D Journal of Energy and Power Engineering 6 (2012) 1869-1877 DAVID PUBLISHING Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application Yi-Pin Ko, Yuang-Shung Lee and Li-Jen Liu Department of Electrical Engineering, Fu Jen Catholic University, New Taipei City 24205, Taiwan Received: February 06, 2012 / Accepted: March 21, 2012 / Published: November 30, 2012. Abstract: The multi-phase implementation in the QR (quasi resonant) ZCS (zero current switching) SC (switched capacitor) bidirectional DC-DC converter structure has been proposed to reduce current ripple, switching loss and significantly increase the converter efficiency and power density. This approach provides a more precise output voltage to obtain voltage conversion ratios from the double-mode versus half-mode to n-mode versus 1/n mode. This is accomplished by adding a different number of switched-capacitors and power MOSFET switches with a small series connected resonant inductor for forward and reverse schemes. The size and cost can be reduced when the proposed converter has been designed with the coupled inductors. The simulation and experimental results have been used to demonstrate the performance of the two-phase with and without coupled inductor interleaved QR ZCS SC converters for bidirectional power flow control application, and an extending structure for N-phase is mentioned. Key words: Quasi resonant zero current switching, multiphase DC-DC converter, switched capacitor bidirectional converter, PV system. 1. Introduction The bidirectional DC-DC converter along with energy storage has become a promising option for many power related systems, including hybrid vehicle, fuel cell vehicle, renewable energy system and so forth. It not only reduces the cost and improves efficiency, but also improves the performance of the system. Recently, clean energy resources such as photovoltaic arrays and wind turbines have been exploited for developing renewable electric power generation systems. The bidirectional DC-DC converter is often used to transfer the solar energy to the capacitive energy source during the sunny time, while to deliver energy to the load when the sun is not available. A photovoltaic power system with bidirectional DC-DC converter is shown in Fig. 1. Corresponding author: Yuang-Shung Lee, professor, research fields: power electronics, converter control and lithium-Ion batteries equalization. E-mail: 002877@mail.fju.edu.tw. Fig. 1 Bidirectional DC-DC converter application in photovoltaic power system. A zero-current switching switched-capacitor quasi-resonant (ZCS SC QR) converter that can be operated at high switching frequency with less switching loss for increased converter efficiency with fewer switches has been proposed in Refs. [1-3]. Although the ZCS SC QR converter has numerous advantages, its power flow control is only unidirectional. Bidirectional DC/DC power conversion has received great interest in systems fed 1870 Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application by DC power including electric vehicles, hybrid energy systems, fuel-cell systems and PV generation systems with energy storage units [4, 5]. The bidirectionality in these applications involves current flow while the polarity of the DC voltage at either end remains unchanged. Applications in battery equalization schemes where the stronger energy of this system is transferred into the weaker energy subsystem using a bidirectional power flow control scheme [6-8]. A quasi-resonant bidirectional switched-capacitor DC-DC converter can be designed to operate at non-inverting mode or inverting modes with constant frequency. The converter scheme can achieve zero current soft switching and reduce the MOSFET switch power losses to increase the converter efficiency. The high switching current stresses can also be reduced under the bidirectional power flow control schemes [9-11]. The performances of the single-phase switched-capacitor converters with and without QR ZCS have been discussed and compared in Refs. [12, 13]. The bidirectional DC-DC converters with high voltage transfer ratios are required in many practical applications such as vehicles, renewable power systems and DC backup energy systems like UPS. The multiphase designed technologies are employed to increase the output power and power density of the bidirectional power converters for renewable energy storage applications. The multi-phase bidirectional converters