1550 Top Mounted
Level Switch
General
ral Instructions
The SOR® 1550 Electric Level Switch mounts into the top of a vessel.
Electric switching action is provided by the float moving a magnet into the
field of a hermetically sealed reed switch.
NOTE: If you suspect that a product is defective, contact the factory or the
SOR Representative in your area for a return authorization number (RMA)..
This product should only be installed by trained and competent personnel..
Before Installing the Level Switch
 Inspect the unit for any shipment damage.
 Check for mechanical clearance of the float. Float must move freely
without binding throughout its stroke.
 Use an acceptable thread compound when installing unit to ensure
a leak-free fit and avoid thread galling.
Electrical Connection
Electrical connection is free wire leads with a 1/2” NPT(F) conduit
connection. Use two wrenches - one to hold hex conduit connection,
the other to tighten conduit fitting. Switching element is a hermetically
sealed reed switch.
Wiring schematics shown on page 2.
ricaaall
Ensure that all wiring conforms to all applicable local and national electrical
codes and install unit(s) according to relevant national and local safety codes.
Do not exceed catalog stated electrical ratings. Improper current input to
switch will cause permanent damage to contacts.
Table of Contents
Design and
specifications are
subject to change
without notice.
For latest revision, go to
www.SORInc.com
Form 865 (04.16) ©SOR Inc.
Electrical Connections ........................ 1
SIL Installation ................................. 2
Wiring ........................................... 2
Float Attachment ............................... 3
Special Conditions............................. 3
Dimensions ..................................... 4
ATEX and IECEx Marking Details ............ 4
Declaration of Conformity .................... 6
Troubleshooting ................................ 7
Replacement Parts ............................ 7
Registered Quality System to ISO 9001
1/8
Safety Integrity Level (SIL) Installation Requirements
The SOR pressure switches have been evaluated as Type-A safety related hardware.
To meet the necessary installation requirements for the SIL system, the following
information must be utilized:
„ Proof Test Interval shall be one year.
„ Units may only be installed for use in Low Demand Mode.
„ Products have a HFT (Hardware Fault Tolerance) of 0, and were evaluated in a
Form 1538 (03.12) ©2012 SOR Inc.
1oo1 (one out of one) configuration.
Wiring for SPST and SPDT Switch Operation
SPST Reed
Switch Capsule
Normally Open White Lead
Common Black Lead
SPDT Reed
Switch Capsule
Normally Closed White Lead
Normally Open Blue Lead
Common Black Lead
Wiring for DPDT Relay
For Type 1550 Level Switches equipped with DPDT relays, a wiring schematic and pin
position schematic is shown below. When the 1550 is actuated, the coil will energize and
“make” both NO1 and NO2 while it will “break” NC1 and NC2. This provides a DPDT circuit.
DPDT Relay Schematic
8
C2
NC 2
5
NO 2
6
Switch Capsule
Black Lead
White Lead
1
C1
NC 1
4
NO 1
3
2
Power
Supply
Relay Coil
7
2
1
C1
3
NO1
2/8
4
NC1
8
7
C2
5
NC2
6
NO2
Form 865 (04.16) ©SOR Inc.
Float Attachment (Series 1500 with Flange)
 Place two drops of Loctite 271
inside the threaded hole of the float.
 Thread the float onto the set
screw and hand-tighten.
SET SCREW
NOTE: Do not remove the set screw as
it secures the pivot arm to the shaft.
NOTE: Do not remove the stem guide
as it may cause damage to the unit.
APPLY TWO DROPS
LOCTITE 271 INSIDE
THREADED HOLE
OF FLOAT
FLOAT
Linear = mm/inches
Drawing 0390747
Special Conditions for Safe Use
This apparatus may have a combined nameplate which carries multiple approvals
(intrinsically safe and flameproof). The equipment should be marked as to which protection
method it is installed as and shall not be changed or utilized in any other means than was
originally marked by the end user.
When marked and installed as Ex i equipment, the permanently attached leads must be
suitably protected against mechanical damage and terminated in a suitable junction box or
terminal facility having a degree of protection at least IP20.
When marked and installed as Ex d equipment, the permanently attached leads must be
suitably protected against mechanical damage and terminated in a suitable junction box or
terminal facility.
Form 865 (04.16) ©SOR Inc.
3/8
Dimensions
44.5
1.75
WRENCH
FLAT
1
COLOR CODED
AND MARKED
WIRE LEADS
457.2
MIN LENGTH
18.00
13.5
0.53
144.5
5.69
Linear = mm/inches
Drawing 0390428
1
PROCESS
CONNECTION
FLANGE
144.5
5.69
PROCESS
CONNECTION
1-1/2 NPTM STD
2 NPTM OPT
ELECTRICAL
CONNECTION
1/2 NPTF STD
3/4 NPTF OPT
STEM GUIDE
44.5
1.75
WRENCH
FLAT
L = DISTANCE TO
ACTUATING LEVEL
COLOR CODED
AND MARKED
WIRE LEADS
457.2
MIN LEN
18 00
13.5
0.53
L = DISTANCE TO
ACTUATING LEVEL
STEM
I
PR
Dimensions are for
reference only. Contact
the factory
for certified drawings
for a particular model
number.
