4210 Jean-Marchand Street
Quebec City, QC, Canada G2C 1Y6
Phone: 1-800-567-0791 (Canada & USA)
810-222-4525 (USA)
418-688-9067 (Canada)
Fax: 418-843-3444
info@consulab.com
www.consulab.com
CATALOG
HD DIESEL
• diesel
engines
• brakes
• electrical / electronics
• drivetrain
• hvac
• hydraulics and pneumatics
ALSO AVAILABLE:
AUTOMOBILE
ELECTRICAL ENGINEERING
TECHNOLOGY
VERSION 2014.1R
HELPING YOU TEACH
TECHNOLOGY
TABLE OF CONTENTS
Dear Customers,
Testimonials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
For forty years our company has manufactured high
quality innovative training materials for professional
and technical training. We have developed an
expertise in the fields of transportation technology,
truck, coach and heavy duty diesel equipment, and
all programs dealing with electricity, hydraulics and
pneumatics.
Diesel Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
ConsuLab’s HD Diesel training products have
the finest quality materials and are built with
professional workmanship resulting in what are
recognized as the best training tools available to
schools and industry today. Our line of HD diesel
system trainers provide a full range of products
designed to assist instructors and students learning
the complex and constantly evolving technology
used in today’s medium to heavy duty vehicles and
off-road equipment.
Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Diesel Components. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
Electrical/Electronics . . . . . . . . . . . . . . . . . . . . . . 14-22
HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27
Hydraulics and Pneumatics . . . . . . . . . . . . . . . . . 28-30
Alphabetical Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Our training products include Engines (with
and without exhaust after-treatment systems),
Electrical, Hydraulics and Airbrakes. ConsuLab
is proud to be an OEM supplier of Cummins,
John Deere and Caterpillar engines. Our training
products and support materials are designed to
supplement with NATEF, ASE, Alberta, RED SEAL
and US Military training curriculums.
LIMITED WARRANTY
All ConsuLab products carry a limited one-year warranty
on all parts and labor from the original date of delivery to
the customer. Repair and/or replacement of components
will be at the sole discretion of ConsuLab. This
warranty does not cover component failure or damage
as the result of abuse or use for other than product
design specifications, and is void if any unauthorized
modifications are made to the product.
While we have a solid line of standard products,
we also pride ourselves in our ability to build
customized products to meet specific program
needs. In some instances we go as far as building
trainers from OEM components supplied by the
school. What does all of this mean for you? Finally
a line of training equipment, built the way you want
it, at a price that you can afford.
CATALOG CONTENTS
If you have any questions or require any further
information please call or send us an e-mail. One
member of our team will be happy to assist you.
ConsuLab is not responsible for any missing or erroneous
information contained in this catalog. Product images
are provided for informational purposes only, and may
not reflect the exact configuration of the final product.
ConsuLab reserves the right to change or modify the
contents of this catalog without notice.
Best regards,
Kevin Boden
President
FOR MORE INFO
1-800-567-0791 (Canada & USA)
810-222-4525 (USA)
418-688-9067 (Canada)
info@consulab.com
CUSTOM
2
consulab.com
NOTICE- THIS PRODUCT IS BUILT ON
A ONE-TO-ONE BASIS TO YOUR SPECIFICATIONS.
DELIVERY AND PRICING OF PRODUCT MAY VARY
BASED ON COMPLEXITY OF DESIGN AND THE
AVAILABILITY OF COMPONENTS.
TESTIMONIALS
“When I hear the name ‘ConsuLab’, I know I can expect superior quality all around! Whether it’s the superb training, advanced training
equipment or outstanding customer support I know I am getting the best to be offered . I have served in the U .S military for over 10 years
and as an automotive and diesel mechanic I have experienced all kinds of training and dealt with a vast amount of training equipment and
I can say that ‘ConsuLab’ is second to none!“
Jaimeson Sammons, CM2, USN
Construction Mechanic Advance Instructor
Naval Construction Training Center
“Over the past few years, Fanshawe College has engaged your services for both the supply of new teaching/training aids and for the
refurbishment of older equipment. The goods and services that we have received have been of consistent high quality – built to withstand
the rigours of the learning environment and designed to assist in the acquisition of skills by all levels of learners. ConsuLab has been
very responsive to our needs with respect to the timing of delivery and is very familiar with the unique challenges faced by training institutions. I would recommend ConsuLab without reservation.”
Rod Cameron
Dean, Apprenticeship Training and Motive Power Technology
Fanshawe College
London, Ontario, Canada
“These are wonderful trainers! With the ability to remote control them with a laptop, real life situations can be simulated (read: intermittent
faults) and it also helps with so many different areas of expertise! San Jacinto College has these trainers and couldn’t be more satisfied.
Well done, ConsuLab!”
J.P. Goins
GM ASEP Instructor
San Jacinto College
La Porte, Texas
“I got the half car out of the crate and working yesterday and today I had my Level 3 Electronic Climate Control diagnosticslab using
it. This teaching aid is GREAT! the workmanship and design is excellent and it is just perfect for the Level 3 curriculum, including the
upcoming changes. We were fortunate that the IPro scan tool we received from the Uniselect donation communicates quite well with the
Audi CAN bus system. The Audi also has the electronically controlled, clutchless compressor which is covered in our theory classes so
its a good re-inforcement to be able to see it in action, manipulate it and communicate with it.
I am very pleased with the quality and applicability of our ConsuLab products (including the engine/AC bench we got recently). They
allow me to teach up to 8 students in great detail, whereas only one or two at a time can be involved in a full car. I am looking forward to
the imminent arrival of our AC board. Thanks for your excellent insight of design and quality of manufacturing.”
