Chapter 9: Natural Convection Dr Ali Jawarneh Department of Mechanical Engineering Hashemite University Objectives When you finish studying this chapter, you should be able to: • Understand the physical mechanism of natural convection, • Derive the governing equations of natural convection, and obtain the dimensionless Grashof number by nondimensionalizing them, • Evaluate the Nusselt number for natural convection associated with vertical, horizontal, and inclined plates as well as cylinders and spheres, • Examine natural convection from finned surfaces, and determine the optimum fin spacing, • Analyze natural convection inside enclosures such as double-pane windows, and • Consider combined natural and forced convection, and assess the relative importance of each mode. • • • • Buoyancy forces are responsible for the fluid motion in natural convection. Viscous forces appose the fluid motion. Buoyancy forces are expressed in terms of fluid temperature differences through the volume expansion coefficient β: a property that represents the variation of the density of a fluid with temp. at constant pressure 1 ⎛ ∂ν ⎞ 1 ⎛ ∂ρ ⎞ β= ⎜ ⎟ = ⎜ ν ⎝ ∂T ⎠ P ρ ⎝ ∂T ⎟⎠ P Viscous Force (1 K ) (9-3) Buoyancy Force volume expansion coefficient β • The volume expansion coefficient can be expressed approximately by replacing differential quantities by differences as 1 Δρ 1 ρ∞ − ρ β ≈− =− ρ ΔT ρ T∞ − T ( at constant P ) or ρ∞ − ρ = ρβ (T − T∞ ) ( at constant P ) • β Table A-9 to A-14 • For ideal gas βideal gas 1 = T (1/K ) (9-4) (9-5) (9-6) Equation of Motion and the Grashof Number • Consider a vertical hot flat plate immersed in a quiescent fluid body. • Assumptions: – – – – – steady, laminar, two-dimensional, Newtonian fluid, and constant properties, except the density difference ρ-ρ∞ (Boussinesq approximation). g • Consider a differential volume element. • Newton’s second law of motion (9-7) δ m ⋅ ax = Fx g δ m = ρ ( dx ⋅ dy ⋅1) • The acceleration in the x-direction is obtained by taking the total differential of u(x, y) du ∂u dx ∂u dy ax = = + dt ∂x dt ∂y dt ∂u ∂u ax =u +v ∂x ∂y (9-8) in m Zoo • The net surface force acting in the x-direction Net pressure force Gravitational force ⎛ ∂τ ⎞ ⎛ ∂P ⎞ Fx = ⎜ dy ⎟ ( dx ⋅1) − ⎜ dx ⎟ ( dy ⋅1) − ρ g ( dx ⋅ dy ⋅1) ⎝ ∂x ⎠ ⎝ ∂y ⎠ ⎛ ∂ 2u ∂P ⎞ = ⎜μ 2 − − ρ g ⎟ ( dx ⋅ dy ⋅1) (9-9) ∂x ⎝ ∂y ⎠ Net viscous force • Substituting Eqs. 9–8 and 9–9 into Eq. 9–7 and dividing by ρ·dx·dy·1 gives the conservation of momentum in the x-direction ⎛ ∂u ∂u ⎞ ∂ 2u ∂P ρ ⎜u + v ⎟ = μ 2 − − ρg ∂y ⎠ ∂y ∂x ⎝ ∂x (9-10) • The x-momentum equation in the quiescent fluid outside the boundary layer (setting u=0) ∂P∞ (9-11) = − ρ∞ g ∂x • Noting that – v<<u in the boundary layer and thus ∂v/ ∂x≈ ∂v/∂y ≈0, and – there are no body forces (including gravity) in the ydirection, the force balance in the y-direction is ∂P ∂P ∂P∞ =0 = = − ρ∞ g ∂x ∂x ∂y Substituting into Eq. 9–10 ⎛ ∂u ∂u ⎞ ∂ 2u ρ ⎜ u + v ⎟ = μ 2 + ( ρ∞ − ρ ) g ∂y ⎠ ∂y ⎝ ∂x (9-12) • Substituting Eq. 9-5 it into Eq. 9-12 and dividing both sides by ρ gives ∂u ∂u ∂ 2u (9-13) u +v = ν 2 + g β (T − T∞ ) ∂x ∂y ∂y • The momentum equation involves the temperature, and thus the momentum and energy equations must be solved simultaneously. • The set of three partial differential equations (the continuity, momentum, and the energy equations) that govern natural convection flow over vertical isothermal plates can be reduced to a set of two ordinary