Chapter – 3 Structure of Nonmetallic Materials In Chapter 2 we discussed the structure of metallic materials. In this chapter we shall discuss the structure of nonmetallic material. The atomic bonding in nonmetallic materials ranges from purely ionic to totally covalent; many materials exhibit a combination of these two types of bonding. IONIC CRYSTALS Typical ionic solids contain discrete charged ions separated by regions of negligible electron density. These ions are held together by strong electrostatic forces, which account for the large binding energies, high melting points, hardness and incompressibility of ionic solids. The simplest examples of ionic solids are the compounds formed by electropositive metals, such as sodium or potassium with electronegative nonmetals such as chlorine and oxygen. Such compounds mostly contain simple monatomic ions which pack together as if they were spheres of different sizes. Hence the crystal structures of these substances are fairly simple, as they are determined by two factors: the maintenance of electrical neutrality and the relative sizes of the ions. Electrical Neutrality If the charges on the anion and the cation are identical, the compound has the formula MX, and the coordination number for each ion is identical to assure a proper balance of charge. Examples of compounds having the formula MX include CsCl and NaCl. Although CsCl is a useful example of Introduction to Crystallography a compound structure, it does not represent any commercially important ceramics. By contrast the NaCl structure is shared by many important ceramic materials. If the valence of the cation is +2 and that of the anion is –1, then twice as may anions must be present, and the formula is of the form MX2. The structure of the MX2 compound must assure that the coordination number of the cation is twice the coordination number of the anion. For example, each cation may have 8 anion nearest neighbors, while only 4 cations will touch each anion. Included in the MX2 category is the perhaps the most important ceramic compound SiO2. Ionic Radii Ionic solids consist of cations and anions. In ionic bonding some atoms lose their outer electrons to become cations and others gain electrons to become anions. Thus the cations are normally smaller than the anions they bond with. The number of anions that surround a central cation in an ionic solid is called the coordination number and corresponds to the number of nearest neighbours surrounding a central cation. For stability as many anions as possible surround a central cation. However the anions must make contact with the central cation. Table 3.1 : Ionic Radii for Several Cations and Anions Cation Ionic Radius (nm) Anion Ionic Radius (nm) Ba2+ 0.136 Br - 0.196 Ca2+ 0.100 Cl - 0.181 Cs+ 0.170 F- 0.133 Fe2+ 0.077 I- 0.220 Fe3+ 0.069 O2- 0.140 K+ 0.138 S2- 0.184 Mg2+ 0.072 Mn2+ 0.067 Na+ 0.102 Ni2+ 0.069 Si 4+ 0.040 Ti 4+ 0.061 70 Structure of Nonmetallic Materials The ratio of the radius of the central cation to that of the surrounding anion is called the radius ratio. The radius ratio when the anions just touch each other and contact the central cation is called the critical (minimum) radius ratio. The radius ratio influences both the manner of packing and the coordination number. Interstitial atoms whose radii are slightly larger than the radius of the interstitial site may enter that site, pushing the surrounding atoms slightly apart. However, atoms whose radii are smaller than the radii of the hole are not allowed to fit into the interstitial site because the central cation can rattle around in the cage of anions. The packing geometry of one type of cation and one type of anion with the cation as the smaller ion is a function of the ion sizes. This can be worked out from space filling geometry, when the following conditions corresponding to a stable configuration are satisfied simultaneously. (i) anions and cations considered as hard spheres always touch each other (ii) anions generally will not touch but may be