ME 262 Theory of Machines I (3, 0, 3) F. W. ADAM MECHANICAL ENGINEERING DEPARTMENT KNUST Kinematic analysis in mechanisms particle motion in the three coordinate systems i. Cartesian/rectangular coordinate system ii. Cylindrical coordinate system iii. Spherical coordinate system Transport Theorem • Consider a vector A observed from a moving coordinate system xyz, which is rotating with angular velocity Ω Figure a Figure b 5 General Motion Position Vector rB rA rB / A Velocity d rB d rA d rB / A dt dt dt vB vA vB / A xyz x rB/A Acceleration d v B d v A d v B / A xyz d x rB/A dt dt dt dt x r 2 x v x x r aB a A a B/A xyz B/A B/A xyz B/A For 2D motions, the above equation reduces to x r 2 x v 2 r a B a A a B/A xyz B/A B/A xyz B/A 6 Example 1 Crank AB of the engine system shown has a constant clockwise angular velocity of 2000 rpm. For the crank position shown, determine the angular velocity as well as the angular acceleration of the connecting rod BD and the linear velocity and acceleration of point D. solution Since the crank rotates about A with constant 𝜔𝐴𝐵 = 2000 𝑟𝑝𝑚 = 209.4 𝑟𝑎𝑑/𝑠, The velocity of B can be calculated from 𝑣𝐵 = 𝑣𝐴 + 𝑣𝐵/𝐴 + Ω𝐴𝐵 x 𝑟𝐵/𝐴 𝑣𝐵/𝐴 = 𝑣𝐴 = 0 𝑣𝐵 = Ω𝐴𝐵 x 𝑟𝐵/𝐴 = 209.4 𝒌 x 0.03 cos 40 𝒊 + 0.03 sin 40𝒋 𝑣𝐵 = − 4.04 𝒊 − 4.81 𝒋 𝑚𝑠 −1 𝑣𝐷 = 𝑣𝐵 + 𝑣𝐷/𝐵 + Ω𝐷𝐵 x 𝑟𝐷/𝐵 𝑣𝐷/𝐵 = 0 𝑣𝐷 𝒊 = −4.04 𝒊 + 4.81 𝒋 + Ω𝐷𝐵 𝒌 x 0.03 cos 40 𝒊 + 0.03 sin 40𝒋 Expanding and comparing coefficients 𝑣𝐷 = −4.04 − 0.019Ω𝐷𝐵 0 = 4.81 + 0.023 Ω𝐷𝐵 Ω𝐷𝐵 = −6.28 𝑟𝑎𝑑/𝑠; 𝑣𝐷 = −209.13 𝑚𝑠 −1 Solution Since 𝛼𝐴𝐵 = 0. The acceleration of B can be calculated from 𝑎𝐵 = 𝑎𝐴 + 𝑎𝐵/𝐴 + 2Ω𝐴𝐵 x 𝑣𝐵/𝐴 + 𝛼𝐴𝐵 x 𝑟𝐴𝐵 − Ω𝐴𝐵 2 𝑟𝐵/𝐴 𝑣𝐵/𝐴 = 𝑎𝐴 = 𝑎𝐵/𝐴 = 𝛼𝐴𝐵 = 0 𝑎𝐵 = −Ω𝐴𝐵 2 𝑟𝐵/𝐴 = −209.42 0.03 cos 40 𝒊 + 0.03 sin 40𝒋 𝑎𝐵 = − 1007.63 𝒊 + 845.56 𝒋 𝑚𝑠 −2 𝑎𝐷 = 𝑎𝐵 + 𝑎𝐷/𝐵 + 2Ω𝐷𝐵 x 𝑣𝐷/𝐵 + 𝛼𝐷𝐵 x 𝑟𝐷/𝐵 − Ω𝐷𝐵 2 𝑟𝐷/𝐵 𝑣𝐷/𝐵 = 𝑎𝐷/𝐵 = 0 𝑎𝐷 = − 1007.63 𝒊 + 845.56 𝒋 + 𝛼𝐷𝐵 𝒌 x 0.03 cos 40 𝒊 + 0.03 sin 40𝒋 − 6.282 0.03 cos 40 𝒊 + 0.03 sin 40𝒋 Expanding and comparing coefficients 𝑎𝐷 𝒊 = −1007.63 − 0.019𝛼𝐷𝐵 − 0.91 𝒊 + −845.56 +0.0236𝛼𝐷𝐵 −0.75 𝒋 0 = −846.33 + 0.023 𝛼𝐷𝐵 𝑎 = −1037.84 − 0.019𝛼 Example 2 Determine the velocity and acceleration of the collar C at this instant Solution 𝑣𝐷 = 𝑣𝐵 + 𝑣𝐷/𝐵 + Ω𝐷𝐵 x 𝑟𝐷/𝐵 𝑣𝐷 = 3𝒋 + 5 𝒌 x 0.2 𝒋 = −𝒊 + 3 𝒋 𝑚/𝑠 𝑎𝐷 = 𝑎𝐵 + 𝑎𝐷/𝐵 + 2Ω𝐷𝐵 x 𝑣𝐷/𝐵 + 𝛼𝐷𝐵 x 𝑟𝐷/𝐵 − Ω𝐷𝐵 2 𝑟𝐷/𝐵 𝑎𝐷 = 2𝒋 + 10 𝒌 x 2 𝒋 − 6 𝒌 x 0.2𝒋 − 25(0.2 𝒋) −2 Example 3 Determine the angular motion of rod DE at this instant. The collar at C is pin connected to AB and slides over rod DE. Solution Assignment 1. If link CD has an angular velocity of = 6 rad/s, determine the velocity and acceleration of point E on link BC and the angular velocity and angular acceleration of link AB at the instant shown. Assignment 2. At the instant shown rod AB has an angular velocity 𝜔𝐴𝐵 = 