www.prosave.co.kr
MED(CE) ISO 9001
Top Reliability, Smart Design,
Valuable Product and Better Life
PROTECTION DEVICES
for SAFETY & ENVIRONMENT
• Air Release Valves
• Combination Air Release and Air/Vacuum Valve
• Vacuum Breaker Valves
• Pilot Operating Pressure/Vacuum Valves
• Surge Relief Valves
• Crankcase Explosion Relief Valve
• Explosion Venting Devices
• High Velocity Pressure/Vacuum Relief Valve
• VOC Emission Protection Devices
PROSAVE
PROSAVE
Safety and Environment is the First & Most Important
Enjoy your Job for your Health, with PROSAVE's Safety
and Environment Protection Devices
Overview
PROSAVE is always challenging and working as a pioneer to accomplish
the unlimited possibility to the newest technology for Safety and
Environment Protection devices of marine engine, petrochemical, on/offshore plant & desalination plant.
PROSAVE has been trying to produce the best quality products with own
special technology.
We supply high quality safety valve with state of the art technology from
our modern manufacturing facilities.
To be the NO.1 company in the world where all of Our employees and their
families are happy and their dreams can come true.
By producing the best products with passion and challenge spirit,
contributing to the prosperity of the nation and the human welfare, and by
satisfying the customers, creating the affluent and beautiful society.
We would like to thank you for your patronage and wish to inform you our
capabilities and products. Finally, We hope you will find this information
helpful for your future Safety and Environment Protection plans.
2
Safety & Environment Protection Devices
Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE
MED(CE) ISO 9001
History
2004 Established for providing Venting devices for Marine & Petrochemical Plants
2009 Developed Crankcase Explosion Relief Valves for Marine & Power Plant Diesel Engine
2010 Renewed and Established PROSAVE for providing Safety devices for Diesel Engine,
Power & Desalination and Off-shore Plants
2011 Established PROSAVE for providing Safety devices for Diesel Engine,
Power & Desalination and Off-shore Plants
2011 Obtained ISO 9001 Certificate
2011 Obtained Type Approval Certificates from MAN Diesel & Turbo, GL, DNV, BV, LR, ABS,
RINA, KR, NK, CCS & RS for Crankcase Explosion Relief Valves
2011 Obtained Patent of High Velocity Pressure/Vacuum Valves
2011 Obtained Patent of Crankcase explosion relief valves
2011 Awarded certificate of export prospective small enterprise
from Small & Medium Business Administration
2011 Selected to Enterprise for Venture
2011 Obtained Certificate for Factory Registration
2011 Established Institute of Technical Research & Development
2011 Registered as vendor by HHI, DOOSAN, SHI, TORISHIMA PUMP, CTCI, STX, YMD, RMD
2012 Registered as vendor by SAMSUNG C&T, DAELIM INDUSTRIAL, BECHTEL, NIOEC
2012 Obtained Type Approval Certificates of MED(CE), DNV, ABS, LR, BV, GL, RINA, KR, NK,
CCS & RS for Smart High Velocity Pressure/Vacuum Relief Valves
2013 Obtained INNO-BIZ Certificates
2015 Challenging No.1 Company for Safety devices
for Off-shore, Marine, Petrochemical & Desalination Plants
PROSAVE CO., LTD.
3
Brief of PROSAVE
Enjoy your Job for your Health, with PROSAVE's Safety
and Environment Protection Devices
Organization
Technical
Research
Development
Quality
Control.
Dep’t
Production
Dep’t.
Customer
President
Technical
Sales
Dep’t.
General
Manager
Business
Support
Dep’t.
Purchase
Dep’t.
4
Safety & Environment Protection Devices
Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE
MED(CE) ISO 9001
Core Value
Passionate Challenge! / Speedily! / Timely ! / Do!
Vision 2015
To be the NO.1 company in the world where all of Our employees
and their families are happy and their dreams can come true.
By producing the best products with passion and challenge
spirit, contributing to the prosperity of the nation and the human
welfare, and by satisfying the customers, creating the affluent
and beautiful society..
PROSAVE CO., LTD.
