PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:14 Seite 2 P R O D U C T I N F O R M A T I O N I N T E R R O L L I P 5 5 F R E Q U E N C Y I N V E RT E R COM PAC T I P 55 S E NSOR- LESS DEC E NTRALIS E D DR IVE PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 3 R H Y T H M A N D M OT I O N A S O O U R I N V E RT E R S A N D M OTO R Combined with Interroll Drum Motors as a drive solution, the Interroll Frequency Inverter e such as acceleration, braking, frequent start-stops etc. to propel the th The combination of Interroll Drum Motor technology and perfectly tuned frequency Power supply inverters provide higher flexibility of speed, control and process parameters for your conveyor systems/applications. Primarily designed for Interroll’s Synchronous Motor and Asynchronous Drum Motors the all new IP55 Frequency Inverter from Interroll offers the perfect combination of high dynamic performance together with ease of use to allow even the most demanding applications to be tackled easily. Designed for fast installation and commissioning the IFI-IP55 provides the most cost effective solution for industry. The robust, totally enclosed IFI-IP55 ensures the drive is tough enough to excel in industrial environments and is protected against dust and fluid ingress. With AS-interface communication and two digital input capabilities the drive allows direct connection and supply of external sensors and can be integrated into a wide variety of control systems with the minimum installation time and ensuring rapid start-up. Interroll’s simple set-up structure, and factory pre-set motor parameter settings ensure that commissioning time is kept to a minimum. All this without the need of an expensive feedback system using Interroll’s unique sensor-less drive control. Interroll’s IFI-IP55 is perfectly tuned to today’s demand for high performance conveying systems in the industrial environment where a de-centralised drive and communications capability is necessary. It is ideal for use in distribution logistics, airports, non-wash down food processing, beverage industry and non-servo packaging applications. Sensor-less vector control for Interroll AC Asynchronous or Synchronous Permanent Magnet Drum Motors Order Ref. PD – A – 400 – 1A5 – 55 380 - 480 V three phase PD – A – 230 – 2A5 – 55 200 - 240 V single phase PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 4 A R E B I R D S O F A F E AT H E R . O R S F LO C K T O G E T H E R . er ensures full control of all kinds of conveying movements e throughput of your belt conveyor equipment to a new dimension. • • • • Quick and easy installation Large and variable speed range Multi speed application Higher flexibility of speed and control of conveyors and processes • Smooth start/stop facility (smooth handling of loads and/or packages, less mechanical stress on motor components) Inputs state LED s • Increasing of start/stop capacity compared to a direct power supply motor connection • Energy saving on start/stop/run applications by optimising power usage • Optimal torque • Monitoring of motor/drive status • Can replace single phase motors and increase efficiency • Motors can be de-rated for cool running with modular belt or no belt applications • For quick stop applications, the dynamic braking feature of the IFI-IP55 can replace the need for a special mechanical brake in the drum motor. The Interroll Frequency Inverter can also provide full synchronous drum motor torque at stall. Inverter state LED s ASi state LED s Digital I/Os OTP connector PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 5 S M A RT C O N T R O L , P OW E R F U L M Your Benefits Cost savings I FI-I P55 Features Sensor-less vector control: • No encoder or feed-back system required, lower cost for wiring, connection and setup • Reduces EMC issues as no encoder wiring is required M12 ASi readable 24 V terminal inputs • Two terminal inputs and power supply for photo electric cells etc. – no need for additional ASi module Reduced installation time Robust IP55 enclosure • Suitable for mounting directly on the conveyor close to the motor • De-centralised control – no need to mount inverter in a separate control panel Factory pre-set motor parameters • Plug and play – ready to run. Ensures parameters are optimised for best performance De-centralised control and embedded ASi interface • Reduces control system design and planning costs • Lower operating costs • Device status indication reduces troubleshooting, thus decreasing start-up time • Individual motor controllers can be isolated, enabling smaller zones and equipment to be serviced without shutting down the whole system PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 6 M OT I O N Reduced downtime and service Typical application: Interroll Frequency Inverters and Synchronous Drum Motors ensuring intelligent acceleration for safe unit load handling LED condition status • Simple visual status of inverter and motor – inputs /power /data / fault / tripped Wide speed range • 20 : 1 speed ratio at full torque M 23 power and M12 ASi and I/ Os connectors • Quick and secure connection for power supply, motor and control Optional key pad (Optiport) • Easy application parameter set up and on-site monitoring Optional Bluetooth memory transfer stick (Optistick) • Fast copying of parameters between drives. Back-up and restore of drive parameters. Provides Bluetooth wireless interface to PC. Easy integration into factory automation Horizontal mounting • Fits easily within the conveyor frame; dimensions L 240 x H 113 x D 92 mm Simplified controls • Start/stop/stall /reverse /ramp /soft start /speed 1 /speed 2 • Lower installation and maintenance costs PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 7 ACC ESSORI ES, COM M U N IC Rapid copying of parameters between multiple frequency inverters OptiStick The Optiport is used to display real-time information, to access and exit parameter edit mode and to store parameter changes. Rapid copying of parameters between PC/OptiStick / frequency inverter via Bluetooth interface as well as backup and restore of drive parameters Used in real-time mode it enables functions such us stop, start, reverse, re-set and increase or decrease speed etc. OptiPort Bluetooth wireless connection OptiTools Studio Parameter Editor Monitor Powerful PC Software IFI OptiTools Studio: PC commissioning & diagnostic software • Real time parameter editing • Parameter upload, download and compare functions • Multi channel scope and datalogger functions PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:15 Seite 8 I C AT I O N O P T I O N S A N D T E C H N I C A L F E AT U R E S 240 113 Dimensions 270 28 58 92 84.3 289 Technical features Model PD – A – 400 – 1A5 – 55 PD – A – 230 – 2A5 – 55 Voltage 380 - 480 V ±10 % 3 Phase 200 - 240 V ±10 % 1 Phase Frequency 50/60 Hz 50/60 Hz Rated current 2A 6.5 A Main filter Built-in Built-in Rated current 1.5 A 2.5 A Overload capacity 200 % rated output current for 2 s 200 % rated output current for 2 s PWM frequency 4 kHz, 8 kHz, 12 kHz, 16 kHz 4 kHz, 8 kHz, 12 kHz, 16 kHz EMC category C2 & C3 C2 & C3 I/O Power supply for external sensors 24 V Max 100 mA 24 V Max 100 mA AS-interface Version 3.0 extended address range Version 3.0 extended address range Notes INPUT RFI C2 OUTPUT Use screened motor cable PI 4_11 Frequency Inverter EN_17.01.12 17.01.12 09:14 Seite 1 Interroll is the most global core product provider for material handling solutions. Headquartered in Sant’Antonino (Switzerland), we are present in 28 countries. Please find all sales contacts and addresses at www.interroll.com/contacts Centre of Excellence for Drum Motors Interroll Trommelmotoren GmbH Opelstrasse 3 41836 Hückelhoven/Baal Germany Interroll reserves the right to modify the technical characteristics of all its products at any time. Technical information, dimensions, data and characteristics are indicative only. PI 4/11 en-UK JANANA/2012. XXXX/OY/ B&K Tel + 49 2433 44610 Fax + 49 2433 4461 104