PI 4_11 Frequency Inverter EN_17.01.12

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PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:14 Seite 2
P R O D U C T
I N F O R M A T I O N
I N T E R R O L L
I P 5 5 F R E Q U E N C Y
I N V E RT E R
COM PAC T
I P 55
S E NSOR- LESS
DEC E NTRALIS E D
DR IVE
PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 3
R H Y T H M A N D M OT I O N A
S O O U R I N V E RT E R S A N D M OTO R
Combined with Interroll Drum Motors as a drive solution, the Interroll Frequency Inverter e
such as acceleration, braking, frequent start-stops etc. to propel the th
The combination of Interroll Drum Motor
technology and perfectly tuned frequency
Power supply
inverters provide higher flexibility of speed,
control and process parameters for your
conveyor systems/applications.
Primarily designed for Interroll’s Synchronous
Motor
and Asynchronous Drum Motors the all new
IP55 Frequency Inverter from Interroll offers
the perfect combination of high dynamic performance together with ease of use to allow
even the most demanding applications to be
tackled easily. Designed for fast installation
and commissioning the IFI-IP55 provides
the most cost effective solution for industry.
The robust, totally enclosed IFI-IP55 ensures
the drive is tough enough to excel in industrial environments and is protected against
dust and fluid ingress. With AS-interface communication and two digital input capabilities
the drive allows direct connection and supply
of external sensors and can be integrated
into a wide variety of control systems with
the minimum installation time and ensuring
rapid start-up.
Interroll’s simple set-up structure, and factory
pre-set motor parameter settings ensure that
commissioning time is kept to a minimum.
All this without the need of an expensive
feedback system using Interroll’s unique
sensor-less drive control.
Interroll’s IFI-IP55 is perfectly tuned to today’s
demand for high performance conveying
systems in the industrial environment where
a de-centralised drive and communications
capability is necessary. It is ideal for use in
distribution logistics, airports, non-wash
down food processing, beverage industry and
non-servo packaging applications.
Sensor-less vector control
for Interroll AC Asynchronous
or Synchronous Permanent Magnet
Drum Motors
Order Ref.
PD – A – 400 – 1A5 – 55
380 - 480 V three phase
PD – A – 230 – 2A5 – 55
200 - 240 V single phase
PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 4
A R E B I R D S O F A F E AT H E R .
O R S F LO C K T O G E T H E R .
er ensures full control of all kinds of conveying movements
e throughput of your belt conveyor equipment to a new dimension.
•
•
•
•
Quick and easy installation
Large and variable speed range
Multi speed application
Higher flexibility of speed and control
of conveyors and processes
• Smooth start/stop facility (smooth
handling of loads and/or packages, less
mechanical stress on motor components)
Inputs state LED s
• Increasing of start/stop capacity
compared to a direct power supply
motor connection
• Energy saving on start/stop/run
applications by optimising power usage
• Optimal torque
• Monitoring of motor/drive status
• Can replace single phase motors and
increase efficiency
• Motors can be de-rated for cool running
with modular belt or no belt applications
• For quick stop applications, the dynamic
braking feature of the IFI-IP55 can
replace the need for a special mechanical
brake in the drum motor.
The Interroll Frequency Inverter can also
provide full synchronous drum motor
torque at stall.
Inverter state LED s
ASi state LED s
Digital I/Os
OTP connector
PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 5
S M A RT C O N T R O L , P OW E R F U L M
Your Benefits
Cost savings
I FI-I P55 Features
Sensor-less vector control:
• No encoder or feed-back system required, lower cost for
wiring, connection and setup
• Reduces EMC issues as no encoder wiring is required
M12 ASi readable 24 V terminal inputs
• Two terminal inputs and power supply for photo electric cells etc.