5
AIR RELEASE VALVE,
AIR RELEASE & VACUUM BREAKER VALVE,
COMBINATION AIR RELEASE
& VACUUM BREAKER VALVE
for WATER WORKS SYSTEM
The definition of a term
1. Air release valves, also called small orifice valves, are designed to
automatically release small pockets of accumulated air from a pipeline while
the system operates under pressure exceeding atmospheric pressure.
2. Air/vacuum valves, also called large orifice valves, are designed to exhaust
large quantities of air automatically during pipeline filling and to admit large
quantities of air automatically when the internal pressure in the pipeline
drops below atmospheric pressure.
3. Combination air valves are designed to perform the same function as air/vacuum
valves but, in addition, they will automatically release small pockets of air from
the pipeline while under pressure, like an air release valve.
Rule being applied
AWWA - C512 standard.
(AWWA : American Water Works Association)
Air Release & Vacuum Breaker Valve
Benefits
KSBJ
6
Safety & Environment Protection Devices
• Pressure & Vacuum relief function
• Anti-Surge & Anti-Shocks
• Surge and waterhammer protection
• Liquid overflow protection
• Provides high capacity venting for pipeline protection
• Increasing of pump efficiency
• Less system energy
• Maintenance free
Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE
MED(CE) ISO 9001
Combination Air Release & Vacuum Breaker Valve
Additional Option for a variety of applications
Benefits
CAV-D
• Pressure & Vacuum relief function
• Anti-Surge & Anti-Shocks
• Surge and waterhammer protection
• Liquid overflow protection
• Provides high capacity venting
for pipeline protection
• Increasing of pump efficiency
• Less system energy
• Maintenance free
• Release small pockets
under operation pressure
KSBJ-C
Air release
& Vacuum Breaker
with Surge Check Valve
AR-VB
Air Release valve
with Vacuum Breaker Valve
Vacuum Breaker Valve
Benefits
Designed manufactured and tested according to the API 2000 code.
Utilize the latest technologies to provide protection against positive or vacuum over
pressure and prevent air intake, evaporative losses of product and help to contain odorous
and potentially explosive vapours.
Introduction
The KSVB is a spring loaded model, designed to handle under pressure with a minimum pressure of
-150mmW.C and maximum setting of -7,000mmW.C.
Body material are available in Aluminium, Carbon Steel, 304SS,316SS and Ni-Al Bronze with
various trims to suit induvidual requirements.
KSVB
Sizes range from 50mm through to 300mm with ANSI 150lb FF flanges as standard. (Different
connections available on request).
PROSAVE CO., LTD.
7
Surge Relief Valves
Enjoy your Job for your Health, with PROSAVE's Safety
and Environment Protection Devices
SRV TYPE
Introduction
Surge Relief Valves are consists of a main valve assembly and Hydraulic Actuator,
Accessory, completely assembled and tested as a unit and ready for field installation.
The valves are open when system pressure exceeds its pressure setting and throttle
as necessary to limit system pressure to a pre-set maximum pressure. When pressure
subsides below the pre-set maximum the valves are close tight.
Typical Installation
TO CONTROL ROOM
Pressure indicator
TO CONTROL ROOM
SURGE COMMANDER
PI
PI
Position Indicator
LIMIT S/W
Junction Box
FT
Main Pipeline
FLOW
FULL BORE VALVE
INLET
OUTLET
SURGE RELIEF VALVE
8
Safety & Environment Protection Devices
To Overflow Tank or
To Discharge
Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE
MED(CE) ISO 9001
Benefits
• Quick response
The high-capacity proportional hydraulic design allows fast response to surge pressure.
This results in prompt return to stable pressure conditions.
• Low-maintenance Due to the absence of any external gas supply such as gas bottle, maintenance is reduced
to the bare minimum, making the valve ideal for remote or inaccessible locations.
• High-performance Surge valve designs are based on simplicity. All components are field-proven to provide
maximum protection reliability. They operate solely on fluid static pressure.
• Stable operation
The design of the hydraulic incorporates snap-acting opening when the set pressure is reached
and automatic switching to control in the event of continuing high-pressure conditions.