close enough to be in contact with one another and (iii) as many anions as possible surround a central cation for the maximum reduction of electrostatic energy. When the cation is very small compared to the anion, only two anions can be neighbours to the cation in order to satisfy the above three conditions. From the simple geometry it can be shown that the ratio of the cation to anion radius r c/ra for the configuration in which the three surrounding anions are touching one another and also the central cation (Fig. 3.1) is 0.155. This triangular configuration is one of the critical configurations and the radius ratio is said to be a critical value, because for smaller values of r c/ra not all the three anions would touch the central cation [Fig. 3.1(b)]. (a) (b) (c) Fig. 3.1: Triangular Coordination of Anions around a Central Cation (a) The Critical Condition (b) Unstable Configuration (c) Stable but not Critical This violates condition (i) above and leads to instability. Here, the only way to satisfy all three conditions is to reduce the number of anions to two. For values of r c/ra greater than 0.155, all the anions do not touch one another. But all three conditions are still satisfied. This situation will prevail till the radius ratio is increased to 0.225, the next higher critical value corresponding to a 71 Introduction to Crystallography tetrahedral (four) coordination. The possible values of coordination number and radius ratio ranges in which they are stable are listed in Table 3.2. Table: 3.2: Coordination Number as a Function of Radius Ratio Coordination Number Range of Radius Ratio Configuration 2 0 – 0.155 3 0.155 – 0.225 Triangular 4 0.225 – 0.414 Tetrahedral 6 0.414 – 0.732 Octahedral 8 0.732 – 1.00 Cubic 12 1.0 Linear FCC or HCP The three conditions for stability is not always valid. If the directional characteristics of bonding persist to any significant degree (as in partial covalency) the considerations based on close packing geometry alone will fail. The nearest neighbour interactions can also affect the local packing geometry. However, in a number of cases the coordination rules outlined above are obeyed. Example 3.1: Find the critical radius ratio for a triangular coordination. Solution: In Fig. 3.2 triangle ABC is an equilateral triangle and line AD bisects angle CAB. Thus angle DAE = 30o. Thus AD = R + r cos 30o = AE R = = 0.866 AD Rr R = 0.866(R + r) = 0.866R + 0.866r 0.866r = R – 0.866R = R(0.134) r = 0.155 R Fig. 3.2 : Determination of Critical Radius for Triangular Coordination 72 Structure of Nonmetallic Materials Example 3.2: Find the critical radius ratio for tetrahedral coordination P Q R T U S (a) (b) P Fig. 3.3: Determination of Critical Radius Ratio for Tetrahedral Coordination Solution At the critical condition in this case, four anions at the four corners of a tetrahedron touch one another and also the cation at the centre of the hole between. Referring to Fig. 3.3, the normal from the apex to the base of the tetrahedron PT is 2 a/ 3 , where a is the side of the tetrahedron. Here a = 2 ra The centre of the tetrahedral hole lies at three-fourths of the distance from the apex. Therefore, rc + ra = ¾ PT = ¾ x 2 / 3 x 2 ra = 1.225 ra rc/ra = 0.225 If the interstitial atom becomes too large, it prefers to enter a site having a larger coordination number. Therefore, an atom whose radius ratio is between 0.225 and 0.414 will enter a tetrahedral site; if the radius is somewhat larger than 0.414, it will enter an octahedral site. When the atoms have the same size, as in pure metals, the radius ratio is one and the coordination number is 12, which is the case for metals with FCC and HCP structures. Ionic solids cannot form close packed structures like FCC or HCP because the atoms are not of the same size. The charge on the ions requires an alternating arrangement of anions and cations. The type of structure is mainly determined by the packing of the larger anions which are normally the negative ions. The structure frame work is made by anions within which the small cations (positive ions) fit interstitially. Three common ionic crystal structures are the sodium chloride and caesium chloride and zinc blende structures. 