Broadband Amplier Design and Test T. J. W. Clarke, v1.00 Second Year Electronics Lab, Department of Electrical & Electronic Engineering, Imperial College February 18, 2013 Contents Components (optional) Spice simulation software 1 Introduction 1.1 Timetable . . . . . . . . . . . . . . . . . . . 1 1 2 Design 2.1 Specication . . . . . . . . . . . . . . . . . . 2.2 Top-Level Design . . . . . . . . . . . . . . . 2.3 Approximation . . . . . . . . . . . . . . . . . 2 2 2 3 3 Build and Test 3.1 Circuit Characterisation . . . . . . . . . . . . 3 3 4 Circuit Stability 4.1 Single Stage Stability 4.2 Power Supply Noise . 4.2.1 Rules . . . . 4.3 Ground Noise . . . . 4.3.1 Rules . . . . 4.4 Capacitive Coupling . 4.4.1 Rules . . . . 4.5 Inductive Coupling . . 4.5.1 Rules . . . . Appreciate trade-os and pitfalls in high gain low noise 3 amplier design. 4 4 5 5 5 1 Introduction 5 6 6 Although this problem is in principle open-ended, the design 6 specication constrains the possible design space. The solution will be a cascaded set of op-amp stages (inverting or 6 non-inverting). The experiment provides an extended application of non-ideal op-amp theory, as taught in the second year 6 Analog course, but also explores some additional issues: noise 7 (Section 6)and parasitic feedback (Section 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Nonlinear eects 6 Noise 6.1 Noise in a Multi-Stage Amplier . . . . . . . A Non-ideal Op-Amp Theory B Op-amp Data Equipment Oscilloscope with two probes Function generator dual bench PSU Soldering iron Set of tools EEE & ISE Second Year Electronics Laboratory Aims Understand the uses and limitations of op-amp ampliers Design ampliers using non-ideal op-amp models 7 Credit will be given for design which is driven by analysis, and testing which identies and corrects errors in the analysis, as 8 well as the deliverable: a well performing design. 1.1 Timetable 1. Session 1 - Background reading, complete initial design 2. Session 2 - Build and test rst two stages 3. Session 3 - Build and test remaining stages 4. Session 4 - Further testing 1 2 Design 2.1 Specication Design Specication +15v, -15v Power Gain 2 104 Input impedance 1k Load resistance 470 3dB Bandwidth 1kHz - 100kHz (as at as possible over passband, -3dB at given frequencies, as low as possible at 500Hz/200kHz) Op-amps 4 MC33078 (2 ICs) and/or 6 TL072 (3 ICs) Capacitors 0:22F Noise As low as possible Circuit must be free of oscillation 2.2 Top-Level Design RF CF - RI Vi CI A Vo + Inverting stage RI RF CF Vi A Vo + CI RIN Non-inverting stage Figure 1: Top-level stages EEE & ISE Second Year Electronics Laboratory The circuit will consist of a number of cascaded op-amp stages as in Figure 1. Note that capacitors CI and CF create respectively low and high pass lters and both are optional in any specic stage. The more stages, the lower the gain needed in each. Each stage can be made from either MC33078 or TL072 op-amps, however op-amp ICs are dual. Using one IC for two stages which are not adjacent would lead to very problematic feedback issues between the two halves of the IC because of the high total gain. It may be practically dicult to use DC coupling (no CI ) through too many stages because small op-amp oset errors in the rst such stage will be amplied by subsequent stages and lead to a saturated DC output voltage larger than the available linear range. The feedback capacitor CF will provide phase advance in the feedback loop at high frequencies, so may be useful to stabilise a given stage as well as to provide the required frequency response. See Section 4 for information on input node impedance. For each stage, independently, the design choices are therefore: op-amp type closed loop gain Inverting input node impedance stage type (inverting or non-inverting) AC or DC coupling between stages Supply decoupling (yes or no). Further work in the design would be to use a more complex RC network to dene op-amp gain of one or more stages. This could allow gain shaping to make the passband gain atter and counteract gain errors caused by op-amp gain reduction at higher frequencies. To make sure you understand the use of these stages answer the following questions: What are the Bode plots of these two stages, with both CI and CF non-zero? Why does non-zero CF in the inverting stage make oscillation less likely? (Section 4) Why is the inverting stage with non-zero CF less likely to oscillate than the non-inverting stage with non-zero CF ? Section 4 What is the input impedance (within the passband) of these two stages? The op-amps have nite output resistance (see Appendix B) and should not drive total loads of less than double this. The large signal response of the op-amps is 2 current limited so the total resistance loading of the last stage op-amp (where voltages may be large) should be higher than this. What is the minimum load resistance for each stage, and what therefore the minimum values of RF ; RI ? Note that the last stage must also drive the specied load, and that output voltage of 8V peak to zero must be possible. 