Thennal & Infrared Questions & An upple Recomme BookJ nd Ill estions The American Society for Nondestructive Testing, Inc. ii • Published by The American Society for Nondestructive Testing, Inc. 1711 Arlir\gate Lane PO Box 28518 Columbus, OH 43228-0518 No part of this book may be reproduced or transmitted in any form, by means electronic or mechanical including photocopying, recording, or otherwise, without the expressed prior written permission of the publisher. Copyright © 2010 by The American Society for Nondestructive Testing, Inc. ASNT is not responsible for the authenticity or accuracy of information herein. Products or services that are advertised or mentioned do not carry the endorsement or recommendation of ASNT. IRRSP, NOT Handbook, The NOT Technician and www.asnt.org are trademarks of The American Society for Nondestructive Testing, Inc. ACCP, ASNT, Levell// Study Guide, Materials Evaluation, Nondestructive Testing Handbook, Research in Nondestructive Evaluation and RNDE and are registered trademarks of The American Society for Nondestructive Testing, Inc. ASNT Mission Statement: , ASNT exists to create a safer world by promoting the profession and technologies of nondestructive tesOng. ISBN-~3: 978-1-57117-~97-9 Pririted in the United States of America 1/10 first printing • iii • Contents Acknowledgments iv Recommended References v Reference Usage vi Level I Questions 1 Level II Questions 7 Level Ill Questions 15 iv Acknowledgments Thank you to Terry Clausing, Drysdale & Associates, Inc., and Rob Spring, Snell Group, for writing and coordinating this edition of Supplement to Recommended Practice SNT-TC-1A (Q & A Book) Infrared and Thermal Testing Method. Thank you also to the following contributors who assisted with the peer review of this book: Doug Burleigh Patrick L. Cerny Jacky C. H. Chen Babu S.K. Grace Liang Kathryn M. Lee Bernie Lyon Scott Miller Gary Orlove Philip Raw K. Ravindran Alberto F. Reyna Bob Rogers Dave Ronzani Daniel R. Ryan Dan Simon Kris Krumreich Simmons Jeffrey G. Thompson Raymond HO Fook Wing Werner Yzelman John Zabita Cynthia M. Leeman Educational Materials Supervisor • v • Recommended References Thermal and Infrared Testing Method The following references were used in formulating the questions contained in this book. References A. Maldague, X.P.V., tech. ed., Patrick 0. Moore, ed. Nondestructive Testing Handbook, third edition: Volume 3, Infrared and Thermal Testing. Columbus, OH: The American Society for Nondestructive Testing, Inc. 2001. B. lncropera, F.P., and David P. Dewitt. Fundamentals of Heat and Mass Transfer, 5th Edition. Hoboken, NJ: John Wiley & Sons. 2001. c. Guyer, E.C. Handbook of Applied Thermal Design. Philadelphia, PA: Taylor & Francis. 1999. D. Holman, J.P. Experimental Methods for Engineers. Boston, MA. McGraw-Hill. 2001. E. Holst, G.C. Testing and Evaluation of Infrared Imaging Systems. Maitland, FL. JCD Pub. Co. 1993. F. Kaplan, H. ASNT L/11 Study Guide: Infrared and Thermal Testing Method. Columbus, OH. The American Society for Nondestructive Testing, Inc. 2001. G. ASTM C 1060, "Standard Practice for Thermographic Inspection of Insulation Installations in Envelope Cavities of Frame Buildings." Annual Book of ASTM Standards. West Conshohocken, PA; American Society for Testing and Materials. Most recent edition. H. ASTM E 1153, "Standard Test Method for Efficacy of Sanitizers Recommended for Inanimate Non-Food Contact • Surfaces." Annual Book of ASTM Standards. West Conshohocken, PA; American Society for Testing and Materials. Most recent edition . I. ASTM E 2582, "Standard Practice for Infrared Flash Thermography of Composite Panels and Repair Patches Used in Aerospace Applications." Annual Book of ASTM Standards. West Conshohocken, PA; American Society for Testing and Materials. Most recent edition. J. Recommended Practice No. SNT-TC-1A: Personnel Qualification and Certification in Nondestructive Testing. Columbus, OH. The American Society for Nondestructive Testing, Inc. Most recent edition. Each question found in this book contains letter(s) and page number(s) in bold type immediately following the answers. For example, 5. The first law of thermodynamics states: a. b. c. d. energy energy energy energy moving into a body equals the energy leaving a body if it is at steady state moves from areas of high temperature to areas of low temperature moves from cooler areas to warmer areas moving out of a body equals the energy transmitting through the body. 8.13 In this example, the letter "B" refers to Reference Bin the list provided above and 13 is the specific page in the reference where the answer to the question can be found . • .\ vi Reference Usage Reference A: Total =114 Levell 27 Levell! 40 Level Ill 47 Reference F: Total = Levell Levell! Level Ill 1 0 0 1 Reference 8: Total = 10 Levell 2 Levell! 4 Level ill 4 Reference G: Total = Levell Levell! Level Ill 3 Reference C: Total = 15 Levell 12 Levell! 2 Level Ill 1 Reference H: Total = Levell Level II Level Ill 3 1 2 0 Reference D: Total = Levell Level II Level Ill 8 5 2 1 Reference 1: Total = Levell Levell! Level Ill 6 0 0 6 Reference E: Total = Levell Levell! Level Ill 4 2 1 1 0 3 0 .! Level I Questions: Thermal & Infrared Testing Method • Level I Questions Thermal and Infrared Testing Method 1. One calorie is equivalent to how much heat energy? 4. a. raising the temperature of 1 lb of water 1 op b. raising the temperature of 1 g of water 1"C c. raising the temperature of 1 lb of water 1 oc d. raising the temperature of lg of water 1 "F a. energy moving into a body equals the energy leaving a body if it is at steady state b. energy moves from areas of high temperature to areas of low temperature c. energy moves from cooler areas to warmer areas d. energy moving out of a body equals the energy transmitting through the body A.26 2. The second law of thermodynamics states: Which of the following is incorrect? 