73 Introduction to Crystallography Sodium Chloride Structure The radius ratio for sodium and chloride ions is rNa /rCl = 0.97/1.81 = 0.536; the sodium ion has a charge of + 1, while the chloride ion has a charge of – 1. Therefore, based on the charge balance and radius ratio, each anion and cation must have a coordination number of six. The FCC structure, with Na cations at FCC positions and Cl anions at the four octahedral sites, will satisfy these requirements [Fig. 3.4(a)]. We can also consider this structure to be FCC with two ions – one Na and one Cl – associated with each lattice point. Many ceramics, including MgO, CaO, and FeO have this structure. Cl- (b) Cs+ Cl- (a) Na+ Fig. 3.4: Ionic Crystal Structures (a) Unit Cell of NaCl (b) Unit Cell of CsCl Cesium Chloride Structure Cesium chloride (CsCl) is an ionic structure showing two interpenetrating simple cubic lattices, one for each kind of ion [Fig. 3.4(b)]. The radius ratio, rCs /rCl = 1.67/1.81 = 0.92, dictates that a cation is surrounded by eight anions. We can characterise the structure as a simple cubic structure with two ions – one Cs and one Cl – associated with each lattice point. This structure is possible when the anion and the cation have the same valence. Example 3.3: Predict the coordination number for the ionic solids CsCl and NaCl. Use the following ionic radii for the prediction: Cs+ = 0.170 nm Na+ = 0.102 nm Cl- = 0.181 nm Solution The radius ratio for CsCl is r(Cs ) R (Cl ) = 0.170 nm = 0.94 0.181nm 74 Structure of Nonmetallic Materials This ratio is greater than 0.732, CsCl should show cubic coordination (CN = 8), which it does. The radius ratio for NaCl is r(Na ) R (Cl ) = 0.102nm = 0.56 0.181nm Since this ratio is greater than 0.414 but less than 0.732, NaCl should show octahedral coordination (CN = 6), which it does. Example 3.4: Calculate the ionic packing factor for CsCl. Ionic radii are Cs+ = 0.170 nm and Cl- = 0.181 nm. Solution: The ions touch each other across the cube diagonal of the CsCl unit cell, as shown in Fig. 3.5. Fig. 3.5: Cube Diagonal of CsCl Unit Cell Let r = Cs+ ion and R = Cl- ion. Thus √3a = 2r + 2R = 2(0.170 nm + 0.181 nm) a = 0.405 nm 75 Introduction to Crystallography 4 3 4 π r (l Cs ion) π R 3 (l Cl ion) 3 3 CsCl ionic packing factor = 3 a 4 4 π (0.170 nm)3 π (0.181nm)3 3 = 3 (0.405 nm)3 = 0.68 Example 3.5: Show that MgO can have the sodium chloride crystal structure and calculate the density of MgO. [Given: rMg = 0.66 and rO = 1.32 A] Solution rMg rO = 0.66 = 0.50 1.32 Since 0.414 < 0.50 < 0.732, the coordination number is six and the NaCl structure is possible. The atomic weights are 24.3 and 16 g/g. mole for magnesium and oxygen, respectively. The ions touch along the edge of the cube, so a0 = 2rMg + 2ro = 2(0.66) + (1.32) = 3.96 A ρ = (4 Mg ions) (24.3) (4 0 ions) (16) (3.96 x 10 8 cm) 3 (6.02 x 10 23 ) = 4.31 Mgm-3 Example3.6: For KCl, (a) verify that the compound may have the cesium chloride structure and (b) calculate the packing factor for the compound. [Given: rK = 1.33 A and rCl = 1.81 A] Answer (a) rk 1.33 = = 0.735 rCl 1.81 Since 0.732 < 0.735 < 1.000, the coordination number is eight and the CsCl structure is likely. 76 Structure of Nonmetallic Materials (b) The ions touch along the body diagonal of the unit cell, so 3 a 0 = 2 rK + 2 rCl = 2 (1.33) + 2 (1.81) = 6.28A a 0 = 3.63A 4π 3 4π 3 rK (1 K ion) rCl (1 Cl ion) 3 3 Packing factor = a 30 4π 4π (1.33) 3 (1.81)3 3 3 = = 0.725 (3.63) 3 Example 3.7: Calculate the density of NaCl from its crystal structure, the ionic radii of Na+ and Cl- ions, and the atomic masses of Na and Cl. The ionic radius of Na+ = 0.102 nm and that of Cl = 0.181 nm. The atomic mass of Na = 22.99 g/mol and that of Cl = 35.45 g/mol. Solution The Cl- ions in the NaCl unit cell form an FCC-type atom latice, and the Na+ ions occupy the interstitial spaces between