2.3 Approximation iron will short-circuit anything it touches. Use appropriate current limits on the PSU to reduce damage from accidental shorting. When testing, ALWAYS connect oscilloscope GND and signal generator GND to the circuit GND, not to the circuit V- supply. When testing use a suitable potential divider to scale down the signal generator output to an appropriate level. A ratio of roughly 100:1 (e.g. 22k / 220) is suggested. The potential divider must be implemented on the circuit ground plane so as to minimise capacitive or inductive pickup onto the (low level) divider output. Note that the circuit input impedance will be in parallel with the bottom divider resistor and therefore aect the division ratio. Note that adding the specied load to the nal stage will increase output currents and therefore may make the circuit unstable. Do this only when the circuit is otherwise stable and working Note that instability (oscillation) will not always appear to be a sine wave. It may look like high amplitude noise. Oscillation can be distinguished from noise because small changes to the physical location of components - even putting a hand near the circuit - will aect oscillation but not noise. Also the expected noise from your circuit can be calculated: signicantly higher level output than this will be oscillation. The remaining sections in this document detail the various design issues that will inform the above choice. You can see that there are many possibly conicting requirements. The key to making progress in the design is approximation. Initially, use a simple analytic model for the performance of each stage to get a rough feel for what is required. Follow this by more detailed analysis. Only when the analysis is complete should you consider SPICE simulation. In fact such simulation will be of limited benet because it will not model the issues (PSRR, parasitic feedback) which are more dicult to determine, and other issues can be calculated explicitly from theory and datasheet information. From the non-ideal op-amp equations consider only the eect of op-amp gain. Assume that op-amp gain is determined only by the dominant (lowest frequency) pole From the above, for an inverting stage with CF = 0 opamp dominant pole fP , low-frequency closed loop gain 3.1 Circuit Characterisation G, op-amp open loop gain A, the frequency response is equivalent to gain G, pole at fP A=G . Otherwise the high You should test your circuit as follows, comparing measurefrequency pole is determined by CF RF . The low fre- ments with values calculated from theory: quency breakpoint is determine by RI CI if CI is present. Gain versus frequency over range 100Hz - 1MHz. A non-inverting stage Large signal response: clipping and slew rate. Noise: overall amplitude and (using oscilloscope FFT This model will allow you to work through an initial rough function) variation with frequency. Measuring noise is a design. You can then determine, and compensate for, the specialised topic, some notes are posted on the handout eects of non-ideal components. web page. Output impedance and change in large signal response under load. 3 Build and Test The circuit must be built and tested as follows. Failure to understand and follow these rules, most of which apply to all build and test exercises, will lead to problems. Use copper-plane (un-etched PCB) as a ground plane connected to GND, or use Veroboard. From Section 4 you will realise that ground plane has certain advantages. Build and test one stage at a time. Use bench power supplies for the power, always switch this o before soldering the circuit, because the soldering EEE & ISE Second Year Electronics Laboratory 4 Circuit Stability This section is unique in this document because it describes practical design issues which, with the exception of supply noise, cannot be calculated theoretically. High gain ampliers are practically dicult to implement because unintended feedback from parasitic capacitance and inductance can make the system unstable. There are a number of problems: 3 Single stage instability Power supply noise Ground loop noise Parasitic capacitive coupling Parasitic inductive coupling Each of these problems is dicult to quantify, but can be understood and avoided through careful design and construction. The sections below explain the problem and provide rules of thumb which if followed will make the chance of a successful design much more likely. 4.1 Single Stage Stability Op-amps are internally compensated and have a single lowfrequency pole designed to reduce open-loop gain to less than unity before phase lag gets to 180 . They are thus, in theory, unconditionally stable. However additional phase lag in the feedback path can make single stages unstable. Also unintended positive feedback can do the same. Phase lag in the feedback path will be more likely to aect low gain stages, since a stage gain of G implies a feedback gain of 1=G , and therefore total loop gain of A=G . If the dominant pole is at f0 we can approximate the frequency at which gain margin drops to 1, and therefore above which stability is guaranteed, as f0 A=G . At higher frequencies unintended phase lag becomes more problematic because: Higher poles inside the op-amp contribute some phase lag. This eect can be quantied by looking at the opamp Bode plot from the datasheets, for example Figure 2. At higher frequencies parasitic impedances become more signicant and therefore unintended external phase lags are higher. The problem with unintended positive feedback is opposite. Here the op-amp stage itself is stable, but the input and output couple together with some gain > 1=G . This always apply to single stages where the proximity of inputs and outputs makes some coupling inevitable. A good rule of thumb is therefore to limit the maximum gain in any one stage to less than 50, but there is no precise rule therefore designing, as far as other constraints make possible, for constant gain in each stage is desirable. 