nonlinear differential equations by the introduction of a similarity variable. The Grashof Number • The governing equations of natural convection and the boundary conditions can be nondimensionalized T − T∞ x y u v * * * * ;y = ;u = ;v = ;T = x = Lc Lc V V Ts − T∞ * • Substituting into the momentum equation and simplifying give 3 * * * 2 * ⎡ ⎤ − g β T T L ( ) ∂ ∂ ∂ u u T u (9-14) 1 s ∞ c * * +v =⎢ u ⎥ 2 + * * 2 *2 ∂x ∂y ν ⎣ ⎦ Re L Re L ∂y GrL • The dimensionless parameter in the brackets represents the natural convection effects, and is called the Grashof number GrL g β (Ts − T∞ ) L3c (9-15) GrL = 2 ν Buoyancy force GrL= Viscous force • The flow regime in natural convection is governed by the Grashof number GrL>109 flow is turbulent Viscous force Buoyancy force Natural Convection over Surfaces • Natural convection heat transfer on a surface depends on – – – – geometry, orientation, variation of temperature on the surface, and thermophysical properties of the fluid. • The simple empirical correlations for the average Nusselt number in natural convection are of the form hLc n Nu = = C ⋅ ( GrL ⋅ Pr ) = C ⋅ RaLn (9-16) k • Where RaL is the Rayleigh number g β (Ts − T∞ ) L3c (9-17) Pr RaL = GrL ⋅ Pr = 2 ν • The values of the constants C and n depend on the geometry of the surface and the flow regime (which depend on the Rayleigh number). • All fluid properties are to be evaluated at the film temperature Tf=(Ts+T∞). Ts=const • The Nusselt number relations for the constant surface temperature and constant surface heat flux cases are nearly identical. • The relations for uniform heat flux is valid when the plate midpoint temperature TL/2 is used for Ts in the evaluation of the film temperature. • Thus for uniform heat flux: qs L hL = Nu = (9-27) k k TL 2 − T∞ ( ) Empirical correlations for Nuavg The first two relations are very simple. Despite, we suggest using the third one 1) Constant Surface temp.: TL/2 :Iteration till 2) Constant Heat Flux: Nu = qs L hL = k k TL 2 − T∞ ( ) (9-27) (9-21) and (9-27) match An outer surface of a vertical cylinder can be treated as a vertical plate when the diameter of the cylinder is sufficiently large so that the curvature effects are negligible. This condition is satisfied if: Net Force: F=g (ρB- ρ) {the difference between the buoyancy and gravity} Driving Force: Fx=g (ρB- ρ) cosθ Use vertical plate equations for the upper surface of a cold plate and the lower surface of a hot plate Where the B.L appears Hot Plate {Lower Surface}: The force that drives the motion is reduced, we expect the convection currents to be weaker, and the rate of heat transfer to be lower relative to the vertical plate case. Hot Plate {Upper Surface}: force component Fy initiates upward motion in addition to the parallel motion along the plate, and thus the boundary layer breaks up and forms plumes. As a result, the thickness of the boundary layer and thus the resistance to heat transfer decreases, and the rate of heat transfer increases relative to the vertical orientation. Cold Plate: the opposite occurs as expected: The boundary layer on the upper surface remains intact with weaker boundary layer flow and thus lower rate of heat transfer, and the boundary layer on the lower surface breaks apart (the colder fluid falls down) and thus enhances heat transfer. Lc= a/4 for a horizontal square surface of length a, and D/4 for a horizontal circular surface of diameter D -The rate