TABLE OF CONTENTS ABSTRACT………………………………………………………………………………... iii 1. TITLE…………………………………………………………………………...1 2. INTRODUCTION……………………………………………………………....1 3. THEORY………………………………………………………………………. 2 4. OBJECTIVES………………………………………………………………….. 4 5. PROBLEM STATEMENT…………………………………………………….. 4 6. MATERIALS AND APPARATUS……………………………………………. 5 7. METHODOLOGY ……………………………………………………………..5 8. TABULATION OF DATA……………………………………………………..6 8.1 Observed Data 8.2 Analysed Data 9. DATA ANALYSIS…………………………………………………………….. 8 9.1 Formulae 9.2 Sample Calculation 10. GRAPHS……………………………………………………………………….. 12 11. DISCUSSION………………………………………………………………….. 15 12. CONCLUSION………………………………………………………………....17 REFERENCES……………………………………………………………………………...27 Abstract Air conditioning is a system for controlling the humidity, ventilation and temperature in a building or vehicle, typically to maintain a cool atmosphere in warm conditions. This module provides an overview and displays the basic thermodynamic cycle found in air conditioning systems. The refrigeration unit apparatus has been designed to provide a practical and quantitative demonstration of a vapor compression cycle or the refrigeration cycle which is crucial in any appliances involving cooling and also heating processes. Refrigerators and heat pumps both apply the vapor compression cycle. Although the applications of these machines quite differ, the components are essentially the same. The refrigeration unit is able to demonstrate the result or effect when the flow rate of cooling water is adjusted to a certain amount. This will allow the study of the performance curve and efficiency of refrigeration unit with respect to the varying flow rates and other manipulating variables. This apparatus is equipped with control valves for the cooling water flow rate besides pressure, temperature and compressor power output display which will make it easier to conduct the experiments with the accurate data display. This simple vapor compression refrigeration cycle is displayed on a visualization board that features all four major components of the systems which are evaporator, condenser, compressor and expansion valve. In order to improve its efficiency, temperature and pressure is taken at each stage of the cycle. Theoretically, as the pressure on a liquid is increased, the boiling point rises. In an air conditioning system, a compressor is used to increase the pressure of the refrigerant; this raises its temperature. The refrigerant vapor entering the condenser is hot. The flow control device is used to lower the pressure of the refrigerant making the refrigerant in evaporator cold. This shows that the performance relies a lot on the pressure and temperature. Therefore, a discussion is done on our understanding regarding the cycle and a total of six graphs were plotted including a graph of Coefficient of performance (COP) against condenser water flow rate. COP is a ratio of useful heating or cooling provided to work required, high COP equate to lower operating cost. In other words, higher efficiency. Therefore, COP is calculated in order to analyze the system performance under different working conditions. Thus, helping us to understand more on how to improve the air conditioning system. ii 1. Title Air Conditioning: Vapor Compression Cycle 2. Introduction Refrigeration cycle is a sequence of thermodynamic processes whereby heat is withdrawn from a cold body and expelled to a hot body. It is a reversed heat engine cycle. In general words refrigeration refers to the process of removing heat from an enclosed space, or from a substance, to lower its temperature. The device whose prime function is to do the job is known as refrigerator and the working fluids used in the refrigeration cycle is called refrigerant. A refrigerator uses the evaporation of a liquid to absorb heat. The liquid, or refrigerant, used in a refrigerator evaporates at a low temperature, creating cooling or freezing temperatures inside the refrigerator. Evaporators and condensers of the system is used for the absorption and rejection of heat respectively involved the fields of heat transmission (Al Mahbub, 2013). Refrigeration implies the maintenance of a temperature below that of the surroundings. This requires continuous absorption of heat at a low temperature level usually accomplished by evaporation of a liquid in a steady-state flow process. The vapor reformed to liquid state for re-evaporation generally by compressing and then condensing by rejecting heat at a higher temperature consecutively. According to the second law of thermodynamics it requires an external source of energy or external work done on the system to transfer heat from a lower temperature level to a higher one. A refrigerator is shown schematically in Figure 2.1. Here QL is the magnitude of the heat removed from the refrigerated space at temperature TL. QH is the magnitude of the heat rejected to the warm space at temperature TH, and Wnet, in is the net work input to the refrigerator (R). Figure 2.1. Schematic diagram of refrigerator 1 The applications of refrigeration are numerous in our daily life. The most widely used current applications of refrigeration are for air conditioning of private homes and public buildings, and refrigerating foodstuffs in homes, restaurants and large storage warehouses. In commerce and manufacturing, there are many uses for refrigeration. Refrigeration is used to liquefy gases - oxygen, nitrogen, propane and methane, for example. In compressed air purification, it is used to condense water vapor from compressed air to reduce its moisture content. In oil refineries, chemical plants, and petrochemical plants, refrigeration is used to maintain certain processes at their needed low temperatures. Textile mills uses refrigeration in mercerizing, bleaching, and dyeing. Manufacturers of paper, drugs, soap, glue, shoe polish, perfume, celluloid, and photographic materials. Fur and wooden goods storage could beat the moths by using refrigerated warehouses (Application, 2017). So, it is important to have a general knowledge on refrigeration which has prompted to conduct the experiment. 