the Cl- ions [Fig. 3.6(a)]. (a) (b) Fig. 3.6: (a) NaCl Unit Cell lattice Points Showing the Positions of the Ions. (b) Octahedral Coordination of Cl-anions around a central Sodium Cation. There is equivalent of one Cl- ion at the corners of the NaCl unit cell since 8 corners × 1/8 ion, and there is the equivalent of three Cl- ions at the faces of the NaCl unit cell since 6 faces ½ ion = 3 Clions, making a total of four Cl- ions per NaCl unit cell. To maintain charge neutrality in the NaCl 77 Introduction to Crystallography unit cell, there must also be the equivalent of four Na+ ions per unit cell. Thus there are four Na+ Cl- ion pairs in the NaCl unit cell. Fig. 3.7: Cube face of NaCl Unit Cell (Ions in contact with the cube edges) To calculate the density of the NaCl unit cell, we shall first determine the mass of one NaCl unit cell and then its volume. Knowing these two quantities, we can calculate the density m/V. The mass of a NaCl unit cell is m= (4Na 22.99 g/mol) (4Cl 35.45 g/mol) 6.02 10 23 atoms (ions)/mol = 3.88 × 10-22 g the volume of the NaCl unit cell is equal to α3, where α is the lattice constant of the NaCl unit cell. The Cl- and Na+ ions contact each other along the cube edges of the unit cell, as shown in Fig. 3.7, and thus α = 2 ( rNa R Cl ) = 2 (0.102 nm + 0.181 nm) = 0.566 nm = 0.566 nm × 10-7 cm/nm = 5.66 × 10-8 cm V =a3 = 1.81 × 10-22 cm3 The density of NaCl is 3.88 10 22 g g m p= = = 2.14 22 3 V 1.81 10 cm cm 3 The handbook value for the density of NaCl is 2.16 g/cm3. 78 Structure of Nonmetallic Materials Example 3.8: Calculate the linear density of Ca2+ and O2- ions in ions per nanometer in the [110] direction of CaO which has the NaCl structure. (Ionic radii: Ca2+ = 0.106 nm and O2- = 0.132 nm.) Solution: The length of the [110] distance across the base face of a unit cube is √2α, where a is the length of a side of the cube or lattice constant [Fig. 3.8(b)]. Fig. 3.8: (a) NaCl Lattice-points Unit Cell (b) The [110] Direction From the cube face of the NaCl unit cell (Fig. 3.7), we see that a = 2r + 2R. Thus, for CaO, a = 2( rCa 2 + R O 2 ) = 2 (0.106 nm + 0.132 nm) = 0.476 nm The linear density of the O2- ions in the [110] direction is ρL = 2O 2 2a = 2O 2 = 2.97 O2-/nm 2(0.47nm) The linear density of Ca2+ ions in the [110] direction is also 2.97Ca2+/nm if we shift the origin of the [110] direction from (0, 0, 0) to (0, ½, 0), Thus, there are 2.97(Ca2+ or O2-)/nm in the [110] direction. Example 3.9: Calculate the planar density of Ca2+ and O2- ions in ions per square nanometer on the (111) plane of CaO (NaCl structure, Ionic radii; Ca2+ = 0.106 nm and O2- = 0.132 nm.) Solution: If we consider, the anions (O2- ions) to be located at the DCC positions (Fig. 3.9) for the Cl- ions of then the (111) plane contains the equivalent of two anions. 79 Introduction to Crystallography [ 3 × 60o = 180o = ½ anion + (3 ×½) anions at each midpoint of the sides of the (111) planar triangle of Fig. 3.9(b) = a total of 2 anions within the (111) triangle]. Anions or cations (a) (b) Fig. 3.9: (a) NaCl Unit Cell lattice Points Showing the Positions of the Ions. (b) The (111) Plane in the Unit Cell The lattice constant for the unit cell a = 2(r + R) = 2(0.106 nm + 0.132 nm) = 0.476 nm. The planar area A = ½ bh, where h = 3 /2 a2. Thus, A = (½ √2α)(√ 3 /2 a) = 3 /2 a2 = √ 3 /2 (0.476 nm)2 = 0.196 nm2 The planar density for the O2- anions is 2(O 2 ions) 0.196nm 2 = 10.2 O2- ions/nm2 The planar density for the Ca2+ cations is the same if we consider the Ca2+ to be located at the FCC lattice points of the unit cell, and thus ρ planar (CaO) = 10.2(Ca2+ or O2-)/nm2. Zinc Blende Structure The zinc blende structure has the chemical formula ZnS. Although the Zn ions have a charge of +2 and S has a charge of –2, zinc blende (ZnS) cannot have the sodium chloride structure because rZn /rS = 0.74/1.84 = 0.402. This radius ratio demands a coordination number of four, which in turn means that the sulfide ions will enter tetrahedral sites in a unit cell. The FCC structure, with Zn cations at the normal lattice points and S anions at one-half of the tetrahedral sites, can accommodate the restrictions of both charge balance and coordination number. 