offer a tempting solution for the applications mentioned above when different voltage levels have to be matched [14-19]. To improve the energy utilization performance, most of the renewable energy systems include a supplementary ESU (energy storage unit) in the distributed generation system. The charged/discharged power flow of the ESU can be controlled by the bidirectional DC-DC converter. This paper introduces a switched capacitor step up/step down DC-DC quasi-resonant bidirectional converter designed to operate with multi-phase interleaved integrated coupling inductors. The triple-mode/trisection-mode case will be used as an example. The advantages of the proposed multi-phase QR ZCS SC bidirectional DC-DC converters are low weight, small volume, low current stress, high power density and high efficiency. The proposed converter provides n to 1/n voltage transfer ratio, allowing multiple voltage outputs, with each phase of this converter containing 2n MOSFET switches and a very small inductor connected with a capacitor to construct resonant tanks [11, 20]. The analysis of the proposed multi-phase converter shows a voltage conversion ratio of 3 to 1/3 under various switched-capacitor network control strategies. A designed example for the ZCS SC QR two-phase converter was conducted to verify and validate the predicted performance under the bidirectional power flow control. 2. Topology Converter of Proposed Multiphase The general structure of the proposed multiphase QR ZCS SC DC-DC converter is shown in Fig. 2. The low voltage side V1 and the high voltage side V3 can be either source or output. It works by using the interleaving concept turning the switch-QN and switch-QP on alternately to transfer the source voltage to load through capacitors at every single phase. Figs. 2a and 2b show the proposed two-phase bidirectional converter with the interleaved control technology. A delay dead-time is used to prevent the short circuit in the voltage source loop. The switching time is shifted to the other phase with the shifting time determined by the number of phases [16]. In a two-phase structure, switch-QN1 and switch-QN1′ turns on in a complementary way, as shown in Fig. 3. The switches (QN1, QP1′) and switches (QN1′, QP1) are turned on in a complementary switching interval of the forward power flow controlled converter. Figs. 4a-4d and Figs. 5a-5d show the equivalent circuit for the proposed non-inverting type 3-mode/-mode (triple-mode/ trisection-mode) ZCS SC Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application (a) 1871 (a) (b) (b) Fig. 2 The proposed QR ZCS SC bidirectional DC-DC converter for (a) N-phase, (b) two-phase. (c) Fig. 3 Typical waveforms of proposed two-phase converter in 3-mode. bidirectional resonant converter under forward and reverse power flow control, respectively. There are four operational stages in the converter for the forward power flow control that will be analyzed and designed as shown in the following: (1) Stage 1 [t0-t1] Switch QN1 in phase 1 and QP1′ in phase 2 are turned on simultaneously in this state. When QN1 in (d) Fig. 4 Equivalent circuit for various operation stages of the proposed ZCS SC QR bidirectional resonant DC/DC converter under forward power flow. (a) State 1 [t0-t1]; (b) State 2 [t1-t2]; (c) State 3 [t2-t3]; (d) State 4 [t3-t4]. phase 1 is turned on in zero current states, the input power source V1 is series connected with C2b, and charged into C2a and C3a, respectively. When QP1′ in phase 2 is turned on, the energy of input source V1 is charged into C1b′, and the energy stored in C2a′ is 1872 Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application Substitute Eq. (2) into Eq. (1): diL1 di 1 di (3) Lr L 2 Lr Lr dt dt 2 dt and iL 2 are the inductor currents in phase Lr where iL1 1 and phase 2, respectively. Thus: 1 di V1 VC ( k 1) a Lr Lr VCkb 2 dt 1 dV iLr (n 1)Cr Ckb 2 dt (a) (4) (5) Substitute Eq. (5) into Eq. (4), to solve the set of differential equations, it can get: 1 V 0 I 0TS 0 Z 0 VCkb cos 0 ( t t 0 ) VC ( k 1) a V1 (6) V1 4 iL1 (b) (7) (2) Stage 2 [t1-t2] Zero current switching. The stored energy is discharged to the load. VCkb 1 V 0 I 0 TS 0 Z 0 VC ( k 1) a V1 4 V1 iLr 0 (8) (9) (3) Stage 3 [t2-t3] Switch QP1 in phase1 and QN1′ in phase 2 are turned on simultaneously in this state. When QP1 in phase 1 is turned on in zero current state, the energy of input source V1 is charged into C1b, and the energy stored in C2a is discharged into C2b. When QN1′ in phase 2 is turned on, the input power source V1 is series connected with C2b′, and charged into C2a′ and C3a′, respectively. (c) (d) Fig. 5 Equivalent circuit for various operation stages of the proposed ZCS SC QR bidirectional DC/DC resonant converter under reverse power flow. (a) State 1 [t0-t1]; (b) State 2 [t1-t2]; (c) State 3 [t2-t3]; (d) State 4 [t3-t4]. charged into C2b′. The multiphase converter shares inductance current on each phase. 