3. Theory The distinction between refrigeration, air conditioning, and heat pumping is primarily in the services provided, rather than in the essentially common cycle, namely: Refrigeration refers to cooling by a thermodynamic cycle of processes or materials including food. Air conditioning refers to cooling, and dehumidification when required, of air for environmental or equipment control. Air conditioning is commonly associated with building or space comfort systems. Heat pumping refers to heating of either air or other substances, such as domestic water, and may also, in a reversed mode, include air conditioning or refrigeration. These are very significant differences in the actual equipment engineering and system design (James, 1984). Although the applications of these machines quite differ, the components are essentially the same. The Clausius statement of the second law of thermodynamics states that heat will not pass from a cold to a hotter region without the aid of an external agency (Sharma, 1997). Thus, a refrigerator will require an input of high-grade energy for it to operate. The most common type of refrigerator uses a work input and operates on the Vapor compression cycle. The work input to the Vapor Compression Cycle derives a compressor which maintains a low pressure on an evaporator and a higher pressure in condenser. The temperature at which a liquid will evaporate (or a vapor will condense) is dependent on pressure, thus if a suitable fluid is introduced it will evaporate at a low temperature in the low pressure evaporator (taking in heat) and will condense at a higher temperature in the high pressure condenser (rejecting heat). The high-pressure liquid formed in the condenser must then be returned to the evaporator at a controlled rate. Thus, the simple vapor compression refrigeration cycle has four main components, (1) An evaporator where heat is taken in at a low temperature as a liquid evaporator at a low pressure. (2) A compressor which uses a work input to reduce the pressure in the evaporator and increase the pressure of the vapor being transferred to the condenser. 2 (3) A condenser where the high pressure vapor condenser, rejecting heat to its surroundings. (4) An expansion valve which controls the flow of liquid back to the evaporator and which brings about the pressure reduction. Figure 3.1. Schematic diagram of vapor compression cycle In general, the thermal efficiency, ηth, of any heat engine as the ratio of the work it does, W, to the heat input at the high temperature, QH. But in heat pumps and refrigerators, the work is not an output. For a refrigeration or heat pumps, thermal efficiency indicates the extent to which the energy added by work is converted to net heat output. From an economic point of view, the best refrigeration cycle is one that removes the greatest amount of heat from the inside of the refrigerator (cold reservoir) for the least expenditure of mechanical work or electric energy. The relevant ratio is therefore the larger this ratio, the better the refrigerator. We call this ratio the coefficient of performance, denoted by COP. In general, the thermal efficiency, ηth, of any heat engine as the ratio of the work it does, W, to the heat input at the high temperature, QH. πΆππ = πππππ π As can be seen, the better (more efficient) the refrigerator is when more heat Qcold can be removed from the inside of the refrigerator for a given amount of work. Since the first law of 3 thermodynamics must be valid also in this case (Qcold + W = Qhot), we can rewrite the above equation: πΆππ = πππππ πππππ = π πβππ‘ − πππππ For an ideal refrigerator (without losses and irreversibilities) can be derived that: πΆππ = πππππ πβππ‘ − πππππ These formulas are applied also for an air conditioner, which works very much like a refrigerator. 4. Objectives The objectives of this experiment were to be familiar with the refrigeration process and the essential parts or units of the system (i.e., evaporator, compressor, condenser, and throttling device or expansion valve) and also to know basic thermodynamics related to this process. Specifically, this experiment aimed at the vapor compression refrigeration cycle with visual observation including the investigation of the saturation pressure-temperature relationship during evaporation and condensation, effect of evaporating and condensing temperature on refrigeration rate, effect of compressor pressure ratio on system performance and to determine the overall heat transfer coefficient. 5. Problem Statement As refrigeration has become one of the basic needs to modern people, it is important to know the actual working principle of the refrigerator so that the users can always maintain the refrigeration system at its maximum performance. Therefore, a study is needed to analyse the actual performance of refrigeration cycle to determine the optimum COP. Understanding of air conditioning system will help engineers to improve the performance of the system thus helping to further design a low cost with an energy saving potential, as well as high efficiency air conditioning unit. Besides, we have to study all the components of refrigeration unit and its processes to relate it with thermodynamics law involve in order to enhance the knowledge thus creating a platform for further improvement and development of the study area. It is also important to understand the elements which play a major role in the performance of the Vapor compression cycle such as the pressure and temperature of the condenser and evaporator of the air conditioning unit. 4 6. Materials and Apparatus Temperature indicator, Pressure gauge, Compressor, Evaporator, Condenser, Flowmeter, Main switch, Tube, Cooling water supply, Valves, Refrigerant Figure 6.1. Schematic diagram of Refrigeration Demonstration Unit R634 7. Methodology 1. The cooling water supply and the main supply were turned on. 2. The water supply was turned on and the control valves on the evaporator water flowmeter and condenser water flow-meter was adjusted to approximately 8-12 π π −1 and 30 π π −1 respectively. 3. The main switch was turned on and the compressor started and two internal lamps lighted up. 4. The normal operation was started by increasing the condenser cooling water flow to the flow-meter maximum (12 π π −1 ). The pressure when the condenser stabilised depend on the water inlet temperature. 5. The unit was running for approximately 15 minutes in order to reach a uniform operating temperature. The condenser pressure, ππ , evaporator pressure, ππ , condensing temperature, π‘6 and evaporating temperature, π‘5 was recorded. 6. The procedure was repeated up to the maximum condenser pressure required or to the high pressure cut out value of 220 ππ π−2. 