0.355 • a. b. c. d. 0 "C = 32 "F -40 "C = -40 "F "C = 32 + (9/5 x "F) 100 "C = 212 "F 5. a. when energy moving into a body plus any internal energy generated equals the energy leaving a body, that body is in a steady state condition b. energy moves from areas of high temperature to areas of low A.27 3. The first law of thermodynamics states: Newton's Law of convective cooling states that: a. the rate of heat loss·is proportional to the heat capacity of the body and its surface area b. the rate of cooling is inversely proportional to the temperature c. the rate of heat loss is inversely proportional to the temperature of the body d. the rate of heat loss of a body is proportional to the difference in temperature between the body and its fluid surroundings. A.54 temperature c. energy moves from cooler areas to warmer areas d. energy moving out of a body equals the energy transmitting through the body. B.i3 6. Which of the following temperature scales is considered an absolute scale? a. b. c. d. Fahrenheit Boltzmann Celsius kelvin 0.356 • pg eg Qt PS 00 QT :1\a).j J8MSU\f 1 2 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 7. Which of the following temperature scales is considered to be a relative scale? a. b. c. d. 13. Rankine Boltzmann Celsius kelvin You are inspecting an energized 440 V electrical three-phase fused disconnect. The fuse caps on the fuses are copper and appear cooler than the fuse cardboard bodies. What is probably the reason? a. the fuse caps are emitting the coolness inside themselves 0.356 8. b. the fuse caps are radiating less energy and reflecting the cooler room temperatures c. the fuse bodies are actually warmer than the fuse caps d. the fuse bodies are reflecting your body's warmth For every degree on the Celsius temperature scale how many degrees are on the Fahrenheit scale? a. 5/9- 32 b. 1.8 c. 32 d. 100 A.36 0.356 9. 14. The material property that relates to the rate that heat flows though a solid material is called: thermal conductance angle of view thermal resistance coefficient of convective heat transfer A.298 15. d. emissive conductivity 8.4 A low sloped roof is inspected in the early evening after a sunny day. Wet absorbent roof insulation appears warmer than the dry insulation because: A micron is a unit of: a. length b. wave amplitude a. the wet insulation is a better emitter of thermal radiation b. the wet inst1.lation is more reflective c. temperature d. roughness than the dry insulation A.33 11. Emittance of a surface may vary with which of the following? a. b. c. d. a. thermal conductivity b. convective efficiency c. conductive efficiency 10. (J c. the dry insulation cools off slower than the wet insulation d. the wet insulation cools off slower A micron is a unit of measure that is: than the dry insulation a. b. c. d. one thousandth of a meter one thousand thousandth of a inch one millionth of a meter one millionth of an inch A.33 12. Which material below is transmissive to long wave (8-14 [liD) infrared radiation? a. polyethylene film b. glass c. rubber d. human skin A.57 16. Which of the following equations is used to calculate the amount of radiant energy emitted from a surface? a. R+A+T=I b. Q=aeP c. [liD = biT absolute d. E =me' A.38; 0.9 A.292 qgT PST BOT 86 qg • Level I Questions: Thermal & Infrared Testing Method • 17. Which of the following IR camera settings may affect a radiometric temperature measurement? 22. Thermal infrared radiation occurs at wavelengths: a. b. c. d. a. span b. level c. palette d. focus shorter than X- rays shorter than visible light longer than visible light longer than radio waves A.33; C.:t.2-59, C.:t.2-6i 23. 18. Which of the following camera parameters is not adjustable in post-processing computer software? An opaque graybody surface with an emissivity of 0.04 would be: a. transparent to infrared radiation b. a fairly good emitter a. span c. almost a perfect reflector b. level d. almost a perfect emitter c. emissivity A.94; C.:t.2-63 d. range C.:t.2-6i 19. • A thick ceramic coffee mug has an emissivityof0.84 in the 8-I41Jm wave band. What is its reflectivity? a. b. c. d. The radiant energy emitted by an object is a function of what power of its absolute temperature? a~ first power b. second power c. third power d. fourth power 0.84 0.48 0.34 0.16 A.89 C.:t.2-64 20. 24. 25. What are the three modes of heat transfer? The temperature of an aluminum bus bar is being measured. You have determined a. reflected, transmitted, emitted emissivity is 0.15. What is the reflectivity of the bus bar? b. conductive, convective, radiative c. absorption, emission, transmission d. temperature, thermal movement, absorbency a. 0.0 b. 0.15 c. 0.85 d. 1.0 A. 54 26. A.94; C.:t.2-63 A quick and simple technique for improving the emissivity of highly reflective surfaces is to: 21. A perfect thermal mirror would bave an emittance equal to: a. use a shorter wavelength infrared camera a. b. c. d. 0.0 O.Gl b. apply black electrical tape to the 0.5 c. cover the surface with aluminum foil surface d. adhere black thin film polyethelene 1.0 A.94; C.:t.2-63 qg;; qg;; Pv<: A.30; C.:t.2·64 P6T PST PH 3 4 Supplement to Recommended Practice SNT-TC-:LA (Q&A Book): Thermal & Infrared Testing Method 27. What can we say fur certain about a clear piece of thin plastic? a. b. c. d. 31. What does IFOV stand for? a. b. c. d. it is transparent to infrared it is opaque to infrared its emissivity is less than 1 its reflectivity is more than 1 increasing field of view instantaneous field of view infringing field of view image field of view A.281 A.89; C.12-62 32. 