PEDS2009 Design and Implementation of Interleaved QuasiResonant DC-DC Flyback Converter Zi-Shiuan Ling Tsorng-Juu Liang Lung-Sheng Yang Tzuu-Hseng Li Department of Electrical Engineering, National Cheng-Kung University Tainan, Taiwan, R. O. C. E-mail address: tjliang@mail.ncku.edu.tw Abstract—This paper presents the interleaved quasi-resonant (QR) DC-DC flyback converter, which uses two parallelconnection DC-DC flyback converters. The interleaved technique is used to control the active switches of the two flyback converters. Also, the active switches are turned on at voltagevalley condition to reduce switching losses. Thus, this converter can achieve large output power, low output-current ripple, and high efficiency. The operating principle is discussed. Finally, a prototype circuit with input voltage 300 – 400 V, output voltage 24 V, and output current 8.33 A is implemented to verify the performance. Vin is1 Lm1 n:1 QR-I iso Co Vo PWM controller NCP1377 Lk2 ip2 S1 VDS1 VGS1 Ds2 T2 is2 Lm2 QR-II n:1 Cr2 INTRODUCTION S2 Interleaved control circuit The DC power supplies are widely used for many applications. The traditional linear power supplies have the advantages, such as simple structure, high stability, and low output voltage ripple. However, these linear power supplies have the disadvantages, such as large volume and low efficiency. In order to improve the disadvantages, the switching power supplies are developed to provide high power density and efficiency [1, 2]. Many converters, such as buck type, boost type, buck-boost type, forward type, and flyback type, are applied for the switching power supplies. Based on simple structure and lower cost, the flyback converter is often adopted. However, due to the effect of the leakage inductor in the flyback converter, this converter is used for low-power applications. This paper presents interleaved quasi-resonant (QR) flyback converters, which includes two paralleledconnection flyback converters, QR-I and QR-II, as shown in Fig. 1. Thus, the proposed converter can provide large output power. Moreover, the QR technique is used to reduce the switching losses [3-7]. The interleaved technique is utilized to reduce the output-current ripple [8-12]. VGS2 VDS2 Figure. 1 Circuit configuration of interleaved QR DC-DC flyback converter. T D1T D2T D3T VGS1 D1T VGS2 D2T D3T t t VDS1 t iLm1 t ip1 t is1 t VDS2 t iLm2 t ip2 II. R Cr1 Keywords - interleaved; quasi-resonant; valley switching; flyback converter) I. Lk1 ip1 Ds1 T1 OPERATIONAL PRINCIPLE OF PROPOSED CONVERTER t is2 The proposed converter is operated in discontinuous conduction mode (DCM). The typical waveforms are shown in Fig. 2. The operating principle is described as follows: t iso t t0 t1 t2 t3 t4 t t t7 5 6 Figure 2. Typical waveforms of the proposed converter. 