1 diLr Lr VC1b 2 dt di Lr L 2 VCkb dt V0 I 0TS 0 Z 0 sin 0 (t t0 ) 8V1 VCka (1) VCka (2) diL1 VCkb dt dV iLr 2(n 1)Cr Ckb dt V1 VC ( k 1) a Lr (10) (11) Substitute Eq. (11) into Eq. (10), to solve the dynamic equations, it has been gotten: VCkb VCka VCkb I 0TS 0 Z 0 cos 0 (t t2 ) 4V1 VCkb I 0TS 0 Z 0 sin 0 (t t2 ) 4V1 V I T Z iL2 Ckb 0 s 0 0 sin 0 (t t2 ) 8V1 iLr (12) (13) (14) Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application 1873 (4) Stage 4 [t3-t4] The switch is turned off at this zero current state to obtain ZCS turn-off. The stored energy is discharged to the load. VCkb I 0TS 0 Z 0 4V1 iLr 0 VCkb VCka (15) (16) According to stages 1-4, all the resonant angular frequencies are the same, so we can obtain a duty rate of QP1, QP1′, QN1 and QN1′ for zero current switching conditions as ΛP1TS ≧ π/ωr and ΛN1TS ≧ π/ωr, where ΛP1 and ΛN1 are the QP1, QP1′, QN1 and QN1′ duty ratios, TS is the switching duty of the proposed bidirectional converter. It is serviceable to use a multi-phase scheme to increase the output current and output power. However, it requires an inductor in every single phase, causing higher cost, larger volume and heavier weight. Using the coupled inductor method may be an easy solution and beneficial for reducing the size, volume and inductor cost. 3. Design of Coupled Inductance The QR ZCS SC DC-DC converter needs only a small inductor to create a resonant tank to achieve zero current switching. Because more phases require more inductors in a multi-phase structure, higher cost is produced in the cores with much bigger volume. Therefore, simple coupling inductor integration is added to simplify the multi-phase converter [17-19]. Figs. 6a and 5b show the equivalent converter circuits of the proposed converter with the coupled inductor in the two-phase topology under forward and reverse power flow controlled directions, respectively. In the two-phase case, the second phase shifts 180 degrees with an inverse voltage across the inductance value changes when a mutual effect exists. The relationship between equivalent inductance and self inductance can be determined as below, where K is the coupling coefficient, Leq and Ceq are inductance and capacitor of the resonant circuits, and Λ is the duty cycle of converter. The equivalent resonant inductance and capacitance of the two-phase QR (a) (b) Fig. 6 Equivalent two-phase QR ZCS SC converter circuit with coupling inductor for (a) forward (b) reverse power flow control schemes. ZCS SC bidirectional converter with the coupled inductor will be derived as follows. The switch output voltage across the series connected resonant capacitor and inductor can be expressed as: V C L1 = L VCL 2 L di L r1 + M dt di Lr 2 dt M di Lr 2 + 1 i L r 1 dt + V d (17) dt Cr di Lr 1 dt 1 Cr 2 i Lr 2 dt Vd (18) In the QR-ZCS SC converter, assuming that Cr 1 Cr 2 C , Lr1 Lr 2 L . From Eqs. (17) and (18), it gets: Vd diiLr 2 VCL 2 M diLr1 1 = iiLr 2 dt dt L L dt LC L Substitute Eq. (19) into Eq. (17), it obtains: (19) V V di M diLr1 1 V =L Lr1 +M( CL2 - iLr2dt - d ) CL1 dt L L dt LC L 1 + iLr1dt+Vd C (20) where the mutual inductor coupling coefficient is K = 1874 Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application M/L, then Eq. (20) can be simplified as: di K 2 di V - KV = L Lr1 - K L Lr1 - i dt CL1 CL2 dt dt C Lr 2 (21) 1 KVd + iLr1dt +Vd C Using the voltage-second balancing relationship and iLr 2 iLr1 , V2 = - ' V1 . Eq. (21) can be simplified as: V = CL1 2 (1- K ) di (1+K) 1 (1- K) L Lr1 + V iLr1dt + d dt C (1+K ) (1+K ) (1+K ) ' ' ' (22) (a) where Vd is the forward diode voltage drop and so very small that it can be ignored. From Eq. (22), the equivalent resonant inductance and capacitance can be expressed as: L eq = (1 - K (1 + K 2 ' (1 + K C eq = ) (23) L ) ' ) C (1 + K ) (24) The coupling inductor interleaving technology can improve the dynamic performance and reduce the inductance volume, in other words, reducing cost and providing