4 rad/s and an angular acceleration 𝜔𝐶𝐷 = 2 𝑟𝑎𝑑/𝑠 2 . Determine the angular velocity and angular acceleration of rod CD at this instant. The collar at C is pin connected to CD and slides freely along AB. Assignment 3.The"quick-return" mechanism consists of a crank AB, slider block B, and slotted link CD. If the crank has the angular motion shown, determine the angular motion of the slotted link at this instant. Assignment 4. Ball C moves with a speed of 3 m/s, which is increasing at a constant rate of 1.5 m/𝑠 2 , both measured relative to the circular plate and directed as shown. At the same instant the plate rotates with the angular velocity and angular acceleration shown. Determine the velocity and acceleration of the ball at this instant. Velocity Analysis using Instant Centre Method • An instant (or instantaneous) centre (IC) is a point where there is no relative velocity between two links of a mechanism at that instant. • Instant centres are useful for calculation of linear and angular velocities, and mechanical advantage of mechanisms. 𝜔 Example Solution The crankshaft AB turns with a clockwise angular velocity of 10 rad/s,. Determine the velocity of the piston at the instant shown. 𝑣𝐵 = 𝜔𝑟 = 10 × 0.25 = 2.5 𝑓𝑡/𝑠 Instant Centres in Mechanisms , In any mechanism, obvious instant centres are points where the links join. An instant centre may not coincide with on any joint. Such an instant centre needs to be determined using Kennedy’s theorem. The number of instant centres may be determined by pairing all the links. Thus, nn 1 N C ;n2 2 n 2 where N = number of instant centres and n = number of links For the four-bar mechanism shown n=4 N=4(4-1)/2=6 Kennedy’s Theorem Kennedy’s theorem deals with three instant centres of three links in a mechanism. It states that the three instant centres of three links moving relative to another must lie on a straight line. Mechanical Advantage of Mechanism For a conservative mechanism Pin Tinin Toutout Pout Tout in Tin out By definition, the mechanical advantage (MA) is the ratio of the magnitude of output force, to the magnitude of input force, MA Fout Fin Tout rout Tin r in Tout MA T in rin rout in MA out rin r out Relative Velocity Method The crank of a slider crank mechanism rotates clockwise at a constant speed of 300 rpm. The crank is 150 mm and the connecting rod is 600 mm long. Determine: 1. Linear velocity and acceleration of the midpoint of the connecting rod, and 2. Angular velocity and angular acceleration of the connecting rod, at a crank angle of 45° from inner dead centre position. solution Velocity analysis 𝑣𝐵 = 𝜔𝑟𝐵 = 0.15 × 10𝜋 = 4.713 𝑚/𝑠 From the velocity diagram 𝑣𝐴𝐵 = 3.4 𝑚/𝑠 𝑣𝐴 = 4 𝑚/𝑠 𝑣𝐷 = 4.1 𝑚/𝑠 Acceleration analysis 2 