Strategy is the practice of being humble enough to admit that someone else is better at something, and being wise enough to learn how to match them and even surpass them at it. MGN571 CORPORATE STRATEGY AND DECISION SIMULATION Benchmarking 1 LEARNING OBJECTIVES Understand what is benchmarking and how it is done? 2 3 of 58 4 of 58 GOSH-ABOUT THE HOSPITAL Child Care Founded in 1852 (Era of high infant mortality & Malnutrition) First children’s hospital in English Speaking world Largest pediatric epilepsy surgery centre in UK & second largest in Europe Excellent Rating (6/157) Infrastructure & Facilities 335 Bed hospital 315 Doctors 900 registered nurses 135 Healthcare professionals Largest unit treating children’s brain tumors Largest pediatric ICU in UK (48 bed, 8 high dependency beds & 5 transitional Beds) SITUATION Mid 1990s High morality for surgery Contentious Public Inquiry Study-Journey from operating room to the intensive care unit was-HIGH RISK Staff related factors Patient Related factors RECEPTIVE FOR CHANGE 5 6 7 of 58 BENCHMARK Allan Goldman Martin Elliot PIT STOP HANDOVER WHAT WAS LEARNED? • Way of addressing possible failure • Everyone’s idea was given equal weight • Failure Modes and Effect Analysis • Process mapping & Description • Describe people’s task • Key to Successful Pit Stop • The routine in the pit stop is taken seriously • What happens in pits top is predictable so problems can be anticipated and procedures can be standardized • Crews practice those procedures until perfection • Everyone know their job 9 IMPLEMENTATAION Videotape handover RORMULA1 TEAM Filming & Rehearsals Dance Choreographer Lollipop 12 PAGE HANDOVER PROTOCOL 10 WHAT WASN’T TRANSFERABLE • Engineer out parts & get new equipment's • Multiple Rehearsals not possible • Too many permutations of what could go wrong • Machine Vs. Human Life 14 RESULT The mean number of technical errors was reduced from 5.42 (95% CI ±1.24) to 3.15 (95% CI ±0.71) The mean number of information handover omissions was reduced from 2.09 (95% CI ±1.14) to 1.07 (95% CI ±0.55) Duration of handover was reduced from 10.8 min (95% CI ±1.6) to 9.4 min (95% CI ±1.29). Nine out of twenty-three (39%) precondition patients had more than one error in both technical and information handover prior to the new protocol, compared with three out of twenty-seven (11.5%) with the new handover. Regression analysis showed that the number of technical errors were significantly reduced with the new handover (t = −3.63,P < 0.001) 15 16 of 58 SOME OTHER EXAMPLES PROBLEM Long admittance times in hospitals COMPARED WITH Hotel receptions Too lengthy setup of machines Formula 1 pit crews Planning the delivery of fresh concrete Hot pizza delivery Unstructured maintenance of power turbines Maintenance of aircraft engines Difficult to manufacture shell cases with the smooth surface Manufacturing of lipstick tubes right cylindrical shape 17 of 58 WHY 18 of 58 DEFINITION Xerox Corporation is credited with originating the practice of benchmarking among American companies. Xerox’s chief executive, David Kerns, defined benchmarking as “the continuous process of measuring products, services, and practices against the toughest competitors or those recognized as industry leaders.” Robert Camp, the logistics engineer who initiated Xerox’s benchmarking program and who is generally regarded as the guru of the benchmarking movement, offered an even simpler definition. “Benchmarking is the search for industry best practices that lead to superior performance” Xerox Benchmarking against Japanese competitors, Xerox found out that it took twice as long as its Japanese competitors to bring a product to market, five times the number of engineers, four times the number of design changes, and three times the design costs. The company also found that the Japanese could produce, ship, and sell units for about the same amount that it cost Xerox just to manufacture them. In addition, Xerox's products had over 30,000 defective parts per million - about 30 times more than its competitors. Benchmarking also revealed that Xerox would need an 18% annual productivity growth rate for five consecutive years to catch up with the Japanese. 19 BENCHMARKING Xerox initiated functional benchmarking with the study of the warehousing and inventory management system of L.L. Bean (Bean), a mail-order supplier of sporting goods and outdoor clothing. Bean had developed a computer program that made order filling very efficient. The program arranged orders in a specific sequence that allowed stock pickers to travel the shortest possible distance in collecting goods at the warehouse. Xerox zeroed in on various other best practice companies to benchmark its other processes. These included American Express (for billing and collection), Cummins Engines and Ford (for factory floor layout), Florida Power and Light (for quality improvement), Honda (for supplier development), Toyota (for quality management), Hewlett-Packard (for research and product development), Saturn (a division of General Motors) and Fuji Xerox (for manufacturing operations) and DuPont (for manufacturing safety). 20 RESULTS Overall customer satisfaction was rated at more than 90% in 1991. Some of the other benefits Xerox derived were: • Number of defects reduced by 78 per 100 machines. • Service response time reduced by 27%. • Inspection of incoming components reduced to below 5%. • Defects in incoming parts reduced to 15 0ppm. • Inventory costs reduced by two-thirds. • Marketing productivity increased by one-third. • Distribution productivity increased by 8-10 %. • Increased product reliability on account of 40% reduction in unscheduled maintenance. • Notable decrease in labour costs. • Errors in billing reduced from 8.3 % to 3.5% percent. • Became the leader in the high-volume copier-duplicator market segment. • Country units improved sales from 152% to 328%. 21 TYPES OF BENCHMARKING Strategic Benchmarking: Aimed at improving a company's overall performance by studying the long-term strategies and approaches that helped the 'best practice‘ companies to succeed. It involves examining the core competencies, product/service development and innovation strategies of such companies. Competitive benchmarking or Performance Benchmarking: Used by companies to compare their positions with respect to the performance characteristics of their key products and services. Competitive benchmarking involves companies from the same sector. Process Benchmarking: Used by companies to improve specific key and operations with the help of best practice organizations involved in performing similar work or offering similar services. Functional Benchmarking or Generic Benchmarking: Used by companies to improve their processes or activities by benchmarking with other companies from different business sectors or areas of activity but involved in similar functions or work processes. 22 POLL Which best describes the process of benchmarking? a) Comparison of actual performance with budget b) Comparison of the costs of one product with another c) Comparison of direct competitors' performance d) Comparison of the performance of one operation or business with another 23 THANK YOU 24