Towards Zero Fossil CO2 Emission in the European Food and Beverage industry www.green-foods.eu GREENFOODS – Co-funded by the Intelligent Energy Europe programme of the European Union General Objective The European food and beverage industry has a significant potential to improve its energy efficiency and increase its use of renewable energy. By achieving a reduction of production costs and fossil fuel carbon emissions, global competitiveness of the industry can be fostered and secured, especially for SMEs. GREENFOODS has developed a branch concept and several tools and resources for the European food and beverage SMEs to increase their energy efficiency and promote the use of renewable energy. This has been supported and complemented by energy audits, sector-specific trainings on energy efficiency and renewable energies, and the development of a tailor-made funding and financing system for the food and beverage industry SMEs. Results Overview GREENFOODS Branch Concept: Tool for identification and evaluation of energy efficiency measures and the integration of renewable energy in the food and beverage industry GREENFOODS WikiWeb: Online compendium on unit operations, process technologies, energy supply, energy efficiency, renewable energy and best practice examples Virtual Energy Competence Centres (VECC): National one-stop-shops for knowledge transfer, training, measurement equipment rental , consultancy, networking, etc. Training Courses: Performance of detailed training and provision of training material on energy efficiency, specific tools directed to energy savings, the use of renewable energy and CO2 reduction in the food and beverage industry Energy Audits: Results of more than 200 basic and 45 detailed energy audits focussing on and evaluating the potential of energy efficiency and renewable energy followed by 11 implementations of identified measures in the European food and beverage industry Funding and Financing Schemes: Recommendations for a tailor-made funding and financing schemes for European food and beverage industry (focus SMEs) based on survey of existing schemes, demand of the SMEs and identified soft barriers of these Dissemination material: Reports, newsletters, press releases, brochures, articles, presentations and posters available online www.green-foods.eu GREENFOODS – Co-funded by the Intelligent Energy Europe programme of the European Union GREENFOODS TOOLS GREENFOODS has developed three main tools for enhancing the assessment and implementation of energy efficiency measures and renewable energies in the food and beverage industries GREENFOODS Branch Concept The GREENFOODS Branch Concept is an easy, quick and comprehensive tool helping the food and beverage industry evaluating energy efficiency alternatives and renewable energy integration. It includes energetic, economic and ecologic evaluation of the status quo and the identification and evaluation of energy efficiency measures at the process and system levels, as well as the integration of renewables. This free of charge tool is available online via http://www.green-foods.eu/greenfoods-branch-concept/ GREENFOODS WikiWeb The GREENFOODS WikiWeb is a free online compendium of energy efficiency measures and integration of renewable energy at the process and system levels. It compiles tailor-made information about process and unit operations, alternative techniques for energy efficiency and renewable energy, case studies, etc. specific for the various sub-sectors of the food and beverage industry. http://www.greenfoods.eu/wiki/ Virtual Energy Competence Centres GREENFOODS has established national Virtual Energy Competence Centres in Poland, Austria, Spain, Germany, the UK and France. These Centres are acting as one-stop-shops offering information for interested SMEs, consultants and managers on available trainings, optimization measures, knowledge transfer, measurement equipment rental, funding, consultancy, networking, etc. Contact information: http://www.green-foods.eu/virtual-competence-center/ www.green-foods.eu GREENFOODS – Co-funded by the Intelligent Energy Europe programme of the European Union GREENFOODS TRAINING COURSE GREENFOODS has developed a new and specific training course on energy efficiency and renewable energies for the food and beverage industry Contents The GREENFOODS training course is tailor-made for SMEs of the food and beverage industry. Following the steps of an energy audit (EN 16247), the training deals with the evaluation of the energy demand of processes and the energy supply. Based on this, trainees learn how to increase the energy efficiency of processes, heat recovery and efficient energy supply (heating, cooling, compressed air, etc.), followed by the economic evaluation of the feasibility of renewable energy (solar thermal, biomass, biogas, heat pumps, etc.) linked to available national funding schemes. All steps are accompanied by the practical use of the GREENFOODS branch concept and a practical test case. Duration and Target Audience Duration of the training is 24 hours, which is presented over 3 to 6 days). The training is directed to process and production and other staff with similar scopes of work within the food and beverage industries, including energy and environmental managers. Furthermore, it is of great interest to suppliers and developers of technologies and equipment, energy consultants and auditors, public authorities or industry associations. Training material and announcement of further trainings beyond the project lifetime are online: http://www.green-foods.eu/training/ Certification and Outlook The GREENFOODS training course is available in Austria, France, Germany, Poland, Spain and the UK and will be offered in other countries in the future. These efforts are also linked to the ongoing integration of the training as a module in the scheme of EUREM (European Energy Manager) and equivalent