3
Position Indicator
LIMIT S/W
Junction Box
13
5
H
2
12
7
6
14
17
11
SURGE COMMANDER
8
Enclosure
1
N.D
FLOW
PRESSURE
TRANSMETER
Corrosion resistant
Dimension 400(H) x 450(W) x 230(D)
15
Input Power 24VAC
Out Power 24VDC
from interal battery, charger
A
Dimension Table
SIZE
2˝
Unit = mm
3˝
4˝
6˝
8˝
10˝
12˝
16˝
20˝
24˝
N.D
50
80
100
150
200
250
300
400
500
600
A
275
300
375
500
635
744
850
1035
1178
1250
H
800
800
900
1000
1200
1400
1600
1900
2200
2500
Other Size
Available
on request
Note: Standard flange connection is JIS 5K and others are available on request.
Materials of Construction
1
BODY
ASTM A216 Gr. WCB
2
BONET(COVER)
ASTM A216 Gr. WCB
3
HYDRAULIC ACTUATOR
STEEL
5
CYLINER FLANGE PLATE
S.S. TYPE 316
6
COUPLING JOINT
STEEL COMM'L
7
DISK
S.S TYPE 316
8
DISK RETAINER
S.S TYPE 316
9
STEM SEAL
BUNA-N
11
SEAT RING
S.S TYPE 316
12
SPRING
STEEL
13
POISITION INDICATOR
STEEL COMM'L
14
RESILIENT DISK
EPDM
15
STEM
S.S TYPE 316
17
SPRING GUIDE
STEEL COMM'L
PROSAVE CO., LTD.
9
Crankcase Explosion Relief Valve
Enjoy your Job for your Health, with PROSAVE's Safety
and Environment Protection Devices
ERV series
International patent pending
• IACS UR M66 & M9 Type Testing Procedure
for Crankcase Explosion Relief Valve
• MAN Diesel Quality Specification
Rule and QC Specification being applied
IACS
- IACS UR M66 Type testing procedure for Crankcase Relief Valve
- IACS UR M9 Crankcase Explosion Relief Valves for crankcase of internal combustion engines
- IACS UR M10 Protection of internal combustion engines against crankcase explosion
MAN Diesel Quality Specification
Quality Specification No. 0742838-0 (Crankcase Relief Valve)
Production Specification No. 0742839-2 (Function Test of Relief Valve)
Quality Control No. 0742827-2 (Control of Sub-suppliers)
Safety is our top priority at PROSAVE
PROSAVE’s quality assurance system complies with the latest ISO 9001 provision.
PROSAVE explosion relief valves have received top mark in numerous explosion tests conducted
by the FTZU institute and approved by GR, KR, LR, ABS, DNV, BV, NK, RINA and MAN B&W .
Additional function of PROSAVE’s relief vales
Suitable for use in tanks, silos, conveyors and applications where explosion hazards exit due to
the dust explosions, processing handling and storage of pulverized material.
PROSAVE’s explosion relief valves are customer designed to the specific application for safety.
10
Safety & Environment Protection Devices
Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE
MED(CE) ISO 9001
Benefits
• Very light weight and volume of 70% against competitor
• Small Outdiameter and Height of 90%
• Perfect protection for fire explosion
• Quick opening and fully relieving pressure
• Non-damaged stronger structure
• Simple and Essy maintenance style
• Innovative structure and design
• Easy assembly and disassembly for ON-BOARD maintenance
Materials of Construction
NAME PLATE
A
8
12
7
10
11
No.
1
2
3
4
5
6
7
8
9
10
11
A'
3
c
d
5
6
4
9
2
h
g-pitch
1
Øf leak oil return
e
Øb
Øk
Øa
DESCRIPTION
BASE FLANGE
ELEMENT
COVER
DISC
SPRING
PIPE
STUD BOLT
HEX BOLT
O-RING
NUT
S.P/WASHER
MAT'L
SS400
PROPERTY
SPHC
SPHC
PROPERTY
SUS304TP
SS400
8.8
NBR
SS400
SWRM10
Q‘TY
1
1
1
1
1
1
-
Dimension Table & Field Information
Type
Geom.