28. A large variance of the viewing angle from the normal (90°) to a non-metallic surface of interest the emitted energy sensed. a. decreases b. increases linearly c. increases exponentially d. has no effect on a. b. c. d. 33. Why do a block of wood and a piece of steel at the same temperature feel so different when they come into contact with your body? In an infrared roof moisture survey, what effects cause the areas of roof over wet insulation to be warmer at night than those over dry insulation? a. the thermal conductivity of the steel is greater b. the thermal conductivity of the wood a. high heat capacity of water and is greater c. the wood is a much better emitter than the steel d. the steel is heavier than the wood daytime insolation b. increase thermal resistance of wet insulation c. warmer evening temperatures combined with cooler interior temperatures d. lower heat capacity of water and cooler evening temperatures A.54 34. A.57; C.12-68 30. above-273 K atO oc aboveO K above -460 R A.27 A.95 29. At what temperature does the emittance of thermal radiation begin? • During the summer with clear sunny days, clear nights and a diurnal temperature swing from 32 oc (90 °F) to 10 oc (50 °F), a lake and the surrounding land would probably have the following thermal relationship: Which of the following is not a typical pattern of an anomalous thermal image associated with wet roof insulation? a. b. c. d. circular amorphous picture frame board type H.5 a. the land would be cooler than the lake at night b. the land would be warmer than the lake during the daytime c. the land would be warmer than the lake day and night d. the land would be cooler earlier in the evening then become warmer by 1norning A. 57 8££ eo£ • Level I Questions: Thermal & Infrared Testing Method • 35. . of the radiant emittance of a The ratiO k . . b 4Y to that of a blac body IS giVen o defined as: a. b. c. d. 36. • A.364 40. Periodically most focal plane array thermal imagers pause the live image and go through an internal routine called what? A.57 a. b. c. d. Wb. h of the following camera d. lCt e ts is used to optimize thermal a JUS 111 11 . t of a thermal Image? contras a. b. c. d. 38. A.38 aluminum steel wood copper Which of the following is a commonly used technique to increase contrast in thermal images? a. adjust camera to a higher temperature range b. increase the span setting of the thermal image c. use a gray monochrome palette d. change to a multi-division color palatte such as a rainbow radiance reflectivitY emissivity transmissivity . h of the following has the lowest WbK d .. > thermal con uctlVlty. a. b. c. d. 37. 39. focus span level range non-uniformity correction internal temperature calibration thermal temperature correction temperature uniformity calibration E.45 41. An appropriate thermal span and level setting for imaging a human face in a 22 °C (72 °F) room is: C.12-61 a. b. c. d. Which of the following camera adjustmeots will have an effect on temperature measurement? 37 °C (98.6 °F) 27 to 38 °C (80 to!OO °F) 35 to 43 °C (95 to 110 °F) 13 to 22 oc (55 to 72 op) E.5 a. b. c. d. focus span level palette C.12-61 8Qj7 P6£ 09£ oss 5 6 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method • Level II Questions: Thermal & Infrared Testing Method • Level II Questions Thermal and Infrared Testing Method L 5. Infrared cameras measure: a. the temperature of a surface b. the radiosity of a surface , c. the radiosity that is absorbed by the a. 1.0 b. 0.90 c. 0.50 d. 0.10 detector in an infrared camera d. the emittance of a surface A.279 2. The plant's main switchgear is to be inspected. The main switchgear has new aluminum busbar. The emissivity of new aluminum busbar is approximately: A.36 A camera has an IFOV of 1.9 rnRad. What is its theoretical minimum spot size 6. at a distance of 100 em? • a. b. c. d. 1.9 ern 0.19crn 0.019 em 52 ern a. it should have rained within 24 h, inspect during a sunny day b. it must not have rained within the last 24 h, inspect during a sunny day c. it must have rained within the last 24 h, inspect at night d. it must not have rained within the last 24 h, inspect after sundown following a clear sunny day H.4 A.279 3. The slit response function is used to measure: a. b. c. d. field of view (FOV) IFOVmeasurement NETD MRTD A.281 4. What is the most important factor when What weather conditions are necessary for conducting a thermal infrared roof inspection? 7. How should the level and span be set when inspecting overhead electrical bus plugs? inspecting electrical equipment using IR? a. thermal sensitivity of the IR camera b. safety c. image focus d. thermal span and level A.299 a. set the camera to auto adjust mode allowing the camera to adjust level and span b. set the span wide for the full scene and adjust level to the ambient temperature c. set span wide and allow the camera to automatically adjust level d. set the span very narrow and adjust the level to the temperature of the bus E.5 .a .,. PL P9 pg Qj? QE q~ :lie}j .l9MSUV 7 8 Supplement to Recommended Practice SNT-TC"1A (Q&A Book): Thermal & Infrared Testing Method 8. A thermal infrared inspection of a building is conducted to determine the presence of insulation. What is the recommended minimum temperature difference between inside and outside? a. b. c. d. 12. 3 "C (5 °F) 5 "C (9 "F) 10 "C (18 °F) 20 oc (36 "F) I) a. perform an external non-uniformity correction (NUC) b. adjust the calibration with a calibrated blackbody reference source c. send the camera back to the manufacturer (or relevant body) for recalibration d. adjust the emissivity until the camera reads the correct temperature G.6 9. When a thermal imaging radiometer is out of calibration and reading temperatures incorrectly, what can be done to bring it back into radiometric calibration? An object that is not at thermal equilibrium with its surrounding environment is said to be: A.293 a. b. c. d. at steady state thermally isolated thermally transmissive thermally transient 13. A.698 10. If the amount of insulation in an attic is increased from 10 em to 20 em (3.94 in. to 7.87 in.) what effect does it have on the conductive heat transfer? a. b. c. d. 11. a. b. c. d. heat transfer will stay the same heat transfer will increase by 1/2 heat transfer will be reduced by 1/2 heat transfer will increase by 2 times A.54 If the temperature difference from inside a house to outside the house decreases from 36 to 9 oc (64.8 to 16.2 "F), what effect does it have on the conductive heat transfer through the walls? a. heat transfer will stay the same b. heat transfer will increase by four times c. heat transfer will be reduced by four times d. heat transfer will be reduced by two times The effects of the sun can prevent the accurate inspection of light frame buildings. In accordance with ASTM C 1060, how long should a wall of light frame construction be free from direct solar radiation in order to conduct an infrared inspection of the wall? ., 1h 3h Sh 12 h G.6 14. A kilogram of each of the following materials