Prof. Thomas Brown
Centennial College
Toronto, Ontario
3
consulab.com
DIESEL ENGINES
CATERPILLAR DIESEL ENGINE BENCHES
Educational Advantages
HV-950-C4.4
• Demonstration of major engine systems
to groups of students without the access
limitations of a complete vehicle
(SHOWN)
• Engine systems respond to inserted
fauts with real world symptoms, OEM DTC’s
and check engine light operation
• Functional DLC using SAE J1939 protocols
Application
• Caterpillar C4.4 Tier 3
• Caterpillar C7.1 Tier 4 Final
Standard Equipment and Features
• New OEM I-4, 4-stroke cycle diesel engine (C4.4)
• Meets Tier 3 emissions requirements (C7)
• OEM CAT ECM and wiring
• Exhaust system
• Air filter
• Air-to-air radiator and cooling fan complete
with protective guards
• Fuel pedal
• Tubular steel mounting frame
• Heavy duty casters with 2 locking swivels
• Fuel tank
• 12V batteries (2) w/plastic cases
• Battery cut-off switch
• Panic button (one for C4.4) (two for C7)
• Electronic programmable fault box (12 faults)
• Dashboard including:
- PowerView-101 Murphy display
- ECM breakout box
- Ignition key switch w/test points
- Ignition indicator lamp
- Oil pressure gauge
- PTO remote ON/OFF switch
- PTO engine RPM switches
- Main switch indicator lamp
- DLC using SAE J1939 protocols
HV-950-C7
(SHOWN)
Fully Functional OEM Vehicle Systems
• Electronic high pressure common rail
• Power take-off (PTO)
• Diesel particulate filter (DPF) (C7)
• Diesel oxidation catalyst (DOC) (C7)
• NOx reduction system (NRS) (C7)
• Selective reduction system (NRS) (C7)
Optional Equipment
• Generator (C4.4)
• Load bank (C4.4)
4
consulab.com
DIESEL ENGINES
JOHN-DEERE DIESEL ENGINE BENCH
HV-950-JD
Educational Advantages
6068HF485
(SHOWN)
• Demonstration of major engine systems
to groups of students without the access
limitations of a complete vehicle
• Engine systems respond to inserted
fauts with real world symptoms, OEM DTC’s
and check engine light operation
• Functional DLC using SAE J1939 protocols
Application
• John-Deere 6068HF485, EGR, Tier 3
Standard Equipment and Features
• New OEM 6-cyl.,4-stroke cycle diesel engine
• Meets Tier 3 emission requirements
• OEM John-Deere ECM and wiring
• Variable geometry turbocharger (VGT)
• Air filter
• Air-to-air aftercooled
• Radiator and cooling fan complete
with protective guards
• Fuel pedal
• Tubular steel mounting frame
• Heavy duty casters with 2 locking swivels
• Fuel tank
• 12V batteries (2) w/plastic cases
• Battery cut-off switch
• Panic buttons (2)
• Electronic programmable fault box (12 faults)
• Dashboard including:
- PowerView-101 Murphy display
- John-Deere ECM Breakout box
- Ignition key switch w/test points
- Ignition indicator lamp
- Oil pressure gauge
- PTO remote ON/OFF switch
- PTO engine RPM switches
- Main switch indicator lamp
- DLC using SAE J1939 protocols
6068HF485
(SHOWN)
Fully Functional OEM Vehicle Systems
• High pressure common rail (HPCR)
fuel injection system
• PTO (power take-off)
• Cooled exhaust gas recirculation (EGR) system
5
consulab.com
DIESEL ENGINES
CUMMINS DIESEL ENGINE BENCHES
Educational Advantages
• Demonstration of major engine systems
to groups of students without the access
limitations of a complete vehicle
• Engine systems respond to inserted
fauts with real world symptoms, OEM DTC’s
and check engine light operation
• Functional DLC using SAE J1939 protocols
HV-950-ISB
(SHOWN)
Application
• Cummins ISB 6.7L EPA 2013 w/EGR, DPF, SCR
• Cummins QSB 6.7L, w/PTOX, EGR, DOC
and VGT turbocharger
Standard Equipment and Features
• New OEM 6-cyl.,4-stroke cycle diesel engine
• Meets EPA2013 emissions requirements (ISB)
• Meets Tier 4(i) emissions requirements (QSB)
• OEM Cummins ECM and wiring
• VGT™ turbocharger (QSB)
• Cummins Direct Flow™ air filter
• Air-to-air aftercooled
• Radiator and cooling fan complete
with protective guards
• Fuel pedal
• Tubular steel mounting frame
• Heavy duty casters with 2 locking swivels
• Diesel exhaust fluid (DEF) tank
• 12V batteries (2) w/plastic cases
• Battery cut-off switch
• Panic buttons (2)
• Electronic programmable fault box (12 faults)
• Dashboard including:
- PowerView-101 Murphy display
- ECM breakout box
- Ignition key switch w/test points
- Ignition indicator lamp
- Oil pressure gauge
- PTO remote ON/OFF switch
- PTO engine RPM switches
- Main switch indicator lamp
- DLC using SAE J1939 protocols
- Engine brake switch (ISB)
- Clutch switch (ISB)
- Brake pedal switch (ISB)
- Parking brake switch (ISB)
- Regeneration start switch
- Malfunction indicator lamp (ISB)
- Brake lamp (ISB)
- DEF tank lamp (ISB)
- Aftertreatment DEF lamp (ISB)
- High exhaust system temperature lamp (ISB)
HV-950-QSB
(SHOWN)
6
consulab.com
DIESEL ENGINES
CUSTOM DIESEL ENGINE TRAINER
HV-950
CUSTOM
CUMMINS ISX15
(SHOWN)
A ConsuLab custom diesel engine
trainer equipped with an engine from
any application of your choice.
Educational Advantages
• Demonstration of major engine systems
to groups of students without the access
limitations of a complete vehicle
• Engine systems respond to inserted
fauts with real world symptoms, OEM DTC’s
and check engine light operation
• Functional DLC using SAE J1939 protocols
Application
• Diesel engine of your choice
• Available new or recycled
Standard Equipment and Features
• All OEM components, wiring, connectors
and wire colors
• No component simulation
CUSTOM
DETROIT DIESEL DD15
(SHOWN)
• Integrated ECM breakout box
• Manual or electronic programmable fault box
Options
• ConsuLab can custom design an engine bench
with any feature or troubleshooting protocol
required by individual program or instructor
requirements.
