Plant and Equipment Safety Procedures
Contents:
Policy:
1.0 Background
2.0 Legal Requirements
2.1 Definitions
3.0 Responsibilities
3.1 University
3.2 Deans and Heads of School / Centre
3.3 Office of Facilities Management
3.4 Supervisors
3.5 Staff
3.6 Contractors
3.7 Students and Visitors
3.8 Safety and Health Office
Procedures:
4.0 Administrative Arrangements
4.1 Consultation
4.2 Planning & Purchasing
4.3 Risk Management
4.3.1 Risk Identification
4.3.2 Risk Assessment
4.3.3 Risk Control
4.3.4 Standard Operating Procedures (SOPs)
4.4 Installation, Erection & Commissioning of Plant
4.5 Inspection & Maintenance
4.6 Powered Plant
4.7 Electrical Plant
4.8 Plant used to lift or suspend loads including people
and materials
4.9 Industrial Lift Trucks
4.10 Damaged Plant
4.11 Alteration to Plant
4.12 Dismantling Plant
4.13 Registration of Plant
4.14 Licensing and certificate of competency
4.15 Plant Not in Use
4.16 Information, Instruction and Training
4.17 Record Keeping
5.0 Contact Information
6.0 References and Links
7.0 Appendices
___________________________________________________________
POLICY:
1.0
Background
This document summarises the safety procedures of the University of Western Australia to control the
hazard posed by a plant and equipment to minimise the risk of injury or disease arising from such
sources.
These procedures provide the minimum requirements for all plant and equipment activities undertaken by
employees and contractors and shall be followed by managers, staff, visitors, students and contractors of
the University.
2.0
Legal requirements
The University shall comply with all requirements of the Occupational Safety and Health Act 1984
(amended March 1999), the Occupational Safety and Health Regulations 1996, Part 4 - Division 3
(amended December 1999), relevant Australian Standards, Codes of Practice and Guidance Notes and all
relevant laws pertinent to plant which include: identification, risk assessment and control of hazardous
plant, provision of personal protective equipment (PPE), induction and training, standard operating
procedures (SOP), emergency procedures, signage, reporting incidents and injuries and record keeping
(registers, etc).
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2.1
Definitions Further information see Appendix 6
Plant
Plant is “any machinery, equipment (including scaffolding), appliance, implement or tool and any
component or fitting thereof or accessory thereto”.
Plant is machinery that processes material by way of a mechanical action which
• Cuts, drills, punches or grinds
• Presses forms, hammers, joins, or moulds material
• Combines, mixes, sort, packages, assembles, knits or weaves material.
Plant also includes lifts, cranes, tractors, earth moving equipment, pressure equipment, hoists, powered
mobile plant, plant that lifts or moves people or materials, amusement structures, high powered lasers,
turbines, explosive powered tools, scaffolds, chisels, saws, photocopiers, desks, filing cabinets and
temporary access equipment
Hazard
Hazard means the potential to cause injury or illness Examples of potential harm that plant or
associated systems of work may cause to people at work include
• Injury from entanglement
• Crushing by falling or moving objects, or plant tipping over
• Crushing from people being thrown off or under plant
• Cutting or piercing due to sharp or flying objects
• Friction burns
• Injury from high pressure fluids
• Injury from electricity
• Injury from explosion
• Slips trips and falls
Risk Assessment
Risk assessment is the process of determining whether there is a risk associated with each of the hazards
identified, that is, whether there is any likelihood of injury or illness
Risk Control
Is the process of implementing measures to reduce the risk associated with a hazard. When controlling
risk, the hierarchy of control should be considered in order of priority.
Hierarchy of Control
The Hierarchy of Control is the established priority order for the types of measures to be used
to control risks.
1. Elimination of the hazard
2. Substitution eg of the equipment or substance
3. Engineering controls, controls, which use engineering measures to change the physical characteristic
of plant to eliminate or reduce risk. Eg guarding
4. Administrative controls, controls, which use systems of work to eliminate or reduce, risk eg
supervision, training, and rotation
5. Personal protective equipment, (PPE )
Systems of work
Describes a wide range of activities, which can contribute to safe work. These may include, policies and
procedures, systems of communication, organisation of work, skills and experience, work practices,
emergency procedures.
Standard Operating Procedure (SOP)
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These are practices developed during the risk assessment to alert employees and operators of the
hazards associated with the plant. Standard Operating Procedures do not take the place of
training or operation manuals.
Plant exemptions
Plant which relies exclusively on manual power for its operation or which is designed to be primarily
supported by hand is not covered by these procedures. General duties of care as required under the
Occupational Health and Safety Act still applies.
Machine Guarding
Physical barriers that make machines safe by preventing access to dangerous parts.
Commissioning
In relation to plant, means performing the necessary adjustments, tests and inspections before the plant is
used to ensure that the plant is in full working order in accordance with the requirements specified in the
design of the plant, and includes recommissioning.
3.0
Responsibilities
3.1
University
Is overall responsible for the implementation of the UWA Plant and Equipment Safety Procedures.
