,100) $ 150,000 The other costs remain unchanged if the order is accepted. It is assumed that the number of cell workers is constant (even if production fluctuates within some reasonable range) because cell laborers can be employed in other tasks besides production. Thus, labor costs and the non-unit-based costs (cafeteria and personnel) are not affected by additional production. Also, scheduling has excess capacity so no incremental cost is required for this activity as shown: Units per run = 150,000/100 = 1,500 Runs required = 30,000/1,500 = 20 Excess scheduling capacity: 250 – 200 = 50 4. This information casts an entirely different light on the decision. The sale could place the low-end competitor in direct competition with Emery’s regular customers. This could have two adverse effects: (1) the special order could displace some of the regular sales by decreasing demand by Emery’s regular customers; (2) if Emery’s regular customers should learn of the special sale, they may turn to alternative sources, and Emery could suffer a further reduction in demand. Both possibilities could be permanent effects, significantly reducing Emery’s profitability. 167 18–19 MEMO TO: FROM: SUBJECT: Central University President Dean, College of Business Administration Decentralization of Continuing Education In recommending whether to centralize or decentralize continuing education (CE), I have first focused on the economic implications. The income statements, showing a favorable trend for CE, are misleading. Tuition revenues will be present whether we centralize or decentralize and, therefore, are not relevant to the decision. Department heads are already heavily involved in scheduling and staffing off-campus and evening courses, and individual faculty are largely responsible for generating our noncredit offerings. Thus, it would be difficult to argue that decentralizing CE would have any adverse impact on the level of tuition revenues. One can also argue that the operating costs for evening and noncredit courses and the direct costs for off-campus offerings are also irrelevant. These costs, which consist of instructional wages, rental of facilities, and supplies, will be incurred regardless of whether CE is centralized or decentralized. This leaves two categories of costs, indirect costs and administration, which affect the decision. These categories include advertising, secretaries, assistants, and other support personnel. If we choose to decentralize, all of these costs, with the exception of the director’s salary and advertising, can be avoided. Furthermore, because the director will be teaching in her department, some of her salary is avoidable as well ($20,000). The total avoidable costs are outlined as follows: Administrationa.......... Indirectb....................... Total..................... $ 82,000 410,000 $ 492,000 [$112,000 – ($50,000 – $20,000)] = $82,000. Indirect costs – Advertising = $440,000 – $30,000. a b I have retained the advertising budget and would recommend that this amount be allocated to the individual colleges in proportion to the evening and off-campus revenues generated by each college. As you can see, the savings from decentralization are significant. This assumes that the overhead of the individual units will not increase because of the added responsibilities. I have discussed this matter with my department heads and with the other deans. All feel that the additional administrative work can be absorbed by existing staff. 168 18–19 Concluded In choosing to decentralize, however, we do lose some intangible benefits. First, we no longer have one individual who can be contacted by outside parties. Instead, we have numerous individuals involved. This may prove to be frustrating for some of those whom we serve, and it is possible that they will perceive a drop in service quality. Also, some units may not exert the effort needed to provide good service. Accountability is more diverse, and some department heads may feel that they have more than enough to do without continuing education. This problem can be alleviated to some extent by localizing the CE responsibility at the college level, rather than at the departmental level. I am convinced that a decentralized CE will work at least as well as our current arrangement. Given our current budgetary crisis, I would rather risk reducing the quality of service for CE than risk reducing the quality of service for our main programs. Therefore, I strongly recommend that CE be decentralized and that the savings from this action be used to maintain the quality of our on-campus programs. COLLABORATIVE LEARNING EXERCISE 18–20 1. Kate has already suggested the basis of the analysis. Both activity-based costing and the concept of flexible and committed costing will bear on the problem. The overhead assigned to Component A56 contains some avoidable costs (e.g., electricity to power the welding equipment) as well as unavoidable costs (e.g., the depreciation connected with the space the production line occupies, the line’s share of general factory costs). Activitybased costing would give a much better indication of the actual usage of overhead activities by the A56 production line and would enable the controller to figure out the incremental cost of producing A56. Future (opportunity) costs associated with potential layoffs—such as increased unemployment insurance rates—should also be considered. 2. Lauren depends on the accounting department for accurate costing information and has no reason to believe that such information is either incomplete or inaccurate. In addition, it is possible that there is some “empire building” going on. As head of the purchasing department, she is well aware of benefits associated with purchasing and believes in the importance of her job and her department. Additional outsourcing would decrease the relative value of production and increase the relative value of purchasing. 169 18–20 Concluded James is obligated by standard I-1 to “maintain an appropriate level of professional competence by ongoing development of their knowledge and skills.” Rick had already suggested that he learn about activity-based costing. Actually, it is outrageous that the plant manager has to tell the controller about new developments in accounting. James should be aware of these and have sufficient knowledge to adequately evaluate them. ABC is not a fad. In addition, James has a problem with the integrity section of the standards of ethical conduct. For example, III-5 points out the need to “recognize and communicate professional limitations…” that would make it difficult to do an adequate job. 3. Yes, I think he should fire James. Bringing in a new person at a level lower than James would make it impossible for the new person to do a good job. James may not be up to date in management accounting, but he is surely intelligent enough to recognize that the new person was being hired to remedy his own (James’s) deficiencies. The people issues involved could well paralyze the accounting office. To hire the new person at a level higher than James would simply give the new hire deadwood in the office—again, people issues would cause problems. The cleanest option is to fire James and hire a new controller. Rick’s loyalties should lie with the company and the rest of the employees, not just one person. Rick is under pressure to reduce costs and improve productivity. He does not have the luxury of retaining someone who cannot contribute. CYBER RESEARCH CASE 18–21 Answers will vary. 170