429 PEDS2009 Mode I [t0, t1]: During this time interval, S1/Ds2 are turned on and S2/Ds1 are turned off. The equivalent circuit is shown in Fig. 3(a). The magnetizing inductor Lm1 is charged from the DC source, so iLm1 is increased linearly. The energy stored in the magnetizing inductor Lm2 is released to the output capacitor Co and the load. Thus, iLm2 is decreased linearly and equals zero at t = t1. ip1 = iLm1 (1) is 2 = niLm 2 (2) iLm1 (t ) = Vin (t − t0 ) Lm iLm2 (t ) = − nVo (t − t1 ) Lm Mode VI [t5, t6]: During this time interval, S1/S2 are turned off and Ds1/Ds2 are turned on. The equivalent circuit is shown in Fig. 3(f). The energies stored in Lm1 and Lm2 are released to Co and the load, so iLm1 and iLm2 are decreased linearly. iLm 2 (t ) = − 1 2π LmCr 2 (3) (4) f r1 = ip1 Vin (t − t3 ) Lm nV iLm1 (t ) = − o (t − t4 ) Lm T1 Vin Ds1 is1 n:1 iso Co R Vo iso Co R Cr1 (5) S1 ip2 Lk2 VDS1 T2 Lm2 Ds2 is2 n:1 Cr2 S2 (7) VDS2 (a) Mode I Lk1 Mode IV [t3, t4]: During this time interval, S1/Ds2 are turned off and S2/Ds1 are turned on. The equivalent circuit is shown in Fig. 3(d). The energy stored in Lm1 is released to Co and the load via transformer T1, so iLm1 is decreased linearly. Lm2 is still charged by DC source, so iLm2 is increased linearly. is1 = niLm1 (12) Lm1 (6) ip 2 = iLm2 (11) 1 2π LmCr1 Lk1 Mode III [t2, t3]: During this time interval, S1/Ds1/Ds2 are turned off and S2 is turned on. The equivalent circuit is shown in Fig. 3(c). Cr1 is charged from the energy stored in Lm1 until VDS1 = Vin + nVo. Lm2 is charged by DC source, so iLm2 is increased. The energy stored in Co is released to the load. iLm2 (t ) = nVo (t − t6 ) Lm Mode VII [t6, t7]: During this time interval, S1/S2/Ds1 are turned off and Ds2 is turned on. The equivalent circuit is shown in Fig. 3(g). Due to iLm1 = 0 and VDS1 = Vin + nVo at t = t6, Lm1 is charged reversely from Cr1. At t = t7, VDS1 is decreased to the valley. In this moment, S1 is turned on. Also, the energy stored in Lm2 is released to Co and the load via T2. Mode II [t1, t2]: During this time interval, S1 is turned on and S2/Ds1/Ds2 are turned off. The equivalent circuit is shown in Fig. 3(b). Lm1 is still charged from the DC source, so iLm1 is still increased linearly. Owing to iLm2 = 0 and VDS2 = Vin + nVo at t = t1, Lm2 is charged reversely from Cr2. At t = t2, VDS2 is decreased to the valley. In this moment, S2 is turned on. fr 2 = (10) is 2 = niLm 2 ip1 T1 Lm1 Vin Ds1 is1 n:1 Cr1 S1 (8) Lk2 (9) ip2 VDS1 T2 Lm2 Ds2 is2 n:1 Mode V [t4, t5]: During this time interval, S1/S2/Ds2 are turned off and Ds1 is turned on. The equivalent circuit is shown in Fig. 3(e). The energy stored in Lm1 is still released to Co and the load via T1, so iLm1 is decreased linearly. Cr2 is charged from the energy stored in Lm2 until VDS2 = Vin + nVo. Cr2 S2 (b) Mode II 430 VDS2 Vo PEDS2009 Lk1 ip1 Lm1 Vin Lk1 Ds1 T1 is1 n:1 iso Co ip1 R Vo T1 Lm1 S1 VDS1 Lk2 Ds2 T2 ip2 is2 Lm2 Lm2 Lm1 Lk1 Ds1 is1 n:1 Vin Lk2 iso Co ip1 R Vo Lm1 ip2 Lm2 S1 Lk2 Ds2 ip2 is2 T2 Lm2 S2 Lm1 is1 iso Co III. R Vo Lk2 ip2 VDS1 T2 Lm2 Ds2 is2 n:1 Cr2 S2 EXPERIMENTAL RESULTS To verify the performance of the proposed converter, a laboratory prototype circuit is implemented. The circuit specifications and parameters are selected as Vin = 300 – 400 V, Vo = 24 V, Po = 200W, fs(min) = 50 kHz, Dmax = 0.42, Lm1 = Lm1 = 1.4 mH, Co = 470 μF, and Cr = 560 pF. Figs. 4 – 7 show some experimental waveforms under various input voltage and output current. From Figs. 4(a) – 7(a), one can see that the gate driver signals VGS1 and VGS2 are interleaved and S2 is turned on after S1 is turned off. Moreover, switches S1 and S2 are turned on at the voltage-valley. Due to the interleaved