3.2
•
•
•
•
Deans and Heads of School / Centre (in their area
of control) are responsible for ensuring:
All supervisory staff, contractors, students and visitors are aware of and act upon their responsibilities
in accordance with these Plant and Equipment Safety Procedures, associated legislative requirements
and standard operating procedures
Arranging for the registration of plant to the appropriate authority and to maintain the Plant Register
(Appendix 1)
All new purchases, plant acquisitions and modified and / or manufactured by UWA personnel
(including contractors) and existing plant are assessed in accordance with the Regulations by the
supplier, manufacturer and / or designer (Appendix 2)
Liaising with the Safety and Health Office for assistance with compliance of this document
3.3
•
•
•
•
•
Office of Facilities Management (in their area of control) are
responsible for ensuring:
Ensuring compliance of occupational health, safety and environmental issues in accordance with
legislative requirements and this document when initiating a purchase, whether to purchase the item
or requesting someone else to purchase. Refer to the UWA Purchasing Safety Guidelines.
Arranging for the registration of plant to the appropriate authority and to maintain the Plant Register
(Appendix 1)
Ensuring all planners, designers, manufacturers, suppliers, contractors, installers, operations,
maintenance personnel and staff who are engaged to work with plant and equipment comply with this
document and associated legislative requirements
Ensuring all new purchases and plant acquisitions are assessed in accordance with the Regulations by
the supplier, manufacturer and / or designer (Appendix 2)
Liaising with the Safety and Health Office for assistance with compliance of this document
3.4
UWA
Supervisors (competent person) (in their area of control) are
responsible for:
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•
•
•
•
•
•
•
•
•
•
•
•
•
•
Ensuring that all staff and contractors (and if applicable students) who have been trained / instructed
in plant safety within their area are aware of their responsibilities to work and act safely in accordance
with this document, SOPs / instructions and related documents
Information, instruction and training is provided to all staff and students exposed to risks associated
with plant
Plant Register, applicable Licensing requirements, UWA Purchase and Plant Hazard Checklist and all
related SOPs to be maintained for auditing purposes
Any local policy and procedures must be cross-referenced to these and any other relevant procedures
Liaising with the Safety and Health Office for assistance with compliance of these procedures
3.5
Staff
Always complying with this document and associated legal requirements
Undertake training as provided by the employer
Observe all rules and precautions outlined in the standard operating procedures / instructions in a
manner which does not adversely affect their own safety and health or that of others
Immediately reporting all matters which may affect workplace health and safety in relation to plant
and associated systems of work to their supervisor
3.6
Contractors are responsible for:
Complying at all times with this document and associate legislative requirements
If applicable, work under the authorised University of Western Australia confined space permit and
Permit to Work Procedures
Notifying the immediate supervisor / competent person of any situation they believe poses a threat to
the safety and health of persons involved in confined spaces work
3.7
Students and Visitors
Are responsible for always complying with this document
3.8
Safety and Health Office (in their area of control) are responsible for:
Assist Deans and Heads of School / Centres / Office of Facilities Management and Supervisors to
implement this document
PROCEDURES:
4.0
Administrative Arrangements
4.1
Consultation
Regulations place an obligation on UWA to consult with a safety and health representative of a
designated work group. In particular, UWA purchasers of plant should use the regular contact with
their suppliers to discuss relevant safety and health issues associated with plant prior to planning for the
introduction of new or modified plant or systems of work to allow for possible changes.
Schools, Sections and purchasing personnel must consult (through discussions, section meetings, safety
and health committee meetings, hazard, incidents or injury reports) with the relevant Safety and Health
Representative where the hazard identification, risk assessment or control of risks processes affects
the safety and health representatives work group.
4.2
Planning and Purchasing
Suppliers have a duty to provide information on hazards associated with use of plant and equipment.
Elimination, substitution or engineering controls can be applied most effectively at the planning,
design and purchasing stages. When UWA personnel and purchasers are intending to purchase plant
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and equipment, risks associated with the use of the intended plant and processes must be considered and
Appendix 2 completed and actioned accordingly in accordance with this document and the UWA
Purchasing Safety Procedures.
4.3
Risk Management
4.3.1 Risk Identification
Schools, Sections and Office of Facilities Management must ensure that all hazards associated with the
installation, commissioning, erection, use of plant and systems of work (SOPs) associated with that plant
are identified (including registration and licensing) Appendix 1, 2 and 4:
Write a list of all plant, then prioritise the plant against certification and registration and then accordingly
• Before the plant is used for the first time
• Before any alterations to the plant or change in the way the plant is used or a system of
work associated with the plant, including a change in the location of the plant
• Before the plant is used for any other purpose than for which it was designed
• If new or additional information about hazards relating to the plant or its associated systems
of work becomes available to the employer
• For all plant in the workplace at the date of the Regulations as referenced in Section 6.0
When identification hazards of plant consideration to the following must be given:
• Injury from entanglement
• Crushing by falling or moving objects, or plant tipping over
• Crushing from people being thrown off or under plant
• Cutting or piercing due to sharp or flying objects
• Friction burns
• Injury from high-pressure fluids
• Injury from electricity
• Injury from explosion
• Slips trips and falls
• Suffocation
• Ergonomic requirements
• High temperatures
• Dust, vibration, noise, radiation
For more information on examples of potential hazards that may arise with using plant and equipment,
see Appendix 4
4.3.2 Risk Assessment
Once hazards associated with plant have been identified, using the UWA Plant Hazard Identification
Checklist (Appendix 2) and the UWA Safety Risk Management Procedures
http://www.safety.uwa.edu.au/policies/safety_risk_management_procedures, the identified hazards are
assessed to determine whether the risk is a high, medium or low priority.