trainings. After the successful completion of the training, trainees obtain a certificate issued by the national GREENFOODS training coordinator. www.green-foods.eu GREENFOODS – Co-funded by the Intelligent Energy Europe programme of the European Union FUNDING and FINANCING SCHEMES GREENFOODS recommendations for a tailor-made funding and financing scheme for SMEs of the European food and beverage industry based on survey results identifying the needs of SMEs and the barriers of available schemes Survey on Available Schemes More than 75 different funding and financing schemes focussing on energy efficiency and renewable energy were identified in Austria, France, Germany, Poland, Spain and the UK and summarised in a detailed report. An online survey, conducted among energy managers and SMEs, evaluated the feasibility and accessibility of these schemes and by this, country-specific differences were identified. Funding Demands / Barriers of SMEs An online survey assessed the funding demands of the food and beverage SMEs and the barriers preventing them from using existing funding and financing schemes. What makes particular instruments more attractive than others and how do SMEs perceive their effectiveness, availability, advantages and disadvantages? Results are available in the funding section of the GREENFOODS website. Tailor-made Funding and Financing for SMEs Based on these findings, GREENFOODS compared features of existing instruments with the needs of the industry SME target group, and developed a set of recommendations for improving funding and financial instruments. Investment grants and subsidies were identified as the best way to support SMEs looking to implement energy efficiency measures and integrate renewable energy. But technical assistance (e.g. energy audit) was found also to be crucial. A special approach for small implementations as “fast track” projects e.g. based on a list of recommended measures, materials, and equipment was found to be advantageous. In the case of bigger projects, results indicated that the focus should be wide, including state-of-the-art and innovative technologies, and a streamlined application process to reduce bureaucratic requirements is preferred. Full versions of the above mentioned reports, national instruments and surveys are available online: http://www.green-foods.eu/funding-and-financing-schemes www.green-foods.eu GREENFOODS – Co-funded by the Intelligent Energy Europe programme of the European Union GREENFOODS AUDITS and IMPLEMENTATIONS It is well-known that frontrunners implementing energy efficiency measures and renewable energy are necessary, especially in the food and beverage industry, to overcome reservations. GREENFOODS case studies demonstrate the potential and the feasibility. Potential of Energy Efficiency and Renewable Energy 204 energy assessments were performed in the most energy consuming sub-sectors (bakeries, meat-, fruit- and vegetables-, milk-processing, drink and breweries) of the food and beverage industry. Out of these, 45 companies were selected for detailed audits. Both studies indicated a significant potential for increasing energy efficiency (demand reduction) and integrating renewable energy, thereby reducing fossil fuel CO2 emissions. In total, more than 150,000 MWh of energy consumption were identified for reduction and more than 30,000 t CO2e were identified for potential mitigation. The economic evaluation identified that a 15 % energy reduction is cost effective and feasible for the audited companies. Detailed energy efficiency improvement and renewable energy integration recommendations were proposed after the detailed audits. 11 of these cases were selected for implementation within the lifetime of the GREENFOODS project. Implementations A total of 11 companies were accompanied through an implementation phase, covering all selected sub-sectors and company sizes from medium to micro-enterprises. Energy efficiency measures were implemented both at the process level (e.g. optimisation of heating and cooling rate of the process) and the system level (e.g. heat recovery from process and chiller). Innovative cooling systems, switchovers from steam to hot water distribution, CHP systems, solar thermal and PV or replacement of coal burner were also implemented. Reports on all activities from basic audits to implementations and sector-specific conclusions are http://www.green-foods.eu/best-practice/ www.green-foods.eu GREENFOODS – Co-funded by the Intelligent Energy Europe programme of the European Union online GREENFOODS consortium R&D Institutions AEE – Institute for Sustainable Technologies * AEE INTEC AT AEA AT TU Graz AT Ainia Technological Centre AINIA ES University of Newcastle upon Tyne UNEW UK BRI UK UNI KASSEL DE HFT Stuttgart DE WKO AT Bongfish AT Polish National Conservation Energy KAPE PL Escan S.L. ESCAN ES Aiguasol ES FIAB ES Austrian Energy Agency Graz University of Technology Campden BRI University of Kassel Stuttgart University of Applied Science Companies & Associations Austrian Federal Economic Chamber Bongfish Advanced solar thermal energy systems Spanish food and drink industry federation *Project coordinator Contact Christoph Brunner AEE – Institute for Sustainable Technologies | Feldgasse 19, A-8200 Gleisdorf, Austria Email: c.brunner@aee.at | Tel: +43 3112 5886 470 | Fax: +43 3112 5886 18 Partner and national contact points see www.green-foods.eu #GREENFOODSproject http://www.linkedin.com/groups?gid=4989642&mostPopular=&trk=tyah GREENFOODSproject The sole responsibility for the content of this brochure lies with the authors. It does not necessarily reflect the opinion of the European Union. Neither the EASME nor the European Commission are responsible for any use that may be made of the information contained therein. www.green-foods.eu GREENFOODS – Co-funded by the Intelligent Energy Europe programme of the European Union