International Journal of Civil Engineering and Technology (IJCIET) Volume 10, Issue 04, April 2019, pp. 738–745, Article ID: IJCIET_10_04_078 Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJCIET&VType=10&IType=4 ISSN Print: 0976-6308 and ISSN Online: 0976-6316 © IAEME Publication Scopus Indexed TO STUDY STRENGTH CHARACTERISTICS OF PAVEMENT QUALITY CONCRETE BY FRACTIONAL SUBSTITUTION OF GGBS, METAKAOLIN AND WASTE MEDICINE WRAPPERS Rajat Verma PG Student, Dept. of Civil Engineering, Chandigarh University, Mohali, Punjab, India Gurpreet Singh Assistant Professor, Dept. of Civil Engineering, Chandigarh University, Mohali, Punjab, India ABSTRACT Pavement Quality Concrete (PQC) is that concrete which is used for highway and road construction .Due to high strength, better serviceability and economy. Now a day’s engineers are much focused on development of pavement which could be effective in long run. The attempt of this learning was to develop M40 PQC mix including GGBS and Metakaolin as fractional substitution of cement as well as waste medicine wrappers as fractional substitution of fine aggregates in the concrete mixes. In this study cement was fractionally substituted with Ground Granulated blast furnace Slag (GGBS) at 10%, 20% and 30% whereas Metakaolin was kept constant at 15% as well as Fine Aggregates was fractionally substituted with waste medicine wrappers at 15%, 10% and 5% in the different design mixes. Concrete cubes, beams and cylinders were casted and tested after 7 days and 28 days. The compressive, flexural and split values for PQC mixes for different percentage of substitutions were reported. The Ultrasonic pulse velocity test and SEM were also performed. From study, it was concluded that for fractional substitution of 20% GGBS and 15% Metakaolin with Cement by weight and 10% Waste Medicine Wrappers with Fine Aggregates (FA) by weight, obtained the utmost value for compressive, flexural and split tensile . Further it was accomplished that with increase in waste medicine wrapper content, ahead of 10 %, strength decreases. Key words: Metakaolin, PQC, Scanning Electron Microscopy, Pulse Velocity, Medicine Wrappers. http://www.iaeme.com/IJCIET/index.asp 738 editor@iaeme.com To Study Strength Characteristics of Pavement Quality Concrete by Fractional Substitution of GGBS, Metakaolin and Waste Medicine Wrappers Cite this Article: Rajat Verma and Gurpreet Singh, To Study Strength Characteristics of Pavement Quality Concrete by Fractional Substitution of GGBS, Metakaolin and Waste Medicine Wrappers, International Journal of Civil Engineering and Technology 10(4), 2019, pp. 738–745. http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=10&IType=4 1. INTRODUCTION The pavement quality concrete (PQC) mix mainly deals with the concrete with high strength and serviceability. The manufacturing of cement leads to emission of greenhouse gases which prompts an unnatural weather changes. The principle centre now a days is on the waste products or by products from industries which could be used as fractional substitution of cement in concrete which does not compromise with the strength . We quench the molten iron slag obtained from a blast furnace slag and convert it into glassy substance known as GGBS. Metakaolin an innovative Clay product which has been developed in recent years. Due to its cementitious properties it is being used in high strength concrete as an additive. The strength test revealed that the most appropriate strength of concrete was obtained when substitution rate of Metakaolin to binder ranging between 10% to 15%.Metakaolin is not a byproduct which means it have useful properties required for good PQC. With the increase of plastic waste degradation of environment is taking place at an alarming rate. Plastic waste in form of plastic bottles, medicine wrappers, polythene bags, eatables wrappers are an important elements degrading environment leading to environmental deterioration and health diseases. This paper highlights use of waste medicine wrappers having size less than 4.75mm as fractional substitution of FA. Also the utilization of waste medicine wrappers could help in solving the problem caused by illegal mining of fine aggregates lowering the natural bed level of rivers which leads to floods and other natural hazards. In emergent countries like India where development of the infrastructure projects is based on cement concrete, the use of waste materials in concrete will not only reduce overall cost of project but also helps to reduce environmental degradation. 