better power density. The equivalent inductance and capacitance are shown in the forward scheme QR ZCS SC converter. The reverse scheme can be proved similarly. Extending to four-phase, the function obtained in Eqs. (23) and (24) is still applicable. Figs. 7a and 7b show the coupling in the four-phase topology both forward and reverse schemes. In the four-phase converter, every phase shifts 45 degrees from the other, phase-one and phase-three coupling as two-phase structure, and phase-two and phase-four as well. 4. Simulation and Experimental Results This paper proposes a two-phase zero current switching switched capacitor bidirectional 3 to 1/3 DC-DC converters. Multi-phase interleaving optimize the conversion efficiency and higher output power is (b) Fig. 7 Four-phase converter with inductor coupling under (a) forward (b) reverse power flow control schemes. achieved, although it takes more components which means higher cost. The designed switching frequency is f S 151.5 kHz , the resonant inductance and capacitance are Lr 1.2 H and Cr 0.33 F , the duty ratio are Λ1 = Λ2 = 0.45, the input voltage is 48 V, the Schottky diodes and MOSFET switches are selected by SBR4060 and IRF3710, respectively. Figs. 8a and 9a show the simulation and experiments waveforms Vgs_QN1, Vgs_QP1’, Vgs_QP1, Vgs_QN1’, IL, IL’, VC3a(t), and output power Pc3a of the proposed QR ZCS SC bidirectional converter for the forward power flow control. Figs. 8b and 9b show the simulation and experiment waveforms Vgs_QN3, Vgs_QP3’, Vgs_QP3, Vgs_QN3’, IL, IL’, VC1a(t), and output power Pc1a of the proposed QR ZCS SC bidirectional converter for the reverse power flow control. The experimental results agree with the Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application (a) (b) Fig. 8 Simulation waveforms of two-phase trisection-mode converter for (a) triple-mode (b) trisection-mode at output 200 W. 1875 simulations, and the zero-current switching performance and designed feature are achieved in the demonstrated waveforms. Fig. 10 show the simulated efficiencies comparisons of the triple-mode/trisection-mode two-phase QR ZCS S-C converters. The highest efficiency of the two-phase converter with coupled inductor in triple-mode is about 98.8% when the output power is 100 W. This is higher than 97.9% two phase without coupled inductor and 94% for the single phase converter. The highest efficiency of the two-phase converter with coupled inductor in trisection-mode is about 95.3% when the output power is 200 W. This is also higher than 93.6% for the single phase converter when the output power is 200 W, but lower than 96.8% two phase without coupled inductor. According to the experimental efficiencies as shown in Fig. 11, the authors found that the efficiency could be improved significantly by reducing the number of phase when the converter can support the (a) (a) (b) Fig. 9 Experimental waveforms of two-phase trisection-mode converter for (a) triple-mode (b) trisection-mode at output 200 W. (b) Fig. 10 Simulation efficiencies of single phase converter and two-phase converter efficiencies with/without coupled inductor (a) forward (b) reverse power flow schemes, respectively. 1876 Multi-Phase QR ZCS Switched-Capacitor Bidirectional Power Converter for PV System Application requires more components, the efficiency and power density increase in the converter which can be easily extended to n / 1 n mode. From the tradeoff point of view, the proposed approach is still very useful for industrial applications such as bidirectional battery charger. References [1] (a) (b) Fig. 11 Experimental efficiencies of single phase converter and two-phase converter efficiencies with/without coupled for (a) forward (b) reverse power flow schemes, respectively. load with less number of phases. The results also showed that the efficiency could be improved by increasing the number of channels at certain load. For example, the efficiency of two-phase is greater than single phase at 200 W load. 5. Conclusions A QR ZCS bidirectional DC-DC converter with multi-phase, coupled inductor interleaving technology is presented. According to the simulation and experimental results, the proposed triple mode/trisection mode converter was constructed and verified. The experimental results show the coupled design has slightly lower losses than the original non-coupled design in low load condition. 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