Examples
• DPF (diesel particulate filter)
• SCR (selective catalyst reduction)
• Urea injection
• Engine brake (jake brake)
• PTO (power take-off)
• Common rail
• Unit injectors
7
consulab.com
DIESEL ENGINES
STANDARD DIESEL ENGINE TRAINER
HV-950
INTEGRATED
BREAKOUT BOX
MANUAL FAULT BOX
FOR ECM
• Test points for all ECM
terminals sized for
standard meter leads
• 12 engine faults
• See page 9 for complete
product description
DASHBOARD WITH
MURPHY GAUGE
OEM RADIATOR AND AIR-TO-AIR
INTERCOOLER
• Multifunction Murphy gauge with code reading capabilities
• OEM components are used throughout the trainer to provide OEM
product continuity
ELECTRONIC PROGRAMMABLE FAULT BOX w/REMOTE CONTROLLER
• 12 engine faults
• See page 9 for complete
product description
VINYL
DUST COVER
TRANSMISSION AND
DYNAMOMETER CAPABILITIES
• Available with
a transmission or setup
for dynamometer use
• Taylor made for
covering your entire custom engine bench
8
consulab.com
DIESEL ENGINES
ELECTRONIC PROGRAMMABLE FAULT BOX
EM-250-2
Educational Advantages
• Allows insertion of faults for the diesel enginesystem
(if included on bench), with real problems, codes and other indicators
Features
EM-250
PROGRAMMABLE
FAULT BOX
Remote Controller
Contrôleur à distance
LOCAL & REMOTE
CONTROL
ESC
ENT
ECT
INJ
ON/OFF
SD+
A/C 1
CONSULAB
IAT
FP
MAP
CKP
APP
A/C 2
HO2S 1
A/C 3
• Sensor signals can be modified to produce real world
symptoms and operating conditions
• Remote control using a dedicated software interface
connected to a PC running Windows™ via USB port
• Fault selection and adjustment of intermittent faults can be
set directly or by remote control (duty cycle and duration)
• Inserted fault status is indicated by panel LED’s
MAF
CMP
H02S 2
A/C 4
EM-250-2
ConsuLab
www.cons
ulab.com
REMOTE CONTROLLER
• Easy to install Windows®-based software allows you to control
the fault box remotely via a USB cable (included with software
connected to your Windows® computer)
• Engine systems respond to created conditions and inserted
faults with real world symptoms,OEM DTC’s and check engine
light operation
• Allows insertion of single or multiple faults in the engine
and/or AC systems
• Major engine sensor signals can be adjusted to produce a
variety of engine operating conditions
MANUAL FAULT BOX FOR ENGINE PERFORMANCE
EM-250
Educational Advantages
• Engine systems respond to created
conditions and inserted faults with real world symptoms,OEM DTC’s and check engine light operation
Features
• This fault box allows the insertion of single or multiple faults in the engine control system
• Major engine sensor signals can be adjusted to produce a variety of engine operating
conditions
• Faults are inserted by selecting switches for each condition
• Signals can be varied using adjustment knobs
• Signals can be read at the test points
provided, at the break-out-box or on the scan tool data display
9
consulab.com
DIESEL COMPONENTS
CUSTOM DIESEL ENGINE CUTAWAYS
A ConsuLab custom diesel engine cutaway can be developed from any application or component of
your choice. The components or component can be provided by ConsuLab or the customer.
Example component cutaways: diesel injection pump, fuel injector, cylinder head, transmissions,
superchargers, turbochargers etc.
ENGINE AND TRANSMISSION
CUSTOM
Educational Advantages
• Engine, transmission or component of
your choice
• Completely enclosed for safe observation
• Rotating device options to include hand crank
or electric motor
SUPERCHARGER
CUSTOM
Educational Advantages
• Supercharger application of your choice
• Able to rotate supercharger by hand
for demonstration purposes
TURBOCHARGER
Educational Advantages
• Turbocharger application of your choice
• Able to rotate turbocharger by hand
for demonstration purposes
• Available with variable geometry
10
consulab.com
BRAKES
CUTAWAY AIR BRAKE DRUM - ROCKWELL
EC-124R
Educational Advantages
• Allows visualization of air brake drum function
• Cam follower single or dual anchor
• Uses shop air to duplicate actual operating conditions
• Complete operational air brake drum
Application
• Rockwell anchor
DISC AIR BRAKE
HV-126RDISC
Educational Advantage
• Allows to demonstrate air brake systems to groups
of students without the access limitations of a complete vehicle
Application
• Bendix
Standard Equipment and Features
• Air disc assembly
• Shop air connection
• Connections for service and parking brake
• PPV (push pull valve)
• Foot valve Bend
DISC/DRUM HYDRAULIC BRAKE SYSTEM - 2 WHEEL
HV-123-2
Educational Advantage
• Allows to demonstrate hydraulic brake systems to groups of
students without the access limitations of a complete vehicle
Application
• Bendix
Standard Equipment and Features
• Disc & drum brake assemblies
• Master cylinder
• Hydro-boost pump
• Brake pedal
11
consulab.com
BRAKES
BENDIX® BASIC AIR BRAKE TRAINER WITHOUT ABS/ATC
HV-125
Educational Advantages
• Students can observe tractor/trailer component operation in a classroom environment
• Being smaller than a truck, students can easily perform hands on operations
• Only requires a 120VAC power source and a 135-140 psi air supply
Application
• Bendix®
PREMIUM BENDIX® ADVANCED AIR BRAKE TRAINER WITH ABS/ATC/ESP
HV-125P
Educational Advantages
• Students can observe tractor/trailer component operation in a classroom environment
• Being smaller than a truck, students can easily perform hands on operations
• Only requires 120VAC power source and a 135-140 psi air supply
• Show real ABS and ATC operation
• 60+ real world faults
• J1587 diagnostic port allows for use of a laptop or hand held scan tools
• Electronic stability control system included
Application
• Bendix®
12
consulab.com
BRAKES
AIR BRAKE TRAINER WITH BENDIX® ABS/ATC
HV-125B
Educational Advantages
• Students can observe tractor/trailer component operation in a classroom environment.