is heated to 90 "C (194 "F). Which of the following materials has the most stored thermal energy? a. b. c. d. arr aluminum steel water A.57 A. 54 PtT PH OQT P6 • Level II Questions: Thermal & Infrared Testing Method • 15 . Latent heat energy can be described as: 18. a. the energy that creates or breaks the molecular bonds of the phase state of a material b. the energy that when added to a material will cause its temperature to manager is not available to issue a confined entry permit to physically verify the level. It is spring time. Last night was cool and it is now noon and a bright sunny day. What might you consider to determine the oil level? increase c. the energy released by a material that will cause its temperature to decrease d. the energy released by an object that will break the molecular bonds of a material a. Assume the liquid level indicator is correct unless definitive proof is submitted otherwise. b. Examine the tank with your infrared 8.15 16. Which of the following surfaces will generally provide the most accurate camera. When you see no level indication between liquid and air it is safe to open the tank access door. c. Examine the tank with your infrared radiometric temperature measurement? a. thin film plastic b. oxidized aluminum c. glass d. water-based paint camera. The air should be warmer than the liquid and should provide a clear indication of the liquid level. d. Examine the tank with your infrared camera. The air will be cooler than the liquid and should provide a clear indication of the liquid level. A.36 • 17. The accuracy of the liquid level gage on the 946 353 L (250 000 gal) oil tank is being questioned. Verification of the liquid level is critical but the safety The instantaneous field of view (IFOV) measurement of a radiometric system is 1.2 mRad. What is the maximum size object this system can accurately measure at a distance of 25m? A.290 19. How hot does an electrical connection need to be for it to be a classified as a serious problem? a. b. c. d. 3m 3mm 3cm 20.8 ern a. I to 5 "C (33.8 to 41 "F) b. 5 to 15 "C (41 to 59 "F) A.279 c. greater than 15 "C (59 "F) d. depends on the criticality of equipment to continued safe operation A.533 • P6T P9T 9 10 ·Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 20. Most imaging infrared radiometers operate in the 3 to 5 or 8 to 12 11m band. This is because of: 23. a. atmospheric reflection of solar radiation is adequately attenuated in these two bands b. the electromagnetic energy emitted by a target outside these two bands is generally too small to provide usable data After heating one side of a honeycomb composite with a 4 ply graphite epoxy face sheet, and thermally viewing from the same side, you notice a dark or cool f) indication that seems to be confined to a group of honeycomb cells. What is the probable cause of this thermal pattern? a. there is a disband between the top sheet and the honeycomb cells b. there is a disbond between the bottom face sheet and the honeycomb c. atmospheric absorption within these two bands is small enough to provide minimal impact on radiometry d. technological limits of producing c. there is most likely water or some other liquid in the cells d. the honeycomb is most likely crushed A.57, 64 detectors with uniform characteristics except for these two wave bands A. SO 21. 24. Long wave (8-141.Jm) infrared thermography is an excellent tool for inspecting all except which of the following: From the ground you see a hot spot on a 1 in. (2.54 em) bolted connector of a transmission line that is approximately 27.4 m (90ft) away. When you go to measure the temperature, it reads much lower than you think it should be, in fact it appears to be below ambient. What is a probable reason? a. drive belts for proper alignment b. bearings for signs of impending failure c. thin film plastics d. the temperature for creating baseline a. your IFOV is not turned on b. you are not in focus c. you are too far away to accurately measure comparison d. the emissivity is probably set A.289 incorrectly 22. While doing an IR inspection of a heated A.295 stainless steel component with several surface holes you notice that one of the holes appears hotter than the others. What could explain this? a. that hotter hole is warmer than the other holes b. that hole must be reflectiog something hotter than the other holes c. the hotter hole must have more thermal capacitance 25. Thin film plastics, such as polyethylene, are thermally different from most materials because they are: a. highly reflective to short-wave thermal radiation b. highly absorptive to long-wave thermal radiation c. highly transmissive to both mid- and long-wave thermal radiation d. the hotter hole probably is deeper than the other holes d. opaque to both mid- and long-wave thermal radiation A.123 A.291 PZ:Z: ooz; • Level II Questions: Thermal & Infrared Testing Method • 26 ' 30. Why is infrared thermal imaging often used by building analysts to locate mold growth? a. add the correct filter b. set emissivity at 0.05 c. put a piece of tape on the heater tube d. mid-wave systems are not suitable for furnace inspections a. wold is exothermic and appears warmer on the surface b. wold is endothermic and absorbs heat from surroundings, thus appearing warm c. wold grows on damp surfaces, which appear cooler due to evaporative cooling d. wold is endothermic thus cooling the surface To measure the temperature of heater tubes in a natural gas-fired furnace using a mid-wave sensing system you must: A.573 31. You have found a motor bearing that is 32 op warmer than normal. Convert this temperature difference (/', T) to degrees Celsius. 