80 Structure of Nonmetallic Materials (a) Zn S (b) Ti4+ Ba2+ O2- Fig. 3.10: (a) Crystal Structure of Cubic Zinc Sulphide (b) Perovskite Crystal Structure The zinc blende structure [Fig. 3.10(a)] may be regarded as two interpenetrating(a)face centred cubic lattices of the elements, with the corner of one located at the position of ¼, ¼, ¼ of the other. There are four molecules of ZnS per conventional cell. About each atom there are four equally distant atoms of the opposite kind arranged at the corners of a regular tetrahedron. It is also possible for ceramic compounds to have more than one type of cation, BaTiO3 having both Ba2+ and Ti4+ cations falls into this classification. This material has a perovskite crystal structure. The unit cell of this structure is shown in Fig. 3.10(b); the Ba2+ ions are situated at all eight corners of the cube and a single Ti4+ is at the cube centre, with O2- ions located at the centre of each of the six faces. Example 3.10 : Based on charge balance and radius ratio, which of the cubic structures we have discussed would BeO most likely have? [Given: rBe = 0.35, rO = 1.32] Solution The radius ratio is rBe 0.35 = = 0.265 1.32 ro This radius ratio requires a coordination number of four. Of the cubic structures we have examined, only the zinc blende structure, with half of the tetrahedral sites filled, satisfies both the coordination number and charge balance requirements. 81 Introduction to Crystallography Example 3.11: Calculate the density of zinc blends (ZnS). Assume the structure to consist of ions and that the ionic radius of Zn2+ = 0.060 nm and that of S2- = 0.174 nm. Solution: Fig. 3.11: ZnS Structure showing Relationship between Lattice Constant and radii of Sulphur and Zinc Atoms/Ions Density = massofunitcell volumeofunitcell There are four zinc ions and four sulfur ions per unit cell. Thus Mass of unit cell = (4Zn 2 65.37g/mol) (4S 2 32.06g/mol) 6.02 10 23 atoms/mol = 6.47 × 10-22 g Volume of unit cell = α3 From Fig. 1.54, 3 α = rzn2+ + Rs2- = 0.060 nm + 0.174 nm = 0.234 nm 4 α = 5.40 × 10-8 cm α = 1.57 × 10-22+ cm3 mass 6.47 10 22 g = = 4.12 g/cm3 22 3 volume 1.57 10 cm The handbook value for the density of ZnS (cubic) is 4.10 g/cm3. Thus, Density = 82 Structure of Nonmetallic Materials Representing Crystals in projections: Crystal Plans The more complicated the crystal structure and the larger the unit cell, the more difficult it is to visualize the atom or ion positions from diagrams or photographs of models, atoms or ions may be hidden behind others and therefore not seen. Another form of representation, the crystal plane or crystal projection, is needed, which precisely shows the atomic or ionic positions in the unit cell. The first step is to specify the axes x, y and z from a common origin and along the sides of the cell. The atomic or ionic positions or coordinates in the unit cell are specified as fractions of the cell edge length in the order x, y, z. Thus in the bcc structure the coordinates of the atom/ion at the origin is (000) and that at the centre of the cube is (½ ½ ½). As all eight corners of the cube are equivalent positions i.e., any of the eight corners can be chosen as the origin, (000) specifies all the corner atoms, and the two coordinates (000) and (½ ½ ½) are equal to the two atoms/ions in the bcc unit cell. In the fcc, with four atoms/ions per unit cell, the coordinates are: (000), (½ ½ 0), (½ 0 ½), (0 ½ ½). (a) (b) Fig. 3.12: Plan of (a) BCC Structure (b) CCP or HCP Structure Fig. 3.13: Alternate Unit Cells of the Perovskite Strucutre Crystal projections or plans are usually drawn perpendicular to the z-axis, and Fig. 3.12 are plans of the bcc and fcc structures respectively. Note that only the z-coordinates are indicated in these diagrams; the x and y coordinates need not be written down because they are clear from the plan. Similarly, no z coordinates are indicated for all the corner atoms because all eight corners are equivalent positions in the structure, as mentioned above. 