CHEF MARS' KITCHEN MANUAL Page 1 of 7 CHEF MARS' KITCHEN TRAINING MANUAL Manual Home TABLE OF CONTENTS Marscafe Cyberchefs (CEU) Take Test Test Results Search Contact Us THE PASTRY SHOP - PART II Introduction R/A/F Job Descriptions Butcher Shop I Butcher Shop II QUICK FINDER | Cocoa | Nutrition |Storage | Working with Chocolate | | Pastry Products Storage | Baked/Finished Products Storage | Pastry terms | | Additional Information About Chocolate | Cold Kitchen I Cold Kitchen II The Bakery I The Bakery II Pastry I Pastry II [ SEARCH MANUAL ] INGREDIENTS continued Chocolate Chocolate comes from the Cocoa beans which grow on the Cacao tree. • General Information Without a doubt one of the most important and critical ingredients in the pastry shop, and unfortunately, probably the least understood by most pastry cooks. There are many specialists who spend their whole lives studying and researching chocolate. It is necessary that any pastry cook be very familiar with all the characteristics and types of chocolates and understand the physical properties of this agent. History & Botany Chocolate or cocoa was introduced to Europe after the discovery of America. This new world plant, actually a tree Theobroma Cacao was cultivated in Mexico for unknown centuries, where the Aztecs used the cocoa seeds or chocolate beans as money. The tree yields flowers and fruit at the same time. The colorful fruit, called" pods" contains rows of seeds called beans embedded in a gelatinous material. When ripe the fruit has yellow spots. Today, the cacao tree is cultivated in Africa, Malaysia, The Caribbean, Central and South America. with Africa normally producing more cacao than any other area. There are many different varieties with climate, soil and genetics affecting the quality greatly. In the United States, the first chocolate factory was founded in 1870 by Mr. James Baker, and thus began the fame of "Baker's Chocolate". Cocoa • How Chocolate is Made ◦ When the fruit, or seed pods are ripe they are removed from the Cacao trees ◦ The fruit are split open and the seeds or beans are removed from the gelatinous material and cleaned and let to ferment and dry for 48 hours. ◦ Then the beans are packed and shipped and when they arrive at the factory they are washed and then roasted at 200-300 degrees F. ◦ Then the shell is removed and the inside seeds are craked into "'nibs" which are smaller pieces. some processors remove the shell before the first roast for a different flavor. http://www.marscafe.com/php/manual/document/content6a.html 12/06/2019 CHEF MARS' KITCHEN MANUAL Page 2 of 7 ◦ At this point of the processing, chocolate is often "blended" like coffee, tea of tobacco to produce a consistent product. ◦ Now the roasted beans are ground into a " mash". The finer and smoother this grinding and resultant mash the higher quality is the chocolate, all other factors being equal. This paste is called the Chocolate Liquor which is 50% fat (2 kinds) by weight, and is the most important product of the processing. This fat is called the "cocoa butter"'. From this paste all other chocolate products are derived. At this point there are two options; PRESS --- applying pressure to the paste will squeeze out (remove) some of the cocoa butter, and what is left is then ground again, this time into powder. We call his "cocoa Powder" and it can range from 10% fat (cocoa powder) to 25% fat (breakfast cocoa). Cocoa Power Is Categorized by Process Used • Choices are Natural or Dutched • Pastry chefs and European consumers typically use Dutched • American consumers typically use Natural cocoa Cocoa Butter content Implications • 10/12 cocoa; 10–12 percent cocoa butter, with the remaining 88–90 percent cocoa solids nonfat • 22/24 cocoa; 22–24 percent cocoa butter; with the remaining 76–78 percent cocoa solids nonfat • By law, American cocoa must have at least 10 percent cocoa butter; By law, European cocoa must have at least 22 percent CONTINUE PROCESSING --- grind further to make a finer texture. Then the other condiments are added such as more cocoa butter, sugar, milk, vanilla and more to produce the numerous kinds of chocolate. • Nutrition Cocoa is considered a food source, with the approximate following nutrient composition; FAT (cocoa butter) = 50% STARCH = 11% PROTEIN = 12% OTHER CARBOHYDRATES = 12% Cocoa is a source of Calcium, Vitamin D and phosphates, and also contains the stimulant,Theobromine which is similar to caffeine. Be advised that cocoa also contains other http://www.marscafe.com/php/manual/document/content6a.html 12/06/2019 CHEF MARS' KITCHEN MANUAL Page 3 of 7 properties which are be lieved to be harmful, so moderation is recommended in the consumption of this product. Dietery Alternative Many people are not comfortable consuming the alkaloid Theobromine, or