5 8. Tabulation of Data 8.1 Data Observed Observation 1 2 3 4 5 Condenser Water Flow Rate (g/s) 12 11 10 9 8 Evaporator Water Flow Rate (g/s) 30 30 30 30 30 Condenser Pressure (kN/m2) 200 207 209 211 215 Evaporator Pressure (kN/m2) -60 -60 -58 -60 -59 Evaporator Water Inlet Temperature, T1 (ΛC) 27.5 27.7 27.8 27.9 27.9 Evaporator Water Outlet Temperature, T2 (ΛC) 26.4 26.5 26.5 26.5 26.6 Condenser Water Outlet Temperature, T3 (ΛC) 31.3 31.8 32.5 33.1 33.9 Condenser Water Inlet Temperature, T4 (ΛC) 27.9 28.1 28.2 28.2 28.3 Evaporator Temperature, T5 (ΛC) 17.5 16.3 16.3 16.1 15.7 Condenser Temperature, T6 (ΛC) 42.2 43.5 44.4 45.2 45.8 Compressor Discharged Temperature, T7 (ΛC) 70.0 70.5 70.9 71.2 71.4 Condensed Liquid Temperature, T8 (ΛC) 15.9 16.4 17.2 17.9 18.3 Table 8.1a: Observed Data for Vapor Compression Refrigeration Cycle 6 8.2 Data Analyzed Observation Evaporator Evaporator Compressor absolute Pressure π· pressure, Ratio, π·π π πΎπ π·π ( π 2 ) 1 2 3 4 5 1 2 3 4 5 7.29 7.46 7.16 7.56 7.47 Condenser Condenser absolute pressure, Compressor Pressure π»πππ (ΛC) 137.94 150.48 163.02 175.56 163.02 8.9 10.2 10.2 10.4 10.9 10.0 11.4 11.5 11.8 12.2 βπ»π³π΄π»π« evaporator overall (ΛC) heat transfer coefficient, πΌπ (π/π2 °πΆ) 9.44 456.63 10.79 435.82 10.84 469.96 11.09 494.70 11.53 441.84 Rate of π»ππ π»πππ βπ»π³π΄π»π« heat (ΛC) (ΛC) (ΛC) π·π transfer to Ratio, π·π πΎπ water in π·π ( π 2 ) condenser, πΈπ (W) 301.325 7.29 170.544 14.3 10.9 12.52 308.325 7.46 170.126 15.4 11.7 13.47 310.325 7.16 179.74 16.2 11.9 13.94 312.325 7.56 184.338 17.0 12.1 14.41 316.325 7.47 187.264 17.5 11.9 14.52 Table 8.2a: Calculated Data for Vapor Compression Refrigeration Cycle Observation 1 2 3 4 5 41.325 41.325 43.325 41.325 42.325 Rate of π»ππ heat (ΛC) transfer to water in evaporator, πΈπ (W) Condenser Flow π»π― (K) π»π³ (K) Rate (g/s) 12 315.2 290.5 11 316.5 289.3 10 317.4 289.3 9 318.2 289.1 8 318.2 288.7 Table 8.2b: Calculated Data for COP 7 condenser overall heat transfer coefficient, πΌπ (π/π2 °πΆ) 425.67 394.69 402.93 399.76 403.03 COP 11.76 10.64 10.29 9.93 9.79 9. Data Analysis 9.1 Formulae 1) 2) 3) 4) 5) Absolute pressure = Gauge pressure (ππ ) + Atmospheric pressure (P) Saturation pressure of evaporator, π·π = ππ + π Saturation pressure of compressor, π·π = ππ + π Rate of heat transfer for evaporator, πΈπ = πΜπ πΆπ (π‘1 − π‘2 ) Rate of heat transfer for condenser, πΈπ = πΜπ πΆπ (π‘3 − π‘4 ) π 6) Overall heat transfer coefficient, πΌ = π΄×βπ πΏπππ· 7) Logarithmic mean temperature difference, βπ»π³π΄π»π« = πππ −πππ’π‘ π ln ( ππ ) πππ’π‘ π 8) πͺπΆπ·πΉ,πππ = π»π― π»π³ where, πͺπ −π ππ½ Specific Heat of Water (ππβπΎ) πΜ π πΜ π Evaporator water flow rate Condenser Water Flow Rate ππ Evaporator Water Inlet Temperature ππ Evaporator Water Outlet Temperature ππ Condenser Water Inlet Temperature ππ Condenser Water Outlet Temperature Temperature difference of water inlet and supplied refrigerant π»ππ Temperature difference of water outlet and supplied refrigerant π»πππ πͺπΆπ·πΉ,πππ Coefficient of Performance 8 9.2 Sample Calculation Example: Observation-1 Atmospheric pressure = 101.325KN/m3 Water coil surface area in Evaporator, π΄π = 0.032π2 Water coil surface area in Condenser, π΄π = 0.032π2 Evaporator gauge pressure, ππ = −60πΎπ/π2 Evaporator absolute pressure, ππ = (−60 + 101.325)πΎπ/π2 = 41.325πΎπ/π2 Condenser gauge pressure, ππ = 200πΎπ/π2 Condenser absolute pressure, ππ = (200 + 101.325)πΎπ/π2 = 301.325πΎπ/π2 π Compressor Pressure Ratio, ππ = π 301.325 41.325 = 7.29 Evaporator Water Flow Rate πΜ π = 30 g/s Evaporator Water Inlet Temperature, π‘1 = 27.5 ΛπΆ Evaporator Water Outlet Temperature, π‘2 = 26.4 ΛπΆ Rate of heat transfer to water in evaporator, ππ = πΜπ πΆπ (π‘1 − π‘2 ) = 30 π ππ½ × 4.18 × (27.5 − 26.4)°πΆ π ππ β πΎ = 137.94π Condenser Water Flow Rate πΜ π = 12 g/s Condenser Water Inlet Temperature, π‘4 = 27.9 ΛπΆ Condenser Water Outlet Temperature, π‘3 = 31.3 ΛπΆ Rate of heat transfer to water in condenser, ππ = πΜπ πΆπ (π‘3 − π‘4 ) = 12 π ππ½ × 4.18 × (31.3 − 27.9)°πΆ π ππ β πΎ = 170.544π 9 Evaporator, πππ = (π‘1 − π‘5 ) = (27.5 − 17.5)(ΛπΆ) = 10 ΛC πππ’π‘ = (π‘2 − π‘5 ) = (26.4 − 17.5)(ΛπΆ) = 8.9 ΛC βππΏπππ· = = πππ − πππ’π‘ π ln (π ππ ) ππ’π‘ 10−8.9 10 ) 8.9 ln ( ΛC = 9.44 ΛC π For evaporator overall heat transfer coefficient, ππ = π΄×βπ = 137.94 0.032 × 9.44 = 456.63 π/π2 °πΆ Condenser, πππ = (π‘6 − π‘4 ) = (42.2 − 27.9)(ΛπΆ) = 14.3ΛC πππ’π‘ = (π‘6 − π‘3 ) = (42.2 − 31.3)(ΛπΆ) = 10.9 ΛC βππΏπππ· = = πππ − πππ’π‘ π ln (π ππ ) ππ’π‘ 14.3−10.9 14.3 ) 10.9 ln ( ΛC = 12.52 ΛC 10 πΏπππ· π For condenser overall heat transfer coefficient, ππ = π΄×βπ = πΏπππ· 170.544 0.032 × 12.52 = 425.67 π/π2 °πΆ COPR,rev = = = 1 TH TL − 1 1 T6 T5 − 1 1 (42.2 + 273)πΎ −1 (17.5 + 273)K = 11.76 11 10. Graphs Temperature (°C) against Evaporator Water Flow Rate (g/s) 80 70 Temprature (°C) 60 50 40 30 20 10 0 30 30 30 30 30 Evaporator Water Flow Rate (g/s) T1 T2 T3 T4 T5 T6 T7 T8 Figure 10.1. Graph of Temperature against Evaporator Water Flowrate Temperature (°C) against Condenser Water Flow Rate (g/s) 80 70 Temprature (°C) 60 50 40 30 20 10 0 12 11 10 9 8 Condenser Water Flow Rate (g/s) T1 T2 T3 T4 T5 T6 T7 T8 Figure 10.2. Graph of temperature against condenser water flowrate 12 Figure 10.3. Graph of rate of heat transfer vs condensing temperature for both evaporator and condenser Figure 10.4. Graph of rate of heat transfer vs compressor pressure ratio for both evaporator and condenser 13 Condenser Pressure (kPa) against Condenser Water Flow Rate (g/s) 220 Condenser Pressure (kPa) 215 210 205 200 195 190 12 11 10 9 8 Condenser Water Flow Rate (g/s) Figure 10.5. Graph of condenser pressure against condenser water flowrate Graph of COP against Condenser Water Flowrate Coefficiant of Performance, COP 14 12 10 8 6 4 2 0 8 9 10 11 12 Condenser Water Flowrate (g/s) Figure 10.6. Graph of coefficient of performance against condenser water flowrate 14 AWANG MOHAMAD IHSAN BIN AWANG JULAIHI 64660 11. Discussion In this experiment, there are a few variables that are being measured. The variables are the condenser pressure, evaporator pressure and temperatures of the air conditioner at certain points. The air conditioner is being kept under constant evaporated water flow rate which is at 30 g/s and the condenser water flow rate decreases linearly throughout the experiment from 12 g/s to 8 g/s. Referring to table 8.1a, it can be clearly seen that when the condenser water flow rate decreases, the condenser pressure increases. It