83 Introduction to Crystallography Sketching crystal plans helps one to understand the similarities and differences between structures, in fact, it is very difficult to understand them otherwise. For example, Fig. 3.13 (a) and (b) show how the same crystal structure (perovskite, CaTiO3). They look different because the origins of the cell have been chosen to coincide with different atoms/ions. COVALENT CRYSTALS Elements from the central groups of the Periodic table are not readily ionised. The energy required to remove all the valence electrons is too large for ionic bonding to be possible. However, it is still possible for each atom to complete its outer shell by sharing electrons with its neighbours. Thus in covalent bonding arrangement each atom has 8 – N neighbours. The constituent atoms are linked by covalent bonds in one, two or three dimensions. The covalent bonds themselves are strong, but they only confer strength and resistance to compression in the directions in which they occur. Hence, the mechanical properties of covalent solids depend markedly on whether the covalent bonds extend in one, two or three dimensions. Covalent solids do not form close packed structures because the directional nature of the covalent bonds must be maintained. The simplest covalent structure is that of diamond (and of silicon and germanium). (a) (b) Fig. 3.14: (a) Covalent Bonding: Atoms of Group IV each has Four Neighbours. (b) Crystal Structure of Diamond Showing Tetrahedral Bond Arrangement: Covalently bonded materials frequently must have complex structures in order to satisfy the directional restraints imposed by the bonding. Diamond Cubic Structure Elements such as silicon, germanium, and carbon in its diamond form are bonded by four covalent bonds and produce a tetrahedron (Fig. 3.14). The coordination number for each silicon atom is only four, due to the nature of the covalent bonding. 84 Structure of Nonmetallic Materials As these tetrahedral groups are combined, a large cube can be constructed [Fig. 3.14(b)]. This large cube contains eight smaller cubes that are the size of the tetrahedral cube; however, only four of the cubes contain tetrahedra. The large cube is the diamond cubic, or DC, unit cell. The lattice is a special FCC structure. The atoms on the corners of the tetrahedral cubes provide atoms at each of the regular FCC lattice points. However, four additional atoms are present within the DC unit cell from the atoms in the center of the tetrahedral cubes. We can describe the DC lattice as an FCC lattice with two atoms associated with each lattice point. Therefore, there must be eight atoms per unit cell. Example 3.11: Determine the packing factor for DC silicon. Solution The atoms touch along the body diagonal of the cell (Fig. 3.15). Although atoms are not present at all locations along the body diagonal, there are voids that have the same diameter as atoms. a0 r 2r 2r r 2r 8r = 3 a0 Fig. 3.15: Relation between Lattice parameter and Atomic Radius in Diamond Cubic Consequently, 3 a0 = 8r Packing Factor 4 (8 atoms/cell) ( π r 3 ) 3 = a 30 4 (8) ( π r 3 ) 3 = (8 r/ 3 ) 3 = 0.34 85 Introduction to Crystallography The low pressure crystal form of carbon is graphite which differs in many respects from diamond. It is a layer structure in which the atoms are covalently bonded to only three nearest neighbours in the layer, and the layers themselves are only weakly bonded by van der Waals forces (Fig. 3.14). Fig. 3.14: The Layer Structure of Graphite Since there is one electron per atom that is not employed in the covalent bonding there is an abundant supply of free electrons, and so graphite is a good electrical conductor whereas diamond is an almost perfect insulator. However, the free electrons cannot cross easily from layer to layer and so the resulting conductivity is highly anisotropic. It was believed that graphite owed its lubricating