0.15 a. ooc b. 17.7 oc c. 89.6 oc d. 100°C 27. Which of the following materials has the , , ',,highest thermal capacitance? a. steel b. brick ' c. water d. glass A.27 32. Which of the following typically has the greatest influence on taking a radiometric A.57 temperature measurement on a 28; Which of the following factors will have low-emissivity object? the greatest affect on the accuracy of a _ temperature measurement of a loose -~:_t1~: ,ffci)Jilledion on a copper alloy bolted plate a. background temperature b. foreground air temperature c. distance to the target d. relative humidity connection? Assume the copper has an ~lnissivity of 0.28. A.296 estimating the copper has an 33. emissivity of 0.29 setting relative humidity at 65% rather than the preset 50% leaving the distance to object set to 3.05 m (10ft) instead of 4.6 m (15ft) adjusting the background temp 76.6 °C ( 170 °F) to actual !lffif>erature of 28.3 oc (83 °F) Which of the following camera settings has the greatest impact on taking an accurate temperature measurement of an object that actually has an emissivity of 0.87, a background temperature of 23.9 oc (75 °F), relative humidity of 50% and distance to the object is 3.05 m (10ft)? A.289 a. relative humidity set at 40% instead of of the following lists gives the order for the thermal capacitance ,materials? Assume list goes from to lowest thermal capacitance. 50% b. distance to object set at 5.5 m (18ft) c. emissivity set at 0.72 d. background temperature set at 21.1 oc (70 °F) instead of 23.9 oc (75 °F) A.296 steel, air air, steel A.57 eot: PB6 09(; 11 12 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 34. While conducting a roof moisture inspection at night after a sunny day, why is it important for theroof surface to be dry? 38. The IR system being used stores images to videotape. Back in the office you find you'd like to adjust the level and span of an image. How is this accomplished? a. evaporating water will mask the thermal patterns below the roof surface b. a dry roof surface is a better a. digitize the thermal image and adjust the level and span in software b. import the video into your conductor than a wet roof surface c. it is better to have a wet roof surface level and span c. send the video to your camera • manufacturer's software and adjust so you can find the leak easier d. a dry roof surface will radiate better to the cold sky manufacturer for conversion to 12 bit data d. data captured on videotape will not allow the adjustment of level and span H.4 A.361; 8.12-61 35. Which of the following materials emits quite differently in the mid-wave (3.5-5 microns) band than in the long-wave band (8-14 microns)? a. b. c. d. 39. is to: plate glass polished aluminum painted steel a. buy a new imager with a detector that has more detector elements b. move the camera as close to the target as possible without compromising ceramic 0.734 36. the smallest size object you can accurately measure at a distance of 3 m (3.3 ft)? 16.6 mm (0.65 in.) 18.7 mm (0.74 in.) 50.0 mm (1.97 in.) 166.0 mm (6.54 in.) .A\ safety c. install a telephoto lens d. defocusthelens Using an infrared system with an IFOVmeasurement ratio of 180:1. What is a. b. c. d. The easiest and cheapest way to improve the spatial resolution of a thermal image • A.279, 297 40. Atmospheric attenuation for imaging systems that sense 8-12 microns thermal radiation is: a. greater than the attenuation for 3-5 micron radiation b. less than the attenuation for A.295 3-5 micron radiation c. equal to the attenuation for 37. You are looking at an electrical connection 20m in the air. What IFOV measurement is required to accurately measure the temperature on the 2.54 em (I in.) head of a bolt? a. b. c. d. 3-5 micron radiation d. greater than the attenuation for 6-8 micron radiation A.180 0.125 mRad 1.25 mRad 2.5 mRad 25 mRad A.295 qov P8£ 89£ (. Level II Questions: Thermal & Infrared Testing Method 41. When looking at a thermal image, the thermographer is viewing: 45. a. thermal patterns representing The energy content of a gram of steam at 100 'C (212 'F) is much higher than that of a gram of water at 100 'C (212 'F) because of: temperatures on the surface of the target b. thermal patterns of objects reflected from the surface of the target c. radiance (combined reflected, transmitted and emitted energy) patterns from the surface of the target d. radiance (combined reflected, transmitted and emitted energy) patterns of objects reflected from the surface of the object a. a 20 'C ( 68 'F) temperature difference b. the latent heat of vaporization c. the additional shortwave thermal radiation d. the latent heat of fusion 8.15 46. a. inversely proportional to the material's specific heat b. directly proportional to a material's specific heat and density c. inversely proportional to its density d. the ratio of short-wave infrared radiation absorbed by an object to A.89 42. As a surface cools, the peak of its radiated infrared energy: a. shifts to longer wavelengths b. shifts to shorter wavelengths c. remains constant if emissivity remains constant d. remains constant even if emissivity ,. long-wave infrared radiation emitted by the object A.57 47. varies The heat capacity of an object is: A.90 V\That component of earth's atmosphere will completely or partially absorb infrared electromagnetic energy in the 43. The spectral band in which glass wave band of 6-8 [lm? transmits infrared radiation most efficiently is the _ _ region. a. b. c. d. a. water vapor (H 2 0) b. nitrogen (N) and oxygen (0 2 ) 2-4 jlm 5-7 jlm 6-10 jlm 10-15 jlm combined c. oxygen (02 ) d. nitrogen (N) A.180 A.291 48. 44. Since wind will convectively cool When water freezes: building components reducing thermal a. heat energy is absorbed from the building inspections on the windward surroundings b. the volume decreases and side when air speeds are in excess of: differences, it is not advisable to perform conductivity increases c. heat energy is released to the surroundings d. the volume increases and conductivity a. 6 km/h (3.7 mph) b. 12 km/h (7.5 mph) c. 18 km/h (II mph) d. 24 km/h (15 mph) G.6 decreases 8.15 • P817 eL17 Q917 Q917 01717 et;17 e;;17 or17 13 14 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 49. Which of the following statements regarding infrared emission and absorption is false? a. b. c. d. 51. good emitters are good absorbers poor absorbers are poor emitters good reflectors are good emitters poor reflectors are good absorbers A.39 Distribution of energy over the wavelength spectrum for a given temperature is best described by which of the following? • a. Planck's Law b. Stefan-Boltzmann Law c. Newton's Law d. Fourier's Law