Note: the risk assessment may be done on a representative sample of plant where the risk factors are
substantially the same.
4.3.3 Risk Control
Under the Regulations the primary duty of Schools, Sections and supervisors in relation to risk control is
to eliminate where practicable any risk associated with plant and associated systems of work. Controls
must be implemented as far as practicable for all risks identified. The Regulations clearly establish a
priority order for the types of measures to be used to control risks. This control measure is referred to as
the hierarchy of control: eliminate, substitute, engineering, administrative (SOP) and Personal Protective
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Equipment (PPE) in accordance with the UWA Safety Risk Management Procedures
http://www.safety.uwa.edu.au/policies/safety_risk_management_procedures
4.3.4 Standard Operating Procedures (SOPs)
Following risk identification assessment and control, a Standard Operating Procedure is to be
developed, displayed on or near plant and followed to alert staff, students and contractors operators to the
hazards associated to the plant. See Appendix 3 as an example.
4.4
Identification, Erection and Commissioning Plant
Schools, Sections, Office of Facilities Management and supervisors and who are coordinating plant
installed or erected must have completed Appendix 2 and 3 to:
• provide sufficient clear working area around the plant
• ensure the layout of plant does not affect access and egress to and from the workplace.
• not be brought into operation unless the commissioning process is established
• include inspections, which will ensure that risks associated with these activities are monitored
4.5
Inspection and Maintenance: Plant in Use
Plant should be maintained, cleaned and inspected in accordance to the recommendations of the designer,
manufacturer and supplier including all safety features and warning devices maintained and tested
regularly. Where practicable the systems of work (SOP) should involve the stopping plant before
maintenance, cleaning or repairs are commenced and the use of lockout or isolation devices (Appendix 5)
and permit to work systems.
Where plant is currently in use, supervisors are required to carry out regular inspections to monitor risks
to safety and health as referenced in http://www.safety.uwa.edu.au/policies/inspecting_the_workplace
4.6
Powered Plant
Powered mobile plant must be assessed to ensure that the likelihood of powered plant overturning or of a
falling object coming into contact with the operator or the operator being ejected from the plant is
eliminated in accordance with Appendix 2.
Where pedestrians are to be in the vicinity of the mobile plant warning devices must be installed
No person must ride on the powered mobile plant unless the person is afforded a level of protection from
exposure to risk, which is equivalent to that provided by the operator.
4.7
Electrical Plant
Plant must not be used if conditions give rise to a risk due to the presence of electricity. When
maintenance or cleaning or repair of electrically powered plant is being carried out the plant must be
disconnected from the electricity supply.
Excavations using plant near underground power lines must ensure that there is no risk to the operators.
Plant operated near overhead electrical power lines must ensure that there is no risk to the operators.
All electrical plant and equipment must be test tagged prior to use. See UWA Electrical Safety
Procedures for Movable Equipment http://www.safety.uwa.edu.au/
4.8
Plant used to Lift or Suspend Loads including People and Materials
Plant must be specifically designed to lift or suspend the load, loads must not be suspended or pass over a
person, the load must be in control during the activity and as far as practicable no load should be lifted
simultaneously by more that one piece of equipment.
Supervisors must ensure where plant is to be used to lift persons:
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• The people are lifted or suspended in a work box, which is securely attached to the plant.
• The people remain in the work box while they are being lifted or suspended
• If there is likelihood of a person falling from a height a safety harness must be provided and worn
by the person
• There must be means of egress from the plant in the event of a failure in the normal operation of
the plant
• Follow the SOP and wear the appropriate PPE
4.9
Industrial Lift Trucks
Lift trucks must be equipped with the appropriate lifting attachments for the load and used in a manner
that ensures the operator is not at risk. The operator of a fork lift truck must have a certificate to operate
(LF).
4.10 Damaged Plant
Where the School, Section representative or supervisor is assessing the function and condition of plant
that is impaired or damaged and presents an immediate risk to safety and health, the plant should be
withdrawn from use until the risk is controlled. See Appendix 5
4.11 Alteration to Plant
Where modifications are made to the plant, or where the plant is to be altered, the School, Section or
Office of Facilities Management should ensure that the design of the alteration has undergone a hazard
identification and risk assessment (Appendix 2). When the plant is altered, the purchaser (at a minimum)
should inspect and arrange testing having regard to the design specifications for the alteration. This
should occur before the plant is returned to service (Appendix 2).
4.12 Dismantling Plant
Where plant is to be dismantled, or decommissioning or otherwise sold or disposed of the School, Section
or Office of Facilities Management personnel should ensure that any relevant information provided by
the designer and manufacturer is given to the person who is to dismantle or take control of the plant.