properties to the weak van der Waals bonds between adjacent layers. It has now been shown that lubrication is associated with adsorbed gas layers such as oxygen or organic molecules. CRYSTALLINE POLYMERS Polymers involve molecules rather than just atoms or ions, as with metals and ceramics. The atomic arrangement is, therefore, more complex for polymers. We think of polymer crystallinity as the packing of molecular chains so as to produce an ordered atomic array. As a polymer crystallizes from the molten state, a certain amount of amorphous polymer will also be present within the structure (to accommodate mismatch and other defects within the crystal). For his reason most crystalline polymers are actually semicrystalline, in which the percentage of crystalline phase can range from 40 to 90 percent. Polymer properties are significantly affected by the degree of crystallinity. Crystalllinity tends to increase the mechanical properties such as tensile strength and hardness while diminishing ductility, toughness and elongation. 86 Structure of Nonmetallic Materials The density of a crystalline polymer will be greater than an amorphous one of the same material and molecular weight, since the chains are more densely packed together for the crystalline structure. The degree of crystallinity by weight may be determined from accurate density measurements according to % Crystallinity = ρ c (ρ s ρ a } x 100 ρ s (ρ c ρ a) Where, ρ s = the density of specimen for which the percent crystallinity is to be determined ρ c = density of the perfectly crystalline polymer ρ a = density of the totally amorphous polymer. The values of ρ c and ρ a must be measured by other experimental means. Mer Unit Fig. 3.15: The Unit Cell of Crystalline Polyethylene The dashed lines in Fig. 3.15 outline the unit cell for the lattice of polyethylene. Polyethylene is obtained by joining C2H4 molecules together to produce long polymer chains that form an orthorhombic unit cell. Some polymers, including nylon, can have several polymorphic forms. The degree of crystallinity may range from completely amorphous to almost entirely (up to 90 percent crystalline); by way of contrast metal specimens are almost always entirely crystalline. The degree of crystallinity of a polymer depends on the rate of cooling during solidification as well as on the chain configuration. During crystallization upon cooling through the melting temperature, the chains which are highly random and entangles in viscous liquid, must assume an ordered configuration. For this to occur, sufficient time must be allowed for the chains to move and align themselves. On the other hand, crystallization is not easily prevented in chemically simple polymers such as polyethylene, even for very rapid cooling rates. For linear polymers, crystallization is easily accomplished because there are virtually no restrictions to prevent chain alignment. Any side branches interfere with crystallization, such that branched polymers never are highly crystalline; in fact excessive branching may prevent any crystallization whatsoever. 87 Introduction to Crystallography For copolymers as a general rule, the more irregular and random the mer arrangement, the greater is the tendency for the development of noncrystallinity. For alternating and block copolymers there is some likelihood of crystallization. On the other hand, random and graft copolymers are normally amorphous. Example 3.12: How many carbon and hydrogen atoms are in each unit cell of crystalline polyethylene? There are twice as many hydrogen atoms as carbon atoms in the chain. .