for other reasons will not or cannot eat cocoa based products., but they like the flavor. For them the best alternative is; Carob Powder. Often favored for a chocolate substitute because of it's similarity to cocoa in flavor. color and texture and physical properties. This powder is ground from the long, dried pods of the Evergreen Carob tree, native to the Orient. Unlike cocoa, it contains no caffeine or Theobromide, little fat and contains calcium, phosphorous and iron. Sometimes referred to as "St. John's Bread". Carob is also used to produce cough syrup bases because it's pulp ferments well due to it's high natural sugar content (about 50%) and produces alcohol. • Storage Because of it's high fat content, all forms of cocoa and chocolate need to be carefully stored. Below are more storage details, Cocoa Powder It should be stored in a tightly sealed container in a dry well ventilated area. Under normal circumstances, if properly stored, cocoa powder has a very long "shelf life", hence one of the reasons for it's popularity. • Is hygroscopic. • During storage, can clump. • Develop off-flavors. • Eventually mold. • Store in tightly covered container in dry area. • When properly stored, lasts for years. Chocolate This cocoa product presents a more complex storage problem. Moisture causes damage to chocolate so this means that refrigeration is not recommended because of the surface condensation it will produce. The optimal storage conditions are cool, dry and well ventilated and well wrapped. Notice that these precautions are the standard ones for any high fat content material. On the other hand, if the temperature is too high, this will flavor to be lost, so in that case refrigeration must be considered, but make sure that the chocolate is very well wrapped. Chocolate will often display a phenomena referred to as "Bloom", which is the white clouding sometimes seen on the outside of a piece of older chocolate which occurs when chocolate picks up moisture. Additionally this bloom indicates that at some point the surface cocoa butter (fat) had reached too high of a temperature, had melted and then was exposed to a cooler temperature and the melted fat had re-hardened, or recrystallized. To prevent bloom, store http://www.marscafe.com/php/manual/document/content6a.html 12/06/2019 CHEF MARS' KITCHEN MANUAL Page 4 of 7 chocolate where humidity is less than 50 percent and use gloves when handling chocolate. This "Bloom" remains even after chocolate is tempered. Properly stored chocolate can expect to have a 3-4 months shelf life. Keep all chocolate and cocoa products: • Well-wrapped and stored in covered containers. • Keeps out rodents. • Prevents moisture pick-up, which can lead to sugar bloom. • Keeps away strong odors. • At a cool, consistent 55º–65ºF (13º–18ºC). • To prevent formation of fat bloom. • Note: unless excessive, do not discard chocolate with fat bloom; baking qualities are unaffected. Milk and white chocolates have shortest shelf life. • Milk solids undergo Maillard Browning at room temperature. • Milk fats undergo oxidative rancidity. • Have shelf life of 6 months to 1 year. • Working With Chocolate In the pastry shop, the blocks of chocolate must be softened, melted, or what is termed "Tempering". which is aprocess where the melting and cooling of chocolate is carefully controlled for Time, Temperature and Agitation. The objective is to eliminate or minimize the dull appearance, unappealing texture, and poor flavor when chocolate is allowed to cool on its own. Fat bloom is the formation of gray-white streaks that develop over time on the surface of chocolates. Several methods are available for tempering chocolate and each allows cocoa butter to set into the proper crystalline fat structure which is technically known as "stable beta crystals", also called "V crystals". Tempering is done because the different fats that are contained in the chocolate melt at different temperatures. To make sure that the chocolate melts easily and rehardens evenly, the chocolate is tempered, a process of careful heating and cooling.The resultant chocolate from this careful melting or softening will have a brilliant shine and glaze. To Temper Chocolate 1. Break chocolate into small to medium size pieces 2. Place in a staineless steel bowl and place this in a bain marie of hot water and stir occasionally as it melts.. Caution Make sure that no water comes in contact with this melting chocolate, neither drops no steam vapor or it will cause the chocolate mass to "lump, seize or tighten" and turn into a unsmooth mess. This will also occur if the temperature gets too high, scorching the chocolate, again yeilding a useless granualr mess. 3. Check the temperature with an instant reading thermometer and when it reaches 105-110 degrees F. (40-43 C.) remove it from the hot water. If you like, a new piece of chocolate may be added to help lower the temperatue. If you choose to do so, keep stirring to melt this new addition. http://www.marscafe.com/php/manual/document/content6a.html 12/06/2019 CHEF MARS' KITCHEN MANUAL Page 5 of 7 4. When the temperature has dropped to the range of 87.092 degrees F. (30-33C.) the process of "tempering" is complete and the chocolate is ready to be used in many forms. 