• Being smaller than a truck, students can easily perform hands on operations
• Only requires 120VAC power source and a 135-140 psi air supply
• Show real ABS and ATC operation
• 46 real world faults created with toggle switches
• J1587 diagnostic port allows for use of a laptop or hand held scan tools
Application
• Bendix®
MERITOR/WABCO® “E” VERSION AIR BRAKE TRAINER WITH ABS/ATC
HV-125W
Educational Advantages
• Students can observe tractor/trailer component operation in a classroom environment
• Being smaller than a truck, students can easily perform hands on operations
• Only requires 120VAC power source and a 135-140 psi air supply
• Show real ABS and ATC operation
• 43 real world faults
• J1587 diagnostic port allows for use of a laptop or hand held scan tools
Application
• Meritor/Wabco®
13
consulab.com
ELECTRICAL / ELECTRONICS
MEDIUM / HEAVY TRUCK LIGHTING SYSTEM TRAINER
HV-1918S (SINGLE-SIDED)
HV-1918D (DOUBLE-SIDED)
Educational Advantages
• Students can build a complete medium/heavy truck lighting system
• Includes an instructor and student manual correlated to NATEF tasks
with student assignments and activity sheets with answer keys
• The trainer can provide multiple student work stations accessible
from either side when equipped with optional Moduponents®
• Modular LED (except headlights) lights, on-highway truck components
• Permits you to customize the trainer and allow for easy set up
• Built to train a maximum of four students at a time (HV-1918D)
• Folds in seconds for easy storage
• Built-in fault simulation for front lights and lighting switch control
HV-1918-1S
(SHOWN)
STANDARD MODELS
Features
• Available single sided (HV-1918S) or double sided (HV-1918D)
• Manual fault box with 2 faults for the Front Lights
• Manual fault box with 10 faults for the Lighting Switch Control
Contents:
• Front Lights
TRUCK CAB MARKER LIGHTS
• Control Panel
• Rear Lights
• Daytime Running Lights
• Truck Cab Marker Lights
• Set of 89 Jumper Wires
• 12VDC Power Supply w/Electronic Circuit rotection
LIGHTING SWITCH CONTROL
• HV-1918D contains two of all above components
• Stand with lockable storage box
Optional Equipment
• Trailer lights
REAR LIGHTS
• HV-1918-1U Upgrade Kit for HV-1918-1S (converts it to HV-1918-1D)
FRONT LIGHTS
14
consulab.com
ELECTRICAL / ELECTRONICS
HEAVY VEHICLE MULTIPLEX TRAINER
MP-1918S (SINGLE-SIDED)
MP-1918D (DOUBLE-SIDED)
Educational Advantages
• Trainer uses SAE J1929 communication protocol to operate modules
• Students connect modules and components using included jumper wires
• Trainer has a built in fault box that introduces 6 faults to enhance
student diagnosis and troubleshooting abilities
• Can be customized into a double sided trainer with the addition of other
Moduponents or combined with other 1918 series Moduponents.
• Available single sided (MP-1918S) or double sided (MP-1918D)
Components/Moduponents™ included for each side
• One (1) MP-1918-01 Master Moduponent™
• One (1) MP-1918-02 Slave Moduponent™
• One (1) HV-1918-03 Heavy Vehicle Rear Lights Moduponent™
(included in the HV-1918-1D)
• One (1) CL-1918-10 Stand with lockable storage box
• One (1) CL-1918-11 12VDC power supply
• One (1) MP-1918-13 Network cable
NE W
The MP-1918-01 Master Moduponent® includes the following:
• One (1) instrument cluster
• One (1) bulkhead module
• One (1) electronic fault box with 6 faults
• Two (2) J1939 splitter connectors
• One (1) 120Ω resistor
• One (1) PV-101 Murphy Display (in instrument cluster section)
• One (1) turn signal switch (in instrument cluster section)
• One (1) brake pedal push-button (in bulkhead module section)
• One (1) hazard switch (in bulkhead module section)
• One (1) backup switch (in bulkhead module section)
• One (1) headlamps switch (in bulkhead module section)
• One (1) power indicator lamp
• Five (5) 10A fuses
• One (1) 20A fuse
The MP-1918-02 Slave Moduponent® includes the following:
• One (1) engine module
• One (1) chassis module
• One (1) J1939 data link connector
• Three (3) splitter connectors
• One (1) 120Ω resistor
• One (1) engine coolant temperature (ECT) sensor controller
(in engine module section)
• One (1) accelerator pedal position (APP) sensor controller
(in engine module section)
• One (1) idle validation switch (in engine module section)
• Six (6) 5A fuses (in chassis module section)
The HV-1918-03 Rear Lights Moduponent® includes the following:
• Two (2) turn/stop LED lamps
• One (1) back-up lamp
• Five (5) rear clearance marker lamps
• One (1) license plate lamp
• One (1) trailer 7-way connector
15
consulab.com
ELECTRICAL / ELECTRONICS
OHM’S LAW & DC CIRCUITS TRAINER
CL-1919-05
Educational Advantages
• Meets many of the electrical/electronics tasks of NATEF, Alberta and Red Seal curriculums
• Assists in teaching Ohm’s Law applications as well as common electrical circuits used in automobiles
• Includes series, parallel and combination series/parallel circuits
• Self-contained with a built-in adjustable power supply
• All components installed on the trainer use industry-standard schematic symbols
• Adaptable design allows for customizable configuration with other circuits
• Includes a comprehensive operation manual with student
assignments, circuit construction and learning activities.
All instructor answer keys are included.