can be state that the relationship between the condenser water flow rate and the condenser pressure is inversely proportional to each other. Theoretically, since the evaporated water flow rate is constant, the evaporator should also remain constant. However, this is not the case as it can be observed in table 8.1a, that the evaporator pressure changes throughout the experiment. The evaporator changes from -60kPa to -58kPa then back to -60kPa and finally -59kPa. Although there is a change in the pressure, but the value is small ranging from only 1kPa to 2kPa only. This different in value may occurs because of outside factors such as the environment temperature and pressure. The temperature variables being observed in this experiment is divided into eight parts or points on the air conditioner. The temperature variables are evaporator water inlet temperature, evaporator water outlet temperature, condenser water outlet temperature, condenser water inlet temperature, evaporator temperature, condenser temperature, compressor discharged temperature and condensed liquid temperature which are being noted as T1, T2, T3, T4, T5, T6, T7 and T8 respectively. Throughout the experiment, all the temperature with the exception of T5 undergoes an increase in temperature. T5 undergoes decrease in temperature because the coil in the evaporator absorbs heat thus resulting in the temperature area around the coil to be cool. Although the temperature of variables experienced changes, there is still a point where the temperature remains constant. This can be seen in table 8.1a where T1, T2, T4 and T5 experienced a constant temperature at a certain point. This happen because T1, T2, T4 and T5 had achieved thermal equilibrium with the surrounding at that point. The coefficient of performance or also known as COP is a ratio of useful heating or cooling provided to work required. Higher COP will result in lower operating cost. COP is highly dependent on the operating condition, especially absolute temperature between sink and system. The equation for COP is given below. πΈ COP = πΎ Where, Q = useful heat supplied or removed by the system W = the work required by the system The condition of the air conditioner is assumed to be reversible. This is because the air conditioner is assumed to be an ideal system. As mentioned before, higher COP will result in lower operating cost. Thus, the ideal condition is to have a higher COP. A system consists of a reversible process always have a greater COP than a system which consist of an irreversible process at the same temperature. 15 Referring to table 8.2c, it can be observed that when the condenser flow rate decreases, the coefficient of performance also decreases. It can be said that the condenser flow rate and the coefficient of performance of system is directly proportional to each other. Therefore, the greater the condenser flow rate, the closer the air conditioner to become an ideal system. Figure 13 and 14 shows the theoretical graph that should be plot from the result. Figure 13 represent the theoretical graph for figure 10.3 and figure 14 represent the theoretical graph for figure 10.4. However, both of the laboratory result graph differ from their respective theoretical graph. In figure 13, the theoretical result for condensing temperature of evaporator should be constant while the condensing temperature of condenser should decrease throughout the experiment. But this is not the case as it can be observed in figure10.3 both the condensing 16 temperature for both evaporator and condenser tend increase. The same problem also applies to both figure 14 and figure 10.4. In figure 14, the theoretical result for pressure ratio of evaporator should be constant while the pressure ratio for condenser should decrease throughout the experiment. Figure10.4 also act in the same way as figure 10.3 where both of the pressure ratio for evaporator and condenser tend to increase throughout the experiment. The result of the experiment differ from its theoretical result may be caused by the errors that takes place during the experiment. The error that may takes place is parallax errors. The eye level of observer may not be perpendicular with the device scale. Other than that, systematic error also occurred. The air conditioner has a maximum limit of 220kPa for its condenser pressure. If the pressure exceed the 220kPa, the device will shut down immediately. The time taken for the system to stabilize will approximately be 10 minutes. This become an inconvenient as it disrupt the progress of the experiment and the time limit to carry out an experiment is only an hour. AWANG MOHAMAD IHSAN BIN AWANG JULAIHI 64660 12. Conclusion In conclusion, the working principle of air conditioner and how the system works can be understood by analysing the temperature change for T1 to T8. Air conditioner does not cool the air which is a common misconception in Malaysia. Air conditioner actually takes away the heat through the evaporator and release heat through the condenser. Furthermore, it can be observed that the condenser water flow rate and the condenser pressure is inversely proportional to each other. Other than that, the condenser flow rate and the coefficient of performance of system is directly proportional to each other. It is important to know that higher COP will results in lower operating cost. This concept is important because it can be applied not only to air conditioner but also to other devices that use the heat pump or refrigerator system. 