control, the frequency of iso is twice of the frequencies of is1 and is2, as shown in Figs. 4(b) – 7(b). Figs. 8 and 9 shows the output voltage under various input voltage and output current. One can see that the output voltage is almost constant. The measured efficiency under various input voltage and output power is shown in Fig. 6. The maximum efficiency is 86.6 % at the full load. Cr1 S1 VDS2 Figure 3. Equivalent circuits of proposed converter. Ds1 n:1 Vin is2 (g) Mode VII (d) Mode IV ip1 Ds2 Cr2 VDS2 T1 VDS1 n:1 Cr2 Lk1 is1 Cr1 n:1 S2 Vo Ds1 n:1 Vin VDS1 T2 R VDS2 T1 Cr1 S1 iso Co is2 (f) Mode VI (c) Mode III ip1 Ds2 Cr2 S2 VDS2 T1 Vo n:1 Cr2 Lk1 R VDS1 T2 n:1 S2 iso Co Cr1 S1 ip2 is1 n:1 Vin Cr1 Lk2 Ds1 VDS2 (e) Mode V 431 PEDS2009 VGS1 VGS1 VGS2 VGS2 VDS1 VDS1 VDS2 VDS2 VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 2 μ s/div VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 2 μ s/div (a) (a) VGS1 VGS1 is1 is1 is2 is2 iso iso VGS1 : 20 V/div, is1/ is2/ iso : 20 A/div, Time : 5 μ s/div VGS1 : 20 V/div, is1/ is2/ iso : 5 A/div, Time : 2 μ s/div (b) Figure 6. Experimental waveforms under Vin = 400 V, Vo = 24 V, Io = 1.8 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso. (b) Figure 4. Experimental waveforms under Vin = 300 V, Vo = 24 V, Io = 1.8 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso. VGS1 VGS1 VGS2 VGS2 VDS1 VDS1 VDS2 VDS2 VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 5 μ s/div VGS1/VGS2 : 20 V/div, VDS1/VDS2 : 400 V/div, Time : 5 μ s/div (a) (a) VGS1 VGS1 is1 is1 is2 is2 iso iso VGS1 : 20 V/div, is1/ is2/ iso : 20 A/div, Time : 5 μ s/div VGS1 : 20 V/div, is1/ is2/ iso : 20 A/div, Time : 5 μ s/div (b) Figure 7. Experimental waveforms under Vin = 400 V, Vo = 24 V, Io = 8.33 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso (b) Figure 5. Experimental waveforms under Vin = 300 V, Vo = 24 V, Io = 8.33 A. (a) VGS1, VGS2, VDS1, and VDS2 (b) VGS1, is1, is2, and iso. 432 PEDS2009 Vo (V) 25 can see that the maximum efficiency is 86.55 % and the variation of output voltage is within 1.67%. 24 ACKNOWLEDGMENT 23 The authors gratefully acknowledge financial support from the Research Center of Ocean Environment and Technology of National Cheng Kung University. 22 21 350 V 300 V 20 1 2 3 REFERENCES 400 V 6 5 4 7 8 9 Io (A) [1] N. Mohan, T. M. Undeland, and W. 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Figure 8. Output voltage under different input voltage and output current. Efficiency (%) 90 80 70 300 V 60 30 50 70 350 V 90 110 400 V 130 150 170 190 Po (W) 210 Figure 9. Measured efficiency under different input voltage and output power. IV. CONCLUSIONS This paper presents the interleaved quasi-resonant DC-DC flyback converter. The power switches of this converter are turned on at the voltage-valley by using the quasi-resonant operating under various input voltage and output current. Also, the proposed converter uses two parallel-connection DC-DC flyback converters to increase the output power and uses the interleaved technique to reduce the output-current ripple. Finally, a prototype circuit with input voltage 300 – 400 V, output voltage 24 V, and output current 8.33 A is implemented to verify the performance. From the experimental results, one 433