2. MATERIALS 2.1. Cement The concrete utilized for the work was 43 Grade OPC. The cement used for study was confirmed to IS: 8112-2013. S.Number 1. 2. 3. 4. Table 1 Characteristics of cement Particulars Value opted Specific Gravity 3.13 Primary Setting Time 34min End Setting Time 182min Consistency 33% IS:8112-2013 3.10-3.15 >30 <600 30-35% 2.2. GGBS (Ground Granulated Blast furnace Slag) The required amount of GGBS in the study was obtained from VALLEY IRON AND STEEL INDUSTRIES LTD. Dhalakuan, Paonta Sahib (H.P.).GGBS used in concrete was passed 90% through 90 micron sieve. http://www.iaeme.com/IJCIET/index.asp 739 editor@iaeme.com Rajat Verma and Gurpreet Singh Table 2 Physical composition of GGBS S.Number Property 1. Color 2 Specific Gravity 3 Fineness Specification Off White Color 2.9 >350 Kg/m3 2.3. Metakaolin Metakaolin is the anhydrous calcined form of clay mineral Kalonite. In this study, Metakaolin was obtained from dealer in Kutch, Gujarat which had particle size less than 90 micron. Table 3 Physical composition of Metakaolin S.Number Property 1. Color 2. Bulk Density 3. Specific Gravity Specification White 0.5461(g/cc) 2.30 2.4. Waste Medicine Wrappers For this waste medicine wrapper which was collected by rag pickers where shredded to size less than 4.75mm provided by SUNSHINE IMPLEX INDUSTRIES Derabassi, Punjab. 2.5. Coarse Aggregates The coarsen aggregates of size 20mm & 10mm were used The coarse aggregates is confirmed by IS 383:1977.The value of specific gravity and water absorption adopted in our study was 2.62 and 0.5% respectively. 2.6. Fine Aggregates The fine aggregates which were used passed through 4.75mm sieve and confirmed as per IS 10262. The value of specific gravity and water absorption adopted in our study was 2.60 and 1% 2.7. Admixture SIKAPLAST® 4202 NS is water reducing super plasticizer. It was bought from SIKA INDIA office in Chandigarh. Table 4 Properties of admixture S.Number 1. 2. 3. 4. Particulars Type Color PH Dosage Values PCE Dark Brown >6 0.5% to 2% by weight of cement 3. MIX PROPORTIONING The M40 pavement quality concrete mix was designed as per IRC: 44-2008.GGBS and Metakaolin was partially replaced with Cement and Waste Medicine Wrappers was partially replaced with Fine Aggregates. http://www.iaeme.com/IJCIET/index.asp 740 editor@iaeme.com To Study Strength Characteristics of Pavement Quality Concrete by Fractional Substitution of GGBS, Metakaolin and Waste Medicine Wrappers Table 5 Combination of GGBS, Metakaolin and Waste Medicine Wrapper Mix ID Cement (%) Metakaolin (%) GGBS (%) Fine Agg.(%) Waste Medicine Wrappers (%) Conventional Concrete( CC) 100 0 0 100 M1 M2 M3 75 15 10 85 65 15 20 90 55 15 30 95 0 15 10 5 4. TEST PERFORMED 4.1. Compressive Test This test was performed out on 150mm x 150mm x 150mm cube specimen using a 2000.00 KN capacity CTM .The compressive strength values were used at the average of three specimens. The test was performed as per IS 516-1959. Figure 1. Compressive Testing Machine (CTM) 4.2. Flexural Test This test was performed out on 500mm x 100mm x 100mm beam using 100.00 KN capacity Flexural Testing machine. The values interpreted were used at the average of three specimens. The test was performed as per IS 516-1959. Figure 2. Flexure Testing Machine 4.3. Split Tensile Test For this test 300mm height and 150mm diameter cylindrical specimen were casted and tested using 2000.00 KN capacity CTM .The values interpreted were used at the average of three specimens. The test was performed as per IS: 5816-1999. http://www.iaeme.com/IJCIET/index.asp 741 editor@iaeme.com Rajat Verma and Gurpreet Singh Figure 3. CTM 4.4. Ultra sonic Pulse Velocity Test This test was performed out on 150mm x 150mm x 150mm cube specimen using ultrasonic pulse velocity apparatus .The test was performed as per IS13311-(Part1) 1992. Figure 4.Ultrasonic pulse velocity test 5. RESULTS Compressive Strength (MPa) 5.1. Compressive Test 60 50 40 7 days 30 28 days 20 10 0 CC M1 M2 M3 Figure 5 Results of Compressive Test on different percentage replacement in concrete mix http://www.iaeme.com/IJCIET/index.asp 742 editor@iaeme.com To Study Strength Characteristics of Pavement Quality Concrete by Fractional Substitution of GGBS, Metakaolin and Waste Medicine Wrappers FLEXURAL TRENGTH (MPA) 5.2. Flexure Test 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 7 days 28 days CC M1 M2 M3 Figure 6 Results of flexure test on different percentage replacement in concrete mix