A.90; C.j_4-49 50. Radiosity is defined as: a. the perfect emittance of a blackbody surface b. detectivity/transmissivity c. a graybody whose emissivity is less than 1 d. the total radiant exitance leaving a surface (reflectance, emittance and transmittance) A.89; C.j_2-62 • POS ~617 • Level Ill Questions: Thermal & Infrared Testing Method I Level Ill Questions Thermal and Infrared Testing Method 1. Energy is measured in units called: a. b. c. d. 4. kelvin joule watt Rankine a. a focal plane array radiometer with a InSb detector (3 to 5 ~m) cooled to 77 K (-196.15 °C) b. a single element scanner with HgCdTe detector (8 to 12 ~m) cooled to 77 K (-196.15 °C) c. infrared point radiometer filtered to detect 3.45 ~m radiation d. calil:rrated bi-metal thermometer A.25 2. You are asked to inspect a new paper laminating process, with a long oven and stainless steel rollers, 91.44 em (36 in.) wide. The paper is laminated with a foil, and only the foil side is visible as it curves around the stainless steel roller at the oven exit. It is important to ensure the foil temperature is uniform at the oven exit for the adhesive to cure properly. What is the best way to ensure the material is cured? a. view the nip between the roller and the foil with an infrared radiometric imager b. use a thermocouple to measure the moving foil temperature. c. use reflective radiometry to get an accurate temperature of the foil d. increase the emissivity of the foil with black paint A.122 3. • When observing an object at 51.85 oc (325 K), which of the following detectors has the greatest detectivity (D*)? a. HgCdTe (8 to 12 f1111) cooled to -19.6;15. oc (77 K) b. triglyqene sulfate.(8 to 12 ~m) at ambient c. InS!J (cH9 5 f1111}cooled to -196.15 oc (77 K) d. PtSi(3to5~m)cooledto-196.15°C (77 K) og 89 Which device would be most appropriate for measuring the surface temperature of polyethylene film? A.292 5. Liquid-in-glass thermometers are designed and calibrated for three conditions of use. Which of the following is not a condition of use for a liquid-in-glass thermometer. a. b. c. d. suspended immersion total immersion partial immersion complete immersion 8.12-35 6. Which of the following nonuniformity corrections (NUC) will best provide both uniform detector response and correct for offset between the target signal and the detector response over the temperature range of an active pulse IR inspection? a. b. c. d. one point external one point internal two point external two point internal E.45 :Aa>j J8MSUttf 15 16 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 7. is measured and the temperature is What is the correct value of the Stefan-Boltzmann constant? determined to be 900 oc (1652 °F) assuming a surface emissivity of 0.79. It is later found that the true emissivity is 0.84. What is the closest temperature of the metal from the values listed below. a. b. c. d. The energy emitted from a piece of metal 11. 5.67 X 5.67 x 5.67 x 5.67 x • 10"'W/cm 10·" W/m' 1o·• W/m'. K' 10·• W/cm' · K' A.54 a. 918 °C (1684 °F) b. 900 °C (1652 °F) C. 882 °C (1620 °F) d 400 °C (752 °F) 12. Wien's displacement law for determining the peak wavelength of emitted radiation may be expressed as: 0.389 8. Radiometric imagers of what wavelength should be used for accurate surface a. Am"= 2897 /TK b. Amu = TK · 2897 C. Amu = 2.897/TK temperature measurement of plate glass? d. Amox = 289.77/TK A.38 a. wavelengths less than 1.0 fllll b. wavelengths less than 4.5 flm c. wavelengths greater than 4.5 flm d. wavelengths between 1.0 and 2.4 flill 13. A change in the electrical resistance of the responsive element in an infrared detector due to temperature changes produced by absorbed, incident infrared radiation describes the: A.29i 9. a. b. c. d. Actual surfaces frequently exhibit variable emissivities over the wavelength spectrum. These surfaces are commonly referred to as: a. b. c. d. A.21 14. real bodies graybodies blackbodies white bodies C.385 10. The peak spectral radiance from a blackbody with a temperature of 1800 K (1526.85 °C) is: a. equal to that of a blackbody at 1800 °R (726.85 °C) b. twice that of a blackbody at 900 K (626.85 °C) c. less than that of a blackbody at 900 K (626.85 °C) d. greater than that of a blackbody at 900 K (626.85 °C) A. 54 thermovoltaic effect photovoltaic effect pyroelectric effect bolometric effect The slit response method is the generally accepted method for determining IFOVmeasurement. What percent modulation is required to obtain an accurate temperature? a. b. c. d. greater than 90% less than 90% 50% none of the above A.296 15. Thermographic stress analysis is based on which of the following effects that relates dynamic changes in stress to the temperature changes they produce: a. b. c. d. thermal conductivity effect thermal diffusivity effect thermoelastic effect thermal gradient effect A.325 PET • POT 08 • Level Ill Questions: Thermal & Infrared Testing Method • 16 Vibrothermography is a nondestructive test method that involves monitoring the surface of a material with an infrared imager while the material is subjected to: a. b. c. d. 20. statements are true? forced mechanical oscillations a. when heat is applied evenly over the surface, heat flow will be multidirectional into the part b. when heat is applied unevenly over the surface, heat flow will be one dimensional through the part c. when heat is applied evenly over the surface, heat flow will be unidirectional through the part until a thermal waves laser eXcitation sudden thermal shock A.334 18. Heat is applied to the surface of a 0,635 em (0.25 in.) graphite epoxy laminate. Which of the following Thermal radiation is strongly absorbed by water vapor in which of the following wave bands? discontinuity is reached a. b. c. d. d. when heat is applied evenly over the surface, heat flow will be multidirecynal through the part until 3.5 to 5 f111l 6to8f1m 9to 10f1111 10 to l2f1m a discontinuity is reached A.180 18. The responsive element of infrared 21. detectors can be divided into what two groups? rl a. reflective detectors and emissive detectors b. thermal detectors and photon requires that nine contiguous pixels are A.274 indication. The minimum focus distance of the thermal imager is 60.96 em (24 in.). Assuming the surface of the component has an emissivity of 0.94, what is the minimum defect size that can be resolved using the above system? A good material for making a lens for an a. 0.0914 em (0.036 in.) b. 0.1829 em (0.072 in.) c. 0.2743 em (0.108 in.) d. 0.9144 em (0.36 in.) infrared imager is a. germanium b. graphite epoxy c. indium antimonide d. glass A.279; 1.2 8.12-58 • You are asked to determine the minimum defect size (surface indication) that can be resolved using a thermal imaging system with an IFOV of 1.5 milliradians. You are following ASTM 2582-07 which projected within the boundaries of the detectors c. static detectors and dynamic detectors d. quantitative detectors and qualitative detectors 19. 