2 𝑣 4.713 𝐵 𝑎𝐵 𝑟 = = = 148.1 𝑚/𝑠 2 𝑂𝐵 0.15 2 2 𝑣 3.4 𝐴𝐵 𝑎𝐴𝐵 𝑟 = = = 19.3 𝑚/𝑠 2 𝐴𝐵 0.6 From the acceleration diagram 𝑎𝐴𝐵 𝑡 1032 𝛼𝐴𝐵 = = = 171.67 𝑟𝑎𝑑/𝑠 2 𝐴𝐵 0.6 Example 2 In the mechanism shown, the slide QD is driven with a uniform angular velocity of 10 rad/s and the block C has a mass of 1.5 kg. Draw the velocity and acceleration diagrams for the mechanism in the position shown. OQ = 1 m; OC = 2 m. solution Velocity analysis 𝑣𝑐 = 28.8 𝑚/𝑠 From the velocity diagram 𝑣𝑐𝑐′ = 7.5 𝑚/𝑠 Acceleration analysis 𝑣𝑐 2 𝑟 𝑎𝑐 = = 414 𝑚/𝑠 2 𝑂𝐶 𝑎𝐶 ′ 𝑄 𝑟 = 288 𝑚/𝑠 2 𝑎𝐶 ′ 𝐶 𝐶 = 2𝑣𝑐𝑐′ 𝜔𝐶 ′ 𝑄 𝑎𝐶 ′ 𝐶 𝐶 = 150 m/𝑠 2 From the acceleration diagram 𝑎𝐶 = 417 𝑚/𝑠 2 ROTARY MOTION TRANSMISSION Gears In the transmission of motion or power between two shafts. The effect of slipping is to reduce the velocity ratio of the system. In precision machines, in which a definite velocity ratio is of importance (as in watch mechanism), the only positive drive is by means of gears or toothed wheels. A gear drive is also provided, when the distance between the driver and the follower is very small. A gear or cogwheel is a rotating machine part having cut teeth, or cogs, which mesh with another toothed part in order to transmit torque, in most cases with teeth on the one gear being of identical shape, and often also with that shape on the other gear. Advantages and disadvantages of the gear drive The following are the advantages and disadvantages of the gear drive as compared to belt, rope and chain drives: Advantages 1. It transmits exact velocity ratio. 2. It may be used to transmit large power. 3. It has high efficiency. 4. It has reliable service. 5. It has compact layout. Disadvantages 1. The manufacture of gears require special tools and equipment. 2. The error in cutting teeth may cause vibrations and Types of Gears There are many different types of gears. For the purposes of this section we will focus on different gear geometry. • Spur gears are by far the most common type of gear. Spur gears have teeth that run perpendicular to the face of the gear. • Helical gears are very similar to spur gears except the teeth are not perpendicular to the face. The teeth are at an angle to the face giving helical gears more tooth contact in the same area. Helical gears can also be used on non-parallel shafts to transmit motion. Helical gears tend to run quieter and smoother than spur gears due to the increased number of teeth in constant contact at any one period of time. Types of Gears • Herringbone gears resemble two helical gears that have been placed side by side. They are often referred to as "double helicals". One benefit of herringbone gears is that it helps to avoid issues related to side thrust created with the use of