4.2 Power Supply Noise Supply currents in output stages will result in noise on supply rails. This is coupled back to input stages and depending on the power supply noise rejection of these stages will create a feedback path with loop gain > 1. Op-amps are designed to have high PSRR (power supply rejection ratio) and so suer less from this problem than other circuits. Figure 3 shows the XS V+ IS Stage 1 Stage 2 IL Stage 3 RL VXS Figure 3: Power supply noise Figure 2: MC33078 Bode plots EEE & ISE Second Year Electronics Laboratory problem. The supply voltage change due to current through output load RL from input Vi is Vi G XRSL where G is the total closed loop gain and XS is the supply impedance. The multiplier G XRSL is the unwanted coupling from Vi to the power supply. This divided by the input stage PSRR gives the loop gain from supply feedback, and must be 1 to ensure stability. The solution is to decouple the supply of each stage with an RC lter, as in Figure 4. This greatly reduces the coupling between supply current in one stage and supply voltage in another. It also has the benet of reducing the area of output stage current loops, and therefore the mutual inductance coupling such loops to inputs. The attenuation in power supply noise from each RC lter is 1=!RC . Between two stages the eect is (!RC ) 2 . Using op-amp data the eect of nite PSRR at any frequency can be computed and if needed appropriate supply decoupling inserted to make the loop gain from supply feedback between last and rst stage 1. 4 V+ C C C Stage 3 Stage 2 Stage 1 C C C 4.4 Capacitive Coupling R R R Only one rule: keep output and input ground connections separate. This can be accomplished in general by single-point ground connection or on a ground plane PCB by ensuring that input ground, output ground and supply ground are all separately connected to the PCB with the input separated physically from output or supply. R R R 4.3.1 Rules V- In a multiple stage system the high gain from input to output makes even very small parasitic feedback paths problematic. Generally if the overall gain between input of one stage and Figure 4: Power supply decoupling output of another is G we must ensure any feedback path between these stages has attenuation GF 1=G . 4.2.1 Rules To see why this is dicult, consider the specication of your amplier. A parasitic capacitance Cp from output Vo to in If possible design for high PSRR at input stages. put Vi will form a potential divider with the amplier input Calculate magnitude of problem using PSRR of input impedance Ri : stage. Vo ! Cp ! Vi ! Ri ! GND If problematic add supply decoupling to output stage (rst) or output and input stages. Note that output stage Given the 1k input impedance, this will make a potential divider with gain > 1=20; 000, and hence unwanted feedback supply decoupling also reduces inductive parasitics. loop gain > 1, if: 2f Cp 1k > 1=20000 ! C > 1=(60f ) 4.3 Ground Noise Note units of f is in MHz and Cp in pF. Thus very small Ground noise is closely related to power supply noise. The parasitic capacitances between output and input can result in current from output stages must travel through the supply instability. Figure 6 shows some typical parasitic capacitances ground connection as shown in Figure 3. If this overlaps with on a board layout. These gures assume that the wires are input signal path, as in Figure 5, the noise voltage adds directly to the input voltage. Although this is a serious problem it can Component leads 0.075pF relatively easily be prevented by ensuring that output current 1cm long sepaloops and input signal paths do not overlap. Also, it can be rated by 1cm reduced by using a low impedance ground plane instead of Adjacent pins of a 2pF ground wires. DIL IC Opposite side pins 0.1pF of a DIL IC XS V+ IS Stage 1 XG IL Stage 2 RL GND VXS Voltage source Figure 5: Ground loop EEE & ISE Second Year Electronics Laboratory Figure 6: Approximate parasitic capacitances isolated. When wires are close to a ground plane, as will be the case with good construction, parasitics are much smaller because the proximity of the ground plane reduces the capacitance between two nodes by partially shielding the electric eld. The shielding eect is roughly max(h; d ) b where h is the height above ground, b the wire separation and d the wire diameter as shown in the cross-section Figure 7. 5 b d h Figure 7: Cross-section of wires above ground plane 4.4.1 Rules Separate signal inputs and outputs of high gain stages, or multiple stages. Use shielded wire for input and output signals. Keep leads short. Use a ground plane. Place components susceptible to parasitic coupling close to ground plane. Where possible use lower impedances in input ampliers. Both eects are documented in the op-amp datasheets and so can be calculated. One experimental problem to beware is measuring linear response at too large an amplitude, and therefore observing nonlinear eects. Any measurement can be tested for linearity by the test of halves. Reduce input amplitude to half its original value and check that output similarly changes. 