8.54 om: 17 18 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 22. How do you know that an active pulse thermographic inspection of a material had sufficient power and inspection time? 25, a. using the log plot, look for a break in the straight line indicating heat hitting the back wall b. using full power on the flash lamps will always provide sufficient power c. the peak contrast plot will indicate all possible indications are identified d. there is no way to determine sufficient For the purpose of thermally locating subsurface discontinuities; what is the best method of applying heat to the surface of an 8 ply carbon fiber face sheet to detect a delamination between ply 1 and2? a. b. c. d. • quartz lamps hot air gun incandescent heat lamp capacitor driven flash lamps A.376 power and time have been used 1.4 23. 26. You are inspecting a 1 in. (2.54 em) thick aluminum panel that has been heated to 50 'C (122 'F). A small surface hole in the panel appears warmer than the smooth surface surrounding it. Why? a. the crack or hole has a higher emittance b. the surface emits less long wave thermal radiation c. the reflectivity of a crack or hole equals 0.9999 d. radiation-is not emitted by alwninum Thermal diffusivity is proportional to: a. emissivity times reflectivity b. heat capacitance c. thermal conductivity divided by heat capacitance d. spectral bandwidth divided by responsivity A.57 27. You suspect that a potential defect indication in a sample may be due to a reflection from the flash larup. What should you do to determine if the anomaly was a defect or a reflection? surfaces a. unless the anomaly looks like a reflection of the lamp it must be a defect b. rotate the part and test again - if the anomaly moves with the part it is probably a defect A.123 24. What is the best surface preparation for using quartz lamps to conduct an active thermographic inspection of a composite component? • c. do destructive analysis to see if the a. optically reflective and thermally indication was a defect d. flip the part over and inspect from the back side reflective b. optically absorptive and thermally 1.2 emissive c. optically absorptive and thermally 28. neutral d. optically reflective and thermally When using solvent to clean a test piece for thermal evaluation it is important to: emissive a. be sure the solvent is dry for 5 min before the inspect begins b. be sure the solvent has fully A.122 evaporated c. be sure the piece has returned to thermal equilibrium d. never use solvents before thermal NDT evaluations 8.15 qa: ogz: P9Z: qpz: 8£Z: ez:;: • Level Ill Questions: Thermal & Infrared Testing Method • 29. According to.ASTM E2582-07, as. the depth of a flaw increases, the size of the minimum detectable flaw must: a. b. c. d. 34. The minimum resolvable temperature difference is a subjective measurement that depends on the: remain the same a. infrared imaging systems spatial resolution only b. infrared imaging systems thermal sensitivity and spatial resolution c. infrared imaging systems increase decrease elongate 1.2 measurement resolution only 30. d. infrared imaging system's minimum According to ASTM E2582-07, the optics and the focal plane should be sufficient so that the projection of nine contiguous pixels onto the sample plane is: spot size A.177 35. The spatial resolution of an instrument is a. greater than the minimum flaw area b. equal to or greater than the minimum flaw area c. less than the minimum flaw area d. less than or equal to the minimum flaw area (. related to the: a. instantaneous field of view and the working distance b. thermal resolution and the system detectivity c. spectral band width and the working 1.2 distance 31. According to ASTM E2582-07, the peak contrast time of a subsurface defect depends on which of the following: a. b. c. d. d. system responsivity divided by the working distance A.281 depth of the flaw 36. How does temperature affect the orientation of the flaw wavelength of infrared peak emittance of size of the flaw depth and size of the flaw an object? a. lower temperature objects have 1.2 shorter peak emittance wavelengths b. higher temperature objects have 32. For high-speed imaging (in excess of 60 frames per second), which of the following detector materials is most appropriate: a. b. c. d. shorter peak emittance wavelengths c. temperature variations do not affect the wavelength of emitted radiation d. objects experiencing transient temperatures will emit longer waves when they are increasing in temperature and shorter waves when PtSi pyroelectric vidicon InSb they are cooling mercury cadmium telluride F.6 A.191, 274 37. 