17 AZLAN HAZIQ BIN AMIROOL 64663 11. Discussion Based the experiment conducted, the mass flow for the evaporator were kept constant at 30 π π −1 meanwhile the mass flow rate for the condenser were reduced from 12 π π −1 to 8 π π −1 . The evaporator pressure,ππ , condenser pressure,ππ , the condensing temperature,π‘6 and evaporating temperature,π‘6 were recorded. Throughout the experiment, the mass flow rate for the evaporator were kept constant at 30 π π −1 . The values obtained is recorded from 12 π π −1 to 8 π π −1 . The value of evaporator absolute pressure remained constant from 12 π π −1 to 11 π π −1 at 41.325 ππ π−2 and then increased at 10 π π −1 with a value of 43.325 ππ π−2. After that the value decreased to 41.325 ππ π−2 and 42.325 ππ π−2 at 9 π π −1 and 8 π π −1 respectively. These readings were due to the mass flow rate of the evaporator were kept constant. The values of condenser absolute pressure from 12 π π −1 to 8 π π −1 were continuously increasing throughout the experiment which is from 301.325 ππ π−2 to 308.325 ππ π−2 to 310.325 ππ π−2 to 312.325 ππ π−2 to 316.325 ππ π−2 respectively. As the mass flow rate for the condenser decreases, the condenser absolute pressure will decrease. This shows that it is inversely proportional. Coefficient of Performance, COP, is defined as the heat removed from the cold reservoir divided by the work done to remove the heat by the compressor. Based on the values obtained from calculations, the values of COP when the condenser flow rate was from 12 π π −1 to 8 π π −1 are 11.76, 10.64, 10.29, 9.93 and 9.79 respectively. The machine was warmed up for at least 15 minutes to obtained more accurate results. This also reduce the errors that may occurred throughout the experiment. The machine will start up whenever the evaporator pressure reaches 220 ππ π−2 where systematic error may occur. Therefore, the evaporator pressure should be observed from time to time throughout the experiment. AZLAN HAZIQ BIN AMIROOL 64663 12. Conclusion Based on the results and graphs obtained after conducting the experiment, we have learnt how the air conditioning systems worked. This fulfilled the objective of the experiment. As we know, this system will act differently according to the needs of the region. As in Malaysia, this system is used for air conditioning to lower the temperature of a certain space. From the result obtained, we can conclude that the condenser absolute pressure increases as the mass flow rate of condenser decreases. Due to the values of mass of flow rate for evaporator were constant throughout the experiment, the difference in the absolute pressure for the evaporator were not too obvious. Therefore, the relationship between the absolute pressure and the mass flow rate cannot be conclude. 18 BRYANT DANA MERING 64671 11. Discussion Based on my knowledge and after conducting experiment related to air conditioning, air conditioning is a process associated with the removal of heat from the air condensation process that occur in the evaporator. This is mainly because the refrigerant which is at a low pressure and low saturation temperature subcooled state enters the evaporator. Refrigerant undergo evaporation by absorbing heat from the surrounding due to the evaporator greater temperature. In other words, surrounding in the evaporator loses thermal energy. Thus, it can be said that the air passing through the evaporator also loses thermal heat energy and undergoes condensation. Resulting in temperature of air much be cooler when it leaves the evaporator. The compressor then sucks in and compresses the cool refrigerant gas, causing it to become hot, high pressure gas. In the experiment conducted, we kept the evaporator water flow rate constant at 30π π . We chose the condenser water flow rate to act as the manipulated variable. We started off by setting the condenser water flow rate at 12π π −1 followed by 11π π −1 and so on until 8π π −1 . While this goes on, the pressure and temperature for both condenser and pressure are recorded at every interval. Also, we make sure to always observe the pressure of evaporator does not reach 220 ππ π−2 . When this happens, the module of simple-vapor compression refrigeration cycle will restart and we have to start all over again. −1 When the condenser water flow rate acts as the changing variable while evaporator water flow rate is fixed, we found out that there is a change in pressure of the condenser. It can be seen that the condenser pressure increases gradually with the condenser water flow rate. However, the evaporator pressure stays at an average of -60 kN/m2. The same pattern is observed for the temperature of water inlet and outlet for both condenser and evaporator where the evaporator is averagely constant throughout while the condenser has a slight increase. Whereas for the temperature, the evaporator decreases throughout the experiment while temperature at condenser increases. The compressor discharged temperature and condensed liquid temperature both increase as the experiment goes on. Graph 1, graph 2 and graph 3 visualized the result that is obtained during the experiment. Theoretically, when plotting of rate of heat transfer against compressor pressure ratio for both evaporator and condenser it should look like the graph below. Where the heat transfer for evaporator should be fixed as condensing temperature increase. However, the heat transfer of condenser decreases gradually. The same result should be obtained when plotting graph of rate of heat transfer against compressor pressure ratio for both evaporator and condenser. Due to errors, we get the graph showing the rate of heat transfer for both condenser and evaporator slightly increase with the condensing temperature. The same can be concluded with the graph of heat transfer for both condenser and evaporator against compressor pressure ratio. 19 Coefficient of performance (COP) is a ratio of useful heating or cooling provided to work required, high COP equate to lower operating cost. In other words, higher efficiency. Therefore, COP is calculated in order to analyse the system performance under different working conditions. From the graph plotted, the COP increases as condenser water flow rate increase. Meaning, higher condenser water flow rate, higher efficiency. There are differences when comparing the experimental result and theoretical result. This is due to errors during conducting the experiment. The obvious error that may happen during the experiment and affecting our result is when changing the water flow rate, we had to wait for some time in order for the system to stabilized. Only then, we are able to record the result obtained. However, the time given for the experiment is only 1 hour. Therefore, due to the shortage of time, the result obtained in this experiment is disrupted. BRYANT DANA MERING 64671 12. Conclusion As a conclusion we are able to understand the working principle of air conditioner even deeper after analysing the temperature and pressure at every stage in the system. Air conditioning systems efficiency is based on how it moves heat. Heat flows in air conditioning by heat transfer. Compressor in the system sucks in and compresses the cool refrigerant gas from the evaporator, causing it to become hot, high pressure gas. This shows that air conditioning does not only produces cool air like what most people in hot countries imagined. In cold countries, this concept can be used as heaters. The experimental results indicated that air can be conditioned to desired levels to maintain the health and comfort of the occupants or to meet requirements of industrial process irrespective of the external climatic conditions. The experiment is successful as the aim of the experiment was achieved. 