helical gears. • Bevel gears are used mostly in situations that require power to be transmitted at right angles (or applications that are not parallel). Bevel gears can have different angles of application but tend to be 90°. Types of Gears • Worm gears are used to transmit power at 90° and where high reductions are required. The worm resembles a thread that rides in concaved or helical teeth. • A rack is basically a straight gear used to transmit power and motion in a linear movement. Types of Gears • Internal gears typically resemble inverted spur gears but are occasionally cut as helical gears. • Face gears transmit power at (usually) right angles in a circular motion. Face gears are not very common in industrial application. Types of Gears • Sprockets are used to run chains or belts. They are typically used in conveyor systems. • In epicyclic gearing one or more of the gear axes moves. Examples are sun and planet gearing (see below) and mechanical differentials. Types of Gears • Hypoid gears resemble spiral bevel gears except the shaft axes do not intersect. The pitch surfaces appear conical but, to compensate for the offset shaft, are in fact hyperboloids of revolution. Hypoid gears are almost always designed to operate with shafts at 90 degrees. • Spiral Bevel Gears Classification of Gears The gears or toothed wheels may be classified as follows: 1. According to the position ofaxes of the shafts. The axes of the two shafts between which the motion is to be transmitted, may be (a) Parallel, (b) Intersecting, and (c) Non-intersecting and nonparallel. 2. According to the peripheral velocity of the gears. The gears, according to the peripheral velocity of the gears may be classified as : (a) Low velocity, (b) Medium velocity, and (c) High velocity. The gears having velocity less than 3 mls are termed as low velocity gears and gears having velocity between 3 and 15 m/s are known as medium velocity gears. If the velocity of gears is more than 15 m/s, then these are called high speed gears. Classification of Gears 3. According to the type of gearing. The gears, according to the type of gearing may be classified as : (a) External gearing, (b) Internal gearing, and (c) Rack and pinion. 4. According to position of teeth on the gear surface. The teeth on the gear surface may be (a) straight, (b) inclined, and (c) curved. Gear Trains Sometimes, two or more gears are made to mesh with each other to transmit power from one shaft to another. Such a combination is called gear train or train of toothed wheels. The nature of the train used depends upon the velocity ratio required and the relative position of the axes of shafts. A gear train may consist of spur, bevel or spiral gears. Types of