of heat transfer to or from a horizontal surface depends on whether the surface is facing upward or downward. -For a hot surface in a cooler environment, the net force acts upward, forcing the heated fluid to rise. -If the hot surface is facing upward, the heated fluid rises freely, inducing strong natural convection currents and thus effective heat transfer. - If the hot surface is facing downward, the plate blocks the heated fluid that tends to rise (except near the edges), impeding heat transfer. - The opposite is true for a cold plate in a warmer environment since the net force (weight minus buoyancy force) in this case acts downward, and the cooled fluid near the plate tends to descend. 1)The B.L over a hot horizontal cylinder starts to develop at the bottom, increasing in thickness along the circumference, and forming a rising plume at the top. So, the local Nu is highest at the bottom, and lowest at the top of the cylinder when the B.L flow remains laminar. 2)The opposite is true in the case of a cold horizontal cylinder in a warmer medium, and the B.L in this case starts to develop at the top of the cylinder and ending with a descending plume at the bottom. Discussion: Similar to Horizontal Cylinder EXAMPLE: A 10-m-long section of a 6-cm-diameter horizontal hot water pipe passes through a large room whose temperature is 22°C. If the temperature and the emissivity of the outer surface of the pipe are 65°C and 0.8, respectively, determine the rate of heat loss from the pipe by (a) natural convection and (b) radiation. Pipe Ts = 65°C ε = 0.8 Air T∞ = 22°C D = 6 cm L=10 m Properties: The properties of air at 1 atm and the film temperature of (Ts+T∞)/2 = (65+22)/2 = 43.5°C are (Table A-15) k = 0.02688 W/m.°C υ = 1.735 × 10−5 m 2/s Pr = 0.7245 β= 1 1 = = 0.00316 K -1 T f (43.5 + 273)K Analysis (a): Lc = D = 0.06 m. Ra = gβ (Ts − T∞ ) D 3 υ2 Pr = (9.81 m/s 2 )(0.00316 K -1 )(65 − 22 K )(0.06 m ) 3 ⎧ 0.387 Ra 1 / 6 ⎪ Nu = ⎨0.6 + ⎪⎩ 1 + (0.559 / Pr )9 / 16 [ (1.735 × 10 −5 m 2 /s ) 2 2 (0.7245) = 692,805 ⎫ ⎧ 0.387(692,805)1 / 6 ⎪ ⎪ = ⎨0.6 + 8 / 27 ⎬ ⎪⎭ ⎪⎩ 1 + (0.559 / 0.7245)9 / 16 ] [ 2 ⎫ ⎪ = 13.15 8 / 27 ⎬ ⎪⎭ ] k 0.02688 W/m.°C Nu = (13.15) = 5.893 W/m 2 .°C D 0.06 m As = πDL = π (0.06 m )(10 m ) = 1.885 m 2 h= Q = hAs (Ts − T∞ ) = (5.893 W/m 2 .°C)(1.885 m 2 )(65 − 22)°C = 477.6 W (b) [ ] Q rad = εAs σ (Ts 4 − Tsurr 4 ) = (0.8)(1.885 m 2 )(5.67 × 10 −8 W/m 2 .K 4 ) (65 + 273 K ) 4 − (22 + 273 K ) 4 = 468.4 W Natural Convection from Finned Surfaces • Natural convection flow through a channel formed by two parallel plates is commonly encountered in practice. • Long Surface – fully developed channel flow. • Short surface or large spacing – natural convection from two independent plates in a quiescent medium. Natural Convection Cooling of Finned Surfaces (Ts= constant) Finned surfaces of various shapes, called heat sinks, are frequently used in the cooling of electronic devices. Energy dissipated by these devices is transferred to the heat sinks by conduction and from the heat sinks to the ambient air by natural or forced convection. vertical finned surfaces of rectangular shape S: spacing between adjacent fins L: the fin length t: fin thickness W: width of the base of heat sink • The recommended relation for the average Nusselt number for vertical isothermal parallel plates is −0.5 hS ⎡ 576 2.873 ⎤ Nu = =⎢ + ⎥ (9-31) 2 0.5 k ⎢ ( Ras S L ) ( Ras S L ) ⎥ ⎣ ⎦ • Closely packed