Spilt Tensile Strength (MPa) 5.3. Split Tensile Test 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 7 days 28 days CC M1 M2 M3 Figure 7 Results of Split tensile test for different percentage replacement in concrete mix 5.4. Ultrasonic Pulse Velocity Test USPV Values (Km\s) 6 5 4 3 28 days 2 1 0 CC M1 M2 M4 Figure 8 Results of USPV test for different percentage replacement in concrete mix http://www.iaeme.com/IJCIET/index.asp 743 editor@iaeme.com Rajat Verma and Gurpreet Singh 5.5. Scanning Electron Microscopy It was performed for M2 mix which displayed the max value of strength. Figure 9 SEM of M2 mix design after 28 days 6. CONCLUSIONS Average compressive strength for 28 days of PQC mixes is 3.24% 12.5% and 8.72% higher than conventional concrete and is obtained in mix M1, M2 and M3 respectively. Average flexural value for 28 days of PQC mixes is 8.71%,19.26%and 13.37% higher than conventional concrete and is obtained in mix M1,M2 and M3 respectively. Average split value for 28 days of PQC mixes is 7.92%,24.08%and15.54% higher than conventional concrete and is obtained in mix M1,M2 and M3 respectively. Ultrasonic pulse velocity value is maximum for M2 mix. Maximum strength values are obtained when 20% GGBS +15% Metakaolin is partially replaced with cement and Waste Medicine Wrappers is replaced with 10% Fine aggregates. Higher strength developed at optimum mix M2 due to pozzolonic reaction in concrete and filler effect inhibited by Metakaolin and GGBS moreover Waste Medicine Wrappers have rough surface which does not create a significant failure surface at 10% replacement. Hence GGBS, Metakaolin and Waste Medicine wrappers can be effectively used in concrete replacement there by providing ways for sustainable environment. REFERENCES [1] Abdelli, Kamal, et al. "Influence of the origin of metakaolin on pozzolanic reactivity of mortars." Energy Procedia 139 (2017): 230-235. [2] Aciu, Claudiu, et al. "Recycling of polystyrene waste in the composition of ecological mortars." Procedia Technology 19 (2015): 498-505. [3] Coppola, Bartolomeo, et al. "Hygro-thermal and durability properties of a lightweight mortar made with foamed plastic waste aggregates." Construction and Building Materials 170 (2018): 200-206. [4] Duan, Ping, et al. "Enhancing microstructure and durability of concrete from ground granulated blast furnace slag and metakaolin as cement replacement materials." Journal of Materials Research and Technology 2.1 (2013): 52-59. http://www.iaeme.com/IJCIET/index.asp 744 editor@iaeme.com To Study Strength Characteristics of Pavement Quality Concrete by Fractional Substitution of GGBS, Metakaolin and Waste Medicine Wrappers [5] Haghighatnejad, Nikoo, et al. "Properties of recycled PVC aggregate concrete under different curing conditions." Construction and Building Materials 126 (2016): 943-950. [6] Hama, Sheelan M., and Nahla N. Hilal. "Fresh properties of self-compacting concrete with plastic waste as partial replacement of sand." International Journal of Sustainable Built Environment 6.2 (2017): 299-308. [7] Huseien, Ghasan F., et al. "Effect of metakaolin replaced granulated blast furnace slag on fresh and early strength properties of geopolymer mortar." Ain Shams Engineering Journal (2016). [8] IRC:44-2017:Guidelines for cement concrete mix design for pavements. [9] Krishnamoorthy, Renga Rao, et al. "Repair of deteriorating pavement using recycle concrete materials." Procedia engineering 142 (2016): 371-382. [10] Kumar, Pratyush, et al. "Study of mechanical and microstructural properties of geopolymer concrete with GGBS and Metakaolin." Materials Today: Proceedings 5.14 (2018): 28127-28135. [11] Oner, A., and S. Akyuz. "An experimental study on optimum usage of GGBS for the compressive strength of concrete." Cement and Concrete Composites 29.6 (2007): 505514. [12] Patel, Harshad G., and Sejal P. Dalal. "An experimental investigation on Physical and Mechanical properties of Concrete with the replacement of fine aggregate by Poly Vinyl Chloride and Glass waste." Procedia engineering 173 (2017): 1666-1671. [13] Ruiz-Herrero, José Luis, et al. "Mechanical and thermal performance of concrete and mortar cellular materials containing plastic waste." Construction and Building Materials104 (2016): 298-310. [14] Thorneycroft, James, et al. "Performance of structural concrete with recycled plastic waste as a partial replacement for sand." Construction and Building Materials 161 (2018): 6369. http://www.iaeme.com/IJCIET/index.asp 745 editor@iaeme.com