Relief
Area
(cm)
a
(mm)
b
(mm)
c
(mm)
d
(mm)
e
(mm)
f
(mm)
No. of
Bolts
h
Thread
k
p.c.d (mm)
ERV- 98
59.4
232
87
49
49
75
8
4
M8 or 1/4"
122
ERV-122
95
260
110
53.5
61.5
86.5
8
6
M10 or 3/8"
150
9.7
ERV-162
177
298
150
70.5
77.5
110
8
6
M10 or 3/8"
190.5
13.3
ERV-173
201
310
160
76
82
115
8
6
M10 or 3/8"
203
15.5
ERV-204
284
340
190
90
100.5
128
8
6
M10 or 3/8"
230
18.5
ERV-224
346
370
210
94
102
142
8
6
M12 or 1/2"
255
22
Dimension
Leak Oil Return
Connection
Approx
Weight
(kg)
7.5
ERV-266
499
420
252
110
124
170
10
6
M12 or 1/2"
302
28.5
ERV-320
732
542
305
133
146
197.5
10
6
M12 or 1/2"
355
54
ERV-345
829
577
325
136
148
214
10
6
M16 or 5/8"
390
62
ERV-420
1260
656
400
166
185
251
12
8
M16 or 5/8"
465
82
ERV-480
1665
722
460
190
211
287
12
8
M16 or 5/8"
530
101
ERV-565
2300
806
541
221
240
335
12
12
M16 or 5/8"
615
128.5
ERV-645
2990
890
617
249
268
378
12
12
M16 or 5/8"
700
171
ERV-735
3905
987
705
279
314.4
425
12
12
M16 or 5/8"
795
210.5
PROSAVE CO., LTD.
11
HIGH VELOCITY PRESSURE /
VACUUM RELIEF VALVE
(with Gas Free Cover)
APPROVED
IMO MSC.1 / Circ, 1324 & MESG 0.65mm
FEATURES and BENEFITS
1. Reliable operations reduces vapor losses
2. Suaitable and compact design ensures long-term
maintenance free life cycle
3. Meet new IMO & MED requirements for cargo vapor
flammability - MESG 0.9 & 0.65 mm
4. Non-oscillating performance
5. Full lifting and high flow capacity
6. Variable application for usable installation vent pipe length
and flow capacity range
7. No peak pressure over opening pressure
8. No need inside maintenance
9. Available outside inspection, cleaning and maintenance
without disassembling
10. Adjustable outside opening and closing pressure without
exhausting vapor gas
Changed IMPORTANT REGULATIONS
NEW IMO Regulation for Product &
Chemical carriers, MSC.1/Circ,1324
1. The Maritime Safety Committee approved
the following amendments to MSC/Circ.677:
2. Member Governments are invited to apply
the amendments to the Revised standards,
as amended, to ships constructed on or after
1 January 2013 and to ships constructed
before 1 January 2013, no later than the first
scheduled dry-docking carried out on or
after 1 January 2013.
12
Safety & Environment Protection Devices
BASIC DRAWING
Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE
MED(CE) ISO 9001
> >> >> >> >> >> >> >> >
> >> >> >> >> >> >> >> >
> >> >> >> >> >> >> >> >
OPTIONAL
FEATURES
JB
Maker:
Class:
Integral gas-freeing cover
YARD
CABLE
ENTRY
JB
Maker:
Class:
JB
Maker:
Class:
Proximity
switches and junction box to
YARD
indicate
position of pressure and
CABLE
ENTRY
vacuum
disc
JB
Desiccator to prevent
ingress of moist air during
vacuum operation
Anti-slushing devices for
preventing cargo vapours
pollution onto deck
Maker:
Class:
Floats on vacuum side preventing
water ingress for installation of
inerted ballast tanks
ARD
ABLE
NTRY
Test bench of opening pressure / vacuum
and seat leak test of P/V valves
JB
Maker:
Class:
YARD
CABLE
ENTRY
Test tank
Heating arrangement for ice class vessels
PROSAVE CO., LTD.
13
>> Major Costomer & Reference List
• HYUNDAI HEAVY INDUSTRIES CO., LTD.
Domestic
Market
• DAEWOO SHIPBUILDING
& MARINE ENGINEERING
• DOOSAN HEAVY INDUSTRIES CO.,LTD.
• STX Metal Co., Ltd.
• STX Heavy Industries Co., Ltd.
• STX Offshore & Shipbuilding Co., Ltd.
• SAMSUNG HEAVY INDUSTRIES CO.,LTD.