N EW
Main Features
• Built in DMM with accessible protection fuse
• DMM powered from trainer (no batteries)
• Instruction unit included for DMM use and interpretation of readings
• Protected with removable metal cover
• Adjustable power supply (2-14VDC)
• Adjustable PWM control (0-100%)
• Components include: lights, LED, transistors, motor, ISO relay diode, buzzer, push button & toggle switches, fuse, electronic
flasher, potentiometer and resistors
HYDRAULIC OHM’S LAW TRAINER
CL-1913
Educational Advantages
• Demonstrates the principles of Ohm’s law using the hydraulic flow and pressure relationship to make an analogy between current, voltage and resistance in electricity
• Students can demonstrate and visualize series, parallel and series-parallel circuits
• Clear flow meters indicate flow variation when the valves are adjusted
• Various digital displays to allow students to demonstrate effects of resistance on flow
Feature
• Pump equipped with built-in high pressure safety valve
16
consulab.com
ELECTRICAL / ELECTRONICS
EM-200 TRAINERS
Fault box with 4 faults • Test points for diagnosis • Require a 12VDC power supply to operate
INSTRUMENT CLUSTER
POWER SEAT SYSTEM
EM-200-01
EM-200-05
• Instrument cluster
• Vehicle speed sensor (VSS)
• Electric motor
• Power seat assembly
• Switches for illumination
and other inputs
• Power seat switch
• Speed controller
• Fuel level controller
POWER WINDOW SYSTEM
WIPER & WASHER SYSTEM
EM-200-02D2EM-200-02D4
EM-200-06
• Wiper motor
• Two door or four door
• Section of wiper transmission
• Power window actuators
• Washer fluid reservoir
• Master and slave switches
• Washer fluid pump
• Students can wire this circuit
using supplied leads
• Wiper/washer switches
• Students can wire this circuit
using supplied leads
POWER DOOR LOCK SYSTEM
BLOWER MOTOR SYSTEM
EM-200-03D2EM-200-03D4
EM-200-11
• Two door or four door
• HVAC controls
• Power door lock actuators
• Blower motor
• Door lock switches
• Blower motor resistor
• Door lock relay
• Students can wire this circuit
using supplied leads
• Students can wire this circuit
using supplied leads
HORN SYSTEM
DISTRIBUTOR IGNITION SYSTEM
EM-200-04
EM-200-12
• All brand new components
• Horn
• Distributor with hall effect sensor
• Horn relay
• Ignition control module
• Horn switch
• Ignition coil
• Students can wire this circuit
using supplied leads
• Spark plugs and plug wires
• Ford Tempo 2.3L TFI-IV ign. system
17
consulab.com
ELECTRICAL / ELECTRONICS
EM-200 TRAINERS
Fault box with 4 faults • Test points for diagnosis • Require a 12VDC power supply to operate
COIL-ON-PLUG IGNITION SYSTEM
WASTE-SPARK IGNITION SYSTEM
EM-200-14
EM-200-24
•
•
•
•
Engine Control Module (ECM)
Crankshaft position (CKP) sensor
Camshaft position (CMP) sensor
Electric motor driven crankshaft
and/or camshaft sprockets
• OBDII data link connector
• Ignition coils
• Spark plugs
• Honda Civic 1.7L 2000+
• Crankshaft position (CKP) sensor
with gap adjustment
• Electric motor driven crankshaft
sprocket
• Motor speed controller
• Ignition control module
• Spark plugs and plug wires
• GM 60° V6 OHV Engine 2000+
AUDIO SYSTEM
EVAPORATIVE NLVP (EVAP) SYSTEM
EM-200-17
EM-200-22
• Complete evaporative emission
control system
• Purge solenoid duty cycle control unit
• Vent solenoid
• Fuel tank pressure sensor
• Clear hoses throughout
• EVAP service port
• Two controllable 0.020”- 0.040”
(5 - 10mm) leak valves
• Canister
• Tank pressure created inside
by a lamp heater
• Head unit with AM/FM & MP3/CD player
• 2 speakers
• Students can wire this circuit
using supplied leads
ELECTRIC ASSIST POWER STEERING SYSTEM
STORAGE CABINET
EM-200-18
EM-200-10
• Fully functional system
• Students can “feel” the assist effort
being applied
• Built in ammeter
• Electric assist power steering
control module
• Electric assist power steering motor
• OBDII data link connector
• Requires a 12V battery or jump box
• Nissan Versa 2007+
STARTING SYSTEM
TABLE TOP STAND
UPRIGHT STAND
EM-200-19
EM-200-09
EM-200-20
• Fully functional cutaway starter
• Allows students to view all internal
starter components during live starter
operation.
• Starter is enclosed in plexiglass
to ensure student safety
• Starter
• Ignition switch
• Clutch switch
• Relay
18
consulab.com
ELECTRICAL / ELECTRONICS
EM-200 TRAINERS
BODY ELECTRIC SYSTEMS TRAINER
EM-200-15
CUSTOM
Main Features
Educational Advantages
• All components from same make and model vehicle.
• Includes:
- Power Mirrors
- Power Door Locks
- Power Windows
- Windshield Wiper System
- Control Switches
- Connection Wires
- 12 volt power supply
• Students must wire systems to make them functional
• Students can follow
published wiring diagrams
• Train students on low current and high current control systems with relays
• Use of single speed and multiple speed DC electric motors.
SPEED & POSITION SENSORS TRAINER
EM-200-25
Educational Advantages
• Demonstrates full functionality of both analog (passive) and digital (active) speed and position sensors
• Electronically controlled variable speed drive motor allows sensor
operation from zero RPM through both steady and variable speeds
• Magneto-resistive magnetic strip
sensor can detect the moment of
rotation or 0 kph/mph
• Allows full diagnosis and testing with DVOM and oscilloscope
• Switches allow the sensor to be
disconnected/connected in the circuit for real-world testing purposes
• Allows student demonstrations of the operation, diagnosis and testing of:
Main Features
• Radial and axial analog (passive) inductive sensors
• Digital Hall-Effect sensor with
manually adjustable air gap