20 FARID HAMIZAN BIN ROSLAN 64733 11. Discussion The vapor compression refrigeration cycle is a common method for transferring heat from a low temperature to a high temperature. The refrigeration lab was conducted to gain a better understanding of the vapor-compression refrigeration cycle and to compare the ideal cycle with a real cycle. In this experiment, SES36 was used as the refrigerant and the mass flow rate of water coming into the condenser was varied while the evaporator water mass flowrate was kept constant. From this, variation data was obtained and analysed. Liquids absorb heat when changed from liquid to gas and gases give off heat when changed from gas to liquid. For an air conditioning system to operate with economy, the refrigerant must be used repeatedly. For this reason, all air conditioners use the same cycle of compression, condensation, expansion, and evaporation in a closed circuit. The same refrigerant is used to move the heat from one area, to cool this area, and to expel this heat in another area. The refrigerant comes into the compressor as a low-pressure gas, it is compressed and then moves out of the compressor as a high-pressure gas. The gas then flows to the condenser. Then, gas condenses to a liquid, and gives off its heat to the outside air. The liquid then moves to the expansion valve under high pressure. This valve restricts the flow of the fluid and lowers its pressure as it leaves the expansion valve. The low-pressure liquid then moves to the evaporator, where heat from the inside air is absorbed and changes it from a liquid to a gas. As a hot low-pressure gas, the refrigerant moves to the compressor where the entire cycle is repeated. Based on the understanding of the cycle, we can relate it with why certain temperature increase in temperature and some decrease in temperature. By keeping evaporator water ο¬ow rate constant at 30g/s, condenser water mass flowrate was varied from 12g/s to 8g/s to study its inο¬uence on the performance characteristics of the refrigeration unit and the influence in the temperature. We decided to adjust the condenser water ο¬ow rate because it has major effect on the compressor pressure. We have to make sure that the pressure does not exceed 220 N/m2 or the unit system specifically the compressor will shut down due to safety reason. Performance characteristics of the refrigerator against the condenser water mass flowrate are presented in Table 8.1a. Variation of the condensing and evaporating pressures and temperature with the condenser water mass flowrate are illustrated in Fig. 10.1 and 10.2. As we decrease the water flowrate into the coil in the condenser, note that the pressure will increase. The refrigerant enters the condenser as a superheated (hot) high pressure gas, the condensation of refrigerant takes place at high pressure and then releasing heat to the surrounding air which is then being absorbed by the water in the coil. As a result, we can see the increase in condenser temperature and condenser water outlet temperature denoted as T6 and T3 respectively. As in the evaporator, the increase of temperature of water is not that obvious. The rate of heat taken away by the water is nearly the same as we maintain the evaporator water mass flowrate at 30g/s. However, the evaporator temperature shows decrease in value which means the cooling effect increases. In the evaporator, the refrigerant enters as a cold, low pressure 21 liquid but quickly begins to boil due to low pressure and low temperature. The refrigerant has a very low boiling temperature, typically of -23ºc (Evans, 2015). As the refrigerant boils it evaporates, this phase change from liquid to gas picks up the rooms heat and carries it away towards the compressor where the refrigeration cycle will begin again. This explains why the temperature in the evaporator is cooled down to average temperature of 16ΛC. Based on table 8.2, the rate of heat transfer to water for both condenser and evaporator is highly depended on the pressure ratio. Clearly, higher condenser water mass flowrate yields lower pressure ratio and rate of heat transfer for both condenser and evaporator. This is because the condenser pressure change is higher than that of evaporator pressures, thereby the pressure ratio (Pc/Pe) decreases as the condenser water flowrate increases. Other than that, table 8.2a also shows the increasing trend of rate of heat transfer and logarithm mean temperature difference as we decrease the condenser water flowrate. Figure 11.1. Theoretical graph of heat transfer against compressor pressure ratio for both evaporator and condenser The theoretical curve for the Rate of heat transfer vs. Compressor pressure ratio shows that the heat transfer at the condenser decreases as the compressor pressure ratio increases (Al Mahbub, 2013). From the graph it can be seen that the evaporator curve is parallel to x-axis and condenser curve makes a negative slope. But form the experimental graph it can be seen that the evaporator curve is not parallel to x- axis and condenser curve is different from the theoretical one. Here heat transfer rate for both evaporator and condenser increase with compressor pressure ratio which may be due to the discrepancies like pressure variation, reading error etc. Table 8.2b presents variation of COP with condenser water mass flowrate which also illustrated on Fig. 10.6. As condenser water mass flowrate increases, COP increases. Based on Table 4.1c: Calculated Data for COP and graph of COP against condenser water flow rate, the highest COP calculated is 11.76 at condenser flow rate of 12g/s. The variation of COP depending on the difference in condenser and evaporator temperature assuming that the work from electrical 22 energy supply is the same. From an economic point of view, the best refrigeration cycle is one that removes the greatest amount of heat from the inside of the refrigerator (cold reservoir) for the least expenditure of mechanical work or electric energy. The relevant ratio is therefore the larger this ratio, the better the