Where plant is to be disposed of, contents, materials presenting a risk to health or safety the coordinator
of the plant must ensure that applicable legislative instructions and compliance is followed.
4.13 Registration of Plant
Under the Occupational Safety and Health Regulations 1996 certain items of plant cannot be used in the
workplace unless registered with WorkSafe WA. These include:
• Boilers categorised as hazard A,B,C according to the criteria identified in AS4343
• Pressure vessels categorised as hazard level A,B or C in AS 4343 other than gas cylinders or pressure
pipes which AS2030, or LPG fuel vessels which AS3509 applies
• Tower cranes
• Lifts
• Building maintenance units
• Amusement structures except class 1
• Concrete placing units (truck mounted with boom)
• Mobile cranes with safe working load greater than 10 tonnes
• Gas cylinders
• Boom type elevating work platforms
• Gantry cranes with a safe working load greater than 5 tonnes, or which are designed to handle
dangerous goods
• Bridge cranes with a safe working load greater than 10 tonnes, or which are designed to handle
dangerous goods
• Mast climbing work platforms
• Hoists, with a platform movement in excess of 2.4 metres, designed to lift people
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• Vehicle hoists
The School, Section or the Office of Facilities Management personnel must ensure that where applicable
the registration of plant and alteration of plant is not used until registered with WorkSafe WA by
referencing the website:
http://www.slp.wa.gov.au/statutes/regs.nsf/Current%20Legislation%20Version2?OpenView&Start=1&C
ount=600&Expand=1.5&RestrictToCategory=O#1.5 or contacting WorkSafe WA on 9327 8777.
Where the application for registration is approved, WorkSafe will issue a registration number for the plant
item registered. The following must be maintained by the School, Section, the Office of Facilities
Management personnel or supervisor for auditing purposes:
• a current registration number of the plant is legibly stamped
• a copy of evidence of registration provided by WorkSafe is displayed on or near the plant item and
• where applicable, the current design registration number is kept in the vicinity of the plant and is
readily accessible. (Appendix 1)
4.14 Licensing and Certificate of Competency
Anyone who operates or uses high-risk items of plant must have a certificate of competency.
School, Section personnel or supervisors must ensure that their staff have the proper certificate of
competency for the plant they operate or use as indicated below. Alternatively staff can work under the
direct supervision of someone with the relevant certificate of competency or equivalent qualification, to
gain the necessary training. For further information, see WorkSafe
http://www1.safetyline.wa.gov.au/sub9.htm#19
National certificates of competency cover:
• Scaffolding, dogging and rigging.
• Crane and hoist operation.
• Forklift operation
• Pressure equipment operation.
4.15 Plant Not in Use
When plant is not in use it must be left in a state that does not create a risk (so far as is practicable) for
any person and appropriate tagout procedures in place (Appendix 5) or removed from premise.
4.16 Information, Instruction and Training
The University is required under the Occupational Health and Safety Act to provide information,
instruction and training to employees to ensure that the work can be performed in a manner that is safe
and without risks to health. If a hazard related to the plant and its associated systems of work is identified
and assessed to be a risk the employer must ensure that employees likely to be exposed to the risk and
anyone supervising the employees are trained and provided with information and instruction. See
Standard Operating Procedure example (Appendix 3).
4.17 Record Keeping
Registers:
• A risk assessment / control record must be completed for new and existing plant (Appendix 2)
• A plant register which lists all identified plant within the University (Appendix 1)
• If applicable, a confined space entry permit and a permit to work document must be completed in
accordance with the UWA Confined Space Safety Procedures and UWA Permit to Work Safety
Procedures http://www.safety.uwa.edu.au/
• An identified SOPs for working with plant (Appendix 3)
5.0
Contact Information: telephone, e-mail address
For assistance and further information with implementing this Policy and Procedure
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please contact the below:
• Safety and Health Office:
phone: 9380 3938,
• web site: http://www.safety.uwa.edu.au/
email: sho@admin.uwa.edu.au
6.0
References and Links (related policies/documents)
This Policy and Procedure has been developed in reference to the following documents and related
legislative requirements:
• Occupational Safety and Health Act 1984 (amended March 1999)
• Occupational Safety and Health Regulations 1996, Part 4 - Division 3 (amended December
1999/2002)
• National Standard for Plant [NOHSC:1010 (1994)]
• National Occupational Health and Safety Certification Standard for Users and Operators of
Industrial Equipment [NOHSC: 1006 (2001)];
• Australian Standard (AS) 3920.1 Assurance of product quality – pressure equipment manufacture
• AS 1200 Boilers and Pressure Vessels (Formerly SAA Boiler Code)