• Radial and axial digital (active) magneto-resistive sensors
• Sensor test receptacles for hookup of DVOM and Oscilloscope
• Trainer has a bench top design that allows clear student visualization of sensor operation, diagnosis and testing
• Electronically controlled electric drive motor
• 120V AC/DC power supply included
- CKP (Crankshaft Position Sensors)
- CMP (Camshaft Position Sensors)
- VVT (Variable Valve Timing) sensors
- ABS Wheel speed sensors (all types)
- RPM and Vehicle Speed sensors
• Provides clear visualization of sensors without access limitations of a vehicle
DRIVESHAFT ANGLE TRAINER
EM-200-28
NEW
19
consulab.com
• Demonstrates a visual representation of a difficult
operational concept to understand
• Different driveshaft angles can be selected using
the adjustment system
• Results of changes in speed can be audibly demonstrated
using toothed wheels
ELECTRICAL / ELECTRONICS
MODULAR ELECTRICAL SYSTEM TRAINER
MD-4000 SERIES
CUSTOMIZABLE TO MEET YOUR PROGRAM NEEDS
Educational Advantages
• Customizable to meet your program needs
• Adaptable to meet many of the electrical/electronics tasks
of NATEF, Alberta and Red Seal curriculums
• May assist in teaching Ohm’s Law applications as well as common
electrical circuits used in automobiles
• May include series, parallel and combination series/parallel circuits
• Self-contained with a built-in adjustable power supply
• Components available for the trainer use industry-standard
schematic symbols
Main Features
• Protected with removable metal cover
• Available adjustable power supply (2-14VDC)
• Attachment rails allow up to 16 individual Moduponents®
PULSE WIDTH
MODULATOR
RESISTORS
MD-4002
MD-4010
POTENTIOMETER
12VDC ISO RELAY
FLASHER RELAY
MD-4030
MD-4040
MD-4041
VARIABLE RELUCTANCE
SENSOR
HALL EFFECT SENSOR
THERMISTOR
MD-4050
MD-4051
MD-4052
DC POWER SUPPLY
MD-4000
20
consulab.com
ELECTRICAL / ELECTRONICS
MODULAR ELECTRICAL SYSTEM TRAINER
MD-4000 SERIES
MAP SENSOR
MECHANICAL
TP SENSOR
PIEZO SENSOR
MD-4053
MD-4054
MD-4055
INCANDESCENT & LED
LIGHT BULBS
SPST SWITCHES
DPDT SWITCHES
MD-4070
MD-4090
MD-4091
HORN
FAN
STEPPER MOTOR
MD-4110
MD-4111
MD-4112
CHIME
FUSES
DIODES
MD-4113
MD-4130
MD-4140
OPTICAL SENSORS
TRANSISTORS
MD-4141
MD-4142
21
consulab.com
ELECTRICAL / ELECTRONICS
CRUISE CONTROL TRAINER
CUTAWAY BATTERY
EM-300-08
EC-520
Educational Advantages
• Complete functional cruise
control system
• Manual fault box with 10 faults
• Speed control breakout box
• Test points for diagnosis
Main Features
• Variable speed control
• Variable load control
• OEM components
Educational Advantages
• Allows visualization of battery
internal function (without electrolyte)
Application
• Ford
ALTERNATOR TRAINERS
EM-500 SERIES
Educational Advantages
• Test points for diagnosis
• Optional built-in diagnostic fault
box with 4 faults
• Available with:
¤¤ Internal regulation (EM-500-2)
¤¤ External regulation (EM-500-1)
¤¤ PCM regulation (EM-500-3)
Main Features
• Driven by 120VAC electric motor
• Built-in voltmeter and ammeter
• Drive belt enclosed in safety shield
CUTAWAY ALTERNATOR
CUTAWAY STARTER
EC-500HV
EC-510HV
Educational Advantages
Educational Advantages
• Alternator application of your choice
• Fully functional cutaway starter
• Allows students to view all internal starter components during
live starter operation.
• Starter is enclosed in plexiglass to ensure student safety
• Requires 12V to operate
• Able to rotate the alternator by hand for demonstration purposes
22
consulab.com
DRIVETRAIN
CUTAWAY ALLISON 3000 SERIES TRANSMISSION
HV-1106
Educational Advantages
• Driven by hand crank
• Allows visualization of gear changes,
planetary gear sets, clutches and bands
• Gear changes can be made using regulated
air pressure and provided controls
• Requires a shop air supply of 60 psi
PLANETARY GEAR SET
EM-1100
Main Features
• Easy student visualization of planetary operation
• Sun, internal gear and carrier can be held or driven
• Seven operational modes can be demonstrated
• Table top portability
• Optimal size for classroom
DRIVESHAFT ANGLE TRAINER
EM-200-28
NEW
23
consulab.com
• Demonstrates a visual representation of a difficult
operational concept to understand
• Different driveshaft angles can be selected using
the adjustment system
• Results of changes in speed can be audibly demonstrated
using toothed wheels
DRIVETRAIN
CUTAWAY HYDRAULIC COUPLING
EC-410
CUTAWAY TORSEN DIFFERENTIAL
EC-420
CUTAWAY CLUTCH TYPE
DIFFERENTIAL
EC-425
• Allow visualization of the internal
function of each component
• Driven by hand crank
CUTAWAY OPEN ADJUSTABLE
REAR DIFFERENTIAL
EC-431
NEW
CUTAWAY OPEN REAR
DIFFERENTIAL
EC-430
demonstrates the effect of different adjustments
on differential operation
A ConsuLab custom drivetrain component cutaway can be developed from any application or
component of your choice. The components can be
provided by ConsuLab or the customer.
24
consulab.com
HVAC
2007 FREIGHTLINER BUSINESS CLASS M2 HVAC SYSTEM
HV-101
Educational Advantages
• Complete HVAC system (heating, ventilation
and air conditioning w/vehicle air duct assembly)
• All NEW OEM components
• A/C compressor is driven by an electric motor
• Students may observe refrigerant change
of state though clear sight glasses
• High and low side pressure gauges
• R134A refrigerant with service ports
• Drive belt is enclosed for student safety
• Fault box with 4 faults
• Requires 120VAC 30A or 240VAC 15A
for electric drive motor
• Requires 120VAC 15A for power supply
• Breakout box for HVAC control module
Application
• 2007 Freightliner Business Class M2
• Sanden A/C compressor