6 Noise This section provides a simple, adequate for design work, treatment of noise analysis in electronic design. Noise per formance of op-amp circuits is well understood theoretically and can be predicted with some accuracy from datasheet in formation. Noise is inevitable in electronic circuits above absolute zero. At frequency T K the Johnson-Nyquist noise power in a resistor is: Pn = 4k f T 4.5 Inductive Coupling Where k is Boltzmann's constant and f is the circuit bandThe problem here is that currents in output stages or sup- width. At room temperature this therefore represents an abplies create magnetic elds that couple with wire loops in solute limit for the noise performance of an op-amp amplier input stages. The coupling magnitude depends on the cross- with input resistor RI : sectional area of output current loops and input signal loops. p Vn = RI 4kT f = RI As always a ground plane is helpful by providing current or signal return paths close to the wires so reducing this area. Inductive coupling becomes more signicant with low circuit Note the dependence on f which means that noise voltage increases as does circuit bandwidth. The square root is an resistances, and hence higher currents. inevitable consequence of the fact that noise powers add, and voltage is the square root of power. At room temperature, 4.5.1 Rules 1kHz bandwidth, and 1k this is approximately 400nV. As for minimising capacitive coupling except that lower impedances do not help. 5 Nonlinear eects There are two nonlinear eects in op-amps which cause deviations from the response expected from linear analysis: Clipping. Maximum positive or negative output voltage relative to supplies. Slew Rate. Maximum positive or negative rate of change of output voltage. Clipping can be observed, and will be roughly constant, at any frequency. Slew rate can be observed at high frequencies. Both eects are visible only for large enough output amplitudes, though in the case of slew rate the amplitude will be frequency dependent, since for a sine wave V0 sin !t : dV dt = !V0 EEE & ISE Second Year Electronics Laboratory Figure 8: MC33078 noise characteristics Added to this noise is the noise from the op-amp semiconductors, typically much larger than this limit. Figure 8 extracted 6 from the MC33078 datasheet species noise voltage VN and For an op-amp which is ideal but has nite gain A(!), the current IN . Note that both parameters refer to noise at the op-amp inverting amplier with ideal closed loop gain G has input pins of the op-amp. To obtain output noise voltage we actual closed loop gain and phase G : must use the op-amp closed loop voltage gain G and input 1 impedance RI : G = G (2) G 1 + A(!) √ VNout = G (VN + RI IN ) (f ) To determine overall gain the magnitude of this complex num√ Notepthat VN and IN are typically specied in nA= (Hz ) and ber is usually taken. If the op-amp also has nite output nV= Hz , and are uniform across a wide frequency range with however a substantial increase at low frequencies. RF We can dene the input referred noise of the stage to be the output noise VN divided by the gain G . V V V I RI A X + 6.1 Noise in a Multi-Stage Amplier O RO op-amp equivalent RL Consider an amplier with M stages, stage j has input ∏ referred noise Vj . The noise from stage j will be multiplied by M Figure 10: Op-amp with non-zero RO i =1 Gi leading to an expression for the total noise at the amplier output referred back to the input of the rst stage. impedance RO things become more complex. As Figure 10 shows the eect of the nite output impedance can be mod[ ] 1=2 ( )2 ( )2 V V 2 3 eled as a reduction in the open loop gain A(!) caused by VN = V12 + + G G + ::: G1 the potential divider made from RO and the op-amp load re1 2 sistance. This load resistance is the parallel combination of ∏ external load RL resistance and and the feedback resistor RF . G to obtain the output Multiply this expression by M i i =1 The feedback resistor terminates in the op-amp virtual earth noise. From this we see that the noise is dominated by that of the and is equivalent to a smaller resistor RF to ground using a rst stage, or possibly rst two stages, and that high gain in derivation similar to that for the Miller eect: the rst stage is desirable to minimise the noise contribution A (! ) RF = RF (3) of subsequent stages. 1 + A(!) RF k RL Further information can be found on the handout web A (!) = A(!) (4) page. RO + (RF k RL ) A Non-ideal Op-Amp Theory RF Vi RI - A Vo + Figure 9: Ideal op-amp Substituting Equation 4 into Equation 2 with A = A gives the overall closed loop gain. Note that although the overall equation for G is not very intuitive1 , theG , A and RF equations here, each of which normally makes only a small change to the corresponding parameter, are easy to understand. Depending on the accuracy required, the approximate or more precise value can be used as shown below: Approximation Error Error in G G G G A RO RL kRF G A G RO A RL kRF G RO 1 A RL kRF A A A The ideal op-amp inverting amplier circuit as shown in Fig1 RF RF ure 9 has gain: A RF G= (1) The approximations are listed in order of importance, since for RI example an error in A will correspond to a smaller error in G Note that in Equation 1 the feedback and input resistors can by the given factor of G=A. be replaced by more complex RC circuits, with the resulting 1 See Analog II notes complex impedance used to determine G . EEE & ISE Second Year Electronics Laboratory 7 B Op-amp Data Op-amp GBP Full datasheet MC33078 16 see handout page TL072 3 see handout page EEE & ISE Second Year Electronics Laboratory 8