fins – greater surface area – smaller heat transfer coefficient. • Widely spaced fins – higher heat transfer coefficient – smaller surface area. • Optimum fin spacing for a vertical heat sink ⎛S L⎞ = 2.714 ⎜ ⎟ ⎝ Ras ⎠ 3 Sopt 0.25 L = 2.714 0.25 (9-32) RaL Heat Transfer from the Fin Surface: Note: if t is considerable Afin=2nLH+ntL Number of fins on the heat sink: All fluid properties are to be evaluated at the average temperature Tavg = (Ts + TB)/2. Natural Convection Cooling of Vertical PCBs Arrays of printed circuit boards used in electronic systems can often be modeled as parallel plates subjected to uniform heat flux The modified Rayleigh number for uniform heat flux: The Nusselt number at the upper edge of the plate where maximum temperature occurs is determined from [Bar-Cohen and Rohsenow (1984)] Heat Transfer from the Fin Surface: For Afin see the previous note at Eq. (9-34) EXAMPLE: A 12.1-cm-wide and 18-cm-high vertical hot surface in 25°C air is to be cooled by a heat sink with equally spaced fins of rectangular profile. The fins are 0.1 cm thick and 18 cm long in the vertical direction, and they have a height of 0.00362 m from the base. Determine the rate of heat transfer by natural convection from the heat sink if the base temperature is 65°C. W = 12.1 cm H L = 18 cm S 65°C T∞= 25°C Properties : The properties of air at 1 atm and 1 atm and the film temperature of (Ts+T∞)/2 = (65+25)/2 = 45°C k = 0.02699 W/m.°C υ = 1.749 × 10 −5 m 2 /s Pr = 0.7241 1 1 β= = = 0.003145 K -1 (45 + 273)K Tf Analysis: The characteristic length in this case is the height of the surface Lc = L = 0.18 m Ra = gβ (Ts − T∞ ) L3 υ2 Pr = (9.81 m/s 2 )(0.003145 K -1 )(65 − 25 K )(0.18 m ) 3 (1.749 × 10 −5 m 2 /s ) 2 (0.7241) = 1.703 × 10 7 The optimum fin spacing is S = 2.714 L 0.18 m = 2 . 714 = 0.007605 m = 7.605 mm Ra1 / 4 (1.703 × 107 )1 / 4 The heat transfer coefficient for this optimum fin spacing case is h = 1.307 k 0.02699 W/m.°C = 1.307 = 4.638 W/m 2 .°C S 0.007605 m n= w w 0.121 ≅ = ≅ 16 fins s + t s 0.007605 As = 2nLH = 2 × 16 × (0.18 m)(0.00362 m) = 0.02085 m 2 Then the rate of natural convection heat transfer becomes Q = hAs (Ts − T∞ ) = (4.638 W/m 2 .°C)(0.02085 m 2 )(65 − 25)°C = 3.87 W Natural Convection Inside Enclosures • In a vertical enclosure, the fluid adjacent to the hotter surface rises and the fluid adjacent to the cooler one falls, setting off a rotationary motion within the enclosure that enhances heat transfer through the enclosure. • Heat transfer through a horizontal enclosure – hotter plate is at the top ─ no convection currents (Nu=1). – hotter plate is at the bottom • Ra<1708 no convection currents (Nu=1). • 3x105>Ra>1708 Bénard Cells. • Ra>3x105 turbulent flow. > The Rayleigh number for an enclosure is determined from where the characteristic length Lc is the distance between the hot and cold surfaces, and T1 and T2 are the temperatures of the hot and cold surfaces, respectively. All fluid properties are to be evaluated at Tavg =(T1 + T2)/2 > Effective Thermal Conductivity > When the Nu is known, the rate of heat transfer through the enclosure can be determined from - Radiation must be considered in natural convection problems that involve a gas. This is especially the case for surfaces with high emissivities. - Radiation heat transfer from a surface at temperature Ts surrounded by surfaces at a temperature Tsurr (both in K) is determined from - Radiation heat