• TXV (Thermostatic expansion valve system)
CUTAWAY A/C COMPRESSORS
EC-2001 SERIES
Educational Advantages
• Allows visualization of internal
A/C compressor function
• Driven by hand crank
VARIABLE DISPLACEMENT TYPE
• Requires a 12VDC power supply to operate
SCROLL TYPE
Options
• Variable displacement piston-type compressor
• Scroll type compressor
• Available with an electric slipping clutch simulator
VARIABLE DISPLACEMENT TYPE
W/SLIPPING CLUTCH SIMULATOR
CUSTOM
CUTAWAY TXV H-BLOCK
EC-2100
Educational Advantage
• Demonstrates the internal components of the TXV (H-Block) refrigerant flow control device
25
consulab.com
HVAC
EM-2000 TRAINERS
A/C SYSTEM TRAINER WITH ORIFICE TUBE
EM-2000-OT
A/C SYSTEM TRAINER WITH TXV
EM-2000-TXV
A/C SYSTEM TRAINER WITH H-BLOCK (TXV)
EM-2000-HB
26
consulab.com
HVAC
EM-2000 TRAINERS
Educational Advantages
• Clear sight glasses at the orifice tube (EM-2000-OT), condenser and evaporator allow demonstration and observation of the refrigerant
change of state,which reinforces vapor/liquid physics
• High and Low side pressure gauges and OEM R134a service ports provide real-world diagnostic opportunities. A/C recycling/recovery
machines and manifold gauges can be installed on the trainer
• Clear accumulator equipped with an internal light to show refrigerant operation and change of state (EM-2000-OT)
• Clear sight glass parallel with the receiver/drier to show refrigerant flow (EM-2000-TXV)
• Digital thermometers located at the inlet and outlet of both evaporator and condenser allow students to observe complete A/C system
operation. Thermometers can be controlled on/off by instructors
• In-line ball valves allow creation of system restrictions or blockages on high and low sides
• Various A/C system symptoms can be created and demonstrated
• Adjustable temperature control switch for evaporator temperature levels
• TXV with adjustable built-in heater for system performance demonstration (EM-2000-TXV)
• Magnetic component identification labels for student learning/testing objectives
• Provides clear understanding of the H-Block (TXV) air conditioning refrigeration cycle (EM-2000-HB)
• Allows visual inspection of the role and operation of the H-Block (TXV) (EM-2000-HB)
Main Features
• Clear sight glasses located at the inlet, mid-way and outlet of both evaporator and condenser to show refrigerant change of state
• OEM R134a service ports
• High and Low side A/C pressure gauges
• Adjustable temperature control switch for evaporator temperature levels
• Orifice tube system (EM-2000-OT)
• TXV (Thermal Expansion Valve) adjustable heater for demonstration of operation (EM-2000-TXV)
• H-Block (TXV) system (EM-2000-HB)
• Digital thermometers (4) at inlet and outlet of evaporator and condenser
• Internally protected hermetically sealed A/C compressor
• Cycling switch to prevent evaporator icing
• A/C compressor has manual starter with internal thermal protection
• High pressure (300psi) safety switch shuts off compressor
• Adjustable 3-speed evaporator (1) and condenser (2) fans
• Stainless steel condensate drip pan with drain
• Power “ON” indicator light
• Removable magnetic component name labels
• Operation manual with student assignment included
27
consulab.com
HYDRAULICS & PNEUMATICS
BASIC HYDRAULICS
BASIC THROUGH ADVANCED HYDRAULICS
MF102S-BH (SINGLE) MF102D-BH (DUAL)
MF102S-H (SINGLE) MF102D-H (DUAL)
• Can be configured with hydraulic components of your choice
• Allow students to:
- Operate the hydraulic system through complete “load-cycles”
- Replicate a fully functional industrial or mobile hydraulic
system, which is capable of operating with or without load
- Operate in fixed displacement, pressure-compensated, and
pressure/flow pump environments
• Designed to help students learn all aspects of hydraulics
that include:
- Basic hydraulic principles and laws
- How hydraulic components work
- How hydraulic components interact
- Hydraulic symbols
- Problem solving skills
• Include hydraulic components, diagnostic instruments, combined
fixed displacement and pressure-compensated pumps, load
pump, optional load-sensing and plug-n-play modules
BASIC THROUGH ADVANCED HYDRAULICS
w/TROUBLESHOOTING
BASIC THROUGH ADVANCED HYDRAULICS
w/TROUBLESHOOTING & PC TOUCHSCREEN
• Allow students to:
- Teach a complete course in basic and advanced hydraulics
- Troubleshoot hydraulic components and systems
- Activate one or more switches which instantly transforms
one or more “healthy” components into one or more worn
components
• Allow students to:
- Teach a complete course in basic and advanced hydraulics
- Troubleshoot hydraulic components and systems
- Activate one or more switches which instantly transforms
one or more “healthy” components into one or more worn
components
• Include the same components as the MF102-H Series,
troubleshooting package, optional load-sensing and
plug-n-play modules
• Include the same components as the MF102-H Series,
troubleshooting package, PC touchscreen, optional
load-sensing and plug-n-play modules
MF102S-H-TS (SINGLE) MF102D-H-TS (DUAL)
MF102S-H-TSE (SINGLE) MF102D-H-TSE (DUAL)
28
consulab.com
HYDRAULICS & PNEUMATICS
STEERING & HYDROSTATIC TRANSMISSION
PUMP CAVITATION
MF300-VCLS (STANDARD)
MF300-VCLS-TS (TROUBLESHOOTING)
MF200-CAV
• Designed to demonstrate the following:
- Normal pump inlet restriction
- Abnormally high pump inlet restriction
- Abnormally low pump inlet restriction
- What occurs when oil is discharged above the oil level in
a hydraulic reservoir
- What occurs when the pump inlet is too close to the surface
of the oil – vortex.