5. Note; If the tempered chocolate drops below 85 degrees F. (29C.) you will probably need to repeat the tempering process. The temperated chocolate then has many uses. It is most often used to coat items which will then harden upon cooling. Coating may be done by dipping the item into the melted chocolate or puring this melted chocolate over the item, which is customarily placed on a rack to recapture the extra chocolate and allow for a more professionally coated item. Tempered chocolated can also be made into various shapes for decorating cakes. Another very important use for the tempered chocolate is making "ganache". When combined with cream and flavorings we have a very all-purpose item, useful for chocolate fillings, toppings, coatings, petit fours and more. [ Additional Information About Chocolate ] TESTER A quick refresher course on what we have learned WHAT IS THE MELTING POINT FOR PURE SUGAR? 320 DEGREES F 300 DEGREES F 350 DEGREES F PASTRY PRODUCS' STORAGE The storage of both the raw materials, ingredients, and the finished pastry products are concerns that need to be understood. In genral they are very similar to that of the previous Bakery section. ◦ INGREDIENT STORAGE ◾ General Information ◾ Store in a well ventilated area ◾ Store in a cool area ◾ Light and ventilation retard the growth of mold ◦ BAKED / FINISHED PRODUCT STORAGE ◾ General Information ◾ Since many pastries contain cream, they should be stored under dry refigeration if possible. ◾ Humidity will cause many crisp items to become dull and soggy. Wrap them up well in plastic. ◾ Freezing Most finished pastry items cannot be stored in the freezer. Some of the main doughs, pastes, fillings and mixes however may be frozen for short lengths. http://www.marscafe.com/php/manual/document/content6a.html 12/06/2019 CHEF MARS' KITCHEN MANUAL Page 6 of 7 THE PASTRY PROCESS In the following the preparation of the various pastries is not as easy to approach as it is in the bakery. For this section we will examine the language of the pastry shop, the various "terms" used as this will give a good foundation upon which to build the various fundamental pastry processes. PASTRY TERMS & DEFINITIONS TERM DESCRIPTION ABAISSER Rolling out past ry dough ABRICOTER The applying of apricot or other glazes BLANCHING The strong whisking together of egg yolks and sugar until they are light and foamy. BLIND BAKE When a pie or tart shell is baked empty in order to "pre or partially" the dough. CARAMELIZE The cooking of sugar until it has turned the proper amber to brown color. CHEMISER The lining or coating of the inside a mold with a thick layer of mixture. CREAMING The vigorous beating together of fat and sugar until they are light and fluffy, before incorporating the other ingredients. Is a form of using the physical leavener called "air". CRUMB A kind of texture that is used to describe baked products. DOCKING Using the rooler dicer to perforate a dough. This will allow steam / air to escape and thus not leaven or rise up. DORER (to glaze) To bush gentle with and eggwash and milk mixture, which will cause the product to brown more when baking. FOLDING A technique that involves the gentle mixing together of ingredients. usually one of these has been beaten or creamed and therefore is full of air which we want to retain by very gentle mixing. there is a very definite movement involved in this. FONCER To line a form or mold with pastry dough MARBRER Fondant icing decorated with lines (chocolate) to lokk like marble. NAPPER To cook until thick enough to coat the back of a wooden spoon. or to coat using a glaze. TABLER To cool cooked, melted coating chocolate by working with a spatula on a marble slab. This prevents it from getting lumpy. ZEST To grate or finely dice the skin of a lemon, lime or orange. Flesh only, no white pith. ◦ PASTRY EXAMPLES CLICK THE BUTTON TO DISPLAY THE RECIPE CREAM PUFFS, ECLAIRS AND SUCH NAPOLEONS, FRENCH PASTRIES, BEEF WELLINGTON AND MORE AMERICAN MADE AND GREAT IT IS! TOO MANY TO START WITH BUT ALL SO GOOD SPONGE, WHITE CAKE, GENOESE AND BETTY CROCKER http://www.marscafe.com/php/manual/document/content6a.html 12/06/2019 CHEF MARS' KITCHEN MANUAL Page 7 of 7 CHOCOLATE CAKE, CHOCOLATE GENOESE AND GERMAN CHOCOLATE APPENDIX [Go to the top of this page] http://www.marscafe.com/php/manual/document/content6a.html 12/06/2019