refrigerator. Theoretically, the higher the COP, the more energyefficient the system and lower electricity costs. The refrigeration system is assumed to be reversible. Thus, the higher the condenser flow rate, the higher the COP, hence, more energyefficient the system and lower electricity cost. As the experiment was mainly descriptive, it is difficult to quantify any errors. Instead, the systematic and experimental errors and improvements for the experiment and the air conditioning unit are discussed. The experiment was conducted within a 2-hour session, this time constraint limited the time that could be used for stabilisation of the unit and the observation made is limited to certain extend. All readings were taken from digital scales which were fluctuating, increasing the error in the results. FARID HAMIZAN BIN ROSLAN 64733 12. Conclusion The experiment has been performed to study various components of a refrigeration unit physically and operating it at different operating modes to get acquainted with the processes and all of its essential parts and also to know the thermodynamic basics of refrigeration thoroughly and specially the overall heat transfer coefficient so that the operations may become well known to us and a platform for further modification can be created. In conclusion, the system and how it works is understood by analysing and discussing the temperature change observed by the variation of the water mass flowrate. In air conditioning where the main components which are the evaporator, condenser, compressor and the expansion valve play the important role in achieving the thermal comfort and our daily life needs depending on the application. From the experimental results, it can be stated that as mass flow rate decrease, the capacity of water carrying heat decrease, hence, the temperature difference decrease. Besides, the pressure and the temperature will affect the phase change of the refrigerant thus results in the temperature difference especially in condenser and evaporator. Also, the higher the condenser flow rate, the higher the COP, hence, more energy-efficient the system and lower electricity cost. Due to the systematic and experimental errors, some of the results do not reflect with the theoretical one. Objectives are achieved. 23 KHAIRUL ANWAR BIN ZAINUDDIN 64816 11. Discussion Air-conditioning is based on refrigerator that requires input work and operates on the vapour compression cycle. It has four components, which consists of evaporator, compressor, condenser and flow control device. The purpose of air conditioning is to alter the properties of air to bring comfortable conditions in an occupied space. In other words, to achieve desired thermal comfort. In Malaysia, air-conditioning objective is to lower the air temperature, since Malaysia has tropical weather that has range of 20ºC to 30ºC (Travel Online, 2019). In the air conditioning system, the first and second laws of thermodynamics are applicable and used in the system. The first law of Thermodynamics states that when a system undergoes a thermodynamics cycle, the net heat is supplied to the system from the surroundings. This means the absorption of heat by refrigerant in air-conditioning system is equal to net work done by all air conditioning system on its surrounding. It is also stated that energy is conserved. Thus, energy is conserved in the system by having evaporator and condenser. In Clausius statement of the second law of Thermodynamics, heat is taken in from a cold environment, work is applied, and heat is expelled to a hot environment. This statement clearly matches the air-conditioning process, where, in order to make an occupied space colder, heat is removed to hotter surrounding. Generally, air conditioners use refrigeration to chill indoor air, which evaporate refrigerant and condense it in a closed system of coils. Refrigerant has properties enabling them to change at relatively low temperatures. Air conditioners consists fans that move warm interior air over refrigerant-filled coils. When hot air flows over the cold, low-pressure evaporator coils, the refrigerant inside absorbs heat as it changes from a liquid to a gaseous state. To keep cooling efficiently, the air conditioner has to convert the refrigerant gas back to a liquid again. To do that, a compressor puts the gas under high pressure, a process that creates unwanted heat. All the extra heat created by compressing the gas is then evacuated to the outdoors with the help of a second set of coils called condenser coils, and a second fan. As the gas cools, it changes back to a liquid, and the process starts all over again (Marshall Brain, 2019). Based on Table 8.1a: Observed Data for Vapor Compression Refrigeration Cycle, the π experiment starts by keeping the evaporator water flow rate at constant 30 π and condenser π π π π π water flow rate at 12 π , 11 π , 10 π , 9 π , and lastly 8 π . Observation 1 as the example, in the evaporator, at T1, the reading is higher than T2 (27ºC>26.4ºC). This is because as water flows from water inlet(T1) flows in the evaporating coils. Since the temperature of the water inlet is higher, the coils have higher temperature at this point, it is able to evaporate the refrigerant due to effect of very low boiling point of the very low pressure and temperature refrigerant in the evaporator. At T5(17.5ºC), the reading is decrease because more heat is absorbed by the evaporating coils, where at this point liquid is evaporated to colder gas. This indicates why when touch with bare hands, the evaporator is colder, because heat is absorbed in the evaporator processes. At T7(70.0ºC), the reading increase because compressor purpose is to increase temperature and pressure of refrigerant gas. In other words, the gas is compressed. At this point, the reading of T7 is higher than the surrounding so that it is easier to eject heat to condenser. The flows continue to condenser. At T4, the reading is lower than T3(27.9ºC<31.3ºC), and 24 T6[42.2ºC>(27.9ºC<31.3ºC)] reading is the highest in the condenser part, which is higher than surrounding due to thermal inertia (Mahbub, 2013). In the condenser, heat is released. This is because water flows from water inlet (T4) throughout the condenser coils, this make the hotter, higher pressure gas condense to colder, lower pressure liquid due to the temperature difference. The water flows absorbed some heat from the released heat of gas which indicates