• HANWHUA E&C CO.,LTD.
• DAWOO E&C CO.,LTD.
• HYUNDAI E&C CO.,LTD.
Oversea
Market
• TOTAL
• CHEVRON
• SHELL
• ExxonMobil
• SAIPEM S.p.A
• BP
• Torishima Pump Mfg. Co., Ltd
• RELIANCE
• SHAANXI DIESEL & MARINE (SXD)
• DALIAN MARINE DIESEL (DMD)
• YICHANG MARINE DIESEL (YMD)
• RONG'AN MARINE DIESEL (RMD)
• CHINA NATIONAL OFFSHORE OIL CO (CNOOC)
• KEPPEL
• BW OFFSHORE
• PTT EXPLORATION AND PRODUCTION PUBLIC COMPANY LIMITED
Enjoy your Job for your Health,
with PROSAVE's Safety and Environment Protection Devices
14
Safety & Environment Protection Devices
Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE
MED(CE) ISO 9001
>> Quality Control Activities
- Company Overview
The company is a manufacturer of safety valve for tank, we strive to comply
and maintain the quality manual to increase development of new technology,
enhance product quality and productively while reducing costs.
- Scope of Application
This manual was established based on the regulations of ISO 9001 : 2000 and
applies to design, development, sales, procurement, manufacturing,
inspection, service department and overall organizations.
- Definition of Terminology
The terminology relating to quality management system in the quality manual
are as defined in KS A 9000:2001/ISO 9001 : 2000.
Approved Classfication
• QUALITY MANAGEMENT SYSTEM ISO 9001;2000
• MAN Diesel & Turbo
• AMERICAN BUREAU OF SHIPPING (ABS)
• Bureau Veritas (BV)
• LLOYD'S REGISTER OF SHIPPING (LR)
• DET NORSKE VERITAS (DNV)
• GERMANISCHER LIOYD (GL)
• NIPPON KAIJI KYOKAI (NK)
• KOREA REGISTER (KR)
• CHINA CLASSIFICATION SOCIETY (CCS)
• REGISTRO ITALIANO NAVALE (RINA)
>> World-Wide Service Network
CALGARY(CANADA)
TURKEY
PIRAEUS(GREECE)
DALIAN(CHINA)
CYPRUS
DAMMAM(SAUDI ARABIA)
XI'AN(CHINA)
TEHERAN(IRAN)
KOREA
SHANGHAI(CHINA)
DUBAI(UAE)
MUMBAI(INDIA)
KUALA LUMPUR(MALAYSIA)
SINGAPORE
RIO DE JANEIRO(BRASIL)
PROSAVE CO., LTD.
15
TOP RELIABILITY OF SAFETY & ENVIRONMENT IS THE FIRST
& MOST IMPORTANT
Products
Application Fields
• Air Release Valves
• Combination Air Release
and Air/Vacuum Valve
• Vacuum Breaker Valves
• Pilot Operating Pressure/
Vacuum Valves
• Surge Relief Valves
• Crankcase Explosion Relief Valve
• Explosion Venting Devices
• VOC Emission Protection Devices
• High Velocity Pressure/
Vacuum Valve
• Flame Arrester
• Flame Screen
• Gas Free Cover
• Pressure/Vacuum Relief Valve
• Offshore & Ocean Gas Plants
• Desalination Plants
• Ballast System for Ships
& Offshore Plants
• Sea & Fresh Water Plants
• Marine Tank Ships
• Cryogenic gas Facilities
• Petrochemical Plants
• Tank Terminals
• Marine Engines
• Generators
• Duct
ISO 9001 Registered
PROSAVE CO., LTD.
#1407, Daman-ri, Jillye-myeon, Gimhae-si, Gyeongnam,
621-881, Korea
TEL. +82 (0)55 313 3510~1 FAX. +82 (0)55 313 3512
E-mail: prosave@prosave.co.kr www.prosave.co.kr
Service station (Agent / Distributor)
MED(CE) ISO 9001
This document is distributed for informational purposes only.
It is not to be construed as creating or becoming part of any PROSAVE
contractual or warranty obligation unless expressly stated in a written sales contact.
PROSAVE CO., LTD. All Rights Reserved ( 2012.10)