PRESENTED BY: AURELIO, CRUZ, & ENRIQUEZ PRINCIPLE OF EQUIPMENT MAINTENANCE Types of Equipment Maintenance BREAKDOWN MAINTENANCE PREVENTIVE MAINTENANCE PREDICTIVE MAINTENANCE CORRECTIVE MAINTENANCE BREAKDOWN MAINTENANCE Maintenance performed on equipment that has broken down and is unusable. The simplest maintenance strategy It is based on a breakdown maintenance trigger. It may be either planned or unplanned. Advantages of Breakdown Maintenance ADVANTAGES Minimal planning Easy processing Less staff is required Disadvantages of Breakdown Maintenance DISADVANTAGES Unpredictability Unexpected costs Safety risks to other staff PREVENTIVE MAINTENANCE involves the systematic inspection of equipment where potential problems are detected and corrected in order to prevent equipment failure before it happens. preventive maintenance schedule may include things such as cleaning, lubrication, oil changes, adjustments, repairs, inspecting and replacing parts, and partial or complete overhauls that are regularly scheduled. Reasons why imaging facilities have service policies with their manufacturers REASON 1. Your supplier’s personnel have been specially trained by the manufacturer and will have the necessary tools to carry out the corresponding calibrations. REASON 2. with preventive maintenance, sometimes we can detect errors or component wear before they become a bigger problem. REASON 3. your service engineer can update your imaging equipment with the latest patches and updates that can correct and help improve the operation of your system Benefits of Preventive Maintenance BENEFITS Prolonged life of equipment Less unplanned downtime caused by equipment failure Fewer errors in day-to-day operations Fewer expensive repairs caused by unexpected equipment failure that must be fixed quickly Reduced risk of injury PREDICTIVE MAINTENANCE A technique that uses data analysis tools and techniques to detect anomalies in your operation and possible defects in equipment and processes so you can fix them before they result in failure Benefits of Predictive Maintenance BENEFITS When predictive maintenance is working effectively as a maintenance strategy, maintenance is only performed on machines when it is required. That is, just before failure is likely to occur. This brings several cost savings: EXAMPLE Using predictive maintenance include vibration analysis, oil analysis, thermal imaging, and equipment observation. CORRECTIVE MAINTENANCE Any task that corrects a problem with an asset and returns it to proper working order. Corrective maintenance tasks can be both planned and unplanned CORRECTIVE MAINTENANCE There are three situations when corrective maintenance occurs: When an issue is detected through condition monitoring When a routine inspection uncovers a potential fault When a piece of equipment breaks down Type of Corrective Maintenance PLANNED CORRECTIVE MAINTENANCE When it’s performed as part of preventive maintenance or conditionbased monitoring. Both preventive and condition-based maintenance attempt to find problems before they cause equipment failure. If a problem is found, maintenance can be planned and scheduled. UNPLANNED CORRECTIVE MAINTENANCE Corrective maintenance is unplanned when a preventive maintenance schedule is in place, but a breakdown occurs between scheduled maintenance actions. Maintenance can be may be performed immediately or at a later date, depending on the availability of tools, parts, and personnel. UNPLANNED CORRECTIVE MAINTENANCE Corrective maintenance can also be unplanned when an asset shows signs of potential failure or reaches failure unexpectedly. In this scenario, there are no planned maintenance actions to catch the failure before it happens or to address it after it happens. End of Presentation