– no need for additional ASi module
Reduced
installation time
Robust IP55 enclosure
• Suitable for mounting directly on the conveyor close to the motor
• De-centralised control – no need to mount inverter
in a separate control panel
Factory pre-set motor parameters
• Plug and play – ready to run. Ensures parameters are optimised
for best performance
De-centralised control and embedded ASi interface
• Reduces control system design and planning costs
• Lower operating costs
• Device status indication reduces troubleshooting,
thus decreasing start-up time
• Individual motor controllers can be isolated, enabling smaller
zones and equipment to be serviced without shutting down
the whole system
PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 6
M OT I O N
Reduced downtime
and service
Typical application: Interroll Frequency Inverters and
Synchronous Drum Motors ensuring intelligent acceleration
for safe unit load handling
LED condition status
• Simple visual status of inverter and motor – inputs /power /data / fault / tripped
Wide speed range
• 20 : 1 speed ratio at full torque
M 23 power and M12 ASi and I/ Os connectors
• Quick and secure connection for power supply, motor and control
Optional key pad (Optiport)
• Easy application parameter set up and on-site monitoring
Optional Bluetooth memory transfer stick (Optistick)
• Fast copying of parameters between drives. Back-up
and restore of drive parameters. Provides Bluetooth wireless interface to PC.
Easy integration
into factory automation
Horizontal mounting
• Fits easily within the conveyor frame; dimensions L 240 x H 113 x D 92 mm
Simplified controls
• Start/stop/stall /reverse /ramp /soft start /speed 1 /speed 2
• Lower installation and maintenance costs
PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 7
ACC ESSORI ES, COM M U N IC
Rapid copying of
parameters between
multiple frequency
inverters
OptiStick
The Optiport is used to display
real-time information, to access
and exit parameter edit mode
and to store parameter changes.
Rapid copying of parameters
between PC/OptiStick / frequency
inverter via Bluetooth interface
as well as backup and restore of
drive parameters
Used in real-time mode it enables functions such us stop,
start, reverse, re-set and increase or decrease speed etc.
OptiPort
Bluetooth wireless
connection
OptiTools
Studio
Parameter Editor
Monitor
Powerful PC Software
IFI OptiTools Studio:
PC commissioning & diagnostic software
• Real time parameter editing
• Parameter upload, download
and compare functions
• Multi channel scope and datalogger
functions
PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 8
I C AT I O N O P T I O N S
A N D T E C H N I C A L F E AT U R E S
240
113
Dimensions
270
28
58
92
84.3
289
Technical features
Model
PD – A – 400 – 1A5 – 55
PD – A – 230 – 2A5 – 55
Voltage
380 - 480 V ±10 %
3 Phase
200 - 240 V ±10 %
1 Phase
Frequency
50/60 Hz
50/60 Hz
Rated current
2A
6.5 A
Main filter
Built-in
Built-in
Rated current
1.5 A
2.5 A
Overload
capacity
200 % rated output
current for 2 s
200 % rated output
current for 2 s
PWM frequency
4 kHz, 8 kHz,
12 kHz, 16 kHz
4 kHz, 8 kHz,
12 kHz, 16 kHz
EMC category
C2 & C3
C2 & C3
I/O Power supply
for external
sensors
24 V Max 100 mA
24 V Max 100 mA
AS-interface
Version 3.0 extended
address range
Version 3.0 extended
address range
Notes
INPUT
RFI C2
OUTPUT
Use screened
motor cable
PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:14 Seite 1
Interroll is the most global core product
provider for material handling solutions.
Headquartered in Sant’Antonino (Switzerland), we are present in 28 countries.
Please find all sales contacts
and addresses at
www.interroll.com/contacts
Centre of Excellence
for Drum Motors
Interroll Trommelmotoren GmbH
Opelstrasse 3
41836 Hückelhoven/Baal
Germany
Interroll reserves the right to modify the
technical characteristics of all its products
at any time.
Technical information, dimensions, data
and characteristics are indicative only.
PI 4/11 en-UK JANANA/2012. XXXX/OY/ B&K
Tel + 49 2433 44610
Fax + 49 2433 4461 104
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