Gear Trains The following are the different types of gear trains, depending upon the arrangement of wheels: 1. Simple gear train 2. Compound gear train 3. Reverted gear train and 4. Epicyclic gear train. Gear Trains In a simple gear train there is only one gear on each shaft, as shown. The gears are represented by their pitch circles. When there are more than one gear on a shaft, as shown in the Figure, it is called a compound train of gear. Gear Trains When the axes of the first gear (i.e. first driver) and the last gear (i.e. last driven or follower) are co-axial, then the gear train is known as reverted gear train as shown in Fig. 13.4. We have already discussed that in an epicyclic gear train, the axes of the shafts, over which the gears are mounted, may move relative to a fixed axis. Gear Trains 𝑽 = 𝝎𝑨 𝑹𝑨 = −𝝎𝑩 𝑹𝑩 𝝎𝑨 𝑹𝑩 𝑫𝑩 𝑪𝑩 𝑵𝑩 =− =− =− =− 𝝎𝑩 𝑹𝑨 𝑫𝑨 𝑪𝑨 𝑵𝑨 Where 𝜔 is the angular velocity R is the radius D is the diameter C is the circumference N is the number of teeth Example 1 The gearing of a machine tool is shown below. The motor shaft is connected to gear A and rotates at 975 rpm. The gearwheels B, C, D and E are fixed to parallel shafts rotating together. The final gear F is fixed on the output shaft. What is the speed of gear F ? The number of teeth on each gear are as given below: Gear A B C D E F No. of teeth 20 50 25 75 26 65 𝝎𝑭 𝑵𝑨 𝑵𝑪 𝑵𝑬 =− .− .− 𝝎𝑨 𝑵𝑩 𝑵𝑫 𝑵𝑭 𝝎𝑭 = −𝝎𝑨 𝑵𝑨 𝑵𝑪 𝑵𝑬 . . 𝑵𝑩 𝑵𝑫 𝑵𝑭 𝟐𝟎 𝟐𝟓 𝟐𝟔 𝝎𝑭 = −𝟗𝟕𝟓 . . 𝟓𝟎 𝟕𝟓 𝟔𝟓 𝝎𝑭 = −𝟓𝟐 𝒓𝒑𝒎 Example 2 In an epicyclic gear train, an arm carries two gears A and B having 36 and 45 teeth respectively. If the arm rotates at 150 rpm. in the anticlockwise direction about the centre of the gear A which is fixed, determine the speed of gear B. If the gear A instead of being fixed, makes 300 rpm. in the clockwise direction, what will be the speed of gear B ? 𝝎𝑨/𝑪 = 𝝎𝑨 − 𝝎𝑪 ; 𝝎𝑩/𝑪 = 𝝎𝑩 − 𝝎𝑪 𝝎𝑨/𝑪 𝑵𝑩 𝝎𝑨 − 𝝎𝑪 =− = 𝝎𝑩/𝑪 𝑵𝑨 𝝎𝑩 − 𝝎𝑪 𝑵𝑨 = 𝟑𝟔; 𝑵𝑩 = 𝟒𝟓 a. 𝝎𝑪 = 𝟏𝟓𝟎 𝒓𝒑𝒎; 𝝎𝑨 = 𝟎; 𝝎𝑩 =? 𝑵𝑩 𝝎𝑨 − 𝝎𝑪 𝟒𝟓 𝟎 − 𝟏𝟓𝟎 − = ⇒− = 𝑵𝑨 𝝎𝑩 − 𝝎𝑪 𝟑𝟔 𝝎𝑩 − 𝟏𝟓𝟎 𝝎𝑩 = 𝟐𝟕𝟎 𝒓𝒑𝒎 b. 𝝎𝑪 = 𝟏𝟓𝟎 𝒓𝒑𝒎; 𝝎𝑨 = −𝟑𝟎𝟎; 𝝎𝑩 =? 𝟒𝟓 −𝟑𝟎𝟎 − 𝟏𝟓𝟎 − = 𝟑𝟔 𝝎𝑩 − 𝟏𝟓𝟎 𝝎𝑩 = 𝟓𝟏𝟎 𝒓𝒑𝒎 Example 3 The Figure below shows a reverted planetary train. Gear 2 is fastened to its shaft and is driven at 250 rpm in a clockwise direction. Gears 4 and 5 are planet gears which are joined but are free to turn on the shaft carried by the arm. Gear 6 is stationary. Find the speed and direction of rotation of the arm. We must first decide which gears to designate as the first and last members of the train. Since the speeds of gears 2 and 6 are given, either may be used as the first. The choice makes no difference in the results, but once the decision is made, it cannot be changed. We shall choose gear 2 as the first; then gear 6 will be the last. Thus 𝝎𝟔/𝟑 𝑵𝟐 𝑵𝟓 𝝎𝟔 − 𝝎𝟑 =− .