ρ of polyethylene= 0.95 Mgm-3. Solution If we let x be the number of carbon atoms, then 2x is the number of hydrogen atoms. p= (x) (12 g/g. mole) (2x) (1g/g. mole) (7.41 x 10 -8 ) (4.94 x 10 8 ) (2.55 x 10 8 ) (6.02 x 10 23 ) 0.95 = 14 x 56.2 x = 3.8 ≃ 4 carbon atoms per cell 2 x = 8 hydrogen atoms per cell To some extent, the physical properties of polymeric materials are influenced by the degree of crystallinity. Crystalline polymers are usually stronger and more resistant to dissolution and softening by heat. Polymer single crystals as thin platelets and having chain folded structures may be grown from dilute solutions. Many semicrystalline polymers form spherulites. Spherulites are considered to be polymer analog of grains in polycrystalline metals and ceramics. Each spherulite is really composed of many different lamellar crystals and in addition some amorphous material. Polyethylene, polypropylene, polyvinyl chloride and nylon form a spherulite structure when they crystallize from a melt. PROBLEMS AND QUESTIONS 3.1 Show that the minimum cation to anion ratio for a coordination number of 4 is 0.225. 3.2 Show that the minimum cation to anion ratio for a coordination number of 6 is 0.414. 88 Structure of Nonmetallic Materials [Hint: Use the NaCl structure and assume that anions and cations are just touching along the cube edges and across face diagonals.] 3.3 Show that the minimum cation to anion ratio for a coordination number of 8 is 0.732. 3.4. Using the ionic radii given in Table 3. , determine the coordination number expect6ed for the following compounds. (a) FeO, (b) CaO (c) SiC (d) PbS (e) B2O3 [ Ans. (a) NaCl (d) CsCl ] 3.5. Using the ionic radii given in Table 3. , determine the coordination number expect6ed for the following compounds. (a) Al2O3 (b) TiO2 (c) MgO (d) SiO2 (e) 3.6 Based on the ionic radius ratio and the necessity for charge balance, which of the cubic structures would you expect CdS to possess? 3.7 Based on the ionic radius ratio and the necessity for charge balance, which of the cubic structures would you expect CoO to possess? 3.8 The compound NiO has the sodium chloride crystal structure. Calculate (a) the lattice parameter (b) density and (c) packing factor for NiO. 3.9 One of the forms of BeO has the ZnS structure at high temperature. Determine (a) the lattice parameter, (b) the density and (c) the packing factor for the compound. 3.10 (a) Germanium has diamond cubic structure with a lattice parameter of 5.6575A. Calculate the size of he germanium atom in the unit cell. (b) Does this best match up with germanium’s atomic radius or ionic radius? 3.11 Calculate the fraction of [111] direction and the fraction of the (111) plane actually covered by atoms in the diamond cubic unit cell. 3.12 Calculate the fraction of [111] direction and the fraction of the (111) plane actually covered by sodium ions in the NaCl cubic unit cell. 3.13 Compute the atomic packing factor for the CsCl crystal structure in which the radius ratio is 0.732. 3.14 The ZnS crystal structure is one that may be generated from close packed planes of anions. (a) Will the packing sequence for this structure be FCC or HCP? Why? (b) Will cations fit tetrahedral or octahedral positions? Why? (c) What fraction of positions will be occupied? [ Ans. (a) FCC (b) Tetrahedral (c) one=half] 89 Introduction to Crystallography 3.15 Iron oxide (FeO) has the rock salt crystal structure and a density of 5.70 g/cm3. (a) Determine the unit cell edge length. (b) How does the result compare with the edge length as determined from radii in Table 3. assuming that Fe 2+ and O 2- ions just touch each other along the edges. [Ans. (a) a = 0.437 nm (b) a = 434 nm] 3.16 A hypothetical AX type of ceramic material is known to have a density of 2.65 g/cm3 and a unit cell of cubic symmetry with a cell edge length of 0.43 nm. The atomic weights of the A and X elements are 86.6 and 40.3 g/mol respectively. On the basis of the information, which of the following crystal structures ia (are) possible for this material: rock salt, cesium chloride or ZnS? Justify your choice(s). [ Ans. Cesium Chloride] 3.17 Compute the atomic packing factor for the diamond cubic crystal structure. Assume that the bonding atoms touch one another, that the angle between adjacent bonds is 109.5o, and that each atom internal to the unit cell is positioned a/4 of the distance away from the two nearest cell faces (a is the unit cell edge length). [ Ans. APF = 0.68] 90