33. A pyroelectric vidicon is a sensors, which is considered to be the most accurate sensor? sensor. a. RTDs a. photon b. thermal c. bolometer d. thermal/pressure :t Of the following contact temperature b. thermocouples c. thermistors d. liquid in glass thermometers A.188 qpE qEE O(;E Pn: POE q6c: A.229 08(; 19 20 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 38. Which optica1 property changes due to temperature changes in liquid crystals? a. b. c. d. 42. The energy emitted by an object radiates from a surface layer that is how thick? a. b. c. d. absorptivity reflectivity transmissivity emissivity 3t04flm 10 f!m 100 flill 200 to 400 11m A.119 A.37 39. When heat is applied to an inspection 43. What are the two atmospheric gases that surface for active nondestructive evaluation of a material, a thermogram will develop that is a function of the absorb transmitted radiation over the wave band of 1 to 15 f!m? material, the nature of the discontinuity) the heat intensity and: a. ozone and carbon dioxide b. oxygen and ozone c. water vapor and ozone a. the time of observation d. water vapor and carbon dioxide b, the wave band of the thermal imager used c. the responsivity of the thermal detector A.180 44. Minimum resolvable temperature difference is a subjective measurement that depends on the infrared imaging d. surface roughness of the material system's: A.37 40. • With respect to thermal nondestructive testing, an empirical rule of thumb says that the radius of the smallest detectable discontinuity should be at least _ _ _ _ as its depth under the surface. a. b. c. d. • thermal sensitivity spatial resolution detectivity (D*) thermal sensitivity and spatial resolution A.177 a. b. c. d. one-quarter as large one-half as large as large as large and preferably two or more times as large 45. A.43 41. What is the term used to describe a thermal NDT technique where mechanical vibrations are externally induced into a structure producing heat caused by frictiori at discontinuities such as cracks and delaminations? a. b. c. d. You are asked to choose a thermal imaging camera for a critical inspection of an aerospace component. If an anomaly is present it is expected to have a very subtle signal with an MRTD about 75 mK. Expected surface temperature is in the vicinity of 350 K. Which of the following detectors will provide the greatest thermal contrast? a. vanadium oxide microbolometer 8 to 12 11m b. mercury cadmium telluride 8 to 12 flm c. lead selinide 3 to 5 11m d. indium antimonide 3.5 to 5 11m ultrasonic thermography mechanically induced thermography frictionally induced thermography vibrothermography A.182, 188 A.44-45 Pl:v POt 962 Q8E eLt: Q9E egt; • Level Ill Questions: Thermal & Infrared Testing Method • 46. When the radiant emission from a small opening in an isothermal enclosure. is An important and critical assumption when using two-color pyrometers is that examined, the spectral response is found to closely approximate that of a: variables. What are these two variables? a. b. c. d. 50. a smooth curve exists between two spectral body colored body blackbody graybody a. b. c. d. roughness and color emissivity and wavelength emissivity and temperature spectral translucence and emissivity A.:l.23 47. Which type of cryogenic cooling system for a photovoltaic type detector is perhaps the best choice for laboratory operation where reliability, quiet A.i99 51. detector (RTD) is: a. less expensive than a thermocouple b. more linear than a thermocouple c. wider temperature range than a thermocouple d. less stable than a thermocouple operation, and low temperature are required? a. joule-thompson gas expansion using argon gas b. sterling cooler using helium as coolaot c. liquid nitrogen in a metal dewar d. thermoelectric coolers using the peltier effect (. A.229 52. temperature detector (RTD) is: Which of following thermal detectors has the highest detectivity (D*)? a. b. c. d. One of the advantages of using thermocouples for temperature measurement over a resistance A.i82 48. Compared to a thermocouple, an advantage of a resistance temperature a. b. c. d. InSb HgCdTe pyro-electric thermocouples are more rugged thermocouples are more stable thermocouples are more accurate thermocouples are more linear A.229 microbolometer 53. A. iSS One of the advantages of using a resistance temperature detector (RTD) over a thermocouple is RTDs: 49. A material that has a flat spectral emissivity curve from 3-12 ~m is considered a: a. b .. c. d. a. b. c. d. graybody colored body blackbody spectral body have a wide temperature range are self-powered are more accurate are more rugged A.229 54. A.54. :1.97. 687 The seebeck effect is the basis for what temperature measurement device? a. liquid-in-glass thermometers b. thermocouples c. thermistors • d. resistance temperature detectors A.23i qog B617 B817 OL17 0917 P917 P1717 PS17 21 22 Supplement ioRecotnmendedPractiGe SNT-TC-1A (Q&A Book): Thermal & Infrared Testing Method 55. You· are asked to choose a surface temperature measuring device that must meet the following·criteha: wide tetnpefature· range; -operate ih a·variety of environments, simple to install, rugged and relatively ineXpensive. Which of the followingdevices·meetsyour requirenierits the best? 59, You are asked to measure the temperature .of polyethelene at a temperattire tange · 80to90°C(l76to194°F),What waveband and with which filter will you • choose to make these temperature measurements? a. 3.4 to 5 flill with a 3.45 flm narrow band pass filter b. 3.4 to 5 fim with 4.8 flill high pass filter c. 8 to 13 flm with 7.9 flill lowpass filter d. 8 to 13 fllli with a 10.3 flm narrow band pass filter a. liquid-in-glass thermometers b. resistance temperature detectors c. thermistors d. thermocouples A.235 A.292 56. What material is used as the primary element in high-accur"acy resistance 60. thermometers? When capturing a series of thermal· images that record a transient thermal event, such as occurs with pulse heating a. silVer of a material to detect subsurface b. triglycene sulfate c. nickel d. platinum anomalies) most of the rapid Changes in the thermal evolution curve occUr in the time interval immediately following thermal excitation. It is beneficial to view A.248 the thermal images using what type of 57. Distinguishing real temperature changes from apparent temperature changes is one of the biggest challenges facing infrared thermographers. Apparent temperature changes can be caused by differences in all of the following except: time scale? a. linear b. logarithmic • c. exponential d. statistical A.363 a. b. c. d. emissivity thermal diffusivity transmissivity target geometry A.289 58. Which spectral range will you choose to measure the temperature of an object with a temperature range of 200 to 1000 oc (392 to 1S32 °F), inside a heating chamber with a glass viewing port? a. 2to3f1m b. 4to5rm c. 6to8f1m d. 8 to 13 flm A.291 Q09 QLS P9S PSS qpg •