− = 𝝎𝟐/𝟑 𝑵𝟒 𝑵𝟔 𝝎𝟐 − 𝝎𝟑 𝟐𝟎 𝟏𝟔 𝟎 − 𝝎𝟑 − .− = 𝟑𝟎 𝟑𝟒 −𝟐𝟓𝟎 − 𝝎𝟑 𝝎𝟑 = 𝟏𝟏𝟒 𝒓𝒑𝒎 Example 4 In the bevel-gear train shown the input is to gear 2, and the output from gear 6, which is connected to the output shaft. The arm 3 turns freely on the output shaft and carries the planets 4 and 5. Gear 7 is fixed to the frame. What is the output speed if gear 2 rotates at 2000 rpm? The problem is solved in two steps. In the first step we consider the train to be made up of gears 2, 4, and 7 and calculate the velocity of the arm. Thus 𝝎𝟕/𝟑 𝑵𝟐 𝑵𝟒 𝝎𝟕 − 𝝎𝟑 =− . = 𝝎𝟐/𝟑 𝑵𝟒 𝑵𝟕 𝝎𝟐 − 𝝎𝟑 − 𝟐𝟎 𝟓𝟔 𝟎 − 𝝎𝟑 . = 𝟓𝟔 𝟕𝟔 𝟐𝟎𝟎𝟎 − 𝝎𝟑 𝝎𝟑 = 𝟒𝟏𝟔. 𝟕 𝒓𝒑𝒎 Now consider the train as composed of gears 2, 4, 5, and 6.. The train value 𝝎𝟔/𝟑 𝑵𝟐 𝑵𝟓 𝝎𝟔 − 𝝎𝟑 =− . = 𝝎𝟐/𝟑 𝑵𝟒 𝑵𝟔 𝝎𝟐 − 𝝎𝟑 − 𝟐𝟎 𝟐𝟒 𝝎𝟔 − 𝟒𝟏𝟔. 𝟕 . = 𝟓𝟔 𝟑𝟓 𝟐𝟎𝟎𝟎 − 𝟒𝟏𝟔. 𝟕 𝝎𝟔 = 𝟐𝟖. 𝟗𝟏 𝒓𝒑𝒎 Tabular Analysis of Planetary Trains It involves analyzing two easily described parts of the motion separately, and then adding the results together. The analysis is carried out in the following steps: (1) Lock all gears rigidly to the rotating arm and rotate the arm with rigidly attached gears by the number of revolutions proportional to the angular velocity of the arm. (2) Tabulate the resulting turns of each gear. (3) Motion relative to arm: Separate the gears from the arm while holding the arm fixed, and rotate the rest of the gears back so that the total rotation (step 1 + step2) of one or more of the gears matches their given rotations. (4) Add the turns of each gear in the table. Example 2 In an epicyclic gear train, an arm carries two gears A and B having 36 and 45 teeth respectively. If the arm rotates at 150 rpm. in the anticlockwise direction about the centre of the gear A which is fixed, determine the speed of gear B. If the gear A instead of being fixed, makes 300 rpm. in the clockwise direction, what will be the speed of gear B ? a. X+150=0; x=-150 𝟑𝟔 = 𝟐𝟕𝟎 𝒓𝒑𝒎 𝟒𝟓 b. . X+150=-300; x=-450 𝟑𝟔 𝝎𝑩 = 𝟏𝟓𝟎 − −𝟒𝟓𝟎 . = 𝟓𝟏𝟎 𝒓𝒑𝒎 𝟒𝟓 Gear B 𝝎𝑩 = 𝟏𝟓𝟎 − −𝟏𝟓𝟎 . Step number Arm C Gear A 1. Gears locked +150 +150 +150 2. Arms fixed 0 +x -x. 𝑵𝑨 𝑵 𝑩 3. Results +150 150+x=0 𝑵 150-x. 𝑵𝑨 𝑩 Assignment 1 Find the speed and direction of rotation of gear 8 in the figure. What is the speed ratio of the train. Assignment 2 In the epicyclic gear shown in the figure, gear B has 120 teeth externally and 100 teeth internally. The driver A has 20 teeth and the arm E is connected to the driven shaft. Gear D has 60 teeth. If A revolves at 100 rpm ccw and D at 27 rpm ccw, find the speed of the arm E. Assignment 3 In the epicyclic gear shown in the figure, shaft A is stationary. If gear 2 rotates at 800 rpm cw. What are the speed and direction of rotation of shaft B.