• Designed to help students how to troubleshoot the following
components:
- Fixed displacement pump
- Steering orbitrol valves
- Priority flow dividers
- Steering system’s main pressure relief valves
- Dual cross-port relief valves
- Single and dual steering cylinders
• Optional troubleshooting package
HYDROSTATIC TRANSMISSION
w/TROUBLESHOOTING, IMPLEMENT & STEERING
BASIC PNEUMATICS
MF500-HT-TSE MF500-IS-TSE (OPTIONAL)
MF700S-PN (SINGLE) MF700D-PN (DUAL)
Optional Implement
& Steering
• Can be configured to teach any type of hydrostatic transmission
• Standard unit equipped with the two most popular pumps
in the industry: Rexroth A4V and Sauer-Danfoss M46 pumps
• Electronic joystick controllers
• Dual wheel motors
• Panel PC with 19” color touch-screen
• Transmission can be driven by diesel or electric motor
• Tandem, gear-type implement pump
• Removeable optional bucket/steering module (MF500-IS-TSE)
• Can be configured with pneumatic components of your choice
• Designed to help students learn all aspects of pneumatics
that include:
- Basic pneumatic principles and laws
- How pneumatic components work
- How pneumatic components interact
- Pneumatic symbols
- Problem solving skills
29
consulab.com
HYDRAULICS & PNEUMATICS
MF-100 PLUG-N-PLAY MODULES
ACCUMULATOR
LOGIC ELEMENT
MOBILE DIRECTIONAL
CONTROL VALVE
MF100-ACC
MF100-LE-TS
MF100-MDCV
ORBITROL STEERING
VALVE
PROPORTIONAL DIRECTIONAL
CONTROL VALVE
STACKED VALVE
MODULE
MF1400-OSV
MF100-PDCV
MF100-SVM
FPTI CUTAWAY MODELS
3
2
1
5
4
7
FLEX-PLATE
MODULES
Cylinder (double-acting, single-rod)
2. DCV-08-CM
D08 directional control valve
3. MDCV-CM
Mobile directional control valve
4. MDCV-LS-CM Mobile directional control valve with load sense
6
8
1. DAC-CM
9
5. OSV-CM
Orbitrol steering valve
6. PORV-CM
Pilot-operated pressure relief valve
7. GP-CM
Gear pump
8. PCP-CM
Axial piston, variable volume,
pressure-compensated pump
9. VDP-CM
Over-center, variable displacement pump
1. Pressure reducing/relieving valve
2. Counterbalance valve 3:1 ratio
3. Counterbalance valve 4.5:1 ratio
4. Counterbalance valve 10:1 ratio
5. Dual counterbalance valve
6. Dual cross-port relief valves
7. Differential pressure unloading valve
8. Hydro-pneumatic accumulator, diaphragm-type,1-qt (0.95 L)
9. Check valve
10.Needle valve
11.Needle valve with reverse flow check
12.Pressure compensated flow control valve – fixed
13.Pressure compensated flow control valve – fixed with reverse
flow check valve
14.Pressure compensated flow control valve – variable
15.Pressure compensated flow control valve – variable
with reverse flow check valve
30
consulab.com
16.Priority flow control valve
17.Flow divider
18.Flow divider/combiner
19.Flow divider/combiner synchronizing
20.2-way, pilot-operated, normally passing
21.3-port, 2-way, pilot-operated, normally non-passing
22.3-port, 3-way, pilot-operated (open port 2 to port 3)
23.3-port, 3-way, pilot-operated (open port 1 to port 2)
24.Hot oil shuttle valve
25.Shuttle valve
26.Back-to-back check valves
27.Pilot-to-close check valve
28.Velocity fuse
29.Air-bleed valve
ALPHABETICAL INDEX
TRAINERS
CUTAWAYS
A/C system w/H-block (TXV). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A/C system w/orifice tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A/C system w/TXV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Air brake trainer, basic Bendix without ABS/ATC . . . . . . . . . . . . . . . . . . . . . . . 12
Air brake trainer, advanced Premium Bendix with ABS/ATC/ESP. . . . . . . . . . . 12
Air brake trainer, Meritor/Wabco E Version with ABS/ATC . . . . . . . . . . . . . . . . 13
Air brake trainer with Bendix ABS/ATC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Alternator trainers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Audio system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Blower motor system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Body electric systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Caterpillar C4.4 diesel engine bench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Caterpillar C7 diesel engine bench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil-on-plug ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cummins ISB diesel engine bench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cummins QSB7 diesel engine bench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Custom diesel engine trainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disc air brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Disc/drum hydraulic brake system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Distributor ignition system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Driveshaft angle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 23
Electric assist power steering system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Evaporative NVLP (EVAP) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Horn system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
HVAC system, 2007 Freightliner Business Class M2. . . . . . . . . . . . . . . . . . . . 25
Hydraulics, basic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulics, basic through advanced. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulics, basic through advanced with troubleshooting. . . . . . . . . . . . . . . . . 27
Hydraulics, basic through advanced with troubleshooting & PC touchscreen. . 27
Hydrostatic transmission with troubleshooting, implement & steering. . . . . . . . 28
Instrument cluster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
John-Deere diesel engine bench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lighting system series, medium/heavy truck. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Modular electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Multiplex trainer, heavy vehicle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ohm’s law & DC circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ohm’s law, hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Planetary gear set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pneumatics, basic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Power door lock system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power seat system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power window system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pump cavitation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Speed & position sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Starting system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Steering & hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Timing component & accessory belt drive systems. . . . . . . . . . . . . . . . . . . . . . 15
Waste-spark ignition system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiper & washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
A/C compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Air brake drum, Rockwell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Allison 3000 Series transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Clutch type differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cylinder, hydraulic (double-acting & single rod) . . . . . . . . . . . . . . . . . . . . . 30
Directional control valve, DO8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Directional control valve, mobile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Directional control valve, mobile wth load sensing . . . . . . . . . . . . . . . . . . . 30
Electric assist power steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Engine & transmission, diesel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gear pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hydraulic coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Open adjustable rear differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Open rear differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Orbitrol steering valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pressure-compensated pump. axial piston & variable volume. . . . . . . . . . 30
Pressure relief valve, pilot-operated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Torsen differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Starter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Supercharger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Turbocharger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TXV H-block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Variable displacement pump, over-center. . . . . . . . . . . . . . . . . . . . . . . . . . 30
TRAINING EQUIPMENT & OPTIONS
Dashboard w/Murphy gauge (HV-950). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dust cover, vinyl (HV-950). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electronic programmable fault box (HV-950). . . . . . . . . . . . . . . . . . . . . . . 8, 9
Flex-plate modules (MF102 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Integrated breakout box (HV-950). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Manual fault box for ECM (HV-950). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9
MF100 plug-n-play modules (MF102 Series) . . . . . . . . . . . . . . . . . . . . . . . 34
Moduponents (MD-400). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OEM radiator and air-to-air intercooler (HV-950). . . . . . . . . . . . . . . . . . . . . . 8
Optional equipment for HV-950 diesel engine trainers . . . . . . . . . . . . . . . . . 8
Stand, table top (EM-200). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Standard equipment for HV-950 diesel engine trainers. . . . . . . . . . . . . . . . . 8
Storage cabinet (EM-200). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Transmission and dynamometer capabilities (HV-950). . . . . . . . . . . . . . . . . 8
31
consulab.com
4210 Jean-Marchand Street
Quebec City, QC, Canada G2C 1Y6
Phone: 1-800-567-0791 (Canada & USA)
810-222-4525 (USA)
418-688-9067 (Canada)
Fax: 418-843-3444
info@consulab.com
www.consulab.com
HELPING YOU TEACH TECHNOLOGY