FLOAT
TITLE
DIM
FLAN
EO N
SCAL
With CK Accessory – ATEX and IECEx dual approved:
Linear = mm/inches
13.5
0.53
1/2" NPTF
ELECTRICAL
CONNECTION
457.2
MIN LENGTH
18.00
COLOR CODED AND MARKED
WIRE LEADS
Drawing 0390764
22.2 WRENCH FLATS
0.87
177.8
7.00
177.8
7.00
44.5 WRENCH FLATS
1.75
FLANGE PROCESS CONNECTION
_________" ___________# RF FLANGE
AS SPECIFIED ON SALES ORDER
1-1/2" NPTM PROCESS CONNECTION
L : _____
STEM GUIDE
*DISTAN
*L
*L
STEM
P
FLOAT
88.9
3.50
152.4
6.00
TITLE
DIM
LEV
EO
SCA
4/8
Form 865 (04.16) ©SOR Inc.
ATEX and IECEx Marking Details
For ATEX and IECEx Certified Models
Manufacturer’s
Registered Trademark
Drawing 0720554
ATEX Listing
Information
Product Type
Identification
Product Model Identification
Standards Assessed To
ATEX Certification: EN 60079-0: 2009 & EN 60079-11: 2007
EN 60079-0: 2012, EN 60079-1: 2007,
EN 60079-11: 2012 & EN 60079-26: 2007
IECEx Certification: IEC 60079-0: 2011, IEC 60079-1: 2007-04,
IEC 60079-11: 2011 & IEC 60079-25: 2010-02
IEC 60079-0: 2004 & IEC 60079-11: 1999
Form 865 (04.16) ©SOR Inc.
5/8
Declaration of Conformity
For ATEX Certified Models
EC Declaration
of Conformity
Product
Type 1500 Electric Switches
Manufacturer
SOR Inc., 14685 West 105th Street, Lene
xa, Kansas 66215-2003
5NITED3TATESOF!MERICA
Date of Issue
April 20, 2016
We declare that the above
products conform to
the following specifications
and directives
Carries the Marking
!4%8$IRECTIVE%5%QUIPMEN
T)NTENDEDFORUSE
IN0OTENTIALLY%XPLOSIVE!TMOSPHERES
%.%.
)%#)%#
%.% .
%.%.
)%#)%#
)%#)%#
!4%8-ARKING
)%#%X-ARKING
II 1 G Ex ia IIC Ga
4²#d4Ad²#OR
4²#”4A”²#
4²#d4Ad²#OR
4²#”4A”²#
II 2 G Ex d IIC Ga/Gb
Reference Documents
ATEX Notified Body
Person Responsible
Ex ia IIC Ga
4²#d4Ad²#OR
4²#”4A”²#
Ex d IIC Ga/Gb
4²#d4Ad²#OR
4²#”4A”²#
EC-Type Examination Certificate
Baseefa06ATEX0271X, IECEx BAS
06.0063X
)SSUED*ANUARY
Baseefa13ATEX0056X, IECEx BAS
13.0035X
)SSUED*ULY
SGS Baseefa Ltd..OTIlED"ODY.O
2OCKHEAD"USINESS0ARK3TADEN,ANE
"UXTON$ERBYSHIRE3+2 :5NITED+
INGDOM
"ASEEFA#USTOMER2EFERENCE.O
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-ICHAEL*"EQUETTE
Engineered to Order with Off
-the-Shelf Speed
14685 West 105th Street, Lenexa, KS
66215-2003
s53!s
&!8
Form 1385 (04.16) SOR Inc.
6/8
Form 865 (04.16) ©SOR Inc.
Troubleshooting
Symptom
Probable Cause
Float in actuated position but no
output signal.
a. No power supply.
b. Switch damaged. (Replace.)
Float in de-actuated positon but
still receiving an output signal.
a. Switch damaged. (Replace.)
Liquid in vessel at the actuation
level but unit does not respond.
a. Leaky or collapsed float. (Replace.)
b. Liquid specific gravity too low.
c. Float stem bound up or dirty. (Clean.)
d. Float travel is obstructed. Verify float
can move freely and is not obstructed
when installed.
Replacement Parts
Part Number
Description
3130-091
W9 - SPST Hermetically Sealed Switch Capsule
3130-245
W1 - SPDT Hermetically Sealed Switch Capsule
3130-259
W1 - SPDT Switch/Conduit Connection Assembly (CK Option Only)
3130-107
L9 - SPST Hermetically Sealed Switch Capsule
3130-244
L1 - SPDT Hermetically Sealed Switch Capsule
3130-260
L1 - SPDT Switch/Conduit Connection Assembly (CK Option Only)
3101-122
316SS Float. (Consult factory for other materials.)
3130-396
Actuator Arm Replacement Kit
Form 865 (04.16) ©SOR Inc.
7/8
SORInc.com
14685 West 105th Street, Lenexa, KS 66215  913-888-2630  800-676-6794 USA  Fax 913-888-0767
8/8
Registered Quality System to ISO 9001
Form 865 (04.16) ©SOR Inc.