transfer between two large parallel plates at temperatures T1 and T2 is expressed EXAMPLE: Two concentric spheres of diameters 15 cm and 25 cm are separated by air at 1 atm pressure. The surface temperatures of the two spheres enclosing the air are T1= 350 K and T2= 275 K, respectively. Determine the rate of heat transfer from the inner sphere to the outer sphere by natural convection. D2 = 25 cm T2 = 275 K Lc =5 cm D1 = 15 cm T1 = 350 K Properties : The properties of air at 1 atm and the average temp. of (T1+T2)/2 = (350+275)/2 = 312.5 K = 39.5°C are (Table A-15) k = 0.02658 W/m.°C υ = 1.697 × 10 −5 m 2 /s Pr = 0.7256 1 1 β= = = 0.003200 K -1 Tf 312.5 K Analysis D2 − D1 25 − 15 Lc = = = 5 cm. 2 2 Ra = gβ (T1 − T2 ) L3c υ2 Pr = (9.81 m/s 2 )(0.003200 K -1 )(350 − 275 K )(0.05 m ) 3 (1.697 × 10 −5 m 2 /s ) 2 (0.7256) = 7.415 × 10 5 The effective thermal conductivity is Geometric Factor Fsph = k eff Lc ( Di D o ) ( Di − 7 / 5 + D o 4 Pr ⎛ ⎞ = 0.74 k ⎜ ⎟ ⎝ 0.861 + Pr ⎠ 1/ 4 −7 / 5 5 ) = 0.05 m [(0.15 m)(0.25 m)] [(0.15 m) -7/5 + (0.25 m) ] -7/5 5 = 0.005900 ( Fsph Ra ) 1 / 4 0.7256 ⎛ ⎞ = 0.74(0.02658 W/m.°C)⎜ ⎟ ⎝ 0.861 + 0.7256 ⎠ ⎛D D Q = k eff π ⎜⎜ i o ⎝ Lc 4 1/ 4 [(0.00590)(7.415 × 10 )] 5 1/ 4 = 1315 W/m.°C ⎞ ⎡ (0.15 m )(0.25 m ) ⎤ ⎟(Ti − To ) = (0.1315 W/m.°C)π ⎢ ⎥ (350 − 275)K = 23.3 W ⎟ ( 0 . 05 m ) ⎣ ⎦ ⎠ Combined Natural and Forced Convection • Heat transfer coefficients in forced convection are typically much higher than in natural convection. • The error involved in ignoring natural convection may be considerable at low velocities. • Nusselt Number: – Forced convection (flat plate, laminar flow): Nuforced convection ∝ Re 12 – Natural convection (vertical plate, laminar flow): Nunatural convection ∝ Gr 14 • Therefore, the parameter Gr/Re2 represents the importance of natural convection relative to forced convection. • Gr/Re2<0.1 – natural convection is negligible. • Gr/Re2>10 – forced convection is negligible. • 0.1<Gr/Re2<10 hot isothermal vertical plate – forced and natural convection are not negligible. • Natural convection may help or hurt forced convection heat transfer depending on the relative directions of buoyancy-induced and the forced convection motions. Nusselt Number for Combined Natural and Forced Convection • A review of experimental data suggests a Nusselt number correlation of the form ( Nucombined = Nu n forced ± Nu n natural ) 1n (9-66) • Nuforced and Nunatural are determined from the correlations for pure forced and pure natural convection, respectively. • n usually between 3 and 4 EXAMPLE: Consider a 5-m-long vertical plate at 85°C in air at 30°C. Determine the forced motion velocity above which natural convection heat transfer from this plate is negligible. Plate, Ts = 85°C L=5m Air T∞ = 30°C V∞ Properties The properties of air at 1 atm and 1 atm and the film temperature of (Ts+T∞)/2 = (85+30)/2 = 57.5°C are (Table A-15) υ = 1.871× 10−5 m 2/s β= 1 1 = = 0.003026 K -1 T f (57.5 + 273)K Analysis The characteristic length is the height of the plate, Lc = L = 5 m. The Grashof and Reynolds numbers are Gr = Re = gβ (Ts − T∞ ) L3 υ2 V∞ L υ = = (9.81 m/s 2 )(0.003026 K -1 )(85 − 30 K )(5 m ) 3 (1.871× 10 −5 m 2 /s ) 2 V∞ (5 m ) 1.871× 10 −5 m 2 /s = 5.829 × 1011 = 2.67 × 10 5 V∞ and the forced motion velocity above which natural convection heat transfer from this plate is negligible is Gr Re 2 = 0.1 ⎯ ⎯→ 5.829 × 1011 5 (2.67 × 10 V∞ ) 2 = 0.1 ⎯ ⎯→ V∞ = 9.04 m/s