why the reading of T3 is higher than T4. This is why when touch with bare hands, the condenser is hotter. This is because the vapor is condensed, where gas turned to liquid. The flows continue to expansion valve. The purpose of expansion valve is to restrict refrigerant flows, so that the pressure will decrease drastically. The liquid become sudden cold with much lower pressure due to throttling effect of orifice, which is the reason for T8(15.9ºC) reading lower than room temperature. The flows continue to evaporator hence cycle happens. Overall, from observation 1 to 5, Evaporator Temperature (π5 ) shows decreasing trend. For observations where increasing trends or readings increase, those are Condenser Pressure, Evaporator Water Inlet Temperature (π1 ), Evaporator Water Outlet Temperature (π2 ), Condenser Water Inlet Temperature (π4 ), Condenser Water Outlet Temperature (π3 ), Condenser Temperature (π6 ), Compressor Discharged Temperature (T7) and Condensed Liquid Temperature (T8). In Graph 10.1: Temperature against Evaporator Water Flow Rate and in Graph 10.2: Temperature against Condenser Water Flow Rate, both graphs show very similar pattern. Overall, from observation 1 to 5, when condenser water flow rate decrease, Evaporator Temperature (π5 ) decrease. However, Condenser Pressure, Evaporator Water Inlet Temperature (π1 ), Evaporator Water Outlet Temperature (π2 ), Condenser Water Inlet Temperature (π4 ), Condenser Water Outlet Temperature (π3 ), Condenser Temperature (π6 ), Compressor Discharged Temperature (T7) and Condensed Liquid Temperature (T8) are increase. As mass flow rate decrease, the heat carrying the capacity water decrease, hence, the temperature difference decrease. The effect of the temperature difference especially in condenser will affect the phase change of the refrigerant, the pressure and the temperature. In Graph 10.3: Condenser Pressure against Condenser Water Flow Rate, as condenser water flow rate decrease, the condenser pressure increase. According to Bernoulli’s principle, as the speed of moving fluid increases, the pressure within the fluid decreases. Based on Table 8.2a: Calculated Data for Vapor Compression Refrigeration Cycle for evaporator, Temperature difference of water inlet and supplied refrigerant (Tin), Temperature difference of water outlet and supplied refrigerant (Tout) and Logarithmic mean temperature difference (βTLMTD) show increasing trends. For Table 4.1b: Calculated Data for Vapor Compression Refrigeration Cycle for condenser, Temperature difference of water inlet and supplied refrigerant (Tin) and Logarithmic mean temperature difference (βTLMTD) show increasing trends. Based on the graph of rate of heat transfer against condensing temperature for both evaporator and condenser, as condensing temperature increase, the rate of heat transfer for evaporator and condenser increase. However, theoretically, the effect of increasing the condensing temperature is a reduction in the heat released from condenser and smaller reduction in the refrigerating effect in the evaporator (Mahbub, 2013). There might be some errors such as pressure variation and reading error. 25 Based on the graph of rate of heat transfer vs compressor pressure ratio for both evaporator and condenser, it can be seen that the condenser trend is almost parallel to x-axis, while evaporator trend slightly increase. Theoretically, condenser trend decreases and evaporator trend parallel to x-axis as compressor pressure ratio increase (Mahbub, 2013). Based on Table 8.2b: Calculated Data for COP and graph of COP against condenser water flow rate, it is found that the highest COP is 11.76 at condenser flow rate of 12g/s, where evaporator water flow rate is kept constant. The definition of the coefficient of performance (COP) of air conditioning system is a ratio of useful cooling provided to work required (Wikipedia, 2019). Theoretically, the higher the COP, the more energy-efficient the system and lower electricity costs. The refrigeration system is assumed to be reversible. Thus, the higher the condenser flow rate, the higher the COP, hence, more energy-efficient the system and lower electricity cost. There might be some errors while conducting the experiment. First, pressure of condenser was increasing rapidly and not stable enough to get accurate values of temperature for corresponding pressure of condenser. Secondly, the air sensitivity of the system. Since the maximum pressure of the condenser is 220kPa, it will shut down, hence, more time , approximately 10 minutes needed to stabilize the system so that the readings will be more accurate. KHAIRUL ANWAR BIN ZAINUDDIN 64816 12. Conclusion In conclusion, air-conditioning system apply the first law of thermodynamics and second law of thermodynamics. Evaporator water flow rate is kept constant at 30 g/s. The system and how it works is also understood by analysing and reasoning the temperature change of T1 to T8, where the main components (evaporator, condenser, expansion valve) play the important role in achieving the thermal comfort. Moreover, mass flow rate decrease, the heat carrying the capacity water decrease, hence, the temperature difference decrease. The effect of the temperature difference especially in condenser will affect the phase change of the refrigerant, the pressure and the temperature. Also, the higher the condenser flow rate, the higher the COP, hence, more energy-efficient the system and lower electricity cost. There are some data errors in the graphs due to some errors, such as reading errors and so on. Objectives are achieved. 26 References (1) Anonymous, (2017). Applications of refrigeration and air conditioning. Retrieved from https://www.mechlectures.com/applications-refrigeration-air-conditioning/ (2) Mahbub, M. H. (2013, May 19). Scribd. Retrieved from Study of a Refrigeration Unit: https://www.scribd.com/doc/142332508/Study-of-a-Refrigeration-Unit-R633 (3) Marshall Brain, C. W. (2019). Home & Garden. Retrieved from How Air Conditioners Work: https://home.howstuffworks.com/ac2.htm (4) Sharma, B. K. (1997). Thermochemistry. Objective question bank in chemistry. P-457. Retrieved from https://books.google.com.my/books (5) Travel Online. (2019). Retrieved from Malaysia Weather and Climate: https://www.travelonline.com/malaysia/weather.html (6) Wikipedia. (2019, September 16). Retrieved from Coefficient of performance: https://en.wikipedia.org/wiki/Coefficient_of_performance 27