• AS/NZS 1200 Pressure equipment (known as SAA Boiler Code)
• AS/NZS 1576 Scaffolding
• AS 1657 Fixed Platforms, Walkways, Stairways and Ladders-Design, Construction & Installation
• AS 1735 Lifts, escalators and moving walks
• AS 1891 Industrial safety belts & harnesses
• AS 2030 The approval, filling, inspection, testing and maintenance of cylinders for the storage and
transport of compressed gases (known as SAA Gas Cylinders Code)
• AS 2211 Code of Practice for Laser Safety
• AS 2359 Part I Industrial Trucks
• AS 3509 LP gas fuel vessels for automotive use
• AS 4024.1-1996 Safeguarding of machinery Part 1: General principles
• http://www.safety.uwa.edu.au/
• UWA Policy for Personal Protective Equipment 1991
• UWA Safety Risk Management Procedures
• UWA Contractor Safety and Health Policy
• UWA Radiation Policy and Procedures,
• UWA Plant Safety Procedures
• UWA Electrical Safety Procedures for Movable Equipment
• UWA Chemical Safety Procedures
• UWA Ergonomics Policy
7.0
Appendices
• Appendix 1: Plant Register
• Appendix 2: Purchase and Plant Hazard Checklist
• Appendix 3: Standard Operating Procedure (example)
• Appendix 4: Plant and Equipment Hazards
• Appendix 5: Plant and Equipment Isolation and Tagging Procedures
• Appendix 6: Definitions
Last Edits:
Responsible:
Date for Review:
Previous Titles:
UWA
October 2002
SHO Manager
October 2004
Previous Edits:
Approved by:
File Ref:
Plant and Equipment Safety Procedures
University Safety Committee
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APPENDIX 1: Plant Register - To be regularly maintained by nominated representative on behalf of Deans, Head of
School / Centre)
Work Area / School:………………………………… Date
Plant item
Location
Function
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
Name:
Model no:
Item registration no:
Design registration no:
UWA
Work
system /
SOP
Safety features
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Plant and Equipment Safety Procedures
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Operator
competency and
information
APPENDIX 2: Purchase and Plant Hazard Checklist – please complete for each
purchase and existing plant. To be conducted by nominated representative on behalf of Dean, Head of School /
Centre)
Date Conducted:
/ /
School:…………………………
Purpose / Function of Plant: ….………………………………………………………….
Plant description:…………………………………………………………………………...
What to Check / Record / Do
Rating / Response
General:
• Will this purchase introduce hazards
• Is design registration or notification required
• Is item registration or licensing required
• Is licensing, permit, certificate of competency required
• Compliance with electrical safety legislation
• Compliant with Quarantine Act 1908 and Quarantine Regulations
2000
• Refer and quote each Australian Standard and whether compliant
• Instruction manuals, operating procedures (SOP), maintenance
schedule and safety signage available
• Training for those who will install, use or maintain
• PPE available and required: footwear, eye, face, respirator, hearing
protection, head protection, gloves (correct type for hazard),
clothing and fall arrest harnesses
• Workplace monitoring for: radiation, dust, fumes/vapours/mists,
noise, heat/cold, vibration and lighting levels
• Require medical monitoring / assessment required
Physical:
• Hearing conservation / noise legislation compliant
• Electrical hardware and components can be isolated and locked out
as required
• Equipment require RCD
• Electric hand tools have access to a fixed or portable RCD
• Testing and labelling applied to electrical equipment
• Equipment has all isolators, fuses, switches, emergency stops,
indicators, guards and electrical components clearly identified and
lockout and followed
• Seat restraints are fitted where attaching points are present in
powered mobile plant
• Rollover protective structures are in place if there is a risk of plant
overturning
• Pipes and other parts are adequately guarded or insulated
• No loads will be suspended over, or travel over a person and will be
restrained
• Industrial lift trucks are fitted with appropriate lifting attachments
specifically designed for the load to be lifted or moved
• Scaffolding equipment erected, dismantled and signed accordingly
• Confined space identified
What to Check / Record / Do
UWA
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
Yes
Yes
No
No
Yes
Yes
No
No
Yes
No
Yes
No
Yes
Yes
No
No
Yes
Yes
Yes
Yes
No
No
No
No
Yes
No
Yes
No
Yes
Yes
No
No
Yes
No
Yes
Yes
No
No
Rating /
Response
Plant and Equipment Safety Procedures
Responsible
Person
Date By
When
Responsible
Person
Date By
When
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Chemical:
• Dangerous Goods legislation compliance
• Compatible chemical / gas storage
• Labelling and packaging (size, weight, type)
• Hazardous Substances legislation compliance
• Poisons and Drugs legislation / permit compliance
• Carcinogens legislation compliance
• Gases / Cryogens legislation compliance
• MSDS provided and accessible
• Any special training required
• Specialised first aid and emergency equipment required
• Special spill/clean up equipment or procedures required
• Special fire protection / emergency required
• Product is correct substance and packaging free from contamination
•
Fume cupboards - AS/NZS 2243(8) compliant (regularly tested, not used
for storage of chemicals and condition)
FLAMMABLE LIQUIDS:
•
AS/NZS 1940 compliant, to be stored in a flammable liquids
cabinet, quantities are not excessive, suitable containers, spark
proof electrics, static energy control, Class B fire extinguisher near
by, correct signage and bunding
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Yes
No
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Yes
Yes
No
No
Yes
Yes
Yes
Yes
No
No
No
No
COMPRESSED GASES:
•
Reticulated from outside the building, number of cylinders inside
rooms, cylinders secured, segregation of incompatible gases,
transported on appropriate trolley, serviced regularly, tamper proof,
correct signage and check lines carrying gas
ACIDS AND POISONS:
•
Separate storage, corrosive/Acids cabinet, not excessive quantities,
correctly signed, neutralising agents and decant in fume hood
required
Biological:
• Gene Technology Act 2000 and Regulations compliant
• Certification of laboratories required
• Biological safety cabinets and other equipment required
• Specific room temperature required
• Animal handling compliant
• Any special training required
• Cleaning, disposal and emergency required
Radiation:
• Radiation legislation compliance
• Ensure that appropriate safety devices, equipment, radiation
monitoring and surveying devices are available and will be regularly
tested and in good order
• Personal radiation monitoring required
• X-ray and laser safety compliant
• Any special training required
• Cleaning, disposal and emergency required
What to Check / Record / Do
UWA
Rating /
Response
Plant and Equipment Safety Procedures
Responsible
Person
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Date By
When
Ergonomic:
• Compliant with manual handling / OOS legislation
• Operator posture when using equipment compliant
• Workplace layout, access and storage appropriate
• Lighting, glare appropriate and compliant
• Furniture should have rounded edges
• Chairs adjustable and ergonomic as required
• Delivery aspects, lifting equipment, building access, etc alright
Environmental:
• Will use of this product, its emissions, wastes or disposal require
EPA licensing or other relevant licensing
• Product durable
• Product high content of recycled material
• Product local or regional and sustainable
• Product minimal or no environmental damage
• Plant with high energy efficiency rating and long wearing
• Disposal and waste procedures required
• Environmental effect on discharge on: air, water, land
• Potential effects on neighbours (odour, noise, etc)
Other:
• Records required on registration, licensing, maintenance,
commissioning, alteration, any relevant tests and training
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
Yes
No
RISK MANAGEMENT:
Risks:
Extreme - immediate action required
High
- implement immediate action
Moderate - immediate action
Low
- remedial action within one month
Risk Control:
Eliminate
Substitute
Engineering Control
Administrative
Personal Protective Equipment
UWA
Plant and Equipment Safety Procedures
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APPENDIX 3: Plant Safety Standard Operating Procedure (SOPs) - example (Centrifuge)
School:
Standard Operating Procedure (SOP)
Task:
Date Issued:
Used for separating substances of different density or particle size,
when suspended in a fluid, by spinning them about an axis in a
suitable container.
Equipment Used: If applicable, hoods
•
•
•
•
Centrifuge with opening interlocking
Centrifuge without opening interlocking
Tubes
Chemicals
Hazards: (eg. physical, ergonomic, biological, chemical,
radiation, psychological)*
1
2
3
4
5
6
Mechanical failure of rotating parts
Contact with rotating parts
Sample leaks causing aerosols, stress corrosion
and contamination
Same imbalance causing machine movement /
Walking
Fire or explosion
Health
Risk Assessment:
(“High”, “Medium” or “Low”)
1
2
3
High
Medium
Low / Medium
4
High
5
6
High
Low
Safety Pre-requisites: (eg: Lock-out Tags, Secure Access,
Prepared by: (insert names of
Trained/Licensed Operator, Written Work Order, Close Supervision, Warning
Signs, Personal Protective Equipment)
Supervisor, Health & Safety Rep and any
other person involved)
…………………….
only suitable trained persons to operate centrifuge and
in accordance with the instruction manual
…………………....
2
closed shoes, laboratory coat buttoned, gloves, safety
….…………….…..
glasses
…………………….
3
keep hair, loose clothing, and body parts away from the
centrifuge while it is operating
4
centrifuge securely anchored
5
never centrifuge hazardous materials outside of an
appropriate hood or containment facility
6
never centrifuge flammable, explosive or corrosive
materials
7
never put hands in the rotor area unless the rotor is
completely stopped
8
never fill tubes while they are in the rotor
9
never move the centrifuge while the rotor is spinning
10
never leave a running centrifuge unattended
11
keep rotors and buckets clean
*UWA Safety Risk Management Procedures. Will provide information on hazards and rating 1
http://www.safety.uwa.edu.au/policies/safety_risk_management_procedures
School
UWA
Standard Operating Procedure (SOP)
Plant and Equipment Safety Procedures
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Procedure - Preparation:
Key Points: (Warning, Key Check-
1. Are you an authorised operator?
1. Centrifuge bowl dry and spindle clean, centrifuge has no rough
Spots, lid and seals clean, metal threads and rotor pins
lubricated and O-rings intact and lubricated
2. Inspect glass tubes for correct type and for cracks
point, Emergency/First Aid information
(etc))
Report any faults to your supervisor
and tag the equipment not for use
Always follow the chemical MSDS,
emergency procedures and wear the
appropriate PPE
4. Place rotor on spindle, check drive pins and screw down lid
5. Follow the MSDS or chemical usage
Procedure - Operation:
Key Points: (Warning, Key Check-
1. Fill in the maintenance log that details the number of runs,
age of motor, rotation speed and dates of servicing and get it
countersigned
2. Rotor seated correctly and the tubes inserted so that they are
diagonally opposite (with lids tightly sealed) balanced
point, Emergency/First Aid information
(etc))
Failure to reduce rotor speed under
these specific conditions can cause
rotor failure
Balanced rotor within limits specified
3. Set speed, time, temperature, acceleration and deceleration
Tubes fitted correctly
4. Press enter / start then wait until rotor reaches full speed
Never open the lid of a centrifuge or
slow the rotor by hand or open the lid
while rotor is in motion
5. Derate the rotor speed whenever: the rotor speed /temp
combination exceeds the solubility of the gradient material and
causes it to precipitate or the compartment load exceeds the
maximum specified
Procedure - Transport / Clean-up / Disposal:
1. When finished, wait for the time to count down to zero, or end
the run by pressing stop
2. When the run is complete, open the door and unload the rotor.
Regularly inspect the interior of the centrifuge chamber for
accumulations of sample, dust or glass particles from broken
sample tubes. Clean as required
3. Rinse rotor with distilled water or appropriate cleaning
material and store in accordance with operating
instruction manual
Radioactive material use, keep
centrifuge behind an appropriate shield
Key Points: (Warning, Key Checkpoint, Emergency/First Aid information
(etc))
Autoclave and clean in accordance
with instruction manual
Observe warranty period
Dispose of chemicals, glass and other
equipment in accordance with safety
precautions and MSDS
4. Sign off the log book
UWA
Plant and Equipment Safety Procedures
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APPENDIX 4: Plant and Equipment Hazards
Tools, machinery and equipment used at the UWA (often called 'plant') can cause injury and or health
problems. The following table provides examples of hazards that may arise in a range of jobs where
different equipment is used.
Work
Examples of tools, equipment, machinery ('plant')
Building
Ladder, concrete mixers, power tools, scaffolding,
cranes, hoists, wheelbarrows
Diving
Breathing equipment, diving gear, spears and accessory
equipment
Farms
Tractors, post hole borers, harvesters, forklifts,
bulldozers, explosive powered tools, seeders, backhoes,
etc
Hospital /
Medical
Kitchen
Lifts, boilers, sterilisation equipment, trolleys, syringes
Laboratory
Office
Outdoor work
Stoves, electric knives, meat slicers, vegetable cutters,
blenders, boilers
Centrifuges, fume cupboards, chemical products
Computer equipment, lifts, boilers, desks and chairs,
trolleys
Manual and electric tools, terrain
Plumbing
Welding equipment, pneumatic drills, electric eels,
powered hand tools
Workshops
Lathes, presses, grinders, milling machines, conveyors
Warehouse
Conveyors, forklifts, scissor lifts, cranes, overhead
gantry
UWA
Plant and Equipment Safety Procedures
Types of health or safety problems
Falls, machinery breakdown or flying
parts, entrapment in moving parts,
falling objects
Hitting and entrapment, falls,
equipment malfunction, strains,
drowning, cuts
Roll over accidents, driving
accidents, electrocution by hitting
overhead powerlines, entrapment in
moving parts, electrocution
Burns, dangerous chemical, back and
arm sprains, needle stick injury
Burns, cuts, electric shocks, skin
grazes, loss of fingers
Burns, explosions, entrapment in
moving parts, falling of objects,
dangerous chemical, flying particles
Overuse problems, strains, burns,
falls
Falls, strains, driving accidents,
hitting objects, skin grazes
Eye burns, sprains, hearing damage,
vibration, injuries from drills or
flying parts
Flying particles and dusts, chemicals,
entrapment in moving parts, fire
Falls, entrapment in moving parts,
falling of objects, or collapsing
stacks, dislodgement of machine
parts
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APPENDIX 5: Plant and Equipment
Isolation and tagging procedures cover basic safety principles and isolation requirements to protect
personnel and equipment. It is a requirement that, before any repairs or alterations are commenced, the
electrical circuits or equipment to be worked on be entirely disconnected from the electricity supply,
unless other adequate precautions are taken to prevent electric shock and the appropriate tagging/isolation
compliance procedure is undertaken. Procedures to follow in order of hierarchy are:
Out of Service tag (yellow and black): is a notice to all persons to identify appliances or equipment that
are out of service for repairs or alterations. These tags are fixed at common isolation points of the
equipment that is unsafe or not to be operated
Danger tag (red and black): is a warning to all persons that the equipment is being worked on and must
not be operated, as lives may be placed in danger. These tags are fixed and removed only by the person
signing the tag, placed at common isolation points and removed upon completion of work
Lockout / Tagout: machines should be locked out whenever staff must work near dangerous parts that
have not been guarded due to the location and whenever guards are removed for maintenance or repair,
eg. electrical, mechanical, pneumatic and hydraulic lockout.
UWA
Plant and Equipment Safety Procedures
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Appendix 6: Definitions
Boiler
Boom-type elevating
work platform
Building
maintenance
equipment
Commissioning
Conveyor
Means a vessel or an arrangement of vessels and their interconnecting parts in
which steam or other vapour is generated or in which water or other liquid is
heated at a pressure above that of the atmosphere by the applicable products of
combustion, electrical power or by similar high temperature and includes:
superheaters, reheaters, economisers, boiling piping, supports, mounting,
valves, gauges, fittings, controls
Means a telescoping device, hinged device, articulated device or any
combination of those devices used to support a platform on which personnel,
equipment and materials may be elevated
Means a suspended platform and associated equipment (including a building
maintenance unit or a swing stage) which incorporates permanently installed
overhead supports to provide access to the faces of a building or structure for
maintenance or cleaning, but does not include a suspended scaffold
In relation to plant, means performing the necessary adjustments, tests and
inspections before the plant is used to ensure that the plant is in full working
order in accordance with the requirements specified in the design of the plant,
and includes recommissioning
Means an apparatus or equipment worked by any power other than manual
power and by which loads can be raised, lowered, transported or continuously
driven by —
(a) an endless belt, rope or chain or other similar means;
(b) buckets, trays or other containers or fittings moved by an endless
belt, rope, chain or other similar means;
(c) a rotating screw;
(d) a vibration or walking beam; or
(e) a powered roller conveyor where the rolls are driven by an endless
belt, rope or chain
and includes the supporting structure, auxiliary equipment and gear used in
connection with the conveyor
Crane
Means plant that is intended for the raising or lowering of a load and moving a
load horizontally and
(a) includes the supporting structure of the crane and its foundations;
Electrical plant
Elevating work
platform
Gas cylinder
Hoist
(b) does not include any industrial lift truck, earthmoving machinery,
amusement structure, tractor, industrial robot, conveyor, building
maintenance equipment, suspended scaffold or lift
Means plant which consumes, converts or generates electricity
Means a telescoping device, scissor device or articulating device or any
combination of those devices used to position personnel, equipment and
materials to and from workplaces located above the support surface
means a rigid pressure vessel designed for the storage and transport of gas
under pressure and to which AS 2030 applies that does not have more than
3000 litres water capacity and is without openings or integral attachments on the
shell other than at the ends
Means an appliance intended for raising or lowering a load or persons and
(a) includes an elevating work platform, a mast-climbing work platform, a
people and materials hoist, a scaffold hoist and a serial hoist;
Industrial lift truck
Interlocked
UWA
(b) does not include a lift or building maintenance equipment
Means powered mobile plant designed to move goods, materials or equipment
and which is equipped with an elevating load carriage and which usually has a
load-holding attachment but does not include a mobile crane or earthmoving
machinery
In relation to a plant's guarding device or machine element means the
connection between the guarding device or machine element and the plant's
Plant and Equipment Safety Procedures
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Laser
Lift
Mast climbing work
platform
Operator protective
devices
Presence sensing
safeguarding
system
control system or power system by which connection
(a) access is allowed to the plant's moving parts when those parts are not
operating; and
(b) moving parts are prevented from starting up or operating when access is
available to those parts
Means any device that can produce or amplify electromagnetic radiation in the
wave length range from 100 nanometres to one millimetre by the process of
controlled stimulated emission but does not include any electric light globe,
fluorescent light tube, electric radiator used for heating, radio or video
communication equipment, domestic cooking appliance using high powered
lamps or navigation and search light
Means any permanent plant (or plant that is intended to be permanent) which is
in, or attached to, a building or structure and by means of which persons, goods
or materials may be raised or lowered within or on a car cage or a platform and
the movement of which is restricted by a guide or guides and includes an
apparatus in the nature of a chair lift, escalator, moving walk or stairway lift and
any supporting structure, machinery, equipment, gear, lift well, enclosures and
entrances
Means a hoist having a working platform for the support or raising of personnel,
equipment and materials to the working position by means of a drive system
which moves along an extendable mast (which may be tied to a building) but
does not include a lift or building maintenance equipment
Includes roll-over protective structures, falling object protective structures,
operator restraining devices and seat belts
(a) a sensing system employing one or more forms of radiation which
can be either self-generated or generated by pressure;
(b) the interface between the final switching devices of the sensing
system and the machine primary control elements; and
Pressure equipment
Pressure vessel
(c) the capacity of a machine to stop when the presence of a person or part
of a person within the sensing field will cause the dangerous parts of a
machine to be brought to a safe state
Means a boiler, pressure vessel and pressure piping to which AS/NZS 1200
applies and having a hazard level of A, B, C or D according to the criteria set out
in AS 3920.1 or AS 4343
Means a vessel subject to internal or external pressure and —
(a) includes interconnected parts and components, valves, gauges and
other fittings up to the first point of connection to connecting piping,
fired heaters and gas cylinder;
(b) does not include any boiler or pressure piping
Regulatory Authority
Vehicle hoist
UWA
Means any Commonwealth, State or Territory authority, other than the
Commissioner, with responsibility for plant safety
Means a vehicle-hoisting